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Claims  |
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The claims are:
1. In a cube corner-type retroreflector of the type comprising a molded,
substantially transparent body having a front face with a generally
smooth, flattened portion which is in spaced, generally parallel
relationship to a portion of a rear face thereof, the improvement which
comprises
A. a rear face portion having defined therein a plurality of rows, each
said row having defined therein a plurality of individually complete cube
corner retroreflective units, each row being defined by a pair of spaced,
parallel edges,
B. said complete retroreflective units comprising each row being
substantially identical to each other, each complete cube corner
retroreflective unit in an individual said row being defined by three flat
faces which are arranged circumferentially about an optical axis extending
therethrough, said three faces being inclined at a similar angle relative
to said optical axis, and said three faces meeting an apex point along
said optical axis, the interrelationship between said three faces and the
associated said optical axis being such that a ray of incident light
striking said front face portion, passing through said body and striking
one of said three faces within a predetermined range of angles relative to
said optical axis is deflected successively against the other two of said
faces and then is substantially retroreflected away from said unit and out
through said front face portion,
C. said complete retroreflective units comprising each row having
substantially parallel respective said optical axes, all complete
retroreflective units comprising each row having substantially coplanar
respective said apex points, and all said optical axes being substantially
perpendicular to such plane defined by said apex points,
D. adjacent pairs of said complete retroreflective units in each row having
a common edge therebetween,
E. each said complete retroreflective unit of each said row having a pair
of opposed face corners at the perimeter thereof, each one of said opposed
face corners coinciding substantially with a different one of said row
edges of the associated row thereof, and
F. regions of each said row located laterally of each said retroreflective
unit and adjacent both of said row edges being occupied by faces which are
not associated with complete tube corner retroreflective units.
2. A retroreflector of claim 1 which is provided with an inturned flange
about its periphery relative to said rear face and which has mounted
across said rear face and such inturned flange a backer plate means, said
backer plate means being sealingly engaged with said inturned flange.
3. In a cube corner-type retroreflector of the type comprising a molded,
substantially transparent body having a front face with a generally
smooth, flattened portion which is in spaced, generally parallel
relationship to a portion of a rear face thereof, the improvement which
comprises
A. a rear face portion having defined therein at least two different groups
of rows, the individual rows of each respective group being interdigitated
with one another each said row having defined therein a plurality of
individually substantially complete cube corner retroreflective units,
each row being defined by a pair of spaced, parallel edges, adjacent pairs
of rows having a common edge therebetween,
B. said substantially complete retroreflective units comprising each row
being substantially identical to each other, each substantially complete
cube corner retroreflective unit in an individual said row being defined
by three flat faces which are arranged circumferentially about an optical
axis extending therethrough, said three faces being inclined at a similar
angle relative to said optical axis, and said three faces meeting an apex
point along said optical axis, the interrelationship between said three
faces and the associated said optical axis being such that a ray of
incident light striking said front face portion, passing through said body
and striking one of said three faces within a predetermined range of
angles relative to said optical axis is deflected successively against the
other two of said faces and then is substantially retroreflected away from
said unit and out through said front face portion,
C. said substantially complete retroreflective units comprising each row
having substantially parallel respective said optical axes, substantially
complete retroreflective units comprising each row having substantially
coplanar respective said apex points,
D. the relationship between each said adjacent pair of rows being such that
the respective angles between such plane and the said optical axes of said
substantially complete retroreflective units in each row of such pair are
different from one another in orientation,
E. regions of each said row located laterally of each said retroreflective
unit and adjacent at least one of said row edges being occupied by faces
which are not associated with the substantially complete cube corner
retroreflective units of each said row.
4. A retroreflector of claim 3 wherein one said group has optical axes
oriented substantially perpendicular to said plane and a second said group
has optical axes angularly oriented relative to said plane.
