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Imagewise hardening with inert transition metal complex oxidizing agents    
United States Patent3970458   
Link to this pagehttp://www.wikipatents.com/3970458.html
Inventor(s)Bissonette; Vernon Leon (Brockport, NY)
AbstractAn improvement is provided in processes wherein an oxidation-reduction reaction is utilized to form an image. In one aspect of this invention, the improvement comprises employing an oxidizing agent and a reducing agent which undergo imagewise redox reaction in the presence of catalytic material, the oxidizing agent and the reducing agent being so chosen that the reaction products are noncatalytic for the oxidation-reduction reaction. In another aspect of this invention, a substitution inert metal complex is utilized as the oxidant in oxidation-reduction image-forming processes. Novel processing compositions and photographic materials are also described. In a specific aspect, this divisional application relates to processes for tanning a crosslinkable colloid with the reaction products of the above redox reaction.
   














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Inventor     Bissonette; Vernon Leon (Brockport, NY)
Owner/Assignee     Eastman Kodak Company (Rochester, NY)
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Publication Date     July 20, 1976
Application Number     05/420,192
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     November 28, 1973
US Classification     430/265 430/268 430/936
Int'l Classification     G03C 007/00 G03C 005/26 G03C 005/24 G03C 005/30
Examiner     Klein; David
Assistant Examiner     Schilling; Richard L.
Attorney/Law Firm     Battist; G. E .
Address
Parent Case     This application is a continuation-in-part of U.S. Ser. No. 189,289 filed Oct. 14, 1971, now abandoned, and a continuation-in-part of U.S. Ser. No. 312,157 filed Dec. 4, 1972, issued as U.S. Pat. No. 3,856,524 on Dec. 24, 1974.
Priority Data    
USPTO Field of Search     96/54 96/60 R 96/66 R 96/111 96/35 96/48 R 96/50 96/49 96/48 PD 96/33 96/55 96/48 R 117/62.2 427/337 427/338
Patent Tags     imagewise hardening inert transition metal complex oxidizing agents
   
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I claim:

1. In a process of imagewise-hardening at least one layer of a photographic element which contains a crosslinkable colloid, the improvement comprising reacting an inert transition metal ion complex oxidizing agent having a coordination number of 6 and which is capable of existing in at least two valence states with a reducing agent in the presence of a catalytic metal material or catalytic activated carbon material in a processing solution which is substantially free of silver halide solvents, wherein said catalytic material is provided in an imagewise distribution and wherein said oxidizing agent and said reducing agent are chosen so that the reaction products thereof are essentially noncatalytic for an oxidation-reduction reaction with said oxidizing agent and said reducing agent, and said oxidizing agent and said reducing agent are essentially inert to oxidation-reduction reaction in the absence of said catalytic material.

2. A process according to claim 1 wherein said oxidizing agent is a cobalt(III) ion complex.

3. A process according to claim 2 wherein said reducing agent is capable of reducing silver halide to metallic silver.

4. A process according to claim 1 wherein said oxidizing agent is a cobalt(III) complex, said reducing agent is capable of reducing exposed silver halide to metallic silver, and said catalytic material is a zero valent metal or chalcogen of a Group VIII or 1B element.

5. A process according to claim 4 wherein said catalytic material is metallic silver.

6. A process according to claim 1 wherein said oxidizing agent is a cobalt(III) ion complex containing at least three ammine ligands.

7. A process according to claim 6 wherein said inert transition metal complex is a cobalt(III) complex having a net charge of +3.

8. A process according to claim 1 wherein said crosslinkable colloid is capable of being crosslinked by the reaction products of said redox reaction to provide at least 100 percent lower water solubility of said colloid at 90.degree. F.

9. A process according to claim 1 wherein said crosslinkable colloid is a hardenable hydrophilic colloid which has a melting point of less than 150.degree. F. and is capable of being hardened to provide a melting point differential between hardened and unhardened hydrophilic colloid of at least 20.degree. F.

10. A process according to claim 1 wherein said crosslinkable colloid is a gelatin.

11. In an image-forming process wherein a photographic element containing at least one layer of an imagewise-exposed silver halide emulsion is processed in a processing solution which is substantially free of silver halide solvents to provide an imagewise distribution of tanned crosslinkable colloid in a layer of crosslinkable colloid, the improvement comprising employing in said process in reactive association (a) an inert transition metal complex oxidizing agent having a coordination number of 6 and which is capable of existing in at least two valence states and (b) a reducing agent which is capable of reducing exposed silver halide to metallic silver, wherein said oxidizing agent and said reducing agent undergo redox reaction in the presence of metallic silver and are essentially inert to oxidation-reduction reaction in the absence of said metallic silver, said oxidizing agent and said reducing agent being chosen so that the reaction products thereof are essentially noncatalytic for an oxidation-reduction reaction with said oxidizing agent and said reducing agent.

