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Claims  |
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We claim:
1. An agricultural harvesting machine comprising:
a. a frame adapted to travel across a field,
b. means for conveying crop material from the field to the frame,
c. means transversely mounted to said frame rearwardly of the conveying
means for threshing grain from the crop material,
d. a rotary separating mechanism mounted to said frame rearwardly of the
threshing means and disposed substantially parallel thereto with its ends
extending over substantially equal distances past the respective ends of
said threshing means, the separating mechanism being adapted to receive
crop material from the threshing means over a width substantially
corresponding to the width of the threshing means and to spirally convey
said crop material in layers of substantially half the width of said
threshing means towards each of its ends while submitting said layers of
material to a separating action, and
e. said separating mechanism comprising a transversely-extending separator
casing having a substantially forwardly facing infeed opening, the infeed
opening having a width substantially corresponding to the width of said
threshing means and adapted to receive crop material from said threshing
means.
2. An agricultural harvesting machine, as described in claim 1, wherein
said separator casing comprises rearwardly facing discharge openings
positioned at opposite ends of said casing.
3. An agricultural harvesting machine, as described in claim 2, wherein
said separator casing comprises substantially vertically extending
concaves positioned between the discharge openings to enable grain to be
separated from said crop material.
4. An agricultural harvesting machine comprising:
a. a frame adapted to travel across a field,
b. means for conveying crop material from the field to the frame,
c. means transversely mounted to said frame rearwardly of the conveying
means for threshing grain from the crop material,
d. a separator casing mounted to said frame rearwardly of the threshing
means and disposed substantially parallel thereto for receiving said crop
material from the threshing means over a width substantially corresponding
to the width of the threshing means, the casing having ends extending over
substantially equal distances laterally beyond the respective ends of said
threshing means and comprising concaves mounted to said frame to enable
separated grain to pass therethrough, said casing further including a
forwardly facing opening having a width substantially corresponding to the
width of the threshing means and adapted to receive crop material from
said threshing means, said casing also including rearwardly facing
discharge openings positioned at either end of said casing and
transversely offset relative to the infeed opening for discharging crop
material from said casing, and
e. means rotatably mounted within said casing and operably associated
therewith to spirally convey crop material laterally in layers of
substantially half the width of the threshing means towards each of its
ends while submitting said layers of material to a separating action.
5. An agricultural harvesting machine, as described in claim 4 wherein the
rotatably mounted means comprise a transversely extending separating rotor
rotatably mounted with said casing having means associated therewith for
treating and conveying said crop material.
6. An agricultural harvesting machine, as described in claim 4, wherein the
rotatably mounted means comprise two transversely extending rotors having
crop treating and crop conveying elements, the rotors being arranged in
parallel relationship and driven in the same direction.
7. An agricultural harvesting machine, as described in claim 4 wherein the
rotatably mounted means comprise a plural number of transversely-extending
separating rotors, the rotors being arranged circumferentially to convey
the crop material in a pattern circumscribing the rotors, first in a
rearward direction underneath the central area of the first rotor and then
spirally around the rotors in outward directions.
8. An agricultural harvesting machine, as described in claim 4, wherein
means for receiving and consolidating the grain separated from said crop
material is mounted to said frame below said separator casing.
9. An agricultural harvesting machine, as described in claim 8, wherein the
consolidating means comprises a trough mounted to said frame below said
casing and a conveyor mounted within the trough for conveying grain within
said trough to a cleaning mechanism.
10. An agricultural harvesting comprising:
a. a frame adapted to travel across a field;
b. means for conveying crop material from the field to the frame;
c. means transversely mounted to said frame rearwardly of the conveying
means for threshing grain from the crop material;
d. at least one separator casing mounted to said frame rearwardly of the
threshing means and disposed substantially parallel thereto for receiving
said crop material over a width substantially corresponding to the width
of the threshing means, the casing having ends extending over
substantially equal distances laterally beyond the respective ends of said
threshing means and comprising concaves mounted to the bottom of said
frame to enable separated grain to pass therethrough, said concaves having
at least two fore-and-aft extending arcuate concave sections and a
substantially straight concave section positioned between the two arcuate
concave sections; and
e. means rotatably mounted within the casing and operably associated
therewith to spirally convey said crop material laterally in layers of
substantially half the width of the threshing means towards each of its
ends while submitting said material to a separating action.
