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Bioerodible ocular device    
United States Patent3986510   
Link to this pagehttp://www.wikipatents.com/3986510.html
Inventor(s)Higuchi; Takeru (Lawrence, KS); Hussain; Anwar A. (Lawrence, KS); Shell; John W. (Los Altos, CA)
AbstractAn ocular insert for the continuous controlled administration of a predetermined therapeutically effective dosage of drug to the eye over a prolonged period of time. The device meters the flow of drug by means of a drug release rate controlling material. The insert bioerodes in the environment of the eye concurrently with the dispensing or at a point in time after the dispensing of the therapeutically desired amount of drug.
   














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Drawing from US Patent 3986510
Bioerodible ocular device - US Patent 3986510 Drawing
Bioerodible ocular device
Inventor     Higuchi; Takeru (Lawrence, KS); Hussain; Anwar A. (Lawrence, KS); Shell; John W. (Los Altos, CA)
Owner/Assignee     Alza Corporation (Palo Alto, CA)
Patent assignment
All assignments
Publication Date     October 19, 1976
Application Number     05/601,154
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     August 1, 1975
US Classification     424/428
Int'l Classification     A61M 031/00 A61F 005/46
Examiner     Medbery; Aldrich F.
Assistant Examiner    
Attorney/Law Firm     Ciotti; Thomas E. Sabatine; Paul L. , Mandell; Edward L. ,
Address
Parent Case     This is a division of application Ser. No. 179,129, filed Sept. 9, 1971 and now abandoned.
Priority Data    
USPTO Field of Search     128/260 128/271 128/335.5 128/268 128/272 128/130 424/16 424/37 424/33 424/19
Patent Tags     bioerodible ocular
   
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What is claimed is:

1. A bioerodible ocular device for the controlled continuous administration of a predetermined dosage of drug to the eye, comprising (1) an inner reservoir containing a drug formulation confined therein, and (2) an outer membrane formed from drug release rate controlling bioerodible material surrounding the inner reservoir, the membrane being permeable to passage of drug, but at a lower rate than through the inner reservoir, the device being of an initial shape which is adapted for insertion and retention in the sac of the eye bounded by the surfaces of the bulbar conjunctiva of the sclera of the eyeball and the palpebral conjunctiva of the lid, whereby release of drug from the device to the eye is effected primarily by a permeation control release mechanism in which the outer membrane continuously meters the flow of a therapeutically effective amount of drug from the reservoir to the eye at a controlled rate over a prolonged period of time, and wherein the device bioerodes in the environment of the eye concurrently with the dispensing or at a point in time after the dispensing of the therapeutically desired amount of drug.

2. The ocular device defined by claim 1 wherein the outer membrane material has a release rate to drug and an erosion rate in the eye such that the drug is essentially depleted from the inner reservoir prior to the substantially complete bioerosion of the membrane material.

3. The ocular device defined by claim 1 wherein the drug permeation rate through the inner reservoir is at least twice the permeation rate through the outer membrane.

4. The ocular device defined by claim 1 wherein the inner reservoir comprises a matrix material selected from the group consisting of solid matrix materials and microporous matrix materials having the drug dispersed therethrough.

5. The ocular device defined by claim 1 wherein the inner reservoir comprises a hollow container having the drug formulation confined therein.
 Description Submit all comments and votes
 


BACKGROUND OF THE INVENTION

This invention relates to a method and device for the controlled continuous administration of drug to the eye over a prolonged period of time. Still more particularly, this invention relates to an ocular drug device capable of bioeroding in the environment of the eye concurrently with the dispensing or at a point in time after the desired amount of drug has been administered.

Presently, diseases of the eye are still conventionally treated by periodically applying ophthalmic drugs in liquid or ointment form. While this method of administration is suitable in certain instances, a serious shortcoming is the failure of these types of dosage formulations to dispense the drug in a continuous manner. Periodic application of these dosage forms, even though they be applied at intervals during the day and night, results in the eye receiving a massive, but unpredictable, amount of drug at each time of application. The result of this intermittent administration is that the level of drug surges to a peak at the time the drug is applied to the eye, followed by a decline in concentration. Thus, a plot of drug in the eye and surrounding tissues vs time, after administration of several dosage forms a day has the appearance of a series of peaks which may surpass the toxic threshold of the drug and valleys which fall below the critical point needed to achieve the desired therapeutic effect. Further, drug administered via an ointment or liquid form of therapy is washed away rapidly by tear fluid, leaving the eye without medication until the next application. Moreover, in some ocular conditions characterized by constant deterioration, i.e. glaucoma, continuous treatment offers extremely important therapeutic advantages. Most ointment dosage forms presently available are in unsterilized form, and are generally difficult to use without impairment of vision.