12. A process according to claim 11 wherein said inert transition metal complex is a cobalt(III) complex which has a net positive charge of +3. and contains at least three ammine ligands.

13. A process according to claim 11 wherein said reducing agent is a primary aromatic amino compound and a color coupler is present during said process, whereby a dye can be formed by reaction of the oxidized primary aromatic amine with said color coupler.

14. A process according to claim 11 wherein said inert transition metal complex is a cobalt complex having a coordination number of 6 and comprises a ligand selected from the group consisting of ethylenediamine, propylenediamine, diethylenetriamine, triethylenetetramine, amine, nitrate, nitrite, azide, chloride, thiocyanate, isothiocyanate, water and carbonate, said complex comprising (a) at least 2 ethylenediamine ligands or (b) at least 5 amine ligands or (c) at least 1 triethylenetetramine ligand or (d) at least 2 propylenediamine ligands.

15. A process according to claim 11 wherein said oxidizing agent is a cobalt(III) ion complex present in the processing composition in a concentration of at least 10 g./l. based on cobalt.

16. A process according to claim 11 wherein said crosslinkable colloid is a hardenable hydrophilic colloid.

17. A process according to claim 11 wherein said crosslinkable colloid is present at a coverage of from about 10 to about 2000 mg./ft..sup.2.

18. A process according to claim 11 wherein the unhardened crosslinkable colloid is removed by washing after said tanning process.

19. A process according to claim 11 wherein said reducing agent is a tanning silver halide developer.

20. A process according to claim 11 wherein said photographic element contains less than 50 mg. of silver halide per ft..sup.2 based on silver.

21. A process according to claim 11 wherein said reducing agent is a primary aromatic amino silver halide developing agent.

22. A process according to claim 11 wherein a color coupler is present in said process and said reducing agent is a color silver halide developing agent.

23. A process according to claim 11 wherein said crosslinkable colloid is a hardenable gelatin which is present at a coverage of from about 10 to about 2000 mg./ft..sup.2 and said oxidizing agent is cobalt(III) hexammine chloride.

24. In a photographic process wherein an imagewise-exposed photographic element comprising a support having coated thereon silver halide grains dispersed in a crosslinkable colloid is developed to produce a metallic silver image and said colloid is crosslinked imagewise in the areas where metallic silver develops, the improvement which comprises conducting said photographic development with the combination of (a) a photographic developer and (b) an inert transition metal ion complex having a coordination number of 6 and which is capable of existing in at least two valence states, which is reduced by said photographic developer in the presence of metallic silver, the reduced form of said transition metal ion complex being a crosslinking agent for said colloid, wherein said photographic developer and said inert transition metal ion complex are essentially inert to oxidation-reduction reaction in the absence of said metallic silver.

25. A photographic process as described in claim 24 wherein said crosslinkable colloid is unhardened gelatin, the photographic developer is a photographic tanning developing agent, and the oxidant is a cobalt complex having a coordination number of 6.

26. A photographic process as defined in claim 25 wherein said tanning developing agent is 4-phenylpyrocatechol and said cobalt complex is cobalt hexammine(III) chloride.

27. A photographic process as defined in claim 26 wherein said photographic element is treated with said combination of oxidant and reductant subsequent to the development of metallic silver.

28. A photographic process as defined in claim 27 wherein said hydrophilic colloid comprises at least partially unhardened gelatin, said reductant is 4-phenylpyrocatechol, and said oxidant is cobalt hexammine(III) chloride.
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This invention relates to image formation. In one aspect, it relates to image-formation processes which utilize a redox reaction. In certain other aspects, it relates to image amplification or image replacement.

A variety of image-forming systems have been described in the prior art which utilize redox reactions. Belgian Patent 742,768 of June 8, 1970, describes an image amplification procedure which features the use of peroxy compounds and reducing agents, such as photographic color-developing agents However, such redox systems are highly unstable; photographic color-developing agents are oxidized merely in the presence of air and peroxy compounds react extremely rapidly with such reducing agents. Hence, it would be desirable to provide image-forming redox systems in which the oxidizing and reducing agents are more stable.

U.S. Pat. No. 3,152,903 by Sheppard et al issued October 17, 1964, suggests various redox systems which have a physical barrier, (e.g., phase separation) to prevent redox reaction. The oxidizing and reducing agents proposed undergo substantially immediate redox reaction in the absence of external catalyst when they are incorporated in an inert solvent solution. There appears to be no disclosure in this patent of a redox system which is stable in the absence of some physical barrier.

