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| United States Patent | 3988894 |
| Link to this page | http://www.wikipatents.com/3988894.html |
| Inventor(s) | Melchior; Jean F. (Paris, FR) |
| Abstract | An internal combustion engine of the expansible chamber type and preferably
a diesel engine is equipped with a turbo-compressor unit, comprising at
least one compressor and at least one turbine, and at least one bypass
pipe enabling direct and permanent passage for the air delivered through
the compressor to the turbine inlet.
The diesel engine is supercharged by the compressor driven by the turbine.
Regulating means are provided to limit the rotary speed of the
supercharging unit so that it operates at or above a minimum threshold
value such that the engine, which has a compression ratio of less than 12,
can be started and kept running at low power without difficulty. For
engines requiring scavenging, throttle means with variable passage cross
section are arranged so as to be traversed by generating between the
upstream and downstream parts of the bypass pipe a pressure difference
which is an increasing function of the pressure existing in the upstream
part regardless of the engine speed and therefore which is independent of
the air flow passing through said throttle means. The increasing function
may be a linear or substantially linear function. A combustion chamber is
arranged upstream of the turbine and supplied by air which has passed
through the bypass pipe, by fuel under the control of the regulating means
and also, in some embodiments, by exhaust gases from the engine. |
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Title Information  |
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Drawing from US Patent 3988894 |
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Improvement in methods of supercharging an engine, preferably a diesel
engine in such supercharged engines, and in supercharging units for
such engines |
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| Publication Date |
November 2, 1976 |
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| Filing Date |
January 29, 1974 |
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| Parent Case |
This application is a continuation-in-part of my prior copending
application Ser. No. 384,566, filed in the United States Patent Office on
Aug. 1, 1973, now abandoned, which in turn is a continuation of my prior
copending application Ser. No. 139,080, filed in the United States Patent
Office on Apr. 30, 1971, now abandoned, and claiming the benefit of the
priority date of my French application Ser. No. 70/16289, filed May 5,
1970; and is also a continuation-in-part of my prior copending application
Ser. No. 345,968, filed Mar. 29, 1973 in the United States Patent Office,
now abandoned, and claiming the benefit of the priority dates of my French
applications Ser. No. 72/12113, filed Apr. 6, 1972, and Ser. No. 73/10041,
filed Mar. 21, 1973. |
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Title Information  |
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Claims  |
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I claim:
1. A method of supercharging an internal combustion engine of the
expansible chamber type having a turbo-compressor system with at least one
compressor and at least one turbine for driving the compressor, said
engine having a combustion chamber system connected between the outlet of
said compressor and the inlet of said turbine having an airflow capacity
which varies as a function of engine r.p.m. and load, said method
comprising the steps of:
a. directly communicating the outlet of said compressor with the turbine
inlet by connecting a bypass passageway between said outlet and inlet in
parallel airflow relation with the engine combustion chamber system;
b. establishing a substantially constant total airflow capacity between the
compressor outlet and the turbine inlet for any given compressor outlet
pressure by providing an airflow capacity in said bypass passageway
adequate to automatically responsively compensate for the variations in
the airflow capacity of the engine combustion chamber system caused by
engine r.p.m. and load variations whereby the pressure difference, if any,
between the compressor outlet and turbine inlet is generally independent
of the ratio of the flow rate of the air traversing said bypass passageway
to the total airflow delivered from said compressor;
c. matching said turbo-compressor system to the total airflow capacity of
said engine combustion chamber system and of said bypass passageway such
that the plot of the ratio of the compressor output pressure to the
compressor input pressure versus the airflow delivered by the compressor,
during self-sustaining operation of said turbo-compressor system and
conjoint operation of the engine under its own power in response to any
variation in engine load and r.p.m. within the complete operating range of
the engine, lies at least within a narrow area approximating a
predetermined curve located in a high yield area generally near to, but
which does not exceed, the surge line characteristic of the compressor;
and
d. operating the engine under its own power and simultaneously operating
the turbo-compressor system in a self-sustaining mode so as to deliver air
from said compressor to said engine combustion chamber system and to said
bypass passageway such that the aforementioned plot of the matched
turbo-compressor lies within said narrow area.
2. The method of claim 1 wherein step (b) is performed by maintaining a
fixed dimension of the flow controlling cross section of the bypass
passageway and selecting such dimension so as to permit the whole of the
flow of air delivered by the compressor to pass through said bypass
passageway without appreciable pressure drop when the engine is
stationary.