5. A retroreflector of claim 3 wherein said rear face portion includes a
third group of rows which are different from each of the other two rows,
each one of said rows of said third group being interdigitated with said
other two rows, each one of said rows of said third group having defined
therein a plurality of individually substantially complete cube corner
retroreflective units, each row of said third group being defined by a
pair of spaced, parallel edges each one of such edges defining when
adjacent the edge of another row adjacent thereto a common edge with such
other row. Said substantially complete retroreflective units comprising
each row of said third group being substantially identical to each other,
each substantially complete cube corner retroreflective unit in an
individual said row being defined by three flat faces which are arranged
circumferentially about an optical axis extending therethrough, said three
faces being inclined at a similar angle relative to said optical axis, and
said three faces meeting an apex point along said optical axis, the
interrelationship between said three faces and the associated said optical
axis being such that a ray of incident light striking said front face
portion, passing through said body and striking one of said three faces
within a predetermined range of angles relative to said optical axis is
deflected successively against the other two of said faces and then is
substantially retroreflected away from said unit and out through said
front face portion, said substantially complete retroreflective units
comprising each row of said third group having substantially parallel
respective said optical axes, substantially complete retroreflective units
comprising such row having substantially coplanar respective said apex
ponts, which are oriented differently from those said optical axes of each
of the other two said row groups, regions of each said row of said third
group located laterally of each said retroreflective unit thereof and
adjacent at least one of said row edges thereof being occupied by faces
which are not associated with the substantially complete cube corner
retroreflective units of each said row.
6. A reflector of claim 5 wherein the optical axes of one group are
oriented substantially perpendicular to said plane, the optical axes of a
second group are oriented angularly relative to said plane.
7. A reflector of claim 5 wherein the optical axes of the third group are
oriented angularly relatively to said plane but in a configuration which
is substantially coplanar with the respective optical axes of said first
group and said second group and wherein the angle of inclination of the
optical axes of said third group relative to said first group is equal to
that of said second group but in an opposite direction relative to that of
said second group.
8. A retroreflector of claim 3 which is provided with an inturned flange
about its periphery relative to said rear face and which has mounted
across said rear face and such inturned flange a backer plate means, said
backer plate means being sealingly engaged with said inturned flange. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
A cube corner type retroreflector, for example, that shown and described in
the Heenan et al U.S. Pat. No. 3,541,606, which incorporates two or three
retroreflective areas, each area being comprised of a group of discrete
reflector elements or units, each group having members with similar
respective optical axes which are disposed collectively at an angle which
differs from the corresponding angle in each of the other groups, suffers
from the disadvantage that the total retroreflective surface region
thereof has necessarily heretofore been comprised of such groups, and the
total area each group occupies comprises a relatively large percentage of
the total retroreflective surface region of such a given cube corner type
reflector. Thus, if perchance a portion of the surface area of an
individual retroreflector utilizing two or three such different groups of
reflector elements therein is partially covered over as by a foreign body,
so that, for example, the surface area occupied by one group of reflector
elements is rendered non-functional, that reflector body itself is no
longer fully retroreflective of light incident thereagainst, and thus that
retroreflector is not retroreflective at the angles and to the extent
previously served by the uncovered groups of retroreflector elements. This
result, as a practical matter, can be regarded as having serious safety
consequences, particularly in the area of reflectorized vehicles, such as
bicycles, which are equipped with reflectors having multiple groups of
discrete reflector elements. For example, a bicycle equipped with a
reflector having two or three different groups of cube corner reflector
elements therein, as indicated above, may no longer be seen by, for
example, a motorist approaching such so equipped moving vehicle at night
from an angle of from about 40.degree. to 70.degree., for example, if such
reflector's wide angle groups are obscured by spatter of road mud, or the
like. Consequently, in cube corner reflector art, there is a need for a
cube corner type retroreflector having two or more different groups of
discrete cube corner reflector elements therein comprising the entire
retroreflective region with each group having its members with similar
respective optical axes which are disposed at different angles as taught
in the prior art, but wherein the individual members of these groups are
so-distributed and so-intermixed across the entire retroreflective region
of such reflector that a partial obscuring of that reflector's
retroreflective region does not stop completely the generation of a
desired, designed pattern of light retroreflection intended to be
achievable with such reflector.
