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Claims  |
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What is claimed is:
1. An apparatus for processing x-ray film comprising:
a processing tank having a first port disposed generally in its lower
portion, said first port serving to provide an inlet and an outlet for
working solutions flowing into or out of said tank;
a first valve having a first inlet, a first outlet and a first electrical
control terminal, said first valve being normally closed and further being
responsive to a first signal applied to said first terminal and operative
to allow a developer solution to flow from its inlet to its outlet;
a second valve having a second inlet, a second outlet and a second
electrical control terminal, said second valve being normally closed and
further being responsive to a second signal applied to said second
terminal and operative to allow a fixer solution to flow from its inlet to
its outlet;
a third valve having a third inlet, a third outlet and a third electrical
control terminal, said third valve being normally closed and further being
responsive to a third signal applied to said third terminal and operative
to allow water to flow from its inlet to its outlet;
conduit means interconnecting said first, second and third outlets and said
first port;
a fourth valve having a fourth inlet connected to said conduit means, a
fourth outlet and a fourth electrical control terminal, said fourth valve
being normally closed and further being responsive to a fourth signal
applied to said fourth terminal and operative to allow working solutions
to flow from its inlet to its outlet;
a first source of photographic developer solution having a first orifice
coupled to said first inlet and being capable of supplying developer
solution to said first inlet;
a second source of photographic fixer solution having a second orifice
coupled to said second inlet and being capable of supplying fixer solution
to said second inlet;
a third source of water having a third orifice connected to said third
inlet, said water having a pressure which is in a predetermined range
between a first pressure and a second pressure and being subject to
variations, said third orifice having a dimension sufficient to provide a
turbulent flow of water to said tank when said third signal is applied to
said third terminal and said pressure exceeds said first pressure; and
first means for selectively supplying first, second, third and fourth
signals to said first, second, third and fourth terminals, respectively,
whereby when said first and third signals are applied, developer solution
and water turbulently flow into said tank via said first and third valves
to form a developer working solution, when said second and third signals
are applied, fixer solution and water turbulently flow into said tank via
said second and third valves to form a fixer working solution when said
third signal is applied, water turbulently flows into said tank via said
third valve, and when said fourth signal is applied, the liquids filling
said tank are permitted to drain through said fourth outlet.
2. An apparatus for processing x-ray film as recited in claim 1 wherein
said first pressure is about 30 psi and said second pressure is about 90
psi.
3. An apparatus for processing x-ray film as recited in claim 1 wherein the
diameter of said third orifice is greater than that of said first and
second orifices.
4. An apparatus for processing x-ray film as recited in claim 3 wherein
said first and second sources have a pressure of about one-third that of
said first pressure.
5. An apparatus for processing x-ray film as recited in claim 1 wherein
said first means includes a source of DC potential;
second means responsive to the application of a DC potential and operative
to provide a differentiated signal;
third means responsive to said DC potential and said differentiated signal
and operative to provide an enable signal in response thereto;
step register means having a trigger input terminal and a plurality of
output terminals, said step register means being responsive to said enable
signal and a trigger signal and operative to provide an output signal on
one of said output terminals in response to said trigger signal and
further being operative to sequentially advance said output signal on
another output terminal in response to a subsequent trigger signal, said
output signal comprising said first, second, third and fourth signals;
fourth means coupled between said output terminals and said trigger input
terminal and being responsive to said output signal and operative to
develop said trigger signal; and
fifth means selectively coupling said output terminals to said first,
second, third and fourth terminals for applying said first, second, third
and fourth signals to such terminals, respectively.
