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Description  |
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This invention relates to body support means and is particularly though not
exclusively concerned with pads or mattresses for use in hospitals.
Any patients caused by circumstances to be either bed or chair bound for
prolonged periods are prone to the production of pressure sores (often
referred to as "bed sores"). Conventional mattresses or cushions while
providing a degree of comfort over a limited period, do create pressure
points on the body from which pressure sores are often a direct result.
Several attempts have been made, particularly in connection with beds, to
produce a "mattress" that eliminates all pressure points. Thus, so-called
"water beds" (where the mattress is filled with water) and "air beds"
(where the patient is effectively "floated" on an air cushion) have been
used, but their expense prevents their widespread application. In
addition, water or fluid filled pads are generally extremely heavy and
therefore not readily manipulated by nursing staff.
It has already been proposed to incorporate polystyrene beads in a bag-like
structure, the material of the bag being a fabric, to provide a mattress
or pad which although generally hard and therefore not providing the
degree of comfort of a water- or air-bed provides greater comfort than
conventionally sprung mattresses or filled pads. This is achieved by
virtue of the movement permitted of the polystyrene beads so that the
mattress or pad to some extent shapes itself to the part of the body in
contact with the mattress or pad thereby distributing the load and
eliminating pressure points which can cause pressure sores.
In contrast, the present invention provides a pad which overcomes many of
these disadvantages. It is found that the combination of a viscous fluid
with a solid filler provides a material with characteristics which are
ideally suited to body support pads. The instant pads have a lightness
approaching the bead filled pad and provide firm support with maintenance
of patient position and control. Such pads are also cheap in comparison
with water or air filled pads, while providing an improved alleviation of
bed and pressure sores, and surprisingly retain the advantages of a fluid
filled pad while utilizing a very high percentage of solid filler in the
pad.
According to the present invention, body support means comprises a flexible
impervious case or container containing a filling consisting of a
relatively viscous fluid and an insoluble filler. By "relatively viscous "
is meant a viscosity sufficient to restrain the filler from having
complete freedom of movement but not being sufficiently high to prevent
movement of the filler. Preferred are those fluids having a viscosity in
the range of 1,000 to 100,000 centipoises at about 20.degree.C.
Particularly preferred are those fluids having a viscosity in the range of
8,000 to 15,000 centipoises, with a fluid of about 12,000 centipoises
viscosity, determined at about 20.degree. Centigrade, being particularly
suitable.
The body support means may have overall dimensions such that it is
effectively a pad to act as a cushion for a chair or for placement below a
particular point on a patient lying in bed. Obviously the site of such
support means could be such as to either constitute a mattress itself or
constitute a complete overlay for a mattress, although it is desirable
that such mattress or overlay shall be formed in section, i.e. have a
quilted effect.
Whether in the form of a relatively small pad or a mattress, the filling
comprising a relatively viscous fluid and the insoluble filler effectively
forms an aggregate that can flow but which cannot flow particularly
rapidly, so that while there is restraint applied to the filler by the
relatively viscous fluid, the aggregate has both sufficient freedom of
movement to be able to conform to the shape of the user's body, and is
capable of controlled change to a new form on movement of the user. More
than that, the flowable aggregate assists movement of the user because as
the user moves, the aggregate immediately flows to a new position, thereby
maintaining support of the user. It is even possible with a totally
incapacitated user, i.e., one who is paralyzed or unconscious, for an
attendant to apply pressure to the pad to cause the aggregate below the
patient to flow to a new position, thereby to change the position of the
patient on the pad. The degree to which the pad or mattress is filled by
the flowable aggregate is sufficient to prevent complete flattening at a
pressure point even during prolonged use with relatively heavy persons.
Even in such conditions the slightest change in position or pressure
causes the aggregate to flow to reconform to the different shape of the
body brought into contact with the pad or mattress. Thus, the action of
the flowable aggregate is such as to dissipate pressure away from a
pressure point which assists in maintaining circulation in the area of the
pressure point.
