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Claims  |
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Intending to claim all novel useful and unobvious features shown or
described, the applicants claim:
1. A solar cell comprising:
a first optically transmissive tubular support member, and
a photovoltaic cell disposed on the inner surface of said tubular support
member and comprising a radially inner electrically conductive layer, a
radially intermediate layer containing a photovoltaic junction, and an
outer electrically conductive but optically transmissive layer.
2. A solar cell comprising;
an optically transmissive outer tubular member,
an inner tubular member concentric with said outer tubular member,
a photovoltaic cell disposed between said concentric members on a surface
of one of said members, said cell comprising an inner electrically
conductive layer, a radially intermediate layer containing a photovoltaic
junction, and a radially outer electrically conductive but optically
transmissive layer, and
a closure at each end of said concentric tubular members to seal
hermetically the annular space between said members and containing said
photovoltaic cell.
3. A solar cell according to claim 2 wherein the layers of said cell are
disposed on substantially the entire outside surface of the inner tubular
member, together with electrical contacts from said conductive layers
extending outwardly of both said end closures for external connection of
said cell.
4. A solar cell according to claim 3 wherein each end of said cell has a
pair of electrical contacts connected respectively to said cell inner and
outer conductive layers so that complete electrical connection to said
cell can be made from either end thereof, the contacts being disposed
symmetrically to permit installation of said cell without regard for end
orientation.
5. A solar cell according to claim 2 wherein said outer tubular member is
transparent glass.
6. A solar cell according to claim 2 together with an optical reflector in
the shape of line generated paraboloid, said cell being mounted coaxial to
the axis of said paraboloid.
7. A solar cell according to claim 2 wherein said intermediate layer
consists of cadmium sulfide and copper sulfide layers together comprising
said photovoltaic junction.
8. A solar cell according to claim 2 wherein said intermediate layer
consists of a semiconductor material containing a photovoltaic junction.
9. A solar cell according to claim 8 wherein said semiconductor material is
grown in situ, and wherein said tubular surface is treated to promote
oriented crystalline growth of said semiconductor material.
10. A solar cell according to claim 2 wherein said outer layer comprises a
metal film grid.
11. A solar cell according to claim 2 wherein the inner tubular member
comprises one part of a "heat pipe".
12. A solar cell according to claim 11 wherein said innner tubular member
is in fluid communication with a heat transfer tube that comprises the
other part of said "heat pipe", the inner surfaces of said inner tubular
member and of said heat transfer pipe both having a lining of porous
material, the ends of said "heat pipe" being closed, there being a fluid
within said "heat pipe".
13. A solar cell according to claim 12 wherein said heat transfer tube has
a heat sink.
14. A solar cell according to claim 2 together with a single electrical
terminal at each end, said terminals being connected respectively to said
inner and outer electrically conductive layers.
15. A solar cell according to claim 2 wherein at least one end of said
inner tubular member is open to permit fluid flow from the interior
thereof, together with;
heat transfer means, connected to an open end of said inner tubular member,
for transferring heat from said solar cell via a fluid flowing through the
interior of said inner tubular member.
16. A tubular solar cell comprising:
a pair of concentric tubes, at least the outer of said tubes being
optically transmissive,
end closures sealing said tubes to form a hermetically sealed annular space
between said tubes,
a photovoltaic junction covering substantially the entire surface of one of
said tubes within said sealed annular space between said tubes, and
consisting of a radially inner electrically conductive film, a junction
layer and a radially outer optically transmissive but electrically
conductive film, said films providing electrical contact to said junction
layer, and
electrical terminals at the ends of said tubes, the terminals being
connected to said inner and outer films.
17. A solar cell according to claim 16 wherein the inner tube is hollow and
open at its ends to permit a coolant fluid to flow therethrough.
18. A plurality of solar cells according to claim 16 together with a
reflector in the configuration of a line generated paraboloid, said cells
being aligned coaxially with the focal axis of said paraboloidal
reflector.