British Patent 777,635 published June 26, 1957, suggests photographic bleach baths which contain a cobalt (III) complex and which may contain a reducing agent, However, photographic bleach baths contain a silver halide solvent. In the presence of silver halide solvent, the cobalt complex reacts directly with the silver and does not undergo, to any significant degree, redox reaction with the reducing agent.

Photographic physical-developer solutions are well known in the art. For example, Dippel et al in U.S. Pat. No. 2,750,292 issued June 12, 1956, describe the formation of dyes simultaneously and in situ with the formation of a metal image during physical development of a photographic element containing a metal image and a photographic coupler, with a solution containing photographic color-developing agent and a reducible metal salt. However, a serious disadvantage with physical developers is that they do not have a high degree of stability. One reason for this instability is that the reaction products of the redox reaction are catalysts for further redox reaction, i.e., the reaction is autocatalytic. It would, accordingly, be desirable to provide a nonautocatalytic oxidizing-reducing agent combination.

Christensen, U.S. Pat. No. 2,517,541 issued Aug. 8, 1950, describes photographic silver halide emulsions containing amounts less than about 0.1% by weight of the wet emulsion of an alkali metal cobalticyanide. The exposed elements containing this addendum are developed in typical photographic developer solutions. The low concentrations of cobalticyanide proposed probably are necessary to avoid fogging the emulsion. Such low amounts of potassium cobalticyanide would not contribute substantially to image formation via redox reaction, even if there is a redox reaction between the cobalticyanide and the developer in areas where silver is developed. However, it is unlikely that even limited redox reaction occurs because potassium cobalticyanide does not undergo redox reaction with typical color-developing agents in the presence of predeveloped silver.

It is well-known that polymerization of photopolymers can be initiated by a radical which an be liberated through a light-catalyzed redox reaction. See Rust, "Fast Imaging Systems Using Photopolymers", Optical Spectra, March/April, 1968, pp. 41-45 at p. 42. There does not, however, appear to by any suggestion in the art relative to providing a stable reducing agent-oxidizing agent combination which can be catalyzed into a redox reaction with a catalytic material.

British Patent 1,194,581 published June 10, 1970, describes an imaging process in which a photosensitive composition, upon exposure to light, generates nuclei of a metal which is more noble than silver and is catalytic to the electroless deposition of a nonnoble metal. An image is formed by an electroless deposition of nonnoble free metal on the nuclei. There appears to be no disclosure in this patent of a stable redox system which is nonautocatalytic.

In the photographic dye bleach system, such as described by Gasper, U.S. Pat. No. 2,270,118 issued Jan. 13, 1942, dyes are produced imagewise by treating diffusely dyed layers containing silver images with an acid solution which destroys the dye imagewise in areas where silver is present. The destruction of the dye can be accelerated with various "catalysts", such as phenazine. The reactions in the dye bleach system appear to proceed on a stoichiometric basis. See Mayer et al, U.S. Pat. No. 3,340,060 issued Sept. 5, 1967, col. 1, lines 18-21, noting that 4 silver atoms are required to destroy 1 azo dye group. It would be desirable to provide a photographic system which would make more efficient use of silver than in the silver dye bleach process.

British Patent 239,875 published Nov. 5, 1925, describes a photographic element useful in the diazo process which includes a cobalt (III) metal complex and, optionally, silver halide. This diazo image-forming process is a substitution reaction rather than a redox reaction. Further, the incorporated cobalt(III) complex fogs the silver halide.

There is a need in the art, therefore, for image-forming systems which feature a reducing-oxidizing agent combination which is relatively inert to redox reaction even when in a reactive environment and which do not form reaction products which catalyze the redox reaction. Further, there is need in the art for redox reaction systems which can be utilized to amplify faint images or replace images with other images having a different color value. In addition, it is desirable to provide a method whereby the extremely high light sensitivity of photographic silver halide can be utilized to generate a latent or faint silver image that acts as a catalyst for a redox system to amplify or replace the silver image.

One object of this invention is to provide a method and composition for forming images.

Another object of this invention is to provide an image-forming method in which a redox reaction is utilized to produce a change in light value.

Still another object of this invention is to provide an image-forming process in which at least one of the reaction products of a redox reaction is utilized to tan a binder such as a hydrophilic colloid.

A further object of this invention is to provide a method for amplifying faint or invisible images.

Another object of this invention is to supplement metal images with dye images and/or hardened hydrophilic colloid images.

Still another object of this invention is to replace metallic images with dye images and/or hydrophilic colloid images.

Another object of this invention is to provide a method for increasing the amount of tanning or crosslinking which can be obtained in photographic elements with a given amount of photosensitive recording material.

Other objects of this invention will be apparent from the disclosure herein and the appended claims.