3. The method set forth in claim 1 wherein step (b) thereof is performed by
controlling the flow characteristics of said bypass passageway so as to
cause a pressure drop in the air passing through the said bypass which is
an increasing function of the pressure existing at the compressor outlet.
4. The method set forth in claim 3 wherein said flow characteristics are
controlled such that said pressure drop is an increasing linear function
of the pressure existing at the compressor outlet.
5. The method set forth in claim 1 wherein said engine is of the
compression ignition type having a compression ratio less than that
necessary to achieve self-ignition of fuel with air admitted to said
engine combustion chamber system at ambient temperature and pressure
conditions, and wherein step (d) is performed while maintaining, at least
when the engine is running under its own power, the rotational speed of
the turbo-compressor at or above a minimum threshold speed sufficient to
cause the compressor to deliver air to the engine combustion chamber
system at correlated minimum temperature and pressure conditions high
enough such that, when said air is compressed by said engine from a point
at or near the beginning of the intake phase of the cycle of said engine
to a point at or near the end of the compression phase of said cycle,
self-ignition of fuel in the engine combustion chamber system is produced.
6. The method set forth in claim 3 wherein said engine is of the
compression ignition type having a compression ratio less than that
necessary to achieve self-ignition of fuel with air admitted to said
engine combustion chamber system at ambient temperature and pressure
conditions, and wherein step (d) is performed while maintaining, at least
when the engine is running under its own power, the rotational speed of
the turbocompressor at or above a minimum threshold speed sufficient to
cause the compressor to deliver air to the engine combustion chamber
system at correlated minimum temperature and pressure conditions high
enough such that, when said air is compressed by said engine from a point
at or near the beginning of the intake phase of the cycle of said engine
to a point at or near the end of the compression phase of said cycle,
self-ignition of fuel in th engine combustion chamber system is produced.
7. The method set forth in claim 5 wherein step (d) is further performed by
heating the gases before entering the turbine inlet by burning of fuel in
the air stream delivered from the compressor outlet and downstream thereof
and separately from the burning of fuel in said engine.
8. The method set forth in claim 7 wherein step (d) further includes the
step of starting the turbo-compressor in rotation so as to initiate gas
flow through said bypass passageway with sufficient input energy so that
the turbo-compressor system becomes self-sustaining and delivers air to
the engine combustion chamber system at said correlated minimum
temperature and pressure conditions.
9. A method of operating a supercharged internal combustion engine of the
compression ignition type which is subject to speed and load variations
and which is supercharged by an associated turbine-compressor supercharger
wherein the turbine drives the compressor such that the supercharger drive
is mechanically independent of the engine, said engine having an air
intake communicating with the compressor output and an exhaust conduit
communicating with the turbine inlet and a gas flow path from the
compressor to the turbine in bypass relation to said engine intake, said
method comprising the steps of:
a. maintaining the rotational speed of the turbine-compressor supercharger,
at least when engine is running under its own power, at or above a minimum
threshold speed sufficient to cause the compressor to deliver air to the
engine at correlated minimum temperature and pressure conditions high
enough such that, when said air is compressed by said engine from a point
at or near the beginning of the intake phase of the cycle of said engine
to a point at or near the end of the compression phase of said cycle,
self-ignition of fuel in the engine is produced, said minimum threshold
speed having a fixed value for an engine having a given compression ratio,
said minimum threshold speed being lower for an engine having a higher
compression ratio and being higher for an engine having a lower
compression ratio with all other conditions affecting self-ignition being
constant;
b. operating said engine under its own power over a varying speed and load
range while continuously supplying air from the compressor to the engine
intake at or above said correlated minimum temperature and pressure
conditions;
c. automatically maintaining the air flow capacity of said bypass gas flow
path at a value correlated with that of said engine such that the combined
air flow capacity of the parallel air flow paths provided by said engine
and said bypass gas flow path remains substantially constant for any given
compressor outlet pressure regardless of the rate of change of speed and
load conditions of said engine; and
d. driving the turbine at least after being started solely by sufficiently
heating gases admitted to the turbine so as to operate said
turbine-compressor supercharger in a high yield mode at or near its
characteristic surge line whereby surging of said compressor is prevented
despite sudden variations in the airflow capacity of the engine induced by
variations in the load and speed conditions of the engine.