19. A solar cell according to claim 16 wherein said junction layer
comprises oriented crystalline semiconductor material containing a p-n
junction.
20. A solar cell according to claim 19 wherein said inner film comprises
minute semiconductor islands in a metal matrix, said islands being growth
centers for the crystalline semiconductor material of said junction layer.
21. A solar cell according to claim 20 wherein said inner film has a
wave-like surface.
22. A solar cell according to claim 16 wherein there are a pair of
electrical terminals at each end of said tubes, the terminals in each pair
being connected respectively to said inner and outer films so that
complete contact can be made to said photovoltaic junction from either end
of said cell, said terminals being symmetrically disposed.
23. A solar cell according to claim 16 wherein said outer film comprises a
metal film grid.
24. A solar cell according to claim 16 wherein the inner tube is part of a
"heat pipe".
25. A solar cell comprising:
an optically transmissive outer tubular member,
an inner tubular member concentric with said outer member,
a closure at each end of said concentric tubular members to seal
hermetically the annular space between said members,
a photovoltaic cell disposed over substantially the entire surface of one
of said member inside said hermetically sealed annular space, said cell
comprising a radially inner electrically conductive layer, an intermediate
layer containing a photovoltaic junction, and a radially outer
electrically conductive but optically transmissive layer,
each end of said solar cell having a pair of external electrical contacts
connected respectively to said inner and outer conductive layers so that
complete electrical connection can be made from either end thereof, the
contacts being disposed symmetrically to permit installation of said solar
cell without regard for end orientation.
26. A solar cell according to claim 25 wherein said intermediate layer
consists of a semiconductor material containing a photovoltaic junction.
27. A solar cell useful for solar-to-electrical energy conversion
comprising:
a tubular support member, and
a photovoltaic cell disposed on the outer surface of said tubular support
member and comprising a radially inner electrically conductive layer, a
radially intermediate layer containing a photovoltaic junction, and an
outer electrically conductive but optically transmissive layer, said
photovoltaic cell producing an output potential upon exposure to light.
28. A solar cell according to claim 27 together with an optical reflector
in the shape of a line generated paraboloid, said cell being mounted
coaxial to the axis of said paraboloid.
29. A solar cell comprising:
a tubular support member,
a photovoltaic cell disposed on the outer surface of said tubular support
member and comprising a radially inner electrically conductive layer, an
intermediate layer containing a photovoltaic junction, and a radially
outer electrically conductive but optically transmissive layer, and
heat transfer means for establishing fluid communication with the interior
of said tubular support member to effectuate heat transfer from said solar
cell via a fluid flowing through said interior.
30. A solar cell according to claim 29 further comprising an outer,
optically transmissive tube surrounding and concentric with said tubular
support member, and end closures for maintaining said tubular support
member and said outer tube in spaced concentric relationship and for
hermetically sealing the annular space therebetween, said photovoltaic
cell being within said hermetically sealed space.
31. A series of solar cells for solar-to-electrical energy conversion,
comprising:
a set of cells, each cell comprising:
a. an optically transmissive outer tubular member,
b. an inner tubular member concentric with said outer tubular member,
c. a photovoltaic cell disposed between said concentric members on a
surface of one of said members, said cell comprising a radially inner
electrically conductive layer, an intermediate layer containing a
photovoltaic junction, and a radially outer electrically conductive but
optically transmissive layer, and
d. a closure at each end of said cell to seal hermetically the annular
space between said members and containing said photovoltaic cell while
leaving the ends of said inner tubular member open, and
means supporting said cells in substantial axial alignment with the inner
tubular members serially registering with adjacent tubular members for
circulation of coolant fluid through said cells. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a solar cell of tubular configuration and
to techniques for fabricating the same.