6. An apparatus for processing x-ray film comprising:
a processing tank having a first port disposed generally in its lower
portion, said first port serving to provide an inlet and an outlet for
working solutions flowing into or out of said tank;
a first valve having a first inlet, a first outlet and a first electrical
control terminal, said first valve being normally closed and further being
responsive to a first signal applied to said first terminal and operative
to allow a developer solution to flow from its inlet to its outlet;
a second valve having a second inlet, a second outlet and a second
electrical control terminal, said second valve being normally closed and
further being responsive to a second signal applied to said second
terminal and operative to allow a fixer solution to flow from its inlet to
it outlet;
a third valve having a third inlet, a third outlet and a third electrical
control terminal, said third valve being normally closed and further being
responsive to a third signal applied to said third terminal and operative
to allow water to flow from its inlet to its outlet;
conduit means interconnecting said first, second and third outlets and said
first port;
a fourth valve having a fourth inlet connected to said conduit means, a
fourth outlet and a fourth electrical control terminal, said fourth valve
being normally closed and further being responsive to a fourth signal
applied to said fourth terminal and operative to allow working solutions
to flow from its inlet to its outlet;
a first source of photographic developer solution having a first orifice
coupled to said first inlet and being capable of supplying developer
solution to said first inlet;
a second source of photographic fixer solution having a second orifice
coupled to said second inlet and being capable of supplying fixer solution
to said second inlet;
a third source of water having a third orifice connected to said third
inlet, said water having a pressure which is in a predetermined range
between a first pressure and a second pressure and being subject to
variations, said third orifice having a dimension sufficient to provide a
turbulent flow of water to said tank when said third signal is applied to
said third terminal and said pressure exceeds said first pressure; and
first means including,
a source of DC potential,
second means responsive to the application of said DC potential and
operative to provide a differentiated signal,
third means responsive to said DC potential and said differentiated signal
and operative to provide an enable signal in response thereto,
step register means having a trigger input terminal and a plurality of
output terminals, said step register means being responsive to said enable
signal and a trigger signal and operative to provide an output signal on
one of said output terminals in response to said trigger signal and
further being operative to sequentially advance said output signal on
another output terminal in response to a subsequent trigger signal, said
output signal comprising said first, second, third and fourth signals;
fourth means coupled between said output terminals and said trigger input
terminal, said fourth means including fifth means responsive to said
output signal and operative to produce a pulse having a predetermined
duration, an astable multivibrator responsive to said pulse and an
inverted enable signal and operative to provide a fifth signal at a time
corresponding to the trailing edge of said pulse, sixth means responsive
to said fifth signal and said inverted enable signal and operative to
develop said trigger signal, and seventh means for inverting said enable
signal and applying same to said astable multivibrator and said sixth
means; and
eighth means selectively coupling said output terminals to said first,
second, third and fourth terminals for applying said first, second, third
and fourth signals to such terminals, respectively, whereby when said
first and third signals are applied, developer and water solution
turbulently flow into said tank via said first and third valves to form a
developer working solution, when said second and third signal is applied,
fixer and water solution turbulently flow into said tank via said second
and third valves to form a fixer working solution, when said third signal
is applied water turbulently flows into said tank via said third valve,
and when said fourth signal is applied the liquids filling said tank are
permitted to drain through said fourth outlet.
7. An apparatus for processing x-ray film as recited in claim 6 wherein
said fifth means comprises a plurality of resistive elements, each having
a resistance that is capable of being selectively adjusted and being
connected between selected output terminals and said astable
multivibrator.
8. An apparatus for processing x-ray film as recited in claim 6 and further
comprising level detecting means disposed in said tank responsive to the
level of solution in said tank and operative to provide an electrical
indication when said level reaches a predetermined depth, ninth means
responsive to said indication and said DC potential and operative to
provide a sixth signal when said indication exeeds a reference level,
tenth means coupled to selected output terminals and being responsive to
said output signal and said sixth signal and operative to produce a
seventh signal identical to said fifth signal, and an OR gate for
conducting said fifth and said seventh signal to said sixth means.
9. An apparatus for processing x-ray film as recited in claim 8 wherein
said level sensing means comprises two spaced-apart electrodes.
10. An apparatus for processing x-ray film as recited in claim 6 and
further comprising eleventh means responsive to said DC potential and
operative to develop said third signal, conductive means for connecting
said eleventh means to said third terminal and switch means for
selectively applying said DC potential to said eleventh means.
11. A method of processing x-ray film comprising:
providing a processing tank having a port in its lower portion and capable
of having x-ray film disposed therein;
supplying a turbulent flow of water through the port to pre-soak the film;
draining the tank;
supplying water and developer from separate sources to provide a turbulent
flow of developer working solution through the port;
supplying a turbulent flow of water through the port to cause the developer
working solution to overflow and in turn be removed from the tank;
draining the tank;
supplying water and fixer solution from separate sources to provide a
turbulent flow of fixer working solution through the port;
draining the tank;
supplying a turbulent flow of water through the port; and draining the
tank.
12. A method of processing x-ray film as recited in claim 11 and prior to
the pre-soak step, the step of draining the tank.