It was proposed, late last century, to use water soluble drug containing gels of glycerinated gelatin that are shaped to the form of a lamella or eye disk. Such lamellae are applied to the eye to supply drug thereto. In use, the glycerinated gelatin vehicle dissolves almost instantly in tear liquid, producing the same type of effect as do liquid dosage forms. Thus, these disks are not suitable for providing for prolonged or sustained continuous release of a drug because of their rapid rate of dissolution. Further information on these water soluble dosage forms can be found in Remington's Pharmaceutical Sciences, XIII, pp. 547-8 (Mack Publishing Co., Easton, Pa., 1965); Fishburn, An Introduction to Pharmaceutical Formulation, p. 116 (Pergman Press Ltd., New York City, N.Y., 1965); and U.S. Pat. No. 273,410, Mar. 6, 1883.

Recognizing these disadvantages, a significant advance has recently been made in the field of ophthalmic drug delivery systems. In this regard, U.S. Pat. No. 3,416,530, granted Dec. 17, 1968, entitled "Eyeball Medication Dispensing Tablet", and Ser. No. 831,761, filed June 9, 1969, entitled "Ocular Insert", disclose a drug dispensing ocular insert which slowly releases drug to the eye for prolonged periods of time. Such ocular inserts are fabricated of materials that are biologically inert, non-allergenic, and insoluble in tear liquid. To initiate the therapeutic program, the ocular insert is placed in the upper or lower sac of the eye bounded by the surfaces of the sclera of the eyeball and conjunctiva of the lid. Since the material from which the ocular insert is formed is insoluble in tear liquid, it retains its integrity and remains intact during the course of therapy, acting as a reservoir to continuously release drug to the eye and surrounding tissues at a controlled rate. On termination of the therapeutic program the ocular insert is removed from the eye. Thus, a single such ocular insert provides the complete ophthalmic dosage regimen for a particular time period, on the order of 24 hours or longer. More frequent repeated applications which are necessary with liquids, ointments, or water soluble lamellae are avoided.

While the drug dispensing ocular inserts described above, which deliver drug to the eye continuously and in a controlled manner over a prolonged period of time, have proved to be markedly superior to the prior art ointments and liquids, there remain, however, improvements to be made. The ocular insert, after insertion in the eye sac, is designed to remain intact during the course of therapy, and does so since it is formed of material insoluble in tear liquid. On termination of the therapy program the insert must be removed, which may present difficulty and discomfort to some patients. In rare instances, the simple removal if made more difficult by unwanted migration of the insert to the upper fornix, where it may remain long after the entire drug supply has been released to the eye. Further, as is often conventional in ophthalmic practice, physician-patient contact is not of a sufficient degree so as to insure that medical instructions from the doctor are accurately carried out by the patient. Thus, in the case of the use of an insoluble ocular insert, there is no certainty that the patient will remove the device when scheduled to do so. This is particularly true with elderly patients who often forget or are simply unable to remove the device due to failing memory or eyesight.

SUMMARY OF THE INVENTION

Accordingly, it is an object of this invention to provide an improved drug dispensing ocular insert for the controlled continuous administration of drugs to the eye over a prolonged period of time.

Still another object of this invention is to provide an improved drug dispensing ocular insert which does not have to be removed from the eye after termination of the therapeutic program.

A further object of this invention is to provide an improved method for treating diseases of the eye.

Another object of this invention is to provide an improved drug dispensing ocular insert for delivering drugs to the eye with increased efficacy.

A still further object of this invention is to provide a bioerodible ocular device which can be adapted to medications having either relatively high or relatively low solubilities in eye fluids.