2. Description of the Prior Art
In an era of increasing energy consumption, dwindling fossil fuel supplies
and concern for the environment, solar radiation represents a potential
source of energy which is non-polluting and does not deplete natural
resources. The problem is one of efficient, low-cost conversion of
sunlight to a readily usable form. Solar photovoltaic conversion offers
this possibility, and it is a principal object of the present invention to
provide a photovoltaic solar cell for converting sunlight to electrical
energy efficiently and economically.
Photovoltaic solar cells per se are known. They have been used with
considerable success as a power source in space vehicles where advantage
is taken of the high vacuum conditions beyond the earth's atmosphere. For
example, cadmium sulfide - copper sulfide photovoltaic heterojunction
cells operate without degradation for long periods of time in such space
vacuum conditions.
Adaptation of such photovoltaic cells for terrestrial use has several
problems. First, if the cadmium sulfide - copper sulfide junction material
is exposed to the atmosphere, oxidation and other reactions occur causing
relatively rapid degradation of cell performance. Thus hermetic packaging
must be provided. But this is compounded by the second problem, which is
that very large cell area is required to harness economically significant
amounts of energy. Thus while hermetic packaging of small, individual
cells of a few square centimeters is readily achieved, extension of such
techniques to cell areas of many meters has not been practical. Another
object of this invention is to provide a photocell packaging technique
permitting large area implementation at low cost.
Solar energy conversion also can be achieved with silicon or other
semiconductor junction photovoltaic cells. However, such cells require
substantially single crystal semiconductor material for optimum
efficiency. The growth of such crystalline material in areas large enough
for commercial solar energy conversion has not been achieved. A recent
technique called edge-defined film-fed growth offers promise for growth of
long ribbons of semiconductor material. A further object of the present
invention is to provide techniques for semiconductor photovoltaic cell
construction in which oriented semiconductor crystalline growth over large
areas is promoted by appropriate surface preparation of the supporting
structure.
Another problem of terrestrial solar energy conversion relates to
concentration of sunlight onto the cells to obtain maximum efficency.
Large flat arrays use only the direct sunlight and do not permit such
concentration, and suffer the further disadvantage that replacement of
individual cells in the array is difficult. Situating the photocell at the
focus of a parabolic reflector provides excellent concentration, but the
cell area is severely limited, so that the overall amount of obtained
electrical energy is not great. Another object of the present invention is
to provide a unique tubular photocell configuration and an associated
reflector of line generated paraboloid geometry. This combination permits
implementation of large area solar cell arrays having the attendant
efficiency gain benefit of light concentration from the paraboloid
reflector. Replacement of individual cells, should this be required, is
simplified by providing symmetric electrical contacts at each end of the
tubular cell.
SUMMARY OF THE INVENTION
These and other objects are achieved by providing a solar photovoltaic cell
of tubular configuration, adapted for use with a reflector of line
generated paraboloid configuration. Advantageously the cell consists of a
pair of elongated coaxial glass tubes hermetically sealed at the ends, and
having an external appearance similar to a conventional fluorescent light
bulb. The photovoltaic junction and its associated electrical contacts are
disposed as films or thin layers on an interior surface within the
hermetically sealed annular space between the concentric tubes.
In one embodiment the junction consists of a metal film electrical contact
disposed on the outer surface of the inner glass tube, contiguous layers
of copper sulfide and cadmium sulfide atop the metal film to form the
photovoltaic heterojunction, and a thin, optically transparent but
electrically conductive metal layer atop the junction to serve as the
other contact. External electrical connections are accomplished by metal
islands or leads extending through the end seals and connected to the
respective metal films. These external connections preferably are
symmetrically duplicated at each end of the tubular cell so that correct
electrical connection will be achieved even if the cell is installed
"backwards".