13. A method of processing x-ray film as recited in claim 11 and further
providing a developer control valve connected to a source of developer
solution, a fixer control valve connected to a source of fixer solution
and a water control valve connected to a source of water and wherein the
step of supplying a turbulent flow of developer working solution comprises
the sub-steps of opening the developer control valve and the water control
valve, sensing the level of the developer working solution in the tank and
closing the developer control valve and the water control valve when the
developer working solution reaches a predetermined level.
14. A method of processing x-ray film as recited in claim 13 wherein the
step of supplying a turbulent flow of fixer working solution comprises the
sub-steps of opening the fixer control valve and the water control valve,
sensing the level of the fixer working solution in the tank and closing
the fixer control valve and the water control valve when the fixer working
solution reaches a predetermined level.
15. A method of processing x-ray film as recited in claim 13 wherein the
source of water supplies water having a pressure in a predetermined range
between a first pressure and a second pressure, and further providing an
orifice in said source of water having an areal dimension sufficient to
produce a turbulent flow of water to the tank for all pressures in the
predetermined range.
16. A method of processing x-ray film as recited in claim 11 and following
the fourth drain step the steps of supplying a turbulent flow of water
through the port and thereafter draining the water from the tank. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
1Field of the Invention
The present invention relates generally to the field of processing x-ray
film, and more particularly, to an apparatus and method for automatically
processing x-ray film in which the chemicals are moved to the film.
2. Description of the Prior Art
Heretofore, x-ray film processors have employed a complex conveyor system
for transporting sheets of x-ray film through baths of processing
chemicals during the developing process. Such a conveyor system typically
comprises upwards of ninety rollers and their associated bearings, gears,
motors and pumps for carrying a sheet of x-ray film through stainless
steel tanks, holding a developer, a fixer and a wash, which are maintained
at a precisely controlled elevated temperature of between 84.degree. F and
86.degree. F. A sensing system is employed to sense the presence of the
film and to actuate the transport system while the film is in the
processor. In operation, the film is placed on an in-feed conveyor and
detected by the sensing mechanism. The conveyor then transports the film
through the developer tank, a cross-over section which squeezes excess
developer from the film to prevent it from contaminating the fixer, the
fixer tank, another cross-over section, and the wash tank. From the wash
tank, the film is transported through a third cross-over section to a
heater and blower section which serves to dry the film before it exits the
processor. Because the film is successively transported through, and
immersed in, the several chemicals, scum caused by the emulsions, etc.,
tends to build up on the conveyor system. Consequently, the moving parts
of the conveyor such as the rollers, gears and the like are subject to
mechanical failure and are required to be frequently cleaned and
maintained. Failure of a moving part during processing generally causes
the film in the processor to be ruined. When this occurs the patient must
be re-exposed to the potentially hazardous x-rays.
Relative to the development of the x-ray film it should be noted that
development is determined by four parameters; agitation, chemical
concentration; temperature and time. In a processor of the type described,
the x-ray is typically transported through the developer in a shear
direction relative to the developing medium and in about 1-1/2 minutes.
During this time the conveyor system has been found to block the developer
from contacting the surface of the film in such a manner as to hinder
agitation and hence development. Moreover, since the film moves in a shear
direction, agitation and development activity is further decreased. In
order to compensate for these problems, heat and a relatively strong
chemical concentration of developer and fixer are required to provide
x-rays of the required quality. More particularly, constantly running hot
and cold water at a controlled temperature between 84.degree. F and
86.degree. F and a controlled pressure between 30 and 50 p.s.i. are
required to maintain the chemicals at a predetermined temperature during
the process. Furthermore, since the film is transported by a common
conveyor the time required for the film to pass through any of the
chemicals cannot be selectively adjusted or changed without effecting the
time period that the film passes through the other chemicals.
SUMMARY OF THE PRESENT INVENTION
It is therefore an object of the present invention to provide an efficient,
reliable apparatus for processing x-ray film and the like in a relatively
short time and at a relatively low cost.
Another object of the present invention is to provide an apparatus which
serves to move the processing chemicals in an agitated state to the film.
Still another object of the present invention is to provide an apparatus
that is operable with tap water and does not require precisely controlled
temperatures to accomplish the developing operation.
Yet another object of the present invention is to provide a compact
apparatus for processing x-ray film which is capable of processing batches
of film in a relatively short time.
Yet another object of the present invention is to provide a method for
economically and automatically processing sheets of x-ray film that uses
relatively dilute chemicals.