In accomplishing these objects, a major aspect of this invention resides in an ocular insert for the controlled continuous administration of a predetermined dosage of drug to the eye, comprising one or more reservoirs, each of the reservoirs comprised of a drug formulation confined within a bioerodible drug release rate controlling material, the insert being of an initial shape which is adapted for insertion and retention in the sac of the eye bounded by the surfaces of the bulbar conjunctiva of the sclera of the eyeball and the palpebral conjunctiva of the lid, the material continuously metering the flow of a therapeutically effective amount of drug from the reservoir to the eye at a controlled rate over a prolonged period of time, and wherein the insert bioerodes in the environment of the eye concurrently with the dispensing or at a point in time after the dispensing of the therapeutically desired amount of drug.

One embodiment of the invention described above resides in an ocular insert for the controlled continuous administration of a predetermined dosage of drug to the eye over a prolonged period of time, comrising a body of bioerodible drug release rate controlling material containing a drug formulation confined therein, the body being of an initial shape which is adapted for insertion and retention in the sac of the eye bounded by the surfaces of the bulbar conjunctiva of the sclera of the eyeball and the palpebral conjunctiva of the lid, the body continuously metering the flow of a therapeutically effective amount of drug to the eye at a controlled rate over a prolonged period of time, and wherein the body bioerodes in the environment of the eye concurrently with the dispensing or at a point in time after the dispensing of the therapeutically desired amount of drug.

In another aspect, this invention resides in an ocular insert for the controlled continuous administration of a predetermined dosage of drug to the eye, comprising (1) an inner reservoir containing a drug formulation confined therein, and (2) an outer membrane formed from drug release rate controlling bioerodible material surrounding the inner reservoir, the membrane being permeable to passage of drug, but at a lower rate than through the inner reservoir, the insert being of an initial shape which is adapted for insertion and retention in the sac of the eye bounded by the surfaces of the bulbar conjunctiva of the sclera of the eyeball and the palpebral conjunctiva of the lid, the outer membrane material continuously metering the flow of a therapeutically effective amount of drug from the reservoir to the eye at a controlled rate over a prolonged period of time, and wherein the insert bioerodes in the environment of the eye concurrently with the dispensing or at a point in time after the dispensing of the therapeutically desired amount of drug.

In still another aspect, this invention resides in an ocular insert for the controlled continuous administration of a predetermined dosage of drug to the eye over a prolonged period of time, comprising a plurality of reservoirs, each of the reservoirs comprised of a drug formulation confined within a drug release rate controlling material, the reservoirs characterized by being either:

1. a microcapsule of an initial size and configuration such as to be capable of being eliminated from the ocular cavity through the punctum with tear fluid, or

2. a microcapsule of bioerodible material; the reservoirs being distributed throughout a bioerodible matrix material permeable to the passage of drug at a higher rate than through the drug release rate controlling material, the latter material metering a therapeutically effective amount of drug from the reservoir to the eye at a controlled rate over a prolonged period of time, the insert being of an initial shape which is adapted for insertion and retention in the sac of the eye bounded by the surfaces of the bulbar conjunctiva of the sclera of the eyeball and the palpebral conjunctiva of the lid, and wherein the reservoir and matrix are eliminated from the ocular cavity by bioeroding in the environment of the eye or the reservoir eliminated by passage through the punctum, the elimination taking place concurrently with the dispensing or at a point in time after the dispensing of the therapeutically desired amount of drug.

Other objects, features and advantages of the invention will become more apparent from the following description when taken in conjunction with the drawings and from the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

In the drawings:

FIG. 1 is a view partly in front elevation and partly diagrammatic of a human eye, illustrating an ocular insert of this invention is an operative position soon after insertion in the eye.

FIG. 2 is a view partly in vertical section and partly diagrammatic of an eyeball and the upper and lower eyelids associated therewith showing the ocular insert of this invention in operative position.

FIGS. 3, 4, 5, 6 and 7 are cross-sectional views of several embodiments of ocular inserts of this invention.