11. An agricultural harvesting machine comprising:
a. a frame adapted to travel across a field;
b. means for conveying crop material from the field to the frame;
c. means transversely mounted to said frame rearwardly of the conveying
means for threshing grain from the crop material;
d. at least one separator casing mounted to said frame rearwardly of the
threshing means and disposed substantially parallel thereto for receiving
said crop material from the threshing means over a width substantially
corresponding to the width of the threshing means, the casing having ends
extending over substantially equal distances laterally beyond the
respective ends of said threshing means and comprising concaves mounted to
said frame to enable separated grain to pass therethrough, said separator
casing further comprising interior spiral fins operable to induce
transverse displacement of said crop material; and
e. means rotatably mounted within said casing and operably associated
therewith to spirally convey said crop material laterally in layers of
substantially half the width of the threshing means toward each of its
ends while submitting said material to a separating action.
12. An agricultural harvesting machine comprising:
a. a frame adapted to travel across a field,
b. means for conveying crop material from the field to the frame,
c. means transversely mounted to said frame rearwardly of the conveying
means for threshing grain from the crop material, and
d. a rotary separating mechanism mounted to said frame rearwardly of the
threshing means, the separating mechanism comprising a casing with first
and second rotors mounted therein, an intermediate wall in the casing
defining two independent sections and separating the first and second
rotors from each other, transit openings at the outer ends of the casing
interconnecting said sections and a central discharge opening at the rear
of said casing, the first rotor comprising crop treating and crop
conveying elements which operate to separate grain from said crop material
as well as to convey said crop material in two opposite and outwardly
directed paths spirally around said first rotor and then transfer said
crop material to the second rotor through the transit openings, and the
second rotor comprising crop treating and crop conveying elements which
separate grain from the crop material as well as convey said crop material
in opposite but inwardly directed spiral paths around said second rotor
towards the discharge opening to discharge said material therethrough. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates to harvesting machines such as combine
harvesters (also referred to hereinafter as combines) and, more
particularly, to the threshing and separating mechanisms of harvesting
machines.
DESCRIPTION OF THE PRIOR ART
In a combine harvester, the grain is threshed, separated, cleaned and
stored for subsequent transport from the field and this is considered to
be the most economical method of harvesting crop material. In the standard
commercially available combines, the rotatable threshing cylinder and
co-operable concave extend transversely to the direction of movement of
the combine. The crop is fed to the concave and passed between the concave
and threshing cylinder whereby it is threshed. The straw is discharged
rearwardly of the concave onto reciprocating or oscillating straw walkers
that extend longitudinally of the combine. Much of the grain contained in
the crop material fed to the threshing mechanism is threshed and separated
by that mechanism and some of the remainder is separated from the straw
whilst the latter is on the straw walkers. Straw walkers have proved to be
the capacity-limiting components of the standard combine because, when
operating at high capacity rates, much grain is discharged with the straw
to the straw walkers which are unable to cope with the required
separation, and hence unacceptable grain losses occur.
While the terms "grain" and "straw" are used principally throughout this
specification for convenience, it should be understood that the terms are
not intended to be limiting. Thus "grain" refers to that part of the crop
material which is threshed and separated from the discardable part of the
crop material which is referred to as "straw".
Recent developments in combine harvesters have led to a so-called
axial-flow-type combine harvester, wherein the threshing and separating
mechanism extends longitudinally (fore-and-aft) of the machine, parallel
to the direction of movement and comprises at least one threshing and
separating rotor and co-operable concave. The crop material is fed to the
forward end of the threshing mechanism and is formed into a mat which
passes generally axially therethrough in a spiral path. In axial flow
machines, the crop material is subjected to a threshing and separating
action far longer than in a standard machine of comparable size and,
therefore, the efficiency of the former is greater than the efficiency of
the latter but this of itself has to date not proved to be an over-riding
advantage. Some of the problems associated with axial flow machines are
that the power requirement is greater than with a comparable standard
machine due to the sustained threshing and separation and that it is not
always possible to cope with every condition and type of crop material
which may be encountered. It will be appreciated that a harvesting machine
must be able to handle a range of crop materials and all conditions
thereof without necessitating major adjustment or replacement of
components if it is to be a practicable, and therefore commercial,
proposition. Another difficulty with axial flow machines resides in the
flow of crop material through the threshing and separating mechanism. It
only requires a relatively small amount of crop material to cease moving
through the mechanism for a major obstruction soon to accumulate,
resulting in jamming or breakdown due to power overload.