In one embodiment of this invention, an improvement is provided in an image-forming process wherein an oxidation-reduction reaction is utilized to from a photographic image, which improvement comprises employing an oxidizing agent and a reducing agent which undergo redox reaction in the presence of catalytic material and which are essentially inert to oxidation-reduction reaction in the absence of a catalytic material, the oxidizing agent and the reducing agent being so chosen that the reaction products thereof are noncatalytic for the oxidation-reduction reaction. At least one of the reaction products is then used to harden, tan or crosslink a hardenable material.

In another embodiment of this invention, an improvement is provided in an image-forming process wherein a reaction product of an oxidation-reduction reaction is utilized to form a photographic image, such as a hardened hydrophilic colloid, which improvement comprises employing an oxidizing agent and a reducing agent which undergo imagewise redox reaction at a catalytic surface, the oxidizing agent being complex of a metal ion with ligands which, when a test sample of the complex is dissolved at 0.1 molar concentration at 20.degree. C. in an inert solvent solution containing a 0.1 molar concentration of an uncoordinated ligand, exhibit essentially no exchange of uncoordinated and coordinated ligands for at least 1 min.

In a further embodiment of this invention, an improvement is provided in a method of forming photographic images wherein a dye is produced in addition to hardening a binder vehicle. An aromatic primary amino color-developing agent can be oxidized in the development of an exposed photographic silver halide emulsion, and the oxidized color-developing agent reacts with a photographic color coupler to form a dye.

In still another embodiment of this invention, processing compositions are provided comprising the oxidation-reduction combination featured in this invention.

The terms "tan", "harden" and "crosslink" are used interchangeably herein and generally refer to reactions wherein a binder vehicle or colloid is reacted to increase substantially the melting point, lower the water solubility, etc.

Oxidants preferred in the practice of this invention are the metal complexes, such as a transition metal complex, e.g., a Group VIII metal complex, or a complex of a metal of Series 4 of the periodic table appearing on pp. 54-55 of Lange's Handbook of Chemistry, 8th Edition, published by Handbook Publisher, Inc., Sandusky, Ohio, 1952. Such complexes feature a molecule having a metallic atom or ion. This metallic ion is surrounded by a group of atoms, ions or other molecules which are generically referred to as ligands. The metallic atom or ion in the center of these complexes is a Lewis acid; the ligands are Lewis bases. Werner complexes are well-known examples of such complexes. The useful metal salts are typically capable of existing in at least two valent states. In a preferred aspect of the invention, the metal complexes are those referred to by American chemists as "inert" and by European chemists as "robust". Particularly useful are complexes of a metal ion with a ligand which, when a test sample thereof is dissolved at 0.1 molar concentration at 20.degree. C. in an inert solvent solution also containing 0.1 molar concentration of a tagged ligand of the same species which is uncoordinated, exhibits essentially no exchange of uncoordinated and coordinated ligands for at least 1 min., and preferably for at least several hours, such as up to 5 hr. or more. This test is advantageously conducted under the pH conditions which will be utilized in the practice of the invention. In silver halide photography, this generally will be a pH of over about 8. Many metal complexes useful in this invention show essentially no exchange of uncoordinated and coordinated ligands for several days. The definition of inert metal complexes and the method of measuring ligand exchange using radioactive isotopes to tag ligands are well-known in the art; see, for example, Taube, Chem. Rev., Vol. 50, p. 69 (1952), and Basolo and Pearson, Mechanisms of Inorganic Reactions, A Study of Metal Complexes and Solutions, 2nd Edition, 1967, published by John Wiley and Sons, p. 141. Further details on measurement of ligand exchange appear in articles by Adamson et al, J. Am. Chem. Soc., Vol. 73, p. 4789 (1951). The inert metal complexes should be contrasted with labile complexes which, when tested by the method described above, have a reaction half-life generally less than 1 min. Metal chelates are a special type of metal complex in which the same ligand (or molecule) is attached to the central metal ion at two or more different points. The metal chelates generally exhibit somewhat slower ligand exchange than nonchelated complexes. Labile-type chelates may have a half-life of several seconds, or perhaps slightly longer. Generally, the oxidizing agents employed are not reduced to a zero valent metal during the redox reaction of the invention.

Preferred metal complexes in accordance with this invention have coordination numbers of 6 and are known as octahedral complexes. Cobalt complexes are especially useful in the practice of this invention. Most square planar complexes (which have a coordination number of 4) are rather labile, although some Group VIII metal square planar complexes, particularly platinum and palladium square planar complexes, exhibit inertness to rapid ligand exchange.