Briefly, the preferred embodiment comprises a processing tank having a
first port disposed generally in its lower portion, which serves to
provide an inlet and an outlet for working solutions, a first valve having
a first inlet, a first outlet and a first electrical control terminal, the
first valve being normally closed and further being responsive to a first
signal applied to the first terminal and operative to allow a developer
solution to flow from its inlet to its outlet, a second valve having a
second inlet, a second outlet and a second electrical control terminal,
the second valve being normally closed and further being responsive to a
second signal applied to the second terminal and operative to allow a
fixer solution to flow from its inlet to its outlet, a third valve having
a third inlet, a third outlet and a third electrical control terminal, the
third valve being normally closed and further being responsive to a third
signal applied to the third terminal and operative to allow water to flow
from its inlet to its outlet, conduit interconnecting the first, second
and third outlets and the first port, a fourth valve having a fourth inlet
connected to the conduit, a fourth outlet and a fourth electrical control
terminal, the fourth valve being normally closed and further being
responsive to a fourth signal applied to the fourth terminal and operative
to allow working solutions to flow from its inlet to its outlet, a source
of photographic developer solution for supplying developer solution to the
first inlet, a source of photographic fixer solution for supplying fixer
solution to the second inlet, a source of water having an orifice
connected to the third inlet, the water having a pressure which is in a
range between a first pressure and a second pressure and being subject to
variations, the third orifice having a dimension sufficient to provide a
turbulent flow of water to the tank when the third signal is applied to
the terminal and the pressure exceeds the first pressure, and an
electrical system for employing a shift register for selectively supplying
first, second, third and fourth signals to the first, second, third and
fourth terminals, respectively. When the first and third signals are
applied developer working solution turbulently flows into the tank via the
first and third valves, when the second and third signals are applied
fixer working solution turbulently flows into the tank via the second and
third valves, when the third signal is applied water turbulently flows
into the tank via the third valve, and when the fourth signal is applied
the working solutions filling the tank are permitted to drain through the
fourth outlet. This serves to process sheets of x-ray film when the
pressure is in the predetermined range.
In a second embodiment, a method of processing x-ray film comprises the
steps of providing a processing tank having a port in its floor and having
x-ray film disposed therein, supplying a turbulent flow of water through
the port to pre-soak the film, draining the tank, supplying a turbulent
flow of developer working solution through the port, supplying a turbulent
flow of water through the port to cause the developer working solution to
overflow and in turn be removed from the tank, draining the tank,
supplying a turbulent flow of fixer working solution through the port,
draining the tank, supplying a turbulent flow of water through the port
and draining the tank.
An advantage of the present invention is that it provides an efficient,
safe, reliable, compact apparatus for processing x-ray film in a
relatively short time and at a relatively low cost.
Another advantage of the present invention is that it moves the processing
chemicals to the film in an agitated state and in such a manner as to
conserve the use of the chemicals.
Still another advantage of the present invention is that it utilizes tap
water having a pressure that varies over a great range and does not
require maintaining the chemicals at a predetermined temperature during
processing.
Yet another advantage of the present invention is that it is capable of
processing batches of x-ray film with relatively dilute chemicals in a
relatively short time and that it enables the independent and selective
adjustment of the duration of an operative step in such a manner that the
duration of other steps are not affected.
Other objects and advantages of the present invention will no doubt become
apparent to those skilled in the art after having read the following
detailed description of the preferred embodiments which are illustrated in
the several figures of the drawing.
IN THE DRAWING
FIG. 1 is a perspective view of an apparatus for processing x-ray film in
accordance with the present invention;
FIG. 2 is a cross-section view diagrammatically illustrating the apparatus
of FIG. 1;
FIG. 3 is a schematic diagram of the electronic system of the apparatus of
FIG. 1;
FIG. 4 is a timing diagram for the electronic system illustrated in FIG. 3;
FIG. 5 is a chart illustrating the operation of the apparatus of FIG. 1;
and
FIG. 6 is a cross-section view diagrammatically illustrating a second
embodiment of an apparatus for processing x-ray film in accordance with
the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to FIGS. 1 and 2 of the drawing, an apparatus 10 for
processing x-ray film in accordance with the present invention is
illustrated in a perspective and in a cross-section view. As shown, the
apparatus 10 comprises a processing station 12, a hydraulic system 14, and
an electrical system 16.