A semiconductor photovoltaic junction may be employed in the inventive
tubular solar cell. Several techniques are set forth for promoting
oriented crystalline semiconductor growth on one of the glass tubes. In a
preferred technique a thin layer or film of aluminum is deposited onto the
tube, followed by deposition of some silicon. The structure is heated to
the aluminum-silicon entectic temperature (appoximately 477.degree. C.)
which is below the melting point of glass, then quickly cooled by between
about 50.degree. C. and 100.degree. C. This "supper cools" the entectic,
causing the silicon to separate into individual cyrstalline islands in the
aluminum matrix. Subsequently silicon is vapor deposited onto this matrix.
The crystal islands serve as growth centers for the newly deposit silicon,
promoting oriented crystalline growth thereof. A p-n junction may be
formed in the crystalline silicon layer either during or subsequent to its
growth.
Other techniques for promoting oriented semiconductor crystal growth
include, among other (a) seeding the glass surface with minute silicon
particles (b) depositing silicon oxide or other compound onto the glass at
an acute angle to create a wavy surface, and (c) providing an amorphous,
liquid-like deposition surface on which the deposited silicon will
cyrstallize normal to the surface since no other orientation is induced by
the ultra-smooth surface.
BRIEF DESCRIPTION OF THE DRAWINGS
A detailed description of the invention will be made with reference to the
accompanying drawings wherein like numerals designate corresponding
elements in the several figures.
FIG. 1 is a pictorial view of the inventive tubular solar cell together
with its line generated paraboloid reflector.
FIGS. 2 and 2a are respectively perspective and end views of an
illustrative tubular solar cell and sockets for mounting the same.
FIG. 3 is a transverse sectional view of the solar cell of FIG. 2 as seen
along the line 3--3 thereof; the photovoltaic cell components as shown
greatly enlarged and out of proportion for ease of exposition.
FIG. 4 is a fragmentary sectional view of another tubular solar cell in
which the photovoltaic cell layers (shown greatly enlarged) are disposed
on the outer glass tube.
FIG. 5 is a fragmentary sectional view, not to scale, of a tubular solar
cell embodiment employing a semiconductor junction.
FIG. 6 is a sectional view of a solar cell like that of FIG. 5 showing the
use of minute crystalline semiconductor islands in a metal matrix for
promoting oriented crystalline growth of an overlying semiconductor layer.
FIG. 7 is a sectional view illustrating the "surface alignment" technique
of promoting oriented semiconductor crystalline growth.
FIG. 8 is a perspective view, partly broken away and in section, of another
tubular solar cell embodiment using only a single base tube.
FIG. 9 is a greatly enlarged fragmentary perspective view, partly in
section, showing the use of a metal film grid as the outer electrode for
the photovoltaic junction in a solar cell.
FIG. 10 is a pictorial view of a "heat pipe" embodiment of the inventive
solar cell.
FIGS. 11a and 11b are sectional views of the "heat pipe" embodiment of FIG.
10, as seen respectively along the lines 11a--11a and 11b--11b thereof.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The following detailed description is of the best presently contemplated
modes of carrying out the invention. This description is not to be taken
in a limiting sense, but is made merely for the purpose of illustrating
the general principles of the invention since the scope of the invention
best is defined by the appended claims.
Operational characteristics attributed to forms of the invention first
described also shall be attributed to forms latter described, unless such
characteristics obviously are inapplicable or unless specific exception is
made.
In FIGS. 1 and 2, the inventive solar cell 10 is of elongated, tubular
configuration with a pair of electrical contacts 11, 12 and 11a, 12a at
each end 10', 10". The tubular cells 10 are supported at the ends by
appropriate receptacles 13, 13a mounted on stanchions 14. The tubular
cells 10 thus are disposed along a common axis 15 that is at the focus of
a line generated paraboloid reflector 16. The reflector 16 itself may be
supported on the ground by braces 17 with its opening 16b facing the sun
70. The inner surface 16a of the reflector 16 preferably is mirrored, as
by a coating of silver or other reflective metal.