A wide variety of ligands can be used with a metal ion to form suitable metal complexes. Nearly all Lewis bases (i.e., substances having an unshared pair of electrons) can be ligands in metal complexes. Some typical useful ligands include the halides, e.g., chloride, bromide, fluoride, nitrite, water, amino, etc., as well as such common ligands as those referred to on p. 44 of Basolo et al, supra. The lability of a complex is influenced by the nature of the ligands selected in forming said complex.

Particularly useful cobalt complexes have a coordination number of 6 and have a ligand selected from the group consisting of ethylenediamine(en), diethylenetriamine(dien), triethylenetetraamine(trien), amine (NH.sub.3), nitrate, nitrite, azide, water, carbonate and propylenediamine(tn). Especially useful are the cobalt complexes containing ammine ligands such as the cobalt hexammine salts. Some specific highly useful cobalt complexes include those having one of the following formulas: [Co(NH.sub.3).sub.5 H.sub.2 O]X, [Co(NH.sub.3).sub.5 CO.sub.3 ]X, [Co(NH.sub.3).sub.5 Cl]X, and [Co(NH.sub.3).sub.4 CO.sub.3]X, wherein X represents one or more anions determined by the charge neutralization rule, and X preferably represents polyatomic organic anions.

Complexes containing oxidized noble metals or ferramagnetic metals, such as complexes of CoIII, FeIII, RhIII, PtIV, PdIV and IrIII, which have reactivities similar to the complexes listed above, could be used in the practice of this invention. The redox equilibria published in Stability Constants of Metal-Ion Complexes, Sillen and Martell, published by The Chemical Society, Burlington House, London, England (1964), indicate that other complexes have reactivities generally similar to the cobalt complexes mentioned above.

In one preferred embodiment according to this invention where the cobalt(III) ion complexes are incorporated in the photographic element, the anions of the complexes are polyatomic anions, and in some highly preferred embodiments are polyatomic organic anions. The anions are associated with the cobalt(III) ion complex in what may be a salt, an outer sphere complex of an ion pair; see, for example, p. 34 of Basolo et al, supra. Typical useful polyatomic anions include sulfato groups, nitrate, and the like. Typical polyatomic organic anions include acetato, propionato, methanesulfonato, benzenesulfonato, hexanesulfonate, and the like.

The polyatomic anions are preferably those which in the sodium salt form are not silver halide solvents, i.e., the sodium salt of the polyatomic anion when employed in an aqueous solution (60.degree. C.) at a 0.02 molar concentration does not dissolve more than 5 times the amount by weight of silver chloride which can be dissolved in distilled water at 60.degree. C. The sodium salts of anions such as thiocyanate and thiosulfate in a 0.02 molar concentration dissolve more than 5 times the amount by weight of silver chloride which is dissolved by distilled water at 60.degree. C.

In another embodiment where cobalt(III) ion complexes are incorporated in the photographic element, they are incorporated as water-insoluble ion pairs. The use of water-insoluble ion pairs of cobalt(III) ion complexes is described in more detail in Bissonette et al, U.S. Ser. No. 307,894 entitled "Ion-Paired Cobaltic Complexes and Photographic Elements Containing Same", filed Nov. 20, 1972, issued as U.S. Pat. No. 3,847,619 on Nov. 12, 1974, which is incorporated herein by reference. Generally, these ion pairs comprise a cobalt(III) ion complex ion-paired with an anionic organic acid having an equivalent weight of at least 70 based on acid groups. Preferably, the acid groups are sulfonic acid groups.

In certain highly preferred embodiments, cobalt(III) ion complexes are used in this invention which contain ammine (NH.sub.3) ligands or have a net positive charge which is preferably a net charge of +3. A cobalt(III) ion with six (NH.sub.3) ligands has a net charge of +3. A cobalt(III) ion with five (NH.sub.3) ligands and one chloro ligand has a net charge of +2. A cobalt (III) ion with two ethylenediamine(en) ligands and two (N.sub.3) azide ligands has a net charge of +1. Generally, the best tanning results have occurred where the cobalt(III) complex has a net charge of +3 and/or the cobalt complex contains at least three ammine ligands.

When the cobalt(III) ion complexes are used in a liquid solution to obtain tanning, the liquid composition can contain from about 10 mg. to about 50 g./l. of solution, and preferably it contains from about 100 mg. to about 10 g./l. based on cobalt. Where the cobalt(III) ion complex is incorporated in the photographic element, good tanning can be achieved when the element contains the cobalt(III) ion complex in a concentration at least 0.5% by weight of unhardened hydrophilic colloid in said element based on cobalt and preferably at least 1.0%.