In another approach, a conventional transversely-extending threshing
cylinder and concave has been combined with an axial-flow-type separating
mechanism arranged generally behind the threshing mechanism. In this
arrangement, the crop material is fed to the forward end of the threshing
mechanism and is formed into a mat which passes in generally fore-and-aft
direction of the machine between the threshing cylinder and co-operable
concave and further in a generally fore-and-aft extending, spiral-shaped,
path through the separating mechanism. The pattern of movement of the crop
is thus changed abruptly at the transition between the threshing mechanism
and the separating mechanism. This characteristic often results in
considerable crop-feeding problems which make the machine impractical.
In a further embodiment of the foregoing principle, the axial-flow-type
separating mechanism comprises two side-by-side and fore-and-aft extending
rotors arranged in a single co-operable casing and the crop material has
to move in a spiral path extending around both rotors. Major feeding
problems are also inherent in this arrangement.
In still another approach, the orientation of the axial-flow-type
separating mechanism has been changed so that it extends generally
parallel to the threshing mechanism and has the infeed section thereof
generally behind the threshing mechanism, with the discharge end in a
substantially offset relationship with the threshing mechanism. This
asymmetric arrangement of components has several disadvantages such as a
complicated structure, an uneven distribution of weight and an uneven
loading of the cleaning mechanism. Also, in order to have an appropriate
grain separation action, the mat of crop material should move several
times around the rotor of the separating mechanism, whereby much
horsepower is required and the risk of jamming is increased.
Finally, there is known an arrangement in which a conventional threshing
mechanism is combined with a separating cylinder and concave of the same
width as the threshing mechanism and extending parallel thereto, and
arranged to receive the crop discharged from the threshing mechanism at a
central section thereof. The separating mechanism is operable spirally to
convey part of the crop around the separating cylinder to one end and the
remainder to the opposite end of the separating cylinder. However, this
arrangement has failed to be successful due to crop-feeding problems at
the transition between the threshing mechanism and the separating
mechanism.
The foregoing is only a brief discussion of the major disadvantages of
previously proposed harvesting machines and other disadvantages will be
known to those skilled in the art. The main object of the present
invention is to overcome or reduce one or more of these disadvantages.
SUMMARY OF THE INVENTION
According to the present invention there is provided a harvesting machine
comprising a transversely-extending threshing mechanism having a thresher
cylinder co-operable with a thresher concave, and a rotary separating
mechanism of a width greater than that of the threshing mechanism and
disposed parallel thereto with its ends extending past the respective ends
of the threshing mechanism and being arranged spirally to convey the crop
material received from the threshing mechanism towards each of its ends
while submitting the crop to a separating action.
The separating mechanism may comprise a transversely-extending separating
rotor having crop-treating and crop-conveying elements co-operable with a
separating concave and operable in use to separate grain from the straw
while conveying approximately half the mat of the straw in a spiral path
to one end for discharge and the remainder of the straw in an opposite
spiral path to the opposite end for discharge. Preferably the separating
mechanism comprises at least two transversely-extending rotors arranged in
side-by-side relationship in a single separator casing part defined by
separator concaves. The rotors may be driven in the same direction and the
crop is conveyed thereby in spiral paths which extend around both rotors
at the inner side of said casing. Preferably, the spiral paths do not
comprise more than one and a half loops or turns.
One rotor may comprise a plurality of rearwardly-inclined (with respect to
the direction of rotation) separator tines or the like located at the end
and at a central area. At the central area the tines are preferably
arranged to extend over a width which corresponds to the width of an
infeed opening of the separator mechanism. Between the ends and the
central area, two areas of the rotor are provided with separator vanes
which are inclined with respect to the longitudinal axis of the machine
and are operable to convey the crop spirally outwardly towards the
respective ends of the rotor. The second rotor may comprise similar
separator vanes over the major portion of its surface while at the ends
discharge elements may be provided. It should be noted that the two halves
of each rotor are mirror images of each other.
In operation, the separator tines and vanes beat and rub the crop to
separate the grain therefrom. The pattern of movement of the crop between
the rotors and the casing is in a rearward direction underneath the
central area of the first rotor, then spirally around both rotors, and in
outward direction at the areas provided with separator vanes. At the outer
ends of the rotors the straw mats are conveyed underneath the rotors in a
generally rearward direction towards the discharge end where the straw
mats are discharged.