Because cube corner type retroreflectors comprised of molded transparent
solid material have heretofore characteristically been manufactured from
molds having incorporated thereinto, as the molding surface for forming
cube corner retroreflective units, monolithic electroforms made from
entire groups or clumps of facetted pin bundles wherein in individual pins
are appropriately facetted and arranged so as to produce an
electroformable surface incorporating a plurality of discrete reflector
units, it is heretofore not been possible to produce retroreflectors of
the class indicated above wherein two or more different groups of cube
corner retroreflector elements are disposed over the entire region of such
reflector. Thus, as those skilled in the art of cube corner reflector
manufacture will know, molds for cube corner retroreflective reflectors
are prepared by a manufacturing sequence in which tiny pins, which
commonly can be hexagonally shaped, having like facets formed at a forward
end of each pin, are grouped into a pattern or bundle. The faceted pin
ends of the bundle then serve as a form or surface upon which an
electroform mold is made. Electroform molds are currently made by
electroplating nickel or the like onto and over a pin bundle so that, in
such process, all points, including the high points and the low points
thereof, respectively, over such a group of pins are reversed in exact
mirror immage fashion in the product electroform over their respective
locations in the pin bundle. Then, using the product electroform, a mold
is made in which transparent plastic reflectors are moldable. Because of
the small size of the individual cube corner retroreflective units in such
an electroform, and also because of cube corner retroreflective unit
geometries, it has heretofore been necessary in the manufacture of molds
for making cube corner retroreflectors to employ individual electroform
structures wherein all of the discrete cube corner retroreflective units
therein comprising a region of retroreflective faceted units have optical
axes disposed substantially parallel to one another. Then, in the process
of making a completed mold, having two or three different groups of
retroreflective areas, several different types of separately formed
electroform structures are mounted together usually and typically in an
adjoining, adjacent relationship, each individual such electroform
structure being comprised of a plurality of cube corner retroreflective
units wherein the optical axes are respectively disposed parallel to one
another, thereby to achieve a reflector of the character as described, for
example, in the aforementioned Heenan et al U.S. Patent.
It has recently been discovered that electroform construction or
equivalent, such as above described, can be transversely sliced or cut up,
as with a metal saw or the like, into a plurality of elongated slab-like
bodies, each one having spaced, generally parallel respective side walls
with connecting edge walls and end walls. This slicing is conductable in
such a manner that, in each slab-shaped body, one edge wall thereof has
defined therein a plurality of cube corner retroreflective units arranged
in a row which extends lengthwise along and in the face of such one edge
wall. The individual slab-shaped bodies which result are then adapted to
be mounted together in a side-by-side, preferably aligned, relationship
into a block so as to provide a desired region of cube corner
retroreflective units. By interposing in some chosen appropriate manner in
adjacent side by side relationship to one another different slab-shaped
bodies, a wide variety of patterns of cube corner type retroreflective
units can be produced, and mold assemblies can be fabricated incorporating
such a resulting block. See my copending application filed on even date
herewith (identified by U.S. Ser. No. 699,959, filed June 25, 1976), the
teachings of which are incorporated by reference into the present
specification.
BRIEF SUMMARY OF THE INVENTION
In accordance with the present invention, there is provided a new and very
useful class of cube corner type retroreflectors. Each such reflector
comprises a molded substantially transparent body having a front face with
a generally smooth, flattened portion which is in spaced, generally
parallel relationship to a portion of a rear face thereof. Such rear face
portion has defined therein a plurality of rows. Each said row being
comprised of a plurality of cube corner retroreflective units.
The retroreflective units comprising each row are substantially identical
to each other. Each cube corner retroreflective unit in an individual said
row is defined by three flat faces which are arranged circumferentially
about an optical axis extending therethrough. These three faces are
inclined at a similar angle relative to such optical axis. Also, these
three faces meet at an apex point along such optical axis. The
interrelationship between such three faces and the associated said optical
axis is such that a ray of incident light striking the front face portion
of a given reflector passes through such reflector and strikes one of the
three such faces within a predetermined range of angles relative to such
optical axis. Such incident light ray is then deflected successively
against the other two of such faces and then is substantially
retroreflected away from such unit and out through such face portion of
such reflector.
The reflective units comprising each row have substantially parallel
respective optical axes and also have substantially coplanar respective
apex points. Preferably in any given retroreflector of this invention, the
apex points of one row are generally positioned so as to be substantially
coplanar with the apex points of the other rows comprising the row
plurality.