10. A method of supercharging an internal combustion engine of the
expansible chamber type having a turbo-compressor with at least one
compressor and at least one turbine for driving the compressor, said
engine having a combustion chamber system connected between said
compressor and said turbine, and a bypass passageway communicating with
the outlet of said compressor and with the turbine inlet in parallel air
flow relation with the engine combustion chamber system, said method
comprising the steps of:
a. operating the turbocompressor so as to deliver air from said compressor
to said engine combustion chamber system and to said bypass passageway;
b. simultaneously operating the engine under its own power;
c. controlling the pressure difference between the compressor outlet and
the turbine inlet by maintaining a sufficient air flow capacity in the
bypass passageway so as to permit the entire air flow output of the
compressor to pass through said bypass passgeway both when the engine is
stationary and when the engine is running under varying conditions of load
and speed such that for a given pressure ratio of the compressor or for a
given power output of the engine the air flow delivery of said compressor
remains generally constant regardless of the rotary speed and load
conditions of said engine; and
d. simultaneously operating said compressor such that a plot of the
pressure ratio versus the air flow delivery of said compressor is
generally along a line generally parallel to and sufficiently near its
surge line to optimize the efficiency of said compressor.
11. The method set forth in claim 10 wherein step (c) is performed by
selecting a fixed air flow capacity of said bypass passageway sufficient
to accept the entire air flow output of said compressor without generating
any appreciable pressure drop in said bypass even when the engine is
stationary.
12. A method of supercharging an internal combustion engine of the
expansible chamber type having a turbocompressor with at least one
compressor and at least one turbine for driving the compressor, said
engine having a combustion chamber system connected between said
compressor and said turbine, and a bypass passageway communicating with
the outlet of said compressor and with the turbine inlet in parallel air
flow relation with the engine combustion chamber system, said method
comprising the steps of:
a. operating the turbocompressor so as to deliver air from said compressor
to said engine combustion chamber system and to said bypass passageway
with the compressor outlet pressure exceeding turbine inlet pressure;
b. simultaneously operating the engine under its own power and admitting
exhaust gases from the engine combustion chamber system to the turbine;
c. generating hot gases as necessary externally of and separately from the
burning of fuel in the engine combustion chamber and admitting the same
along with the engine exhaust gases to the turbine to provide a supply of
motive gases having sufficient temperature to cause the turbocompressor to
operate in a self-sustaining mode;
d. maintaining in said bypass passageway an air flow capacity responsive to
any variation in the air flow capacity of said engine combustion chamber
system caused by variations in engine load and r.p.m. such that the total
air flow capacity provided by said bypass passageway and engine combustion
chamber system is substantially constant for any given compressor outlet
pressure whereby any appreciable pressure difference developed in the air
passing through the bypass passageway toward said turbine is generally
independent of the ratio of the flow rate of the air traversing said
bypass passageway to to the total air flow delivered from said compressor
and whereby for a given pressure ratio of the compressor the air flow
delivery of said compressor remains generally constant regardless of the
rotary speed and load conditions of said engine; and
e. simultaneously operating said compressor such that a plot of the
pressure ratio versus the air flow delivery of said compressor is
generally within a narrow area generally parallel to its surge line.
13. The method as set forth in claim 9 wherein, in step (c), said bypass
gas flow path is maintained in a permanently open condition.
14. The method of claim 9 wherein step (c) is performed by maintaining said
bypass gas flow path constantly open via a bypass pipe having a fixed
dimension of the flow controlling cross section thereof and selecting such
dimension so as to permit the whole of the flow of air delivered by the
compressor to pass through said bypass pipe without appreciable pressure
drop when the engine is stationary.
15. The method set forth in claim 9 wherein step (c) is performed by
controlling the flow characteristics of said bypass gas flow path so as to
cause a pressure drop in the air passing therethrough which is an
increasing function of the pressure existing at the compressor outlet.
16. The method set forth in claim 15 wherein said flow characteristics are
controlled such that said pressure drop is an increasing linear function
of the pressure existing at the compressor outlet.
17. The method set forth in claim 9 wherein said engine is of the
compression ignition type having a compression ratio less than that
necessary to achieve self-ignition of fuel with air admitted to said
engine combustion chamber system at ambient temperature and pressure
conditions.
18. The method set forth in claim 100 wherein step (a) is further performed
by heating the gases before entering the turbine inlet by burning of fuel
in the air stream delivered from the compressor outlet and downstream
thereof and separately from the fuel burned in said engine.