The present invention provides an optimum combination of threshing and
separating components enabling operation at high capacity levels with
comparatively low grain loss percentages, whereby the overall power
requirements of the machine are reduced. Also a regular and fluent flow of
crop material through the threshing and separating mechanism is obtained,
reducing the likelihood of jamming. Furthermore, fewer small pieces of
straw are produced so that the load on the cleaning mechanism is reduced
accordingly. With this reduction or elimination of certain disadvantages
of known harvesting machines, a greater efficiency is realised, whereby a
smaller, and therefore more lightweight, machine can be produced for a
given capacity compared to a conventional machine of the same capacity.
The smooth flow of crop material also means that a relatively thin straw
mat is operated on by the threshing and separating mechanisms which
results in a more efficient grain separation and hence a reduced grain
loss without any major sacrifice in the power requirements of the machine.
The threshing and separating components are of relatively simple
construction so reducing manufacturing and servicing costs.
IN THE DRAWINGS
A combine harvester embodying the invention will now be described in
greater detail, by way of example, with reference to the accompanying
drawings, in which:
FIG. 1 is a diagrammatic side view of the threshing and separating
mechanism of the combine,
FIG. 2 is a diagrammatic top view of FIG. 1,
FIG. 3 is an enlarged sectional view with more details taken along the line
III--III of FIG. 2,
FIG. 4 is a view similar to that of FIG. 3 but taken along the line IV--IV
of FIG. 2,
FIG. 5 is a view similar to that of FIG. 3 but taken along the line V--V of
FIG. 2,
FIG. 6 is a partial development of the component indicated by VI in FIG. 2,
FIG. 7 is a partial development of the component indicated by VII in FIG.
2,
FIG. 8 is a schematic development of the component indicated by VIII in
FIG. 1,
FIG. 9 is a view similar to that of FIG. 1 but of another embodiment of the
invention,
FIG. 10 is a diagrammatic view taken along the line X--X of FIG. 9,
FIG. 11 is a view similar to that of FIG. 1 but of still another embodiment
of the invention,
FIG. 12 is a diagrammatic top view of FIG. 11, and
FIG. 13 is a side view of the combine.
DESCRIPTION OF THE PREFERRED EMBODIMENT
As in any conventional combine, the combine 122 illustrated in FIG. 13
comprises a main frame 124 supported on a pair of drive wheels 126 and a
pair of steerable wheels 128 (only one wheel of each pair being shown).
Supported on the main frame are an operator's platform 130, a grain tank
132, a grain cleaning mechanism 134 and an engine 136. A conventional
header and feed conveyor 138 extends forwardly of the machine and the
header is pivotally secured to the frame for general vertical movement
which is controlled by extensible hydraulic cylinders 140. The main frame
also supports a threshing and separating mechanism which is pertinent to
the present invention and is generally indicated at 1.
As the combine is propelled forwardly over a field, the crop material to be
harvested is severed from the stubble by a sickle bar cutter on the header
and is conveyed by the feed conveyor 2 to the threshing and separating
mechanism 1. The crop material received within the threshing and
separating mechanism 1 is threshed, that is to say the crop material
(which may be wheat, corn, rice, soy beans, rye, grass seed, barley, oats
or other similar crop materials) is rubbed and beaten whereby the grain,
seed etc., is loosed and separated from the straw, stalks, coils or other
discardable part of the crop material.
The grain which has been separated from the straw falls onto the grain
cleaning mechanism which includes means to separate chaff from the grain
and means to separate unthreshed material (known in the art as tailings)
from the grain. The cleaned grain is then elevated into the grain tank and
the tailings are fed to unthreshed crop material delivered by the feed
conveyor 2 to the threshing and separating mechanism.
The header as described is of the grain type but other forms of headers may
be employed, as for example a corn header, depending on the crop to be
harvested. The cut crop material is consolidated laterally of the machine
by two opposed augers which feed the crop material centrally to the feed
conveyor 2 in the form of a chain conveyor 3 mounted within a housing 4.
The conveyor 3 in turn conveys the crop material to the threshing and
separating mechanism 1.
The threshing portion 5 of the mechanism 1 comprises a rotatable thresher
cylinder 6 co-operable with a stationary thresher concave 7. The thresher
cylinder 6 is composed of a plurality of flanges 8 (FIG. 3) keyed on a
transversely-extending shaft 9 rotatably mounted on the main frame. Around
their peripheries the flanges 8 support a plurality of conventional rasp
bars 10 which extend over a width generally corresponding with the width
of the feed conveyor 2. The thresher concave 7 is composed of a number of
fore-and-aft extending arcuate main bars 11 and a plurality of
transversely-extending thresher bars 12. Furthermore, a plurality of
arcuate wires 13 extend at regular intervals in fore-and-aft direction
through apertures in the bars 12.