In each row, the individual reflective units are so-arranged that a common
edge exists between each adjacent pair of said reflective units. Spaces
between side edge portions of the respective units in each row and edge
portions of each row are occupied by fractions of reflective unit faces
(characteristically, either one half faces or one quarter faces).
Preferably an individual retroreflector of this invention contains at least
two different types of rows, each such row type incorporating a different
type of retroreflective unit class therein.
The present invention makes possible the intermixing of rows of different
types of retroreflective units across the retroreflective face of a cube
corner type reflector in ways which avoid the existance of groups of
discrete reflector elements over significantly large areas of a given
retroreflective surface area in a particular reflector.
Many other and further advantages, objects, aims, purposes and the like
will be apparent to those skilled in the art from the teachings of the
present specification taken together with the appended drawings.
BRIEF DESCRIPTION OF DRAWINGS
In the Drawings:
FIG. 1 is a plan view of the front face of one embodiment of a reflector of
the present invention;
FIG. 2 is a longitudinal sectional view taken along the line II--II of FIG.
1;
FIG. 3 is an enlarged detail view of the back face of the cube corner
retroreflective region of the reflector shown in FIGS. 1 and 2 and taken
along the line III--III of FIG. 2;
FIG. 4 is a longitudinal sectional view taken along the line IV--IV of FIG.
3;
FIG. 5 is a longitudinal sectional view taken along the line V--V of FIG.
3;
FIG. 6 is a transverse sectional view taken along the line VI--VI of FIG.
3;
FIG. 7 is a transverse sectional view taken along the line VII--VII of FIG.
3;
FIG. 8 is a view similar to FIG. 3 but showing an alternative embodiment of
a reflector of this invention;
FIG. 9 is a longitudinal sectional view taken along the line IX--IX of FIG.
8;
FIG. 10 is a longitudinal sectional view taken along the line X--X of FIG.
8;
FIG. 11 is a transverse sectional view taken along the line XI--XI of FIG.
8;
FIG. 12 is a transverse sectional view taken along the line XII--XII of
FIG. 8;
FIG. 13 is a view similar to FIG. 3 but showing an alternative embodiment
in a retroreflector of this invention;
FIG. 14 is a longitudinal sectional view taken along the line XIV--XIV of
FIG. 13;
FIG. 15 is a longitudinal sectional view taken along the line XV--XV of
FIG. 13;
FIG. 16 is a transverse sectional view taken along the line XVI--XVI of
FIG. 13;
FIG. 17 is a transverse sectional view taken along the line XVII--XVII of
FIG. 13;
FIG. 18 is a transverse sectional view taken along the line XVIII--XVIII of
FIG. 13;
FIG. 19 is a transverse sectional view taken along the line XIX--XIX of
FIG. 13; and
FIG. 20 is a longitudinal sectional view similar to FIG. 9 but showing an
alternative embodiment of a reflector of this invention.
DETAILED DESCRIPTION
In FIGS. 1 and 2 is seen an embodiment of a retroreflector of the present
invention such being designated herein in its entirety by the numeral 20.
Retroreflector assembly 21 is seen to comprise a reflector 21 and a backer
assembly 22, the reflector 21 and the backer assembly 22 each being formed
of a single piece of molded plastic. Reflector 21 is preferably comprised
of a substantially completely transparent resin, such as an acrylic resin,
a polycarbonate resin, or the like. The backer assembly 22 is preferably
formed of an opaque plastic, such as an ABS resin, a nylon resin, a
polyester resin, or the like.