19. The method set forth in claim 18 wherein step (a) further includes the
step of starting the turbocompressor in rotation so as to initiate gas
flow through said bypass gas flow path with sufficient input energy so
that the turbocompressor becomes self-sustaining and delivers air to the
engine combustion chamber system at said correlated minimum temperature
and pressure conditions.
20. The method of claim 10 wherein step (c) is performed by maintaining a
fixed dimension of the flow controlling cross section of said bypass
passageway, maintaining said bypass passageway constantly open and
selecting such dimension so as to permit the whole of the flow of air
delivered by the compressor to pass through said bypass passageway without
appreciable pressure drop when the engine is stationary.
21. The method set forth in claim 10 wherein step (c) is performed by
controlling the flow characteristics of said bypass passageway so as to
cause a pressure drop in the air passing therethrough which is an
increasing function of the pressure existing at the compressor outlet.
22. The method as set forth in claim 21 wherein said flow characteristics
are controlled such that said pressure drop is an increasing linear
function of the pressure existing at the compressor outlet.
23. The method set forth in claim 21 wherein said engine is of the
compression ignition type having a compression ratio less than that
necessary to achieve self-ignition of fuel with air admitted to said
engine combustion chamber sytem at ambient temperature and pressure
conditions, and wherein step (a) is performed while maintaining, at least
when the engine is running under its own power, the rotational speed of
the turbocompressor at or above a minimum threshold speed sufficient to
cause the compressor to deliver air to the engine combustion chamber
system at correlated minimum temperature and pressure conditions high
enough such that, when said air is compressed by said engine from a point
at or near the beginning of the intake phase of the cycle of said engine
to a point at or near the end of the compression phase of said cycle,
self-ignition of fuel in the engine combustion chamber system is produced.
24. The method set forth in claim 20 wherein said engine is of the
compression ignition type having a compression ratio less than that
necessary to achieve self-ignition of fuel with air admitted to said
engine combustion chamber sytem at ambient temperature and pressure
conditions, and wherein step (a) is performed while maintaining, at least
when the engine is running under its own power, the rotational speed of
the turbocompressor at or above a minimum threshold speed sufficient to
cause the compressor to deliver air to the engine combustion chamber
system at correlated minimum temperature and pressure conditions high
enough such that, when said air is compressed by said engine from a point
at or near the beginning of the intake phase of the cycle of said engine
to a point at or near the end of the compression phase of said cycle,
self-ignition of fuel in the engine combustion chamber system is produced.
25. The method set forth in claim 107 wherein step (a) is further performed
by heating the gases before entering the turbine inlet by burning of fuel
in the air stream delivered from the compressor outlet and downstream
thereof and separately from the burning of fuel in said engine.
26. The method set forth in claim 25 wherein step (a) further includes the
step of starting the turbocompressor in rotation so as to initiate gas
flow through said bypass passageway with sufficient input energy so that
the turbocompressor becomes self-sustaining and delivers air to the engine
combustion chamber system at said correlated minimum temperature and
pressure conditions.
27. The method of claim 12 wherein step (d) is performed by maintaining a
fixed dimension of the flow controlling cross section of said bypass
passageway and selecting such dimension so as to permit the whole of the
flow of air delivered by the compressor to pass through said bypass
passageway without appreciable pressure drop when the engine is
stationary.
28. The method set forth in claim 27 wherein step (d) is further performed
by providing said bypass passageway in the form of a constantly wide open
pipe having said selected fixed dimension of its flow controlling cross
section.
29. The method set forth in claim 12 wherein step (d) thereof is performed
by controlling the flow characteristics of said bypass passageway so as to
cause a pressure drop in the air passing therethrough which is an
increasing function of the pressure existing at the compressor outlet.
30. The method set forth in claim 29 wherein said flow characteristics are
controlled such that said pressure drop is an increasing linear function
of the pressure existing at the compressor outlet.
31. The method set forth in claim 27 wherein said engine is of the
compression ignition type having a compression ratio less than that
necessary to achieve self-ignition of fuel with air admitted to said
engine combustion chamber system at ambient temperature and presure
conditions, and wherein step (a) is prformed while maintaining, at least
when the engine is running under its own power, the rotational speed of
the turbocompressor at or above a minimum threshold speed sufficient to
cause the compressor to deliver air to the engine combustion chamber
system at correlated minimum temperature and pressure conditions high
enough such that, when said air is compressed by said engine from a point
at or near the beginning of the intake phase of the cycle of said engine
to a point at or near the end of the compression phase of said cycle,
self-ignition of fuel in the engine combustion chamber system is produced.