DETAILED DESCRIPTION OF THE INVENTION

The term "bioerodible", as used in the specification and claims, is defined as the property or characteristic of a body of a microporous, solid or gel material to innocuously disintegrate or break down as a unit structure or entity, over a prolonged period of time, in response to the environment in the eye by one or more physical or chemical degradative processes, for example by enzymatic action, oxidation or reduction, hydrolysis (proteolysis), displacement, e.g. ion exchange, or dissolution by solubilization, emulsion or micelle formation, and which material is thereafter absorbed by the eye and surrounding tissues, or otherwise dissipated, such as by elimination from the ocular cavity through the punctum with tear fluid.

As used in the instant specification and appended claim, the term "prolonged period of time" is meant to include time intervals of from at least 8 hours to approximately 30 days or higher and preferably periods of from 1 to 8 days. It should be noted that this term is applied with reference to the time interval over which the drug is released and also with reference to the time interval over which the insert and component materials bioerode in the environment in the eye, although each of the aforesaid time periods may not necessarily be concurrently coextensive in duration.

The term "reservoir", as used herein to define the drug-containing portion of the ocular insert, is intended to connote a broad class of structures capable of fulfilling the intended function and, as will be hereinafter more completely developed, includes a plurality of discrete, drug-containing microcapsules or a porous, hollow, solid, gel or liquid drug-containing body of material. The microcapsule can be formed as a hollow container having the drug therein or be formed as a solid or porous particle having the drug distributed therethrough.

In accordance with the present invention, there is provided an ocular insert for the controlled continuous dispensing of a predetermined dosage of drug to the eye over a prolonged period of time, comprising one or more reservoirs, each of the reservoirs comprised of a drug formulation confined within a bioerodible drug release rate controlling material, the insert being of an initial shape which is adapted for insertion and retention in the sac of the eye bounded by the surfaces of the bulbar conjunctiva of the sclera of the eyeball and the palpebral conjunctiva of the lid, the material continuously metering the flow of a therapeutically effective amount of drug from the reservoir to the eye at a controlled rate over a prolonged period of time, and wherein the insert bioerodes in the environment of the eye concurrently with the dispensing or at a point in time after the dispensing of the therapeutically desired amount of drug.

Referring particularly to FIGS. 1 and 2, a human eye is shown, more or less diagrammatically, as comprising an eyeball 1 and upper and lower eyelids 2 and 3, respectively, the eyeball 1 being covered for the greater parts of its area by the sclera 4 and at its central portion by the cornea 5. The eyelids 2 and 3 are lined with an epithelial membrane or palpebral conjunctiva. The sclera 4 is also lined with an epithelial membrane or bulbar conjunctiva which covers the exposed portion of the eyeball including the cornea 5, that portion covering the cornea being transparent; that portion of the palpebral conjunctiva which lines the upper eyelids 2 and the underlying portion of the bulbar conjunctiva defining the upper sac 7 and that portion of the palpebral conjunctiva which lines the lower eyelid 3 and the underlying portion of the bulbar conjunctiva defining the lower sac 11. Upper and lower eyelashes are indicated at 8 and 9, respectively.

An ocular insert 12 is shown in operative position in the lower sac 11 of the eye. Other details of the eyeball 1 are not directly concerned with the structure of the instant invention and, therefore, details showing the description thereof are being omitted in the interest of brevity.

To use the ocular insert of the invention, as illustrated in FIGS. 3, 4, 5 and 6, it is inserted within the upper 7 or lower sac 11. Placement in the lower sac is preferred due to the tendency of the eye to roll upwardly during sleeping, known as Bell's phenomenon, which may cause discomfort to some patients if the insert is located in the upper sac 7. The ocular device illustrated in FIG. 7 is inserted in the area surrounding the corneal surface of the eye lying in both the upper and lower sacs 7 and 11.