Backer assembly 22 is provided with an upturned outer flange 23 around the
perimeter of the outer edges thereof, and reflector 21 is provided with an
inturn flange 24 around its outer perimeter. The relationship between
reflector 21 and backer assembly 22 is such that flange 24 is received
within the flange 23 and the terminal portions of flange 24 abut against
the inside face of the backer assembly 22. The terminal end portions of
the flange 24 are sealingly engaged with adjacent portions of the backer
assembly 22 so as to provide, in effect, a moisture proof compartment 26
between the reflector 21 and the backer assembly 22 so as to protect the
back face 27 of reflector 21 from contamination by atmospheric and
environmental materials. Back face 27 has formed therein a plurality of
cube corner type retroreflective units, which, in the embodiment shown,
are of a type and character as illustrated in FIGS. 3 through 7. The back
face 27 is in spaced generally parallel (grossly) relationship to a front
face 29 of reflector 21. Front face 29 has a generally smooth, flattened
central region, as shown in FIGS. 1 and 2, and assembly 20 is provided
with a ridge 31 which is integral with the outer edge of front face 29
which serves to rigidify and strengthen the reflector 21; such a ridge 31
is an optional feature for a reflector of this invention. In general,
reflectors 21 of this invention may be associated with any particular type
of backer assembly and can have any particular type of configuration and
any particular type of cube corner retroreflective units defined in a back
face thereof so long as such units have a character as defined and set
forth in the present invention.
Referring to FIG. 3, it is seen that the back or rear face 27 has defined
therein a plurality of rows here numbered for convenience consecutively as
rows 32 through 37 for illustration purposes, and each such row 32 through
37 is comprised of a plurality of adjacent cube corner retroreflective
units 28, the units 28 in row 32 being numbered specifically herein for
convenience and discussion purposes as units 28a, 28b, 28c, and 28d.
The retroreflective units 28 comprising each row 32 through 37 are
substantially identical to each other. Thus, in an individual row 32, each
cube corner retroreflective unit 28a, 28b, 28c and 28d is defined by three
flat faces 29, 40 and 41 which are arranged circumferentially about an
optical axis 42 associated with each unit 28. In the embodiment
illustrated in FIGS. 3 through 7, each optical axis 42 extends
perpendicularly to the face 29 of reflector 21, and hence in FIG. 3 show
only as points. As can be seen by reference to FIGS. 3 through 7, each of
the faces 29, 40 and 41 is inclined at a similar angle 43 relative to
optical axis 42. Also, the faces or facets 39, 40 and 42 join at an apex
point 44 which is along and coincident with the optical axis 42.
In each unit 28, the relationship between facets 39, 40 and 41 and their
associated optical axis 42 is generally such that, in a molded reflector
21, a ray of incident light striking one of the faces 26, 27 and 28 after
first striking the front face 29, then passing through the body of
reflector 21, and striking one of the three such faces 39, 40, and 41
within a predetermined range of angles relative to the optical axis 42, is
deflected successively against the other two of such faces and then is
substantially retroreflected away from the unit 28 and out through the
front face 29 of reflector 21.
The reflective units 28 comprising each row such as row 32 through 37 have
substantially parallel respective optical axes 42 and has substantially
coplanar respective apex points 44. In any given reflector such as
reflector 21, the apex points, such as points 44, of one row, such as row
32, are generally positioned so as to be substantially coplanar with the
apex points of the other rows comprising the row plurality employed in any
given such reflector.
In each row, such as row 32, the individual reflective units, such as units
28a, 28b, 28c, and 28d, are so arranged that a common edge such as edge
46a, 46b, and 46c exists between each adjacent pair of such reflective
units, such as pairs 28a and 28b, pairs 28b and 28c, and pairs 28c and
28d, respectively. Preferably each unit 28 in reflector 21 is hexagonally
shaped, as shown. Preferably in each row, such as row 32, each unit 28 is
so oriented that a pair of opposed corners 47 and 48 as in unit 28a
coincide with the spaced parallel sides, such as sides 50 and 51 of row
32.