The processing station 12 includes a processing tank, or well 18, that is
of a generally rectangular shape in plan view and is formed by a rear wall
20, a front wall 22, opposed side walls 23, a spillway wall 24 and a floor
26 with an opening or port 28. The walls and floor are comprised of a
chemically inert material, such as a high impact vinyl with chemical
resistance to the chemicals utilized in the processing steps. The upper
surface of the spillway wall 24 lies below that of the front and back
walls so as to provide a weir. Consequently, when the tank 18 is filled
with fluid to a level above the height of the weir, the fluid spills into
a spillway formed between the spillway wall 24 and the rear wall 20 from
where it is carried by gravity through a drain 30. The opening 28 formed
in the floor 26 is connected to a conduit 32 and serves to provide an
inlet and an outlet for working solutions flowing into or out of the tank
18. A pair of spaced apart electrodes 34 and 36 are embedded in the front
wall 22 at a location below the upper surface of the spillway wall and are
connected via conductors 38 and 40, respectively, to the electrical system
16 and serve to provide a level sensor for providing an indication when
fluid in the tank reaches a predetermined level. In a manner which will be
subsequently described, with no fluid in the tank, a relatively high
electrical resistance exists between the electrodes 34 and 36. Subsequent
filling of the well with water, developer or fixer, all of which have a
relatively high electrical conductivity, causes the resistance to decrease
substantially. This provides an effective short circuit to occur between
the electrodes 34 and 36 and hence a conduction path for a voltage
impressed on the electrode 34.
The hydraulic system 14 comprises a drain solenoid valve 42 having an
electrical control terminal 43 (see FIG. 3), a manifold 44 comprising a
fixer solenoid valve 46 having an electrical control terminal 47, a
developer solenoid valve 48 having an electrical control terminal 49, and
a water solenoid valve 50 having an electrical control terminal 51,
conduit 52 connecting the manifold 44 and the conduit 32, conduit 54
connecting the conduit 32 and the drain solenoid valve 42 and conduit 56
conncted to the outlet of the drain solenoid valve 42 and the drain 30 for
removing the fluids from the system.
The solenoid valves are preferrably 3-way electrically actuated solenoid
valves such as those manufactured by the Richdel Corporation and
designated by them as Model R-759-12VDC. Each of the valves is normally
closed so as to prevent fluid flow therethrough. In response to an
electrical signal applied to its control terminal, the valve opens and
remains open until the signal terminates. Accordingly, the drain solenoid
valve 42 serves to control the flow of fluids exiting the drain 28, and
also, when in the closed position serves to divert fluids exiting the
manifold 44 into the well 18. The fixer solenoid valve 46 is connected by
conduit 60 to a pressurized tank 62 of fixer solution having an orifice
63. The orifice 63 is selected to provide a predetermined fixer flow, and
a corresponding dilution when mixed with water from the water source 70,
and also to cause the working solution to exit the manifold, and hence be
supplied to the well, in a turbulent flow. When actuated the valve 46
serves to provide a path for the fixer solution to flow from the tank 62
to the well 18 via the conduit 52 and 32 and the opening 28. Similarly,
the developer solenoid valve 48 is connected by conduit 64 to a
pressurized tank 66 of developer fluid having an orifice 67. The orifice
67 is selected to provide a predetermined developer flow, such flow being
sufficient to cause the diluted developer to have a turbulent
characteristic as it enters the tank 18. When actuated the valve 48
enables the turbulent developer to fill the tank 18 through the opening
28. The water solenoid valve 50 is connected by conduit 68 to a
pressurized source 70 of water having an orifice 71 and when actuated
enables water to enter the tank 18 through the port 28.
The source 70 is generally a faucet providing tap water to the system. As
is well known, tap water generally has a temperature that can vary between
55.degree. F and 85.degree. F and a pressure that is generally unregulated
and can vary between 30 and 90 pounds per square inch (p.s.i.).
Because of the wide range of water pressures that are capable of being
supplied, the flow of water through the conduit 68 also varies greatly.
This in turn causes the concentration of the diluted solutions of
developer and fixer to vary in a corresponding manner for a preselected
orifice 71. It is a feature of this invention to provide orifices 63, 67
and 71 having preselected diameters such that with the lowest water
pressure available, i.e., 30 p.s.i., the diluted fixer and developer
enters the well 18 with sufficient turbulence to provide the required
agitation. It should be noted that as water pressure and hence dilution
increases turbulence also increases, thus enabling lower chemical
concentrations to effect a similar development result.