While any relatively viscous fluid can be used, a gelatin or cellular
gelatine material is preferred. Mixtures of sodium carboxymethyl cellulose
(sold in Great Britain under the trademark Collofas, Grade B3,500) and
water, particularly mixtures containing 0.8% to 12.0% by weight of sodium
carboxymethyl cellulose, are eminently suitable.
The filler can be made from any insoluble particulate material, such as
fine sawdust, vermiculate granules, mica powder, hollow spheres of silica
and organic silicates or polystyrene beads or platelets. The hollow
spheres of silica and organic silicates are commonly referred to as steam
treated smoke particles which are obtained from the particulate matter in
power station stack effluents. That particulate matter is steam cleaned to
yield the silica spheres which are sold in Great Britain under the name of
Armospheres.
Since it is preferred to reduce the overall weight of the pad or mattress
to facilitate easy handling, the use of pre-expanded polystyrene
particles, beads, spheres and/or platelets is desirable. It has been found
useful to utilize the pre-expanded polystyrene particles, spheres and/or
platelets in conjunction with other particulate materials, particularly
the hollow silica and silicate spheres.
The consistency of the aggregate should be such that it is neither too
soft, when the filler would have greater freedom of movement than is
desirable, or too hard, when the filler would not be able to flow in the
manner required. Consistency of the aggregate can be varied by changing
the viscosity of the fluid and/or the type of particulate, its size and
size distribution and the proportions of fluid and filler. Particle sizes
of between about 0.01 to 15 millimeters in diameter and particle: fluid
volume ratios of between 70:30 and 95:5 are preferred. For example,
particularly useful and preferred aggregates can be prepared from a fluid
gel consisting of sodium carboxymethyl cellulose and water, having a
viscosity of about 12,000 centipoises at 20.degree. C., pre-expanded
polystyrene beads, having a diameter of about 5 millimeters, pre-expanded
polystyrene beads having a diameter in the range of 0.5 to 1.0 millimeters
and hollow silica spheres (steam treated smoke particles) having a
diameter in the range of about 0.02 to 0.2 millimeters and a bulk density
of about 0.25 to 0.4 grams/cubic centimeter. Typically, firm pads suitable
to support a seated user, e.g. a wheel chair pad, are prepared from the
above materials by mixing in volumetric amounts, 2 parts of 5 millimeter
polystyrene beads, 1 part of 0.5 - 1.0 millimeter polystyrene beads, 3
parts of silica spheres and 1.5 parts of fluid gel. A firmer pad for the
same application can be manufactured with the aggregate described above in
respective volumetric ratios of 2:3:3:2.
Increasing the amounts of polystyrene and silica beads affords a lighter
pad which is well suited to portable pads and mattresses. Typical
volumetric ratios of polystyrene beads (5 mm): polystyrene beads (0.5 -
1.0 mm); silica spheres: fluid gel of 3:3:4:2, 4:3:5:2.5 and 5:2:3:2 have
been found satisfactory. For larger pads, such as mattresses, larger sized
pre-expanded polystyrene beads having diameters up to about 15
millimeters, may be used.
The mixed aggregate is injected into a baglike structure with the desired
dimensions, any remaining air in the case is expelled and the case then
sealed, either by heat sealing or by a suitable adhesive. It is advisable
to include in the aggregate an amount of antibacterial or antiseptic
material, such as 1,2-benzothiazolin-3-one, to prevent the growth of
bacteria. The addition of the antiseptic material in a quantity equal to
about 0.025% of the viscous fluid has been found satisfactory.
The pad can, if desired, be purpose shaped to suit any particular part of
the anatomy of the user. Thus, it may be a simple rectangular pad for use
in the sacral region or of a very specific shape to be applied, for
example, to the shoulders or the heel. Usually so-called bed sores occur
more frequently at these points. For example, to form a heel pad, four
isolated pockets would be formed in the case to constitute a base to be
applied to the calf, side sections to be applied to the ankle regions and
an end section to be applied to the sole of the foot, with, of course,
suitable straps to hold the heel pad in place.
Irrespective of its final configuration, the pad or matress should not be
overfilled with the flowable aggregate and accordingly, it is preferred to
fill the case to approximately 50% to 80% of its total available internal
volume, approximately 60% being suitable for an 18 inch .times. 16 inch
pad.