In each row, such as row 32, the individual reflective units, such as units
28a, 28b, 28c and 28d, are so arranged that spaces between side edge
portions of the respective such units in each such row, and the side edge
portions of each row, such as side edges 50 and 51 of row 32, are occupied
by fractions of cube corner type unit faces. Characteristically such face
fractions comprise either one half faces, such as faces 52 in row 32, or
one quarter faces, such as faces 53 in row 32, when each unit 28 is
hexagonal in perimeter configuration. As between adjacent rows, such as
rows 32 and 33, it is preferred to have an alignment between such
fractions of reflective unit faces, and also such an orientation between
such faces, that some retroreflection results of the cube corner type, as
illustrated, in, for example, FIGS. 3 through 7, especially FIG. 3, by the
combination of half faces 52 with quarter faces 54 (the former being
associated with row 32, the latter being associated with row 33). Since
the respective faces involved are not of equal size, such as is achieved
in an individual unit 28, the amount of retroreflection achieved therefrom
inherently is reduced compared to that achieved from a unit 28, as those
skilled in the art will appreciate. Typically, as in the embodiment
illustrated in FIGS. 3 through 7, the combination of quarter faces and
half faces does not result in a true retroreflective unit of the character
as employed in, for example, units 28 because, as illustrated in FIGS. 4
and 5, ledges 56 and 57 exist between adjacent rows, such as rows 36 and
37 in this illustration.
Turning to FIGS. 8 through 12, there is seen an illustration of the rear or
back face 61 of an alternative embodiment of a cube corner retroreflector
of this invention, such assembly for present illustrative purposes being
considered to be similar in front and side face characteristics to those
of reflector 21, but, as those skilled in the art will appreciate, any
desired configuration of such a reflector embodiment may be utilized
incorporating a back face comparable to back face 61 as herein illustrated
and described.
Back face 61 is seen to be defined by a plurality of rows which are
numbered for convenience as rows 62 through 67 in, for example, FIG. 8.
Each of such rows 62 through 68 is comprised of a plurality of cube corner
retroreflective units 70. Each such row, such as rows 62, is defined by a
pair of spaced parallel sides 71 and 72.
The retroreflective units, such as specific units 70a, 70b, 70c and 70d
comprising each row, such as row 62, are substantially identical to each
other. Each unit 70 in an individual such row 62-68 is defined by three
flat faces 71, 72, and 73 which are arranged circumferentially about an
optical axis 74 extending therethrough. The three faces 71, 72 and 73 are
inclined at a similar angle relative to optical axis 74. Also, the three
faces 71, 72 and 73 meet at an apex point 75 along such optical axis 74.
The interrelationship between the three faces 71, 72 and 73 and their
associated optical axis 74 is such that a ray of incident light striking
the front face (not shown) of a reflector using back face 61, passing
through the reflector body, reaching the back face 61 and striking one of
such three faces 72, 73, and 74 within a predetermined range of angles
relative to the optical axis 74 is deflected successively against the
other two of such faces and then is substantially retroreflected away from
such unit and out through the front face portion thereof.
The retroreflective units 70 comprising each row, such as row 62, have
substantially parallel respective optical axes 74, and all retroreflective
units in back face 61 have substantially coplanar respective apex points
75.
The units 70 differ from the units 28 in that the respective optical axes
74 of the units 70 are inclined at an angle with respect to the plane
defining the apex points 75 in comparison to the perpendicular orientation
of optical axes 42 to the plane defining the apex points 44. As those
skilled in the art will appreciate, units 28 result in a type of cube
corner retroreflection termed "standard" in this art, and, typically, an
incident ray of light striking against the front face 29 of reflector 21
up to an angle of about 30.degree. on each side of optical axis 42 is
retroreflected. When the optical axis of a cube corner retroreflective
unit is angled, such as the optical axis 74 of unit 70, retroreflectivity
approaching 90.degree. with respect to the plane of apex points may be
achieved, depending upon the angle of inclination of the optical axis 74
and other factors having to do with the design criteria of an individual
reflector, as those skilled in the art will appreciate. When a reflector
has retroreflective capability at angles up to about 50.degree. or even
more with respect to a normal to such plane of apex points, such reflector
is termed a wide angle reflector in this art. Back face 61 represents, for
present illustrative purposes, a reflector having wide angle
retroreflective capability.
In back face 61, each unit, such as 70a, terminates in adjacent
relationship to the adjoining unit, such as unit 70b, so as to have a side
77 coincident with each of the respective units 70a and 70b. Each unit 70
has a pair of opposed face corners, such as corners 78 and 79 in unit 70a
terminating at the perimeter of the associated unit, here unit 70a, and
also coinciding substantially with a different one of the row sides 81 and
82, for example, of row 62.