32. The method set forth in claim 29 wherein said engine is of the
compression ignition type having a compression ratio less than that
necessary to achieve self-ignition of fuel with air admitted to said
engine combustion chamber system at ambient temperature and pressure
conditions, and wherein step (a) is performed while maintaining, at least
when the engine is running under its own power, the rotational speed of
the turbocompressor at or above a minimum threshold speed sufficient to
cause the compressor to deliver air to the engine combustion chamber
system at correlated minimum temperature and pressure conditions high
enough such that, when said air is compressed by said engine from a point
at or near the beginning of the intake phase of the cycle of said engine
to a point at or near the end of the compression phase of said cycle,
self-ignition of fuel in the engine combustion chamber system is produced.
33. The method set forth in claim 12 wherein step (c) is further performed
by heating the gases before entering the turbine inlet by burning of fuel
in the air stream delivered from the compressor outlet and downstream
thereof.
34. The method set forth in claim 31 wherein step (c) further includes the
step of starting the turbocompressor in rotation so as to initiate gas
flow through said bypass passageway with sufficient input energy so that
the turbocompressor becomes self-sustaining and delivers air to the engine
combustion chamber system at said correlated minimum temperature and
pressure conditions. |
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Claims  |
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Description  |
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The invention relates to supercharging methods for internal combustion
engines of the expansible combustion chamber type, preferably a diesel
engine with a supercharging unit comprising a compressor supplying fresh
air in parallel to the engine and to a combustion chamber, and a turbine
supplied with combustion gas by the engine and said combustion chamber,
the said turbine driving in rotation the said compressor, independent
starting means being provided to bring the turbine-compressor assembly to
self-maintaining operation independent of the engine.
The invention also relates to diesel engines supercharged by a
supercharging unit comprising a compressor, supplying fresh air in
parallel to the engine and to a combustion chamber, and a turbine supplied
with combustion gas by the engine and the abovesaid combustion chamber,
the abovesaid turbine driving said compressor in rotation, independent
starting means being provided to bring the turbine-compressor assembly to
self-maintaining operation independent of the engine.
The invention relates also to supercharging units for internal combustion
engines, preferably of the diesal type, comprising a compressor supplying
fresh air to an auxiliary combustion chamber and also to the engine
combustion chamber via first connecting means connected to an intake
manifold of an engine, and a turbine supplied with combustion gases
provided by said auxiliary combustion chamber and by the engine combustion
chamber via second connecting means connected to the exhaust manifold of
said engine, said turbine rotating said compressor, independent starting
means being provided to bring the turbine-compressor assembly to
self-maintaining operation.
As set forth in more detail following the detailed description of the
embodiments shown in FIGS. 1-13, it has been appreciated that it would be
advantageous, especially from the point of view of specific power/stroke
volume ratio and from the point of view of robustness and simplicity, to
provide supercharged diesel engines having a low compression ratio, less
than 12, and which can be as low a value as 8 or even 6.
Now it is known that, all things being otherwise equal, reduction of the
compression ratio of a supercharged diesel engine causes the appearance,
below a certain limiting compression ratio, which is situated around 12,
of impossibilities of starting and difficulties of low power operation,
and this by reason of the fact that the temperature of selfignition of the
fuel is no longer reached at the end of the compression stroke.
It is a specific object of the invention to improve the operation of
supercharged diesel engines and to permit, for engines whose compression
ratio is less than 12, starting without having to resort to any special
starting method, and correct operation at idle and low power.
The supercharging method according to a preferred embodiment of the
invention is characterized by the fact that, the engine having a
compression ratio less than 12, the minimal rotary speed of its
supercharging unit is limited to a threshold value sufficient to create,
in the intake pipe of the engine, conditions of temperature and of
pressure enabling its starting and its operation at low power, this
threshold value being all the higher, for a given supercharging unit, as
the compression ratio of the engine is lower.
Preferably, the abovesaid threshold value is obtained by limiting, i.e.,
controlling or regulating, the supply of fuel to the combustion chamber.