Once in place, the ocular insert functions to continuously administer a metered amount of drug from the reservoir to the eye and surrounding tissues over a prolonged period of time through the primary drug transfer mechanisms of: (1) "Permeation Control Release", i.e. the controlled release of the drug by the processes of: (a) diffusive transfer by controlled flow of drug through the rate controlling material of the insert, and/or (2) "Erosion Control Release", i.e. the metered release of entrapped drug contained in the release rate controlling material as the material bioerodes in a controlled and predetermined manner over a prolonged period of time in response to the action of the environment in the eye. It will be understood with regard to mechanism (1) above, i.e. Permeation Control Release, that the rate controlling material can be either of an imperforate or microporous nature, and therefore flow of drug can be effected by molecular diffusion as is the mode in the case of imperforate rate controlling materials, or by viscous diffusive flow as is the mode in the case of microporous rate controlling materials which are impregnated with eye fluids. Both of these modes of drug transfer are intended to be included herein. It is further intended to include as microporous material hydrophilic materials which may be initially imperforate, but which swell and become microporous in structure in the environment of the eye. In any event, after the drug leaves the ocular insert, it is transported to the eye and surrounding tissues, including the corneal epithalium, by the flow of tear liquid and the blinking action of the eyelids.

Any material having the ability to control the rate of release of drug over a prolonged period of time by either of these mechanisms, or a combination of these mechanisms, (1) or (2) above, is herein defined as "drug release rate controlling material".

Another mechanism for drug release which must be considered in the case of inserts made from water permeable materials and water soluble drugs is that of simple dissolution of the drug, as for example by leaching. Release of drug by this mode is not preferred due to the fact that it is difficult to control.

Depending upon the particular embodiment, the drug reservoir can be of drug release rate controlling material or otherwise. However, as is apparent in the latter case, the drug must first pass through drug release rate controlling material prior to reaching the eye. It is therefore critical to the practice of this invention for all embodiments that the drug pass through the drug release rate controlling material to meter the flow thereof at some point after or concurrent with the release of drug from the reservoir and prior to reaching the eye. The drug release rate controlling material can be of the barrier or membrane type for example as shown in FIGS. 3 or 4, or of the matrix type for example as shown in FIG. 5.

It has been found that the ocular insert of this invention provides several important advantages over known devices and methods of administering drugs to the eye. One important advantage of the claimed insert resides in the fact that, in addition to the ability to effectively control the amount of drug dispensed in a continuous manner and over a prolonged time span with the attendant advantages thereto, it is not necessary for the patient to remove the device from the eye at the termination of the therapeutic program as a result of its bioerodible characteristics. Thus, the devices of this invention lend themselves to the obtainment of the benefits of continuous administration and also minimize the disadvantages of having to remove the ocular insert from the eye. This latter aspect is a particularly important feature since, by the very nature of the anatomy involved, tasks such as removal of an object from the eye are made increasingly more difficult. Moreover, risks of patient non-compliance with medical instructions, a well known factor in ophthalmic practice, are minimized to a large degree by the inherent drug administration pre-program dosage and terminating capabilities of the devices of this invention.

Yet, another important advantage of the devices of this invention resides in the ability to effectively control the rate of release of drug in a zero order manner, that is, the rate of release of drug is substantially independent of time throughout the major portion of the administration period. This aspect further enhances the therapeutic benefits to be obtained by insuring that the drug is both continuously available and at substantially the same dosage rate. Alternatively, drug can be administered from the device according to other predetermined time release patterns. One embodiment that is particularly suited to provide drug release patterns that are for example sinusoidal, parabolic, and the like, is that illustrated in FIG. 6. As more fully described hereinafter, varying release patterns can be obtained by appropriate selection of reservoirs having different drug release rate characteristics for use in a given ocular insert.

Still another benefit to be derived by use of the instantly claimed insert is the increased therapeutic efficacy per unit amount of drug administered.

The ocular insert can be fabricated in any convenient shape for comfortable retention in the sac of the eye. Thus, the marginal outline of the ocular insert can be ellipsoid, donut-shape, bean-shape, banana-shape, circular, rectangular, etc. In cross-section, it can be doubly convex, concavo-convex, rectangular, etc. as the ocular insert in use will tend to conform to the configuration of the eye, the original cross-sectional shape of the device is not of controlling importance. Dimensions of the device can vary widely. The lower limit on the size of the device is governed by the amount of the particular drug to be supplied to the eye and surrounding tissues to elicit the desired pharmacologic response, as well as by the smallest sized device which conveniently can be inserted in the eye. The upper limit on the size of the device is governed by the geometric space limitations in the eye, consistent with comfortable retention of the ocular insert. Satisfactory results can be obtained with an ocular device for insertion in the sac of the eye of from 4 to 20 millimeters in length, 1 to 12 millimeters in width, and 0.1 to 2 millimeters in thickness. Several embodiments of these inserts are exemplified in FIGS. 3 through 7, inclusive.