In the preferred embodiment, the orifice 67 is 0.031 inches in diameter and
provides a developer concentrate flow of 0.23 gallons per minute (gpm) at
a pressure of 10 p.s.i.; the orifice 63 is 0.078 inches in diameter and
provides a fixer concentrate of 0.80 gpm at a pressure of 10 p.s.i.; and
the orifice 71 is 0.125 inches in diameter and provides a water flow of
2.3 gpm at 30 p.s.i. For this example, the resultant developer working
solution consists of ten parts water and one part developer and the fixer
working solution consists of about three parts water and one part fixer.
When the water pressure reaches 90 p.s.i. the developer dilution changes
to about 20 to 1 and the fixer dilution changes to about 4.5 to 1. Because
of the increased turbulence, such diluted working fluids entering the well
have been found to produce acceptable process results.
It should be noted that the water solenoid valve 50 is disposed away from
the outlet 72 of the manifold 44. This enables the water to flush out any
residual traces of the developer or the fixer present in the manifold 44
or the conduit 52 as it flows into the tank 18. Under the control of
appropriate signals to the control terminals 43-51 in a manner as will be
subsequently described in detail, the developer, fixer, water and drain
solenoid valves are selectively actuated to enable the selected fluids to
turbulently flow into the well (or to be drained from the well).
The well 18 is adapted to receive a rack 74 carrying a plurality of sheets
75 of x-ray film. The rack 74 is typically one having fourteen slots and
that is capable of holding 11/4 by 15/8 inch sheets, although racks
capable of holding sheets of other sizes and in other quantities can also
be employed. When immersed in the well, the top surface of the film must
be below the electrodes 34 and 36. With sheets of the size described and
since the rack is relatively small compared to the depth of the well,
filler blocks 76 are placed on the floor 26 under the rack in order to
conserve the quantities of chemicals that are used. Removal of the filler
blocks 76 increases the capacity of the tank and enables several racks of
film to be developed during a process.
Another feature of the present invention is the inclusion of a daylight
loader 78 shown in dashed lines in FIG. 1 and disposed in a covering
relationship over the well 18. The loader 78 includes a window, or filter
79, formed from a material such as plexiglass which prevents light of
preselected wavelengths that would expose the film from being transmitted
therethrough while permitting the well to be visually observed as the
x-ray film is being processed. A pair of doors 81 (only one of which is
shown) covered by light-tight flaps enable the operator to manipulate the
film 75 within the loader 78 while preventing its reexposure.
Referring now to FIG. 3, the electrical system 16 is diagrammatically
illustrated. The system includes a source 80 of DC voltage, a master
flip-flop 82, a step register or up counter 84, an astable multivibrator
86, a timing circuit 88, a valve control circuit 90, a level sensing
circuit 92 and a manual wash circuit 94.
The source 80 is connected through a switch 95 and a conductor 96 to a
differentiator 98 which provides a differentiated signal when the switch
95 is depressed. The output of the switch 95 is also connected to an input
of the comparator 160 via conductor 38 and to a start switch 101 and a
manual wash switch 102 via the conductor 103. The output of the
differentiator 98 is connected to an input of OR gates 104 and 106 which
serve to conduct signals applied to their input terminals. The output of
the OR gate 104 is connected to an input of the master flip-flop 82 which
has another input connected to the start switch 101 and an output
connected by a conductor 105 to the enable terminal 106 of the step
register 84. The output of the flip-flop 82 is normally in the high state.
The flip-flop 82 is responsive to a positive pulse applied at its input
and is operative to switch the state of the signal appearing on its
output. Accordingly, when the switch 95 is closed and switch 101 is
depressed, the flip-flop 82 provides an enable signal to the enable
terminal 106.