In between a discharge end 14 of the feed conveyor 2 and a forward end 15
of the thresher concave 7 a stone trap 16 is provided, extending
substantially over the width of the threshing mechanism 5 and the feed
conveyor 2. The gap between the stone trap 16 and the feed conveyor 2 is
sealed by an arcuate ramp 17 and a co-operable sealing strip 18.
Rearwardly of the thresher cylinder 6 and the thresher concave 7 there is
provided a deflector beater or so-called straw beater 19 with a
co-operable grate 20. The straw beater 19 and grate 20 are of
substantially the same width as the threshing mechanism 5 and are arranged
behind the latter in a manner to receive the crop passing between the
threshing cylinder 6 and the threshing concave 7 in a rearward direction
of the machine. The straw beater 19 comprises a generally cylindrical body
portion 21 which is secured on a transversely-extending shaft 22 which
itself is rotatably supported on the main frame. A number of deflector
plates 23 extending over the total width of the straw beater 19 and
inclined rearwardly relative to the direction of rotation (indicated by
arrow 85) are provided on the body portion 21. The deflector plates 23 may
be replaced by deflector tines. The structure of the grate 20 is similar
to that of the thresher concave 7 in that it comprises fore-and-aft
extending arcuate main bars 24, transversely-extending bars 25 and
fore-and-aft extending wires 26. The position of the grate 20 relative to
the beater 19 may be made adjustable so that when the crops are extremely
dry and brittle, the grate 20 may be lowered, whereby less pieces of short
straw will be produced.
Rearwardly of the straw beater 19 a separating mechanism 27 is provided
which comprises a single casing or housing 28 and two
transversely-extending rotor structures 29 and 30. The width of the
separating mechanism 27 substantially exceeds the width of the threshing
mechanism 5 but the plane of symmetry of the former coincides with the
plane of symmetry of the latter, whereby the outer ends 31 of the
separating mechanism 27 extend past the respective ends 32 of the
threshing mechanism 5.
The rotors 29, 30 comprise respective generally cylindrical body portions
33, 34 which are secured to transversely-extending rotatable shafts 35,
36, although the body portions may be polygonal or of other shapes. Over a
central area 37 of the body portion 33 of the forwardmost rotor 29 there
are provided a plurality of rearwardly-inclined separator tines 38 as best
seen in FIG. 6. The separator tines 38 are grouped in a number of
transverse rows arranged at regular intervals around the body portion 33.
The angle of inclination 39 (FIG. 3) of the tines 38 with respect to a
radius of the rotor 29 is of the order of 30.degree..
The body portion 33 further supports similar separator tines 40 at its
outer ends 31, but in addition to the rearward inclination 39 thereof,
these tines 40 are also inclined in a transverse direction towards the
outer ends defining thereby an angle 41 (FIG. 6) relative to the plane of
symmetry 42 of the order of 30.degree.. All the separator tines 38 and 40
have a general circular section but could have flat front operative
beating surfaces.
In between the neighbouring groups of tines 38 and 40, the body portion 33
also supports a plurality of separator vanes 43 having slightly
rearwardly-inclined forward edges 44 (FIG. 4), arcuate outer edges 45,
steeply inclined rearward edges 46 and lower mounting portions 47 (FIG.
6). The separator vanes 43 also extend at an angle 48 relative to the
plane of symmetry 42 in the range of 20 to 60.degree.. Adjacent separator
vanes 43 are arranged in an overlapping relationship with respect to each
other when seen in the direction of movement 91 of the crop material (FIG.
6).
The body portion 34 of the rotor 30 supports along most of its width a
plurality of separator vanes 50 which are identical to the vanes 43 and
arranged in a similar pattern. At its outer ends, the body portion 34
supports a number of discharge vanes 51 extending over an area 53 parallel
to the axis of the rotor 30 and radially outwardly from the surface of the
body portion. In-between each of the discharge areas 53 and a separator
area 54 having the separator vanes 50, a free space 55 is left devoid of
any crop treating elements. As seen from FIGS. 6 and 7, the transverse
inclination of the separator vanes 43 and 50 as well as of the separator
tines 40 on the left-hand side of the rotor bodies 33,34 is opposite to
the transverse inclination of the corresponding vanes and tines on the
right-hand side of those rotor bodies.