Cube corner type reflectors of the present invention involving angled,
particularly wide angle, cube corner type retroreflective units display an
upturned facet region 83 of illustrative unit 70x. Because such a
spike-like projection in region 83 can cause plastic material hang-ups
during mold operations utilized in the formation of reflectors of the
present invention, it is preferred in the present invention to remove such
a spike like projection from the mold surface and to produce thereby
during molding such a region 83. Region 83, is thus a small flat surfaced
region 84, as shown in unit 70a, for example, which region 83, though
itself not part of a cube corner unit, is so small as not to seriously
impair the retroreflective efficiency of an entire back face 61. Region 83
permits the passage of light normally therethrough which is advantageous
when a back face 61 is being used in a vehicular tail light or the like.
Techniques for the manufacture of mold assemblies suitable for use in the
manufacture of reflectors of the present invention are disclosed and
described in my copending application filed on even date herewith as above
referenced.
In the practice of the present invention, it is preferred to utilize in
reflectors of this invention wide angle retroreflective units in rows as
herein detailed for the primary reason that, in a given row, such as in
row 62, one side thereof, such as side 82 of row 62, can be readily
prepared so as to have incorporated thereinto no quarter faces, half faces
or other fractional faces as a unit, such as unit 70, and such an
elimination of face fractions is achieved with very little loss in
retroreflective efficiency of an individual wide angle retroreflective
cube corner unit, such as a unit 70. The opposed side of a row, such as
side 81 of row 62 does have inherently incorporated thereinto fractional
faces, such as the approximately quarter faces 86 in the row 62. By
comparison, as can be seen by reference to back face 27 of reflector 21 as
shown in FIGS. 3 through 7, a so-called standard row of units 28 of this
invention inherently has fractional facets on each opposed side thereof.
A back face, such as back face 61, represents a preferred wide angle
configuration of cube corner units for use in the practice of the present
invention for the reason that such an arrangement permits one to
accomplish within a single region of wide angle retroreflectivity of the
cube corner type both a left hand and a right hand pattern of wide angle
retroreflectivity which is not possible and not achievable in the prior
art using a single electroform body. Thus, in back face 61, all of the
optical axes of units 70 in a row, such as row 62, are inclined in one
direction relative to the plane of apex points 75, whereas all of the
optical axes of the units 70 in the adjacent row 63 are inclined in an
opposite direction, but at an equal number of degrees, relative to the
plane of apex points 75.
The type of row arrangement employed in back face 61 produces a symmetrical
left hand and right hand combined pattern of retroreflection. By varying
the structure and the type of bodies employed into such a back face 61,
one may produce non-symmetrical left hand and right hand patterns of
angled retroreflectivity using cube corner type retroreflective units.
Thus, one may incorporate into a given back face adjoining rows such as
shown in FIG. 20 wherein the respective individual unit members comprising
a given row such as 86 and 87 have respective optical axes 88 and 89 which
are not complimentary or opposed to an equal extent relative to one
another. Wide angle cube corner reflectors of this invention can be
fabricated wherein all of the rows of wide angle elements are inclined to
give retroreflection in a given angle relative to a vertical instead of
being symmetrical with respect to a vertical as shown, for example, in
FIGS. 8 through 12. Two different fields of angled, retroreflected light
in a single given direction can be utilized if desired.
A particularly advantageous embodiment of the present invention is
illustrated by back face 91 shown in FIGS. 13 through 19. In back face 91
two different types of rows are employed. Thus, rows 92, 93, and 94 may be
considered to be identical in character and structure to the rows 32
through 37 in back face 27 earlier discussed while rows 96, 97, 98 and 99
may be considered to be identical in form and structure to, for example,
rows 62, 63, 64 and 65, respectively, of back face 61. The respective rows
92, 93 and 94, and 96, 97, 98 and 99 are interdigitated so that each three
adjacent rows provides a full prechosen desired field of cube corner type
retroflectivity proceeding from a left to a right hand direction
transversely with respect to the direction in which the rows are arranged
by using a plurality of rows interdigited generally in the manner
previously indicated a total region of retroreflectivity can be obtained
of size as desired to which two or three different types of
retroreflective units are incorporated or more as desired and yet such
units are not arranged into discrete groups as taught in the prior art.
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