The diesel engine according to a preferred embodiment of the invention is
characterized by the fact that it has a compression ratio less than 12, by
the fact that regulating means for the speed of its supercharging unit are
provided and are arranged so that the minimal rotary speed of this
supercharging unit is limited to a threshold value sufficient to create,
in the intake pipe of the engine, conditions of temperature and of
pressure enabling its starting and its operation at slow speed, this
threshold value being all the higher, for a given supercharging unit, as
the compression ratio of the engine is lower.
Preferably, the abovesaid regulating means are constituted by a supply
device limiting, i.e., controlling or regulating, the flow rate of fuel
introduced into the combustion chamber.
The supercharging unit according to a preferred embodiment of the invention
is characterized by the fact that first connecting means are provided for
the compressor to supply with fresh air, in parallel, the combustion
chamber and the intake pipe of a diesel engine with a compression ratio
less than 12, by the fact that second connecting means are provided so
that the turbine can be supplied with the combustion gas by the combustion
chamber and by the exhaust pipe of the abovesaid diesel engine, and by the
fact that regulating means of the speed of the supercharging unit are
provided and are arranged so that the minimal rotary speed of this
supercharging unit is limited to a threshold value sufficient to create,
in the intake pipe of the engine, conditions of temperature and of
pressure enabling its starting and its operation at low power, this
threshold value being all the higher, for a given supercharging unit, as
the compression ratio of the engine concerned is lower.
The abovesaid regulating means can comprise an actuating member which can
modify the threshold value according to the compression ratio of the
engine concerned.
To a first approximation, the power of an engine is proportional to the
amount of air inspired. The power of a given engine, whose rotary speed is
fixed, hence can only be increased at the cost of an increase in the
density of the intake air. So it is necessary to increase the pressure and
to reduce the temperature of this air. On the other hand to respect the
longevity of the engine, the maximal admissible pressure must not be
exceeded and the temperature of the gases in the cylinder must not be
unduly raised. A considerable increase in intake pressure is hence only
possible at the cost of a correlated lowering of the compression ratio
which is accompanied by lesser heating of the air during the compression
stroke. Below a limiting volumetric expression ratio of the engine
comprised between 12 and 17 according to the bore, this heating may become
insufficient to enable self-ignition of the fuel at least at starting,
idling or low power operation.
In accordance with one feature of the present invention, such relatively
low compression ratios comprised between about 6 and 10, as the case may
be, are employed, while around the engine an artificial atmosphere is
maintained under sufficient pressure and temperature to palliate the lack
of compression in the cylinder and this pressurized atmosphere is
established prior to the starting of the engine. The pressure of this
atmosphere is sufficiently high to enable easy starting up at the lowest
ambient temperatures. The low compression ratio gives the engine a
smoothness of operation which is manifested by a considerable reduction in
the characteristic knock or chatter of a diesel engine and less wear of
the moving connecting parts. It makes possible an excess of air in the
cylinder, which in turn lowers the maximal and average temperatures of the
gases and hence the thermal load on the engine. Moreover, this excess of
air reduces the creation of nitrogen oxide (due to the lowering of
temperatures) and the formation of unburnt products and of smoke (due to
the excess of oxygen at all speeds).
To provide the high pressure of air required, the turbocompressor is
operated within the narrow range of good compression yields, that is to
say like a gas turbine. The ability to operate in this high yield mode is
achieved by the system of the invention due to the previously described
parallel connection in the form of a bypass connecting the compressor
outlet to the turbine inlet whose permeability is controlled to maintain
the good yield of the compressor. This bypass also supplies fresh air to a
combustion chamber which is situated upstream of the turbine and which
enables self-sustaining operation of the turboblower. The latter can then
be started up prior to the engine and kept above a minimal speed in the
whole range of operation of the engine. The artificial pressurized
atmosphere defined above is thus realized.
The above features enable, moreover, the obtaining of maximum torque at all
rotary speeds, the supercharging pressure being adjustable independently
of the engine speed. The increase in power is not obtained by increasing
the forces on the connecting rod system but by increasing the duration
during which they are applied. Therefore, the basic construction of the
engine can be preserved in adapting a conventional engine to the system of
the invention. Similarly, since the average temperature of the gases in
the cylinder is lower, the water circulation of the original engine is
sufficient for the increase in power and hence the original cooling system
need not be modified.
The method of the invention is applicable to any existing self-ignition
internal combustion engine and enables the obtaining of three to four
times the power of the unsupercharged engine without changing is operating
life. Relative to conventional supercharging, the power gain thus obtained
can go from 50 to 150%, depending upon the ratio of initial supercharging
employed. The increase in power is also accompanied by a certain number of
secondary advantages: high torque at low speed, much reduced noise level,
exhaust of low polluting effect, ease of cold starting, easy correction of
atmospheric variations, possibility of idling at very low speed, and
reduction in the specific bulk of the cooling system.