Turning now to the casing 28, it will be seen from FIG. 3 that it is
provided with a central, rectangular, forwardly-facing infeed opening 56
which extends over generally the total width of the straw beater 19. At
the location of the outer sections of a rear wall of the casing 28, two
rearwardly-facing generally rectangular discharge openings 57 and 58 (FIG.
8) are provided having a width considerably smaller than the amount by
which the casing 28 extends past the ends of the threshing mechanism 5.
Furthermore, the casing 28 mainly comprises arcuate upper coverplates 59
and arcuate separator concaves 60 of the type similar to the thresher
concave 7 and grate 20, thus having arcuate fore-and-aft extending main
bars 61, transversely-extending separator bars 62 and arcuate fore-and-aft
extending wires 63 provided through apertures in the separator bars 62.
The separator concaves 60 are composed of a number of sections 64 to 69
(FIG. 8).
The concave sections 64 and 65 extend from respective sides of the infeed
opening 56 and have a generally vertical orientation. The sections 66, 67
and 68 extend over the total width of the casing 28, one behind the other.
The sections 66 and 68 are of generally arcuate shape while the section 67
is a relatively straight, rearwardly and upwardly extending transition
concave between the sections 66 and 68. The concave section 68 is further
extended in rearward direction by a smooth surface 70. The smooth surface
70 could, however, be replaced by an additional concave section. Finally,
the rearmost concave section 69 and the smooth surface 70 are positioned
between the discharge openings 57 and 58 and, consequently, are less wide
than the preceding sections 66, 67 and 68. The rearmost concave section 69
has a generally vertical orientation. Some or all of the concave sections
64 to 69 may be adjustable with respect to the associated rotor.
Troughs 94 with two opposed augers 95 are arranged underneath the ends of
the separator concaves 60 beyond the main frame for collecting the grain
separated at these locations and moving it laterally of the machine to
convey it towards the cleaning mechanism.
The coverplates 59 mainly comprise two arcuate sections 71 and 72 and a
downwardly and forwardly extending generally straight transition section
73 connecting the sections 71 and 72 to each other. Spiral shaped fins 74
and 75 are arranged on the inner surface of the casing 28 and extend in
opposed senses from the plane of symmetry 42. These fins 74, 75 are in
close relationship with an outer generating line 76 of the separator
blades 50 of the body portion 34 of the rotor 30.
Spiral shaped fins 77 and 78 are also provided on the inner surface of the
casing 28 at the location of the inner edges of the discharge openings 57
and 58. These fins 77 and 78 extend forwardly and outwardly when seen in
the direction of rotation of the neighbouring rotor 30 and are in close
relationship to the cylindrical body portion 34 at the location of the
free spaces 55 thereof. The coverplates 59 may be made readily removable
for servicing purposes. Finally, annular fins 90 extend alongside the side
edges of the infeed opening 56 and extend over the concave sections 66,
67.
As will be seen from FIG. 3, the outer generating lines 80,81,82 and 76 of
the various threshing and separating components are in close relationship
with respect to each other. The directions of rotation of the chain
conveyor 3, the threshing cylinder 6, the straw beater 19 and the rotors
29 and 30 are indicated by respective arrows 83, 84, 86 and 87. Preferably
both rotors 29 and 30 are driven at the same circumferential speed. Also
this common rotational speed may be made adjustable by means of a belt
variator, for example.
OPERATION
In operation, the chain conveyor 3 feeds the crop material in a generally
flat mat extending over the total width of the feed conveyor 2, over the
bottom plate of the housing 4 to the threshing and separating mechanism 1.
The thresher cylinder 6 is rotated at a relatively high speed and the rasp
bars 10 strike the crop material supplied thereto and entrail it in a
rearward direction for passing between the thresher cylinder 6 and concave
7. While passing therebetween, the crop material is rubbed and beaten
whereby the grains are loosed from the ears and the straw. A major
percentage of the threshed grain is thus already separated from the straw
in passing over the concave 7. If accidentally a stone or other
comparatively large and solid piece of waste material is supplied to the
threshing mechanism together with the straw, it is struck by a rasp bar 10
and projected into the stone trap 16, whereby the threshing and separating
mechanism is safeguarded from damage.