The reflector 16 functions to concentrate solar radiation on the tubular
cell 10. Preferably light reflected by the concentrator 16 strikes the
tubular cells 10 around more than 180.degree. of their periphery. With
such a concentrating angle, the concentrated radiation received by the
cells 10 per unit length is over twice that of the radiation power
received by a planar cell of corresponding area. Indeed, the actual
radiation power received by the tubular cells 10 is even greater, since
the cells also receive direct radiation from the sun without reflection
back from the concentrator 16.
As shown in FIGS. 2 and 2A, the electrical contacts 11, 12 and 11a, 12a are
disposed symmetrically at opposite ends of the tube 10. The positive
contacts 11 and 11a are connected together, as are the negative contacts
12 and 12a. With this symmetric arrangement, the tube 10 can be installed
without regard for end orientation. Thus either the end 10a or 10b may be
inserted into the receptacle 13a (FIG. 1).
In the embodiments of FIGS. 2 and 3, each solar cell 10 consists of a pair
of coaxial glass tubes 18, 19 spaced by an annular closure 20 at each end.
These closures 20, which advantageously are of glass frit material, serve
structurally to support the outer tube 19 and to provide a hermetic seal
for the annular space 21 between the concentric tubes 18, 19.
The inner tube 18 is somewhat longer than the outer tube 19 so that its
ends 18a project outwardly of the ends seals 20. The contacts 11, 12, 11a,
12a advantageously comprise thick metal layers disposed on the outer
surface of the tube 18, extending past the seals 20 into the annular
region 21.
The tubular cell 10 may be received by sockets 22 each having a generally
U-shaped recess to receive a tube end 18a. Resilient metal fingers 23, 24
provide electrical connection to the contacts 11, 12 or 11a, 12a. To
insure proper contact alignment with these fingers 23, 24 the tube end 18a
may be provided with a projection or key 25 that seats in corresponding
recess 26 in the socket 22. Of course, the invention is by no means
limited to the specific contact arrangement illustrated in FIG. 2. Other
contact means may be employed with the inventive solar cell.
The ends of the inner glass tube 18 may be plugged, or these ends may be
left open as shown in FIGS. 2 and 3. The associated sockets 22 may have
corresponding openings 27 and fluid seals 28 to facilitate the circulation
of a coolant fluid through the interior of the solar cells 10. This has
the double benefit of cooling the cells themselves, while providing a
source of thermal energy in the form of the heated fluid.
In the embodiment of FIG. 3, the photovoltaic junction 29 consists of an
active layer 30 of copper sulfide (Cu.sub.2 S) covered by a barrier layer
31 of cadmium sulfide (CdS). A first electrical contact to the junction 29
consists of an electrically conductive oxide film 32 disposed on the outer
surface of the inner glass tube 18. Typically, this conductive film 32
consists of a mixture of tin oxide and indium oxide having a resistance of
at least 10 ohms per square centimeter. The film 32 overlaps the metal
land forming the positive contact 11. The other contact 33 to the junction
29 consists of an optically transparent but electrically conductive layer
disposed atop the CdS layer 31. This conductive layer 33 may comprise a
mixture of tin oxide and indium oxide having an optical transmissivity of
at least 90% and an electrical resistivity of 10 ohms per square inch or
less. The layer 33 overlaps the metal contact 12 to provide a negative
lead for the junction 29.
In a typical embodiment, the inner glass tube 18 may have a wall thickness
of about 1/16 inch, a diameter of 1 inch, and a length of 4 feet. Such a
glass tubing has a effective area of approximately 1 square foot. The
photocell layers 30 through 33 may be sequentially vacuum deposited onto
the glass tubing 18. Sputtering, vapor deposition or other known
application techniques may be employed. Typically the electrically
conductive films 32, 33 each may have a thickness on the order of 10
microns. The Cu.sub.2 S active layer 30 typically may be 10 to 20 microns
thick, while the CdS barrier layer 31 may be 1 micron thick and doped for
low resistivity. Since this layer 31 is extremely thin, only a small
amount of the relatively costly cadmium sulfide material is employed,
thereby minimizing cell cost. Since the photovoltaic junction 29 is
completely contained within the hermetically sealed space 21, the junction
is not degraded as would otherwise occur if it were directly exposed to
the terrestrial environment.