In one aspect of this invention, as illustrated in FIGS. 3 and 4, the ocular insert comprises (1) an inner reservoir containing a drug formulation confined therein, and (2) an outer membrane formed from drug release rate controlling bioerodible material surrounding the inner reservoir, the membrane being permeable to passage of drug, but at a lower rate than through the inner reservoir, the insert being of an initial shape which is adapted for insertion and retention in the sac of the eye bounded by the surfaces of the bulbar conjunctiva of the sclera of the eyeball and the palpebral conjunctiva of the lid, the outer membrane material continuously metering the flow of a therapeutically effective amount of drug from the reservoir to the eye at a controlled rate over a prolonged period of time, and wherein the insert bioerodes in the environment of the eye concurrently with the dispensing or at a point in time after the dispensing of the therapeutically desired amount of drug.

FIG. 3 illustrates generally, by reference numeral 19, an embodiment of this invention wherein the bioerodible ocular insert is comprised of an inner reservoir 20 which is formed of a bioerodible matrix material having drug 21 dispersed therethrough. Surrounding matrix 20 is a rate controlling membrane 22 which is also bioerodible in the eye. Both matrix 20 and membrane 22 are permeable to the passage of drug by diffusion, that is, molecules of the drug can dissolve in and diffuse through these materials; however, the permeability of membrane 22 to drug is lower than from the matrix 20 so that release of drug through membrane 22 is the drug rate release controlling step from the ocular insert. The inner matrix 20 serves as a depot or reservoir source for the drug and can be a porous, solid or gel material. Drug molecules move through the inner matrix 20 by diffusion, thereby uniformly saturating the innermost surface of membrane 22 with drug after equilibrium conditions are reached. Drug is continuously metered through and removed from the outer surface of membrane 22 where it is made available to the eye fluids and tissues.

An advantage of the insert of the type illustrated in FIG. 3 is that it can be adapted to release drug in a zero order manner, that is, at a constant rate and over a prolonged period of time. By the appropriate design and selection of materials, drug release from the device is preferably primarily effected by a "permeation control release mechanism" and includes a sequence of steps characterized by controlled drug diffusion through membrane 22 followed by a combination of leaching of drug by the tear liquid and the blinking action of the eyelids in order to transport the drug from the outermost surface of membrane 22 to the eye and surrounding tissues. Release rate is controlled by system variables such as the diffusivity and solubility of the drug in the membrane material 22 and the thickness of this material. Design of an ocular device, therefore, necessitates selection of materials and other parameters in order to provide the proper release rates and dosage regimen, depending upon the particular drug to be used. The following are generalized considerations in order to properly design an ocular insert of the type illustrated in FIG. 3.

The mechanism by which diffusion is achieved may be explained on the basis of an activity or chemical potential gradient wherein the confined drug relieves its internal concentration by spreading out into the adjacent medium. As the drug is removed from the device and absorbed by eye tissues or carried away by the eye fluids, the diffusive action continues until the source of drug 21 has been substantially consumed. The drug will have a definite and characteristic rate of passage through the release rate controlling material of the insert. It is preferred, although not essential, that drug 21 essentially be depleted or consumed from the reservoir 20 before membrane material 22 completely bioerodes. However, if it is desired to obtain a zero order drug release rate over the active releasing period of the insert, prior depletion of drug is an essential requirement. Of course, it will be appreciated that the device of type shown in FIG. 3 makes possible drug-time patterns of release other than zero order. Another reason for the depletion of drug from matrix reservoir 20 prior to the complete erosion of membrane material 22 is to eliminate the possibility of the sudden release of drug from the reservoir to the eye at the time of total erosion of membrane 22, as a result of the high permeability of material 20 to drug, as hereinafter described. Therefore, membrane material 22 should be selected with regard to its erosion rate, thickness and permeability to drug 21 in respect to the amount of drug in core material 20. It will, of course, be appreciated that the inner core material 20 will not begin to erode until free to contact eye fluids, which time will be subsequent to the substantially complete erosion of outer membrane 22.