The straw mat is passed from the thresher cylinder 6 and thresher concave 7
in a rearward and upward direction towards the straw beater 19 which is
operative to deflect the straw mat in a rearwardly-extending direction
betwen itself and the grate 20 and to pass it on to the middle section 37
of the rotor 29. The separator tines 38 of the rotor 29 are operative to
convey the straw mat even further rearwardly between the rotor section 37
and the co-operable separator concave sections 66 and 67. The width of the
straw mat remains generally unchanged while passing from the feed conveyor
2 to the middle section 37 of the rotor 29, via the threshing mechanism 5
and the straw beater 19. While passing all along this path 120 (FIG. 6)
underneath the straw beater 19 and the middle section 37 of the rotor 29,
the beater blades 23 operate on the straw and the separator tines 38 rake
the same to ensure further separation of grain from the straw, the grain
falling through the grate 20 and the separator concave sections 66 and 67.
Finally, the straw mat is supplied to the rotor 30 whereupon the separator
vanes 50 rub the mat to accomplish further grain separation and to divide
the mat into two generally equal portions which are further conveyed
around the rotors 30 and 29 at the inner side of the casing 28 in two
oppositely and outwardly directed general spiral paths 91. The fins 74 and
75 assist in securing a proper division of the straw mat into two equal
portions and to convey them in the spiral paths 91. The straw is submitted
to a further separating action by the separator vanes 43 and separator
tines 40 of the rotor 29, and finally to the discharging action of the
discharge vanes 51 of the rotor 30, whereby the straw mats are discharged
from the separator means 27 in a direction 121.
The paths 120, 91 and 121 preferably only comprise one and a half loops or
turns because, if more loops were involved, power consumption would very
soon become too high. The transverse displacement of the straw mats is
sufficiently great to ensure a fluent flow of the crop material around the
rotors 29, 30 without any neighbouring loops obstructing each other. The
fins 90 are also operative to assist in this. In this respect it should be
noted that, after having completed the first loop, the transverse
displacement of the crops is such that the mats are conveyed over the
separator concave sections 64 and 65 along the side edges of the infeed
opening 56. Consequently, the minimum width of the separator mechanism 27
is twice that of the infeed opening 56, although preferably the separator
mechanism 27 is made even wider than that. While being conveyed through
the separator mechanism 27, the straw mat normally should not be
consolidated laterally of the machine as this would adversely influence
the grain separation. The spiral shaped fins 77 and 78 are particularly
advantageous in preventing grain losses as a result of grain being thrown
towards the discharge openings 57 and 58 from the middle area of the
separator means 27 over which crop is conveyed which still has to move
over a complete loop and which thus still contains much grain. Also the
closed structure of the body portions 33, 34 assists in preventing grain
kernals from being thrown from the middle area of the separator means 27
to the discharge openings 57, 58.
As already mentioned, the separator tines 38 and 40, in conjunction with
the associated separator concave sections, are operative to effect further
grain separation. This is accomplished as the separator tines 38 and 40
rake the straw mat in order to fluff the mat and enable the grain
entrailed therein to fall and separate from the mat through the associated
separator concaves. The fact that the free ends of the separator tines 38,
40 trail with respect to the direction of rotation 85 prevents straw from
becoming hooked around the tines which would otherwise cause jamming of
the rotor 29. This orientation of the tines 38, 40 also enables the straw
to move radially outwardly from the rotor 29 towards the inner walls of
the casing 28, under the influence of centrifugal force, without any
obstruction. The additional inclination 41 of the separator tines 40
assists in inducing the transverse displacement of the straw. However the
outermost tines 40 may not have this additional inclination 41 in order
substantially to prevent transverse displacement of the crop material at
the ends of the rotor 29.
The slightly upwardly inclined front edges 44 of the separator vanes 43 and
50 urge the crop material radially outwardly against the inner walls of
the casing 28, while the upper edges 45 thereof rub on the crop material
and hold it in contact with said inner walls, whereby further grain
separation is effected. The orientation of the vanes 43, 50 and this
rubbing action also result in a positive spiral movement 91 as already
explained. It should be noted that the overlapping of the separator vanes
43, 50 in the direction of spiral movement 91 of the crop prevents the
straw from becoming disposed in between neighbouring vanes and
consequently causing jamming of the rotor.
Grain separation is further improved by the successive, rather abrupt,
changes in the movement of the crop material at the transition areas
between the rotors 29, 30 as at these locations the straw mats are struck
so as to be deflected to another direction of movement. Also changes in
the speed of the moving crop material further improves grain separation.
Finally, the smooth plate 70, which is positioned at the location where the
straw mats have to move in an upward direction, is intended to reduce at
that location the resistance to the movement of the crop and consequently
to accelerate this movement, in order even further to improve grain
separation.