In the alternative embodiment 10a of FIG. 4, the photovoltaic
heterojunction 29a is deposited on the inside surface of the outer glass
tube 19. In this case, the conductive film 33a is deposited first on the
glass 19, followed in succession by the CdS layer 31a, the Cu.sub.2 S
layer 30a and the positive electrical contact layer 32a.
In the alternative tubular solar cell 10b of FIG. 5, a semiconductor
junction 34 is used as the photovoltaic component. To this end, an
electrically conductive film 35 is provided on the outer surface of the
inner glass tube 18. Advantageously, but not necessarily this film 35
itself may play a roll in promoting the oriented crystalline growth of a
semiconductor layer 36 disposed above the film 35. The semiconductor
material 36 preferably exhibits oriented crystalline properties so that an
efficient p-n junction 37 may be formed therein. The semiconductor layer
36 is covered by a thin optically transparent but electrically conductive
film 38 which, together with the conductor 35, provides electrical
connection to the photovoltaic junction 34.
A preferred method for growing the semiconductor layer 36 and forming the
photovoltaic junction 34 is illustrated in FIG. 6. In this technique, the
glass tube 18 first is coated with a layer of aluminum that is sprayed on
or applied by wet chemical evaporation. A small amount of semiconductor
silicon next is deposited atop the aluminum by a similar technique. The
silicon so deposited need not be crystalline. The resultant structure is
heated together to approximately the aluminum-silicon eutectic temperature
of 477.degree. C. This temperature is below the melting point of the
glass. An aluminum-silicon eutectic layer is formed aptop the glass. The
temperature then is lowered quickly by about between 50.degree. C. and
100.degree. C. (i.e. to between about 427.degree. C. to 377.degree. C.) to
produce a "super cooled" eutectic. The silicon separates from the
aluminum and crystalizes to form tiny islands 39 (FIG. 6) of crystalline
silicon within the aluminum film 40.
The resultant matrix 41 plays two roles. First, the tiny crystalline
silicon islands 39 in the matrix 41 promote oriented crystalline growth of
the semiconductor layer 36. Secondly, the aluminum film 40 in the matrix
41 functions as an electrical conductor to the semiconductor junction 37
in the device 10b'.
To grow the semiconductor layer 36, silane or other gaseous silicon source
is vapor deposited onto the matrix 41 (FIG. 6). As the silicon deposits it
crystalizes in situ. Oriented crystalline growth is promoted by the
silicon islands 39 which serve as growth centers. The resultant
semiconductor layer 36, while probably not a single crystal, has a
sufficiently oriented crystalline structure to achieve good device
performance.
To produce the junction 37, n- or p-type dopants may be introduced into the
silicon layer 36 as it is being grown. For example, during the initial
portions of this growth, n-type dopant material may be introduced in vapor
form together with the silane or other silicon source. The resultant
silicon layer will be of n-type conductivity. Subsequently, a p-type
dopant material may be introduced with the silane to produce an overlaying
region of p-type conductivity silicon. The junction 37 is at the interface
of these two regions. Finally a thin film 38 of tin oxide and indium oxide
may be deposited atop the semiconductor layer 36 to complete fabrication
of the photovoltaic junction 34.