The system of the invention is readily adapted to the majority of
self-ignition internal combustion engines. It requires no internal
modification other than a different geometry of the combustion chambers.
Moreover, the very high pressure necessary for the method is provided by a
supercharging system which is used instead and in place of conventional
supercharging devices of similar bulk.
In such engines of the invention, the parallel branch of the aforesaid
connecting means preferably comprises a bypass pipe enabling direct and
permanent passage of fresh air delivered by the compressor to the exhaust
gases emerging from the engine. A combustion chamber is then generally
provided upstream of the turbine, this combustion chamber being supplied
by the exhaust gases and by the fresh air taken from the abovesaid branch
pipe.
It is a further object of the invention to adapt the turbo-compressor group
to high supercharging pressures due to operation of the compressor close
to the surge or pumping line, that is to say with optimum yield.
It is yet another object of the invention to enable good scavenging of the
engine due to a difference of pressure maintained between the intake and
the exhaust.
It is another object of the invention, in engines of the above character,
to reduce the work of discharging exhaust gases, which hence enables the
power of the engine to be increased (by increasing the mean effective
pressure) and to reduce its consumption.
In order to achieve such scavenging the engine according to another
embodiment of the invention is provided with throttle means with variable
passage cross section, arranged so as to be traversed by the air passing
through the bypass pipe, these throttle means generating between the
upstream part of the bypass pipe (the part connected to the compressor)
and the downstream part of the bypass pipe (the part connected to the
turbine, if necessary through the combustion chamber) a difference in
pressure which is an increasing function, preferably linear or
substantially linear, of the pressure existing in the upstream part
regardless of the engine speed and therefore which is independent of the
air flow passing through said throttle means.
It will hence be understood that the work of discharging the exhaust gases
being reduced, the brake mean effective pressure (b.m.e.p.) is increased
to a value equal to the aforesaid difference in pressure between the
pressure upstream of the throttle means and the pressure downstream of
said throttle means.
Moreover, it is possible to make the engine operate at high supercharging
pressures, the compressor operating close to the pumping limit.
Lastly, the existence of a difference in pressure maintained between the
intake (pressure upstream of the throttle means) and the exhaust (pressure
downstream of the throttle means) enables good scavenging of the engine.
According to one advantageous embodiment of the invention, the throttle
means comprises a throttle member arranged in the bypass pipe and
cooperating with a fixed seat.
This throttle member can be operatively coupled to, or may consist of, a
balancing piston, one working surface of which is subjected to the
pressure existing in the part upstream of the bypass pipe and of which a
second working surface is subject to a counter pressure (atmospheric
pressure or pressure comprised between atmospheric pressure and the
pressure existing in the upstream part of the bypass pipe), and a third
working surface of which is subjected to the pressure existing in the
downstream part, and elastic return means being able to act in one sense
or the other on the movable mechanism constituted by the throttle member
and its balancing piston.
According to a particular feature of the invention, which is applied in the
case where there is provided a combustion chamber which is supplied, with
fresh air, through a primary air intake to introduce fresh air into a
combustion zone, and through a secondary air intake to introduce fresh air
into a mixing zone, the throttle means comprise, in parallel, first
throttle means with variable passage cross section, arranged so as to be
traversed by the secondary air, these first throttle means generating
between the upstream part of the bypass pipe (the part connected to the
compressor) and the downstream part of the bypass pipe (the part connected
to the combustion chamber) a pressure difference which is an increasing
function, preferably linear or substantially linear, of the pressure
existing in the upstream part, and second throttle means with variable
outlet cross section subjected to the difference of pressure generated by
the first throttle means and arranged so as to be traversed by the primary
air, these second throttle means regulating the flow-rate of primary air
by offering an outlet cross section to this primary air which is
servocoupled to the pressure existing in the downstream part or the
upstream part of the bypass pipe, this servocoupling being according to a
predetermined relationship.
Preferably, these second throttle means control in addition a regulating
device for the flow-rate of fuel injected into the combination chamber so
as to preserve, for flow-rates of primary air and of fuel, a ratio
ensuring good combustion stability.
The invention, apart from the features which have been considered, consists
of certain other objects, features and advantages which will be more
explicitly discussed below.
