A catheter assembly including a plastic tube having a cup-shaped bulb at one end and which is oval in cross section. The walls of the bulb are thicker than the remainder of the tube and a hub is molded about the bulb both interiorly and exteriorly thereof. The bulb is formed by placing the tube on a mandrel, which extends from a mandrel carrier, and thereafter placing the carrier on a base so that the upper end of the tube and mandrel extend through a slot and into a heating cavity defined by a housing. The upper end of the tube is subjected to radiant heat on opposite sides thereof to heat the circumference of the tube unevenly to form and define the cup-shaped bulb. The upper end of the tube is heated to a temperature close to its melting point.
A catheter is provided with an improved hub assembly. The catheter defines an end which, in turn, defines a relatively enlarged transverse dimension for the catheter wall and a thickened annular lip, when compared with an adjacent portion of the catheter. A catheter hub defines a bore portion, the bore portion in turn defining a relatively constricted portion and a relatively enlarged portion. The enlarged catheter end is positioned within the relatively enlarged portion of the bore, while the adjacent portion of the catheter is positioned within the relatively constricted portion of the hub. A rigid tubular funnel fits within the bore of the catheter. As a result of this the collapse and subsequent passage of the enlarged catheter end through the relatively constricted portion of the hub is prevented.