The redox reaction which takes place in the practice of this invention occurs at a catalytic surface, i.e., the reaction environment is a heterogeneous medium wherein the catalyst is in one phase, the oxidant and reductant are in another phase, and the reaction takes place on the interface between the phases. Generally, the catalyst will be a solid material and the oxidant and the reductant will be in a liquid phase. Any catalytic material can be utilized which initiates and promotes redox reaction between the oxidizing agents and reducing agents selected. While the reaction mechanism is not completely understood, it appears that the catalyst appears to allow electron transfer between the oxidizing agent and the reducing agent. In a preferred embodiment, the catalysts are the metals or chalcogens of Group VIII or 1B elements. In another embodiment, the catalyst can be an activated carbon or activated charcoal. Many useful catalysts are the zero valent metals or metal nuclei. Specific useful catalysts include metals such as platinum, copper, silver, gold and chalcogens such as silver sulfides, silver oxides, nickel sulfide, cuprous sulfide, cobalt sulfide, aurous sulfide and cupric oxide. While several of the catalysts are referred to as chalcogens, it is understood that, in some instances, an equilibrium mixture may be present in the product, such as a mixture of silver hydroxide and silver oxide.

In accordance with this invention, the catalyst appears to provide redox reaction in a true catalytic fashion. The amount of redox reaction is not limited by the amount of catalyst present, since the redox reaction of this invention does not proceed on a stoichiometric basis with respect to the catalyst. Generally, in the absence of the catalyst the oxidant and the reductant can be described as being in a state where they are substantially kinetically stable; i.e., the kinetic reaction is so slow or practically nonexistent as to be not noticeable in the process. The catalyst appears to interact with the oxidant and/or reductant in such a fashion as to overcome the kinetic barrier. Where the oxidant and reductant are thermodynamically stable in the reaction medium, the catalyst can lower the kinetic barrier by converting either the oxidant or reductant to another form which will provide a thermodynamically unstable combination which is also kinetically unstable. Where the oxidant and reductant are thermodynamically unstable but substantially kinetically stable, the catalyst can function to lower the kinetic barrier, allowing the reaction to proceed at a substantially faster rate.

Some care is needed in selecting the particular oxidant-reductant-catalyst combination employed in the practice of the invention, bearing in mind the circumstances governing any particular embodiment of the invention. The oxidizing-reducing agent combination should undergo essentially no redox reaction except in the presence of external catalyst material. Also, the catalyst should be so selected that it is essentially unreactive under the conditions employed with either the oxidizing agent alone or reducing agent alone. In the environment in which the reaction takes place, the catalyst should promote the redox reaction, but should not itself undergo a redox reaction directly with either the reducing agent or oxidizing agent to any substantial degree. Preferably, the oxidizing agent and the reducing agent are so chosen that, when test samples thereof are each dissolved at a 0.01 molar concentration in an inert solvent at 20.degree. C., essentially no redox reaction occurs for at least 15 minutes and preferably for several hours, such as 12 hours, or several days, such as a month or more.

Combinations of oxidant and reductant which undergo a more rapid redox reaction in the absence of catalyst are, however, useful in embodiments of the invention where the oxidizing agent and reducing agent are in reactive condition for brief periods of time. In one such embodiment, separate solutions of oxidizing agent and reducing agent can be sprayed on a support carrying an imagewise distribution of catalyst. An imagewise redox reaction takes place in the presence of the catalyst. After sufficient redox reaction occurs, the unreacted reducing agent and oxidizing agent are removed in any convenient manner, for example, using an air jet, a stream of liquid or a chemical neutralizer. In other embodiments of the invention, an imagewise pattern of catalyst, together with a nonimagewise distribution of oxidant (or reductant), can be contacted with reductant (or oxidant) for a time sufficient to permit imagewise redox reaction. Thereafter, the reductant (or oxidant) can be removed. In these and other embodiments of the invention, the oxidant and reductant need not possess a high degree of inertness to redox reaction in the absence of catalyst.

In preferred embodiments of the invention, an imagewise pattern of catalyst is contracted with the combination of oxidizing and reducing agent in accordance with the invention. However, a nonimagewise distribution of oxidizing agent and catalyst can be contacted with an imagewise pattern of reducing agent, or an imagewise pattern of oxidizing agent can be contacted with the combination of reducing agent and catalyst to form images in accordance with the invention. Also, an imagewise pattern of catalyst, together with a nonimagewise distribution of oxidizing agent, can be contacted with reducing agent or an imagewise pattern of catalyst, together with a nonimagewise distribution of reducing agent, can be contacted with oxidizing agent to initiate redox reaction in accordance with the invention.