ADVANTAGES OF THE PREFERRED EMBODIMENT
In the above described embodiment of the invention the threshing and
separating mechanisms, and consequently the threshing and separating
operations, are made independent from each other, whereby it is relatively
easy to provide individual adjusting means for each of the mechanisms
(e.g. speed variator means for the movable components and position
adjusting means for the stationary components) so that one has a better
control on the various characteristics of the threshing and separating
functions, and hence it becomes possible to obtain an optimum combination
in threshing and separation performance. As is known from conventional
machines, the conventional type of threshing mechanism has a very adequate
threshing operation and a large capacity at a reduced horesepower level.
The separating mechanism of the embodiment of FIGS. 1 to 8 has an equally
large capacity at an acceptable horsepower consumption and grain loss
level.
In the present machine the crop is passed much faster therethrough than
through conventional machines, whereby at any time the thickness of the
straw mat is smaller resulting in a higher efficiency with comparatively
lower grain loss levels at a given capacity. Also, it has been experienced
that the present machine is less sensitive to a high degree of humidity of
the crop, which in conventional machines very often causes considerable
grain losses. Moreover, as the pattern of movement of the crop around the
rotors 29, 30 only comprises a reduced number of loops, the risk of
cessation of movement of the crop, and resultant jamming, occurring is
reduced considerably, i.e. with the present invention a smooth, regular
and continuous flow of crop through the machine is ensured. Also the
movement of the crop from one component to another is very positive and
hence trouble-free.
Another advantage is that no additional components are required when
installing a stone trap in front of the threshing mechanism. In
axial-flow-type combines, the provision of a stone trap also necessitates
the provision of a beater or the like to impell the stones into the trap.
Normally the cleaning mechanism extends below the threshing and separating
mechanism and is of a width corresponding to the width of the threshing
mechanism. The grain precipitation through the threshing and separating
concaves at the location above the cleaning mechanism is very even (seen
in transverse direction of the machine) while the grain separated at the
separator concaves extending past the side edges of the cleaning shoe can
very easily be supplied in an even pattern to the grain pan of the
cleaning mechanism. Also the percentage of grain separated at these outer
locations is rather minor. This results in an even load of the cleaning
mechanism, enabling an optimum operation thereof at high capacities. Also
the threshing and separating mechanism according to the invention produces
less short pieces of straw, when compared, for example, with
axial-flow-type combines whereby improper operation of the cleaning
mechanism (due to overload) is reduced. Furthermore, the threshing and
separating mechanisms have little or no disturbing influence on the
cleaning operation of the cleaning mechanism in that they do not produce
troublesome currents during air or rotation.
Further, as the volume of the threshing and separating mechanism of a
havesting machine embodying the present invention is considerably smaller
than a conventional threshing and separating mechanism of comparable
capacity, it is possible to provide a compact machine with a low profile,
which in turn is very advantageous in many respects as is known to those
skilled in the art. Also the present invention enables the provision of
simple and cheap drive means for all components of the threshing and
separating mechanism.
Finally, in conventional machines, the combine operator experiences much
hindrance from dust originating in the header and rising therefrom towards
the operator's platform. with the present invention, when in use, a
substantial suction is created at the infeed opening of the feed elevator
2 by the various spinning cylinders and rotors inside the machine. Thus,
much of the dust is conveyed through the machine and hence the dust
problem of conventional machines is substantially reduced if not
eliminated.
MODIFICATIONS
Modifications and alterations to the described preferred embodiment of the
invention may be made without departure from the spirit and scope of the
invention. For example, as shown in FIGS. 9 and 10, the rotor 30 may be
positioned above the rotor 29 rather than behind. Thereby it is possible
even further to increase the total surface of separator concaves as in
this arrangment it is possible to provide such concaves all around the
rotors 29 and 30. Discharge conveyors for discharging the straw are
generally indicated at 96.
In another modified structure, the straw beater 19 and co-operable concave
20 may be removed, whereby the rotor 29 and co-operable concaves are
positioned immediately behind the threshing mechanism 5. In a still
further modified structure, the central area 37 of the rotor 29 and the
associated separator concave sections may be replaced by the threshing
mechanism 5 comprising a threshing cylinder 6 and a threshing concave 7.
In this arrangement the threshing mechanism extends coaxially with the
rotor 29.
Both of the foregoing modifications make it possible further to decrease
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