The step register 84 includes a control portion 108 and a counter portion
110 with the enable terminal 106 and an advance terminal 112 connected to
the control portion 108. The counter portion 110 includes output terminals
113-125 representative of the thirteen output positions, designated as
0-12 in FIG. 3. The step register 84 serves to provide a positive output
signal on one of the terminals 113-125 and to sequentially step upwardly
to provide an output signal at the next position or terminal in response
to the simultaneous application of a signal having a low state on terminal
106 and a negative pulse on advance terminal 112. In the preferred
embodiment the step register 84 comprises two identical decade counters
manufactured by the Radio Corporation of America and designated by them as
the Model CD4017 which are configured in a cascade fashion and
interconnected with a JK flip-flop. The astable mutivibrator 86 includes
input terminals 128 and 130 and an output terminal 132. An inverter 134 is
connected between the conductor 105 and the terminal 128 and serves to
apply an inverted enable signal to the multivibrator 86. The signal on the
output terminal 132 is normally high. The multivibrator 86 serves to
provide an output signal that switches to the low state when the signal
applied to its input terminal 128 is high and that applied to its input
terminal 130 transitions from a low to a high state. By selectively
varying the frequency at which the signal applied to terminal 130
transitions the duty cycle of the output signal produced by the astable
multivibrator is made to change in a corresponding manner. The output
terminal 132 of the multivibrator 86 is coupled through an OR gate 138 to
an input terminal 140 of a one-shot 136 which has another input terminal
connected to the output of the inverter 134 and an output connected to the
terminal 112. The one-shot 136 serves to provide an advance pulse to the
control portion 108 of the step register 84 when the inverted enable
signal is applied to one input and the signal applied to its other input
transitions from high to low, e.g., at a time corresponding to the
trailing edge of the output signal of the multivibrator 86.
The timing circuit 88 comprises a differentiating circuit including
resistors RA, RB, RC, RD, RE, RF and RG, each having a common terminal 142
connected to the input 132 of the astable multivibrator 86 and to one
plate of a capacitor C. The opposed plate of the capacitor is connected to
ground 144. Each of the resistors or potentiometers RA-RG is of the
variable type and has a resistance which is capable of being adjusted. As
will be subsequently described, the resistors RA-RG are capable of being
selectively connected to the input 132 and serve to control the frequency
of oscillation and hence the duty cycle of the astable multivibrator 86.
In the preferred embodiment, the astable multivibrator 86 and the timing
circuit 88 are included in a timer circuit manufactured by the Signetics
Corporation and designated by them as Model NE555.
In the timing circuit 88 the resistors RA-RG are coupled to selected output
terminals of the step register 84. Accordingly, a signal is provided to
the input terminal 130 of the astable multivibrator when the step register
is advanced to provide an output through one of the resistors. More
specifically, the resistor RA is coupled to the terminal 113a and serves
to effect the duty cycle when the step register 84 is in position 0; the
resistor RB is copuled to the terminal 114a and effects the duty cycle
when the step register is in position 1; and the resistor RC is coupled to
the output of an OR gate 146 which has its inputs connected to the
terminals 115a, 119a, 122a and 124a. The resistor RC effects the duty
cycle when the step register 84 is in either positions 2, 6, 9 or 11.
Similarly, the resistor RD is coupled to the terminal 117a which
corresponds to position 4 of the step register; the resistor RE is coupled
to the terminal 121a which corresponds to position 8 of the step register;
the resistor RF is coupled to the terminal 118a which corresponds to
position 5 of the step register; and the resistor RG is coupled to the
terminal 123a which corresponds to position 10 of the step register. A
blocking diode D is serially connected to each of the resistors RA-RG to
prevent an output signal supplied on one of the terminals of the step
register from being conducted to another output terminal. As will be
hereinafter described in detail, the value of resistance of each of the
resistors RA-RG is chosen to provide the desired duration of each step in
chemically processing x-ray film with the apparatus 10.
The valve control circuit 90 comprises the interface to the control
terminals 43-51 of the valves 42-50 and serves to actuate such valves at
predetermined times to produce the desired development of the x-ray film.
As shown in FIG. 3, the inputs of an OR gate 150 are connected to the
output terminals 114b (position 1), 116b (position 3), 118b (position 5),
120b (position 7), 123b (position 10) and conductor 148 (manual wash
circuit 94), its output being connected to the control terminal 51 of the
water valve 50. The OR gate 150 serves to actuate the water valve 50 when
a signal is applied to any of its inputs. Also, the inputs of an OR gate
152 are connected to a conductor 154 of the manual wash circuit 94, the
output terminal 115b (position 2), 119b (position 6), 122b (position 9),
and 124b (position 11), its output being connected to the control terminal
43 of the drain valve 42. The OR gate 152 serves to actuate, e.g., open,
the drain valve in response to a signal on any of its inputs. In addition,
the output terminal 116b (position 3) of the step register 84 is also
directly coupled to the control terminal 49 of the developer valve 48 and
serves to open such valve along with the water valve when a signal is
applied to the terminal. Also, the output terminal 120b is connected to
the control terminal 47 of the fixer valve 46 and serves to open such
valve when the step register is in position 7; and the output terminal
125b (position 12) is connected to an input of the OR gate 104 and serves
to supply a reset pulse to the master flip-flop 82 when the step register
completes its cycle.