Any suitable means can be utilized to contact the oxidizing agent, reducing agent and catalyst. For example, an imagewise pattern of catalyst can be contacted with a solution containing oxidant and reductant. In one convenient embodiment of the invention, a hydrophilic colloid layer coated on a suitable support contains a pattern of catalyst and is contacted with an aqueous solution containing oxidant and reductant. The concentration of reductant and oxidant in such solutions can vary over a wide range. Optimum concentrations depend on such variables as time of contact, amount of catalyst present and reactivity of the particular oxidizing agent-reducing agent-catalyst combination chosen. Typical useful concentrations of oxidant and reductant, each, range from about 0.1 to 50, and preferably 1 to 15, g./liter of solution, using contact or residence times of about 30 sec. up to 2 hr. or longer. The oxidizing agent and reducing agent can also be contained in and released from rupturable pods or pressure-sensitive capsules. An alternative method for initiating redox reaction in accordance with the invention involves incorporating the oxidant and reductant in a hydrophilic colloid layer, coated on a suitable support, and contacting the layer with a plate bearing a metal catalyst relief image. The metal relief image initiates and promotes the redox reaction between the oxidant and reductant contained in the hydrophilic colloid layer. If desired, portions of the oxidant or reductant can be incorporated both in processing solutions and hydrophilic colloid layers, which can also contain a suitable source of catalyst such as light-sensitive silver halide.

The reducing agent and the oxidizing agent employed herein advantageously have good solubility in water; preferably, they are soluble in amounts of at least 0.1 g. and preferably at least 10 g./liter of water. However, other solvents, preferably a polar solvent such as methanol or ethanol, can be employed. In certain embodiments of the invention, reducing agents and oxidizing agents having very low water solubility can be employed.

The processes of the invention are admirably suited to amplify faint or even invisible quantities of catalyst. The invention is highly effective with light-sensitive silver halide materials wherein latent image silver or a low-density silver image can be utilized to generate an image record. In addition, the processes of the invention are useful in supplementing an image, for example, a silver or other zero valent metal image, or an image composed of other catalysts, oxidants or reductants utilized in accordance with the invention. It is also possible to replace preformed images with other images in accordance with the processes of the invention.

The improvements obtained in tanning processes in accordance with this invention can generally be obtained in any photographic element which contains a crosslinkable colloid or crosslinkable material. The photographic element can be a receiver element comprising a support having thereon at least one layer containing a crosslinkable material such as a binder vehicle; the receiver element can be placed in interfacial contact with another element during the tanning step to crosslink the material. The element can contain a support having thereon at least one layer containing a photographic recording material, such as silver halide, and at lest one layer containing a crosslinkable material. The imagewise tanning can be accomplished by means wherein at least one of the essential ingredients which are the oxidant, the reducing agent and the catalyst is provided during said process in an imagewise distribution, and the crosslinkable colloid is one which can be effectively crosslinked or hardened by the reaction products of the redox reaction.

In accordance with certain embodiments of this invention, an improvement is provided in photograhic processes wherein imagewise-exposed photographic elements comprising a support having coated thereon silver halide grains dispersed in a crosslinkable colloid are developed to produce a silver image, and the colloid is crosslinked imagewise in areas where a metallic silver develops. The improvement is obtained by contacting such photographic elements with the combination of an oxidant and reductant which undergo imagewise redox reaction in the presence of metallic silver, the reduced form of said oxidant being a crosslinking agent for the colloid. The process of this aspect of the invention can be conducted with a photographic developer as reducing agent. The oxidized form of the developing agent can also function as a crosslinking agent. The metallic silver produced by the action of a photographic developer on exposed silver halide catalyzes an oxidation-reduction reaction in accordance with the invention.

If desired, subsequent to developing a silver image in a cross-linkable colloid, the photographic element is contacted with the combination of oxidizing agent and reducing agent in accordance with the invention to generate the cross-linking agent. Using the latter procedure, it is not necessary that the reducing agent be a selective photograhic silver halide developing agent. When metal complexes are employed as oxidants, it is preferable that the ligands released on redox reaction should not interfere with the cross-linking.

This invention is useful in conventional tanning development where any suitable colloid, preferably gelatin, is cross-linked or hardened. Advantageously, the silver halide emulsion is an unhardened or partially hardened gelatin silver halide emulsion.

The practice of this aspect of the invention results in tanning with developers which have not been considered tanning developers, and increases the tanning obtained with conventional tanning developers. The invention is, accordingly, useful with any of the known tanning developing agents, e.g., pyrogallol and catechols such as 4-phenylpyrocatechol, or photographic developing agents which normally tan or cross-link colloids, such as the hydroquinones, pyrazolidones such as 1-phenyl-3-pyrazolidone, the p-phenylenediamines, the p-aminophenols and the diaminophenols. This embodiment of the invention is useful in dye imbibition and colloid transfer processes and in the preparation of photoresists, planographic printing plates and lithographic printing plates.

