A sanitary protective cover or sheath for the ear canal probe of a tympanic thermometer. The speculum has a generally tubular body portion and an infrared transparent membrane attached to and sealing the forward end of the body portion. While the tubular body portion is being injection molded of plastic material such a polypropylene or polyethylene, a film of a similar plastic material is mated to the forward end of the membrane and is thus severed from the film and one side thereof thermally bonded to the tubular body portion. At the same time a bonding ring of roughly the same diameter as the forward end of the tubular body portion is injection molded. The ring is thermally bonded to the opposite side of the film in alignment with the forward end of the tubular body portion.

A sanitary protective cover or sheath for the ear canal probe of a tympanic thermometer. The speculum has a generally tubular body portion and an infrared transparent membrane attached to and sealing the forward end of the body portion. While the tubular body portion is being injection molded of plastic material such a polypropylene or polyethylene, a film of a similar plastic material is mated to the forward end of the membrane and is thus severed from the film and one side thereof thermally bonded to the tubular body portion. At the same time a bonding ring of roughly the same diameter as the forward end of the tubular body portion is injection molded. The ring is thermally bonded to the opposite side of the film in alignment with the forward end of the tubular body portion.

A disposable probe cover for an electronic tympanic ("ear") thermometer is made of closed-cell foam that is laminated with a sheet of high density polyethylene plastic film substantially transparent to infrared radiant energy. The probe cover is hollow, defining a central passageway that accepts an oversized probe and can potentially accommodate a variety of different probe configurations. The foam construction allows the probe cover to stretch over the oversized probe--retaining the probe cover on the probe during use. The foam construction also allows the probe cover to deform when inserted into a patient's ear--sealing the patient's ear canal to prevent external heat and light from affecting the measurement, and providing a high degree of cushioning and comfort not available in any prior disposable probe cover design. The film laminate and foam provide a barrier that is impervious to germs, fluids and other secretions--further reducing the already low risk of cross-contamination. The probe cover design facilitates accurate, repeatable measurements using a temperature measuring instrument based on receiving and analyzing the radiant infrared heat energy emitted by the tympanic membrane (eardrum).

A two-piece portable, self-contained tympanic thermometer temperature measuring system includes a measuring unit and a base unit. The measuring unit can be ergonomically designed as a compact, pencil-shaped, easy to hold unit that includes a removable sensing module that interfaces with the base unit and/or other host via digital signaling. All analog circuitry can be self-contained within the sensor module, and the sensing module circuitry components may be potted with thermally conductive epoxy to reduce variations due to differences in component temperatures. The sensing module casing may be made out of a conductor to provide electromagnetic field isolation. The sensing module can include a microcontroller that communicates with a microcontroller in the base unit via a removable modular 4-conductor telephone handset cord. The measuring unit preferably has the capability to measure the amount of pressure it is applying to the patient's ear--and thus, the ability to sense when it is in position and has sealed the patient's outer ear canal. Temperature measurement can be performed automatically and/or inhibited in response to this pressure sensing.

A disposable probe cover for an electronic tympanic ("ear") thermometer is made of closed-cell foam that is laminated with a sheet of high density polyethylene plastic film substantially transparent to infrared radiant energy. The probe cover is hollow, defining a central passageway that accepts an oversized probe and can potentially accommodate a variety of different probe configurations. The foam construction allows the probe cover to stretch over the oversized probe--retaining the probe cover on the probe during use. The foam construction also allows the probe cover to deform when inserted into a patient's ear--sealing the patient's ear canal to prevent external heat and light from affecting the measurement, and providing a high degree of cushioning and comfort not available in any prior disposable probe cover design. The film laminate and foam provide a barrier that is impervious to germs, fluids and other secretions--further reducing the already low risk of cross-contamination. The probe cover design facilitates accurate, repeatable measurements using a temperature measuring instrument based on receiving and analyzing the radiant infrared heat energy emitted by the tympanic membrane (eardrum).