Another technique for promoting oriented crystalline semiconductor growth
on a glass substrate is illustrated in FIG. 7. In this "surface alignment"
technique a thin layer 42 of material is vacuum deposited onto the
unheated glass tube 18 at an acute angle 43 typically on the order of
15.degree. to the surface (i.e., about 75.degree. to a normal from the
surface of the tube 18). The layer 42 that is formed by such acute angle
vacuum deposition will not be flat. Rather, its surface 44 will be
wave-like with a pitch of microscopic and perhaps molecular order. If a
semiconductor material such as silicon now is vapor deposited atop the
layer 42, the wavy surface 44 will promote oriented cyrstalline growth of
the deposited semiconductor.
In a preferred embodiment, the material of the layer 42 may comprise a
combination of silicon oxide and gold. The deposition is accomplished in a
vacuum chamber in which the source material is vaporized and directed in a
narrow beam (indicated by the arrow 45 of FIG. 7) at an acute angle 43
toward the surface of the glass tube 18. The tube 18 may be rotated and
translated axially during the deposition process to produce an appropriate
layer 42 over the entire exterior surface of the tube 18. By including
sufficient gold in the deposited material, the layer 42 will be of
relatively low electrical resistivity, and hance can serve as the inner
electrode for the p-n junction formed in the subsequently grown silicon
semiconductor layer. Alternative source materials for the layer 42 include
silicon nitride silane and metals.
Another technique (not illustrated) for promoting oriented semiconductor
crystalline growth on a glass tube is to coat the glass substrate with
minute, dust-sized particles of single crystal silicon. This dust may be
prepared by cracking or breaking up a single crystal of silicon into
particles on the order of one-tenth mil or less. These particles may be
deposited on the cool glass substrate by means of plasma spray.
Alternatively, crystalline silicon seeds may be implanted near the surface
of the glass tube 18 by ion implantation using a silicon gas source such
as silane or silicon iodide.
Yet another technique for promoting oriented crystalline growth involves
first coating the glass substrate with a thin layer of aluminum. Then,
inside a vacuum chamber, the aluminum coated glass is heated to a
temperature somewhat below the aluminum-silicon eutectic temperature of
477.degree. C., but sufficiently high (preferably above about 375.degree.
C.) so that the aluminum loses its crystallinity and behaves somewhat like
a fluid. The effect is that the aluminum surface is smooth, so that when
silicon or other semiconductor material subsequently is deposited atop the
aluminum layer, there is no preferred direction for crystallization. As a
result, the silicon will start to crystallize in a direction normal to the
surface. In other words, the very smooth aluminum surface will promote
crystalline growth of the semiconductor film in a symmetrical direction
which is normal to the substrate. As before, the deposited silicon may be
doped during growth to form the p-n photovoltaic junction. The underlying
aluminum layer will serve as the lower electrical contact, and an
optically transparent but electrically conductive film may be deposited
atop the semiconductor layer to provide the other electrical contact to
the junction. the resultant solar cell will have the general
characteristics described above in conjunction with FIG. 5.
Although the solar cell embodiments described thus far employ a pair of
concentric glass tubes, the invention is not so limited. For example, the
inner tube need not be glass, but itself could be silicon or other
semiconductor material. Even a metal could be used for this inner tube.
Still another alternative is shown in FIG. 8. There, the tubular solar
cell 10c uses only a single glass tube 19' that is hermetically sealed at
the ends by a closure 46. A photovoltaic junction and its associated
contacts, together designated 47 in FIG. 8, are formed in a manner
hereinbefore described on the inside of the single tube 19'. External
electrical connections are facilitated by contacts 48 extending from the
end closure 46.
While certain junction materials have been described above, the invention
is by no means so limited. For example, in the semiconductor versions,
germanium or other semiconductor could be used in place of silicon.
Furthermore, photocells of other materials may be used in the inventive
tubular configuration. For example, II-VI compounds such as ZnSe, ZnTe,
CdS, CdSe and CdTe may be employed. Similarly, III-V compounds such as
AlP, AlAs, AlSb, GaN, GaP, GaAs and the like may be used for the
photovoltaic layers.
