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Claims  