The invention will, in any case, be better understood with the aid of the
supplementary description which follows as well as of the accompanying
drawings, which description and drawings relate to preferred embodiments
of the invention and do not have, of course, any limiting character. In
these drawings:
FIG. 1 is a diagrammatic view of a supercharged diesel engine, with one
compression stage, constructed according to the invention and constituting
a first embodiment.
FIG. 2 is a diagrammatic view of a supercharged diesel engine, with one
compression stage, constructed according to the invention and constituting
a second embodiment thereof.
FIG. 3 is a diagrammatic view of a supercharged diesel engine, with one
compression stage, constructed according to the invention and constituting
a third embodiment thereof.
FIG. 4 shows a supercharging unit according to the invention, with one
compression stage, and constructed in a manner analogous to the embodiment
of the diesel engine shown in FIG. 1.
FIG. 5 shows a supercharging unit according to the invention, with one
compression stage, and constructed according to the invention in a manner
analogous to the embodiment of the diesel engine shown in FIG. 2.
FIG. 6 shows a supercharging unit according to the invention, with one
compression stage, and constructed in a manner similar to that of the
embodiment of the diesel engine shown in FIG. 3.
FIGS. 7 and 8 show two variations of a supercharged diesel engine with two
compression stages and constructed according to the invention in a manner
similar to the embodiment of the supercharged diesel engine with one
compression stage which is illustrated in FIG. 2.
FIG. 9 is a diagrammatic view of another embodiment of a supercharged
diesel engine equipped with a combustion chamber with a single fresh air
intake, and constructed according to the invention.
FIGS. 9A and 9B are diagrammatic views of second and third embodiments of
throttle means which are equivalent to and may be substituted for the
throttle means shown in FIG. 9.
FIG. 10 is a diagrammatic view of a supercharged diesel engine, equipped
with a combustion chamber with two fresh air intakes, and constructed
according to an embodiment of the invention for which the combustion
chamber comprises a return injector.
FIG. 11 is a diagrammatic view of a supercharged diesel engine, equipped
with a combustion chamber with two fresh air intakes, and constructed
according to an embodiment of the invention for which the combustion
chamber comprises a "nonreturn" injector.
FIG. 12 is a parallel view of an important element of the engine of FIG. 10
showing a modification of the invention.
FIG. 13 is a graph relating to the operation of an engine according to the
invention.
FIG. 14 is a schematic diagram of a commercial Poyaud Model 520-6L engine
modified in accordance with the present invention.
FIG. 15 is a rear perspective elevational view of a commercial Poyaud Model
520-6L engine also modified in accordance with the present invention and
in particular utilizing the system shown in FIG. 2.
FIG. 16 is a front perspective elevational view of the commercial Poyaud
Model 520-6L engine incorporating the systems described in conjunction
with FIGS. 11-14.
FIG. 17 is a graph showing a plot of engine r.p.m. against horsepower and
against specific fuel consumption for nonsupercharged, conventionally
supercharged and invention supercharged versions of the engine shown in
FIGS. 14-16.
FIG. 18 is a graphic comparative development of supercharging pressure
versus crank angle for engines supercharged conventionally and pursuant to
the invention, and FIGS. 19, 20 and 21 are corresponding graphic
comparative developments of temperature, heat transfer coefficients and
thermal flow respectively.
FIG. 22 is a graph of indicated mean effective pressure as a function of
the supercharging pressure and of the angular duration of combustion
calculated for an engine supercharged pursuant to the invention.
FIG. 23 is a graph of the paths of operative points of a turbocompressor in
its characteristic field as operated in conventional supercharging and in
supercharging pursuant to the invention.
FIG. 24 is a graphic illustration of three phases of operation of engine
operated pursuant to the method of the invention depicted as plot of
horsepower versus engine r.p.m.
As shown in FIGS. 1-3, the diesel engine 1 is supercharged by a
supercharging unit, with one compression stage, which comprises a
compressor 2, supplying fresh air in parallel to the engine 1 and to a
combustion chamber 3, and a turbine 4 supplied with combustion gas by the
engine 1 and by the abovesaid combustion chamber 3. The turbine 4 rotates
the compressor 2 through a connecting shaft 5. Independent starting means
6, which can be constituted by an electric motor associated with a clutch,
are provided to bring the turbine 4-compressor 2 assembly into
self-maintaining operation independent of the engine.
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