Because the case must be impervious, it should be made from a plastic or
rubber like material and as the pad or mattress if intended for use with
users who of necessity must remain on the pad for relatively long periods,
it is possible that there can be frictional effect adding to the effect of
bed sores already caused or indeed the creation of new bed sores for that
reason. In addition to that there is chemical damage to the skin by salt
in perspiration or by urea or enzymes in stools if incontinence occurs. To
safeguard against this, it is preferred to enclose the case in a removable
washable fabric outer cover and still further preferred to place between
the user and the pad an insulatory layer of, for example, an open-pored
foam. Such insulatory layer should allow ventilation beneath the user and
act as an insulator, as well as being easily washable.
In addition to the applicability of the invention to bed or chair-bound
users, the comfort provided by a pad of the invention makes it eminently
suitable for general domestic use and for use in connection with car
seats. In addition to such use, smaller pads may be formed for
interposition between the stump of an amputated limb and an artificial
limb applied to that stump.
Two embodiments of the invention will now be described by way of example
only with reference to the accompanying drawings in which:
FIG. 1 is a part sectional perspective view of a sacral pad and
FIG. 2 is a perspective view of a heel pad.
In FIG. 1, a sacral pad 1 is formed from PVC sheet 2, e.g. by sealing three
edges of two rectangular sheets 18 inch .times. 16 inch the interior of
the pad so formed being filled to approximately 60% of its internal volume
with an aggregate 3, and the fourth edge then sealed by heat welding. The
pad is provided with an outer cover 4 of open weave cotton material and
then with an outer cover 5 of a polyester/cotton fabric such as that sold
in Great Britain under the trademark Terylene. The covering provides a
degree of insulation of the patient from the plastics surface of the pad 1
and provides a more comfortable surface for contact with the patient.
Thus, such a pad would be applied to the sacral region of an incapacitated
patient prone to bed sores in that region.
In FIG. 2, there is shown a composite heel pad 6 formed by a base 7 in the
form of a PVC covered aggregate filled pad of approximate dimensions 6
inch .times. 2 inch. The base 7 is provided with a cover 8 (in much the
same manner as the sacral pad of FIG. 1), there being an additional pad 9
of rubber or plastics foam being interposed between the pad or the cover
to provide improved comfort and air circulation between the foot of the
user and the surface of the pad. The cover is extended to form two side
portions 10 and a heel portion 11, those side portions being filled with,
e.g. pre-expanded polystyrene beads to provide support to the ankle and
heel. The pad is attached to the foot of the user by means of straps 12
which are attached to each other by pressure fasteners.
The aggregate filler for the sacral pad 1 or heel pad 6 is formed by
preparing a mixture of sodium carboxymethyl cellulose powder (sold in
Great Britain under the trademark Cellofas Grade B3500), water,
polystyrene beads, there being 400 ml of Cellofas powder for every two
gallons of water and for every one gallon by volume of polystyrene beads.
Thus, for an 18 inch .times. 16 inch sacral pad 3.75 pints of aggregate
filler of the above proportions has been found eminently suitable.
Alternatively, the aggregate filler may be formed utilizing hollow silica
spheres (sold in Great Britain under the name Armospheres) as the inert
filler (again with Cellofas powder and water) to which is added an
antipseptic or antibacterial material. Thus, for each 13.2 liters of water
containing 15 grams of Nipacombine as the antiseptic or antibacterial
material there is mixed 0.5 liters of sodium carboxymethyl cellulose
powder and to which is added hollow silica spheres (0.02 - 0.2 mm. in
diameter) in an amount equivalent to 10% of the total volume of the
ingredients. In this case, up to 0.8 liters of a lubricating oil may be
added as a plasticizer for the sodium carboxymethyl cellulose powder. Such
an aggregate filler as thus exemplified above can readily be injected into
pads or mattresses of the desired sizes. Obviously, any other suitable
manner of filling the pads and other aggregates described hereinafter can
be employed.
The foregoing description of the preferred embodiments of the present
invention is presented for illustration and is not intended to limit the
invention thereto. Various modifications will be apparent to those skilled
in the art without departing from the spirit or scope of this invention.
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