The reservoir 20 primarily functions as a depot for the drug rather than as a rate control barrier. Therefore, it should be highly permeable to passage of drug by diffusion. In contrast, membrane 22 which acts as the rate-limiting barrier to control drug release must be only slowly permeable to the passage of drug, with the exact value determined by the desired release rate. Thus, it is important to the successful practice of this invention that the membrane 22 have a lower permeability to the drug by diffusion than does the matrix material 20. The initial ratio of permeability rates for drug for the matrix material 20 to membrane material 22 should be approximately between 10:1 and 100:1, and preferably between 2:1 and 10:1. It will be noted that the effective drug release rate through the membrane 22 may tend to increase somewhat in the case wherein membrane erodes from its surface, and the effective release rate through the membrane material 22 will tend to decrease somewhat as the concentration of drug in the reservoir 20 depletes. These opposite effects tend to compensate each other to a large degree so as to give an overall uniform rate throughout most of the drug release period. However, in cases where the release rate of the device is not overly sensitive to changes in thickness in the membrane material, or where the change in thickness of the membrane material are small during the drug releasing period, it is preferred, in order to obtain zero order drug release, that the drug be sparingly soluble in the reservoir matrix material so as to retain substantially the same thermodynamic activity of the drug throughout the release period. By "sparingly soluble" is meant that the fractional amount of drug dissolved in the reservoir material should be in range of from 0.1% to 35% by weight of the total amount of drug to be delivered, such that solid particles of drug are present throughout most of the drug release period. Moreover, for best results, the rate of passage of drug through membrane 22 should not exceed the rate of removal or clearance of drug from the exterior of the membrane by eye tissues. This insures that the drug delivery rate is controlled by diffusion through the membrane 22, which can be controlled.

As disclosed above, the selection of appropriate materials for fabricating the ocular inserts will be dependent upon their erosion rates in the eye. The erosion rate of outer membrane material 22 in the eye is determined by the desired ophthalmic dosage regimen, as well as the length of time the device is to remain in the eye. Under optimum conditions, the erosion rate should be such that substantially all of the membrane material 22 bioerodes in the eye tissue soon after the drug has been substantially depleted from the reservoir 20, preferably no later than in a period of from 24 hours thereafter, if possible.

The erosion rate of inner core material 20 can be the same as, greater than, or less than the erosion rate of outer membrane material 22, although it is preferred that it be greater. The preference of the higher erosion rate for the inner matrix material 20 is predicated on the fact that the primary function of this material is to serve as a reservoir for the drug 21. Erosion of this material does not commence until the drug 21 contained therein has been substantially depleted and the erosion of outer layer 22 essentially completed. At this stage, no purpose is served by further retention of core material 20 in the eye. It is preferred that the erosion rate for core material 20 is such that all of the material bioerodes in the eye tissue in a relatively quick period of time, preferably within 8 hours after the substantially complete erosion of the outer membrane 22 has taken place.

It will of course be appreciated that correlation of the optimum desired material erosion rate and the drug release rate for a given membrane material 22 may in some cases be difficult under certain design conditions. In these cases, selection of a material having the desired optimum drug release rate should be made with the proviso that the erosion rate be slow enough to ensure that the membrane layer 22 does not totally erode prior to the depletion of drug from core material 20. If this procedure is followed, there will be a period of time in which the ocular insert remains in the eye but dispenses no drug. This, however, is not of serious consequence, as a fresh ocular device can be inserted concurrent with the final stages of the erosion of the original drug depleted device.

The thickness of the inner core 20 can vary, consistent with dimensions resulting in comfortable retention of the device in the eye and physical capability to incorporate the desired amount of drug. The thickness of outer membrane 22 can also vary, depending upon overall comfortable retention of the device in the eye, as well as providing the desired drug release rates and a sufficient mass of material so as to enable the substantially complete depletion of drug from core 20 prior to the complete erosion of the layer 22, thereby insuring, if desired, that drug 21 is advantageously released from the insert in a zero order manner as heretofore discussed.

In general, to design a device of the type shown in FIG. 3 it is first necessary to select the drug to be used, its dosa