With regard to electrical connection to the inventive tubular solar cell,
it is not necessary that both the positive and negative leads be brought
out at both ends of the cell. Thus it may be more economical to have only
the positive lead at one end and only the negative lead at the other end.
Furthermore, the optically transparent outer electrical conductor need not
be a continuous film as illustrated. Alternatively this ohmic top layer
may comprise a metallic film or wire grid atop the photosensitive
junction, as illustrated in FIG. 9.
In FIG. 9, the tubular solar cell 10d employs a semiconductor photovoltaic
layer 36 like that of FIG. 5. The outer electrical connection to the layer
36 is a metallic film grid 50 formed by conventional deposition and
microphotolithographic techniques. The mesh of the grid 50 is selected so
that there is considerable optical transmissivity. That is, a substantial
percentage of the incident light will pass through the openings 51 in the
grid 50 and reach the photovoltaic layer 36. Although not illustrated, the
grid 50 may be employed together with, or embedded within an optically
transparent but electrically conductive film such as the film 38 of FIG.
5.
In yet another alternative embodiment shown in FIGS. 10, 11a and 11b, the
interior of the inner tube 18e of the solar cell 10e may itself comprise a
"heat pipe" of the type described per se in the article entitled "The Heat
Pipe" by K. T. Feldman, Jr. and G. H. Whiting in the magazine Mechanical
Engineering, Feb. 30, 1967. Such a heat pipe utilizes a porous material
such as steel wool or cotton on the inside surface of the pipe. A liquid
is placed in the pipe and the ends sealed. If the pipe is heated at one
end, the liquid will boil. The vapor condenses at the other end of the
pipe, and returns to the first end via capillary action in the porous
material. The result is self-contained heat transfer system of optimum
efficiency.
Such a heat pipe configuration advantageously is employed to prevent
excessive heating of the inventive tubular solar cell 10e, which heating
could cause degradation in the cell performance and output, or could
reduce its useful lifetime. To this end, the interior surface of the inner
cell tube 18e (FIG. 11a) is provided with a liner 53 of porous material
such as steel wool or cotton. The interiors 54 of the cells 10e in the
concentrator 16' are in fluid communication with a heat transfer end tube
55. This tube 55, which has a liner 56 of porous material, has a coiled
section 55a that is situated in a heat transfer tank 57. The end 55b of
the tube 55 is closed, as is the far end (not shown) of the last solar
cell 10e in the set that is in fluid communication with the heat transfer
tube 55.
A fluid 58 is contained in the interior space 54 of the tubular cells 10e.
As the focused sunlight causes the temperature of the cells 10e to rise,
the fluid 58 likewise will heat up, eventually reaching its boiling point.
The fluid 58 then will vaporize, and since it is a closed system, the
vapor will flow to the portion of the system that is not heated, namely
the interior 59 (FIG. 11b) of the heat transfer tube 55. Since the tube 55
is at a cooler temperature, the vapor condenses on and within the porous
liner 56. The condensed vapor then is transported back to the interior of
the cell inner tubes 18e by means of capillary action within the porous
liners 53 and 56. This vapor return may be gravity assisted by sloping the
common axis of the tubes 10e slightly, and situating the heat transfer
tube 55 at the high end.
This circulation very efficiently transfers heat from the individual solar
cells 10e to the tube 55. This heat energy can be utilized by submerging
the coil 55a in water or other liquid 60 contained within the tank 57. The
heat will be transferred to the water 60, and the heated water in turn can
be utilized by an external system (not shown) that is connected via an
inlet 61 and an outlet 62. Note that the tank 57 serves as a heat sink for
the heat pipe system.
The temperature at which the cells 10e are maintained by this "heat pipe"
thermal transfer system will depend primarily on the boiling point of the
fluid 54 that is used. For example, if this fluid 54 is water, the cells
10e will be maintained at about 100.degree. C. Alternatively, with ammonia
as the fluid 10e, sub-zero temperatures can be maintained.
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