This invention permits the incorporation of substantial amounts of sulfite (e.g., sodium sulfite) in the tanning developer solutions, while retaining effective tanning. The amount of sulfite which could be added to conventional tanning developing agents was limited because of the inhibiting effect sulfite has on tanning development. Hence, using the practice of this invention, more stable tanning developer solutions are possible because of the higher tolerance for sulfite stabilizer in accordance with this invention.

The hardenable hydrophilic colloids useful in certain embodiments of this invention are those generally known in the photographic art which can be hardened by photographic hardeners such as formaldehyde. In certain preferred embodiments, the hardenable hydrophilic colloid is a material, such as gelatin, which has a melting point of less than 150.degree. F. and preferably less than 120.degree. F., and it preferbly has a melting point above about 80.degree. F. In another embodiment, the hydrophilic colloid is a material which can be hardened by a photographic hardening agent to provide at least 100% lower water solubility of the hardened material at a temperature of 90.degree. F.

The terms "unhardened hydrophilic colloid" and "cross-linkable colloid" as used herein refer to those materials which are capable of substantial further hardening. These materials may possess a small amount of crosslinking or may have been hardened or tanned slightly. However, these terms generally refer to those materials which are capable of being further hardened to provide a melting point differential between hardened and unhardened hydrophilic colloid of at least 20.degree. F. and preferably at least 40.degree. F. wherein the unhardened hydrophilic colloid has a melting point of less than 150.degree. F.

Typical useful hydrophilic colloids include proteinaceous materials such as gelatin and similar materials which can be hardened by photographic hardeners, for example, such as other proteinaceous photographic vehicles.

The unhardened hydrophilic colloid is generally coated on the support at a coverage of from about 5 to about 3000 mg./ft..sup.2 and preferably from 10 to about 2000 mg./ft..sup.2.

Generally, it is preferred to use gelatin as the unhardened hydrophilic colloid but other vehicles, and especially those which contain groups which are ligands as described above, can also be used. Moreover, other photographic binding agents can be used as substituted in whole or in part for gelatin. Suitable photographic binders include colloidal albumin, cellulose derivatives, synthetic resins such as polyvinyl compounds and the like, and peferably the water-soluble and latex polyvinyl compounds. In certain instances, it is desirable to use latex polymers to improve dimensional stability such as, for example, the alkyl acrylates and alkyl methacrylate polymers. Where the binding agents are used as substitutes for all or part of the gelatin, the layer must still have the properties as defined for the unhardened hydrophilic colloid layer as set forth herein.

In certain embodiments, the photographic elements used in accordance with this invention have supports which have a hydrophobic surface. Elements of this type are desirable to provide a lithographic plate wherein the hardened gelatin will provide a hydrophilic surface and the areas where the colloid is removed will provide a hydrophobic or oleophilic surface. Typical useful hydrophobic supports include materials such as polyethylene, polystyrene, cellulose esters such as cellulose acetate, polyesters, polytetrafluoroethylene, polystyrenebutadiene, etc.

The hydrophobic surface can be treated to obtain adhesion to the unhardened hydrophilic colloid layer by methods known for improving the adhesion of hydrophilic materials to hydrophobic supports such as electron bombardment, flame-treating, oxidation with sulfuric acid-dichromatic solution, treatment with chlorine gas, hydrogen peroxide, nitric acid, etc.

The photographic elements of this invention may comprise incorporated developers such as black-and-white-developing agents or color-developing agents. Since the hardening of the hydrophilic colloid does not depend on a tanning developer such as 4-phenyl catechol, etc., generally any developing agent can be used to develop the silver halide. Likewise, where other photographic metal salts are used the reducing agent can be incorporated in the photographic element.

If the developing agent is incorporated in the silver halide emulsion or in a contiguous layer, development can be attained by using an alkaline activator.

Typical activator baths for the photographic element containing a developing agent include, for example, an aqueous solution of an alkaline material such as sodium carbonate, sodium hydroxide, potassium carbonate, potassium hydroxide, etc. Suitable baths can comprise, for example, an aqueous solution containing about 1% sodium hydroxide.

The developer solution or activator solution may also contain gelatin softeners such as citric acid or urea to aid in removal of the soft hydrophilic colloid during the wash-off step.

Typical of the activator solutions which can be used in my process are those disclosed in U.S. Pat. Nos. 2,596,754, 2,596,756, 2,725,298, 2,739,890, 2,763,553, 2,835,575, 2,852,371 and 2,865,745.

The development and/or tanning processes as referred to herein can be effected by bathing the photographic element in an activator solution or developing solution. Alternatively, a viscous processing solution can be placed between the photographic element and a spreading sheet for spreading in a predetermined amount across and in contact with the emulsion side of the photographic element so as to provide all of the solution required for processing. The viscous proces