The level sensing circuit 92 comprises the electrodes 34 and 36, the
comparator 160 having an input connected to the electrode 36 and an input
connected to the source of reference potential, V.sub.REF and an output,
and a one-shot 162 having an input connected to the output of the
comparator 160, an input connected to the output of an enable OR gate 164
and an output connected to an input of the OR gate 138. The OR gate 164
has its inputs connected to the terminals 116a and 120a and hence conducts
a signal when the step register 84 is in positions 3 or 7. The comparator
160 serves to provide an output signal to the one-shot 162 when the fluid
in the tank reaches the level of the electrodes 34-36. The one-shot 162
provides an output pulse in response to the application of a signal from
the comparator 160 and from the OR gate 154 at a time corresponding to
that of the trailing edge of the signal conducted through the OR gate. In
a manner as previously described relative to the operation of the astable
multivibrator 86, the output signal from the one-shot 162 is conducted
through the OR gate 138 to trigger the one-shot 136 which in turn causes
the step register to advance.
The manual wash circuit 94 comprises the manual wash switch 102, the OR
gate 106, a one-shot 170 coupled to the OR gate 106 and an OR gate 107.
The switch 102 is connected to an input of the OR gate 106 and via the
conductor 148 and the OR gate 150 to the water valve 50. Hence, when the
switch 102 is closed the water valve 50 opens and a signal is conducted
through the OR gate 172 and the OR gate 104 to reset the master flip-flop
82. The one-shot 170 provides a pulse having a generally long duration or
at a time corresponding to the opening of the switch 102, e.g., the signal
conducted via conductor 154 and the OR gate 152 to the drain valve 42 and
through the OR gates 172 and 104 to the master flip-flop 82. The pulse
serves to open the drain valve and to hold the flip-flop 82 reset. In
addition, since the output of the differentiator 98 is connected to an
input of the OR gate 106, the pulse is also produced when the switch 95 is
closed and the differentiator 98 is actuated.
Referring to FIG. 4, the waveforms of the signals encountered at various
points in the system of the present invention are illustrated. FIG. 4a
represents the waveform of the signal developed by the differentiator 98.
As shown, this signal is a positive-going spike having a relatively short
duration commencing at the time the switch 95 is closed. FIG. 4b
represents the waveform of the signal developed at the output of the
one-shot 170 in response to the application of a signal from the
differentiator 98 or upon the closing of the manual wash switch 102. FIG.
4c represents the signal developed when the start switch 101 is closed.
FIG. 4d represents the signal developed at the output of the master
flip-flop 82. As shown the signal goes from a high state to a low state
after the closing of the start switch 101 and returns to the high state in
response to a signal from the step register 84 at a time when the output
of the register reaches the 12th or final position. FIG. 4e represents the
waveform of the signal generated by the astable multivibrator 86 and
illustrates the variation in duty cycle of such signal during the process.
FIG. 4f illustrates the waveform produced by the one-shot 136 and includes
a string of negative-going advance pulses provided at times corresponding
to that of the trailing edges of the signal produced by the astable
multivibrator. FIG. 4g illustrates the waveform produced by the one-shot
162. FIG. 4h illustrates the waveform produced by the comparator 160.
FIGS. 4i through 4l illustrate the bistate waveforms of the actuating
signal applied to the control terminals of the water valve 50, drain valve
42, developer valve 48 and fixer valve 46, respectively. The high state
indicates that the valve is open and the low state indicates that the
valve is closed. FIGS. 4m through 4y illustrate the waveforms of the
signals produced at the output terminals 113-125 of the step register 84
as the output is advanced through the zero through 12 positions,
respectively. The positions 0-12 are designated in the figures by the
identical numeral. FIG. 4z illustrates the signal produced at the output
of the switch 102 during the manual wash operation.
The operation of the present invention will hereafter be described with
reference to FIG. 5 which is a chart diagrammatically illustrative of the
several process steps. When switch 95 is closed, voltage is applied from
the source 80 to the differentiator 98, to the comparator 160 and to the
start and manual wash switches 101 and 102, respectively. The
differentiator 98 produces the signal illustrated in FIG. 4a which is
conducted through the OR gate 106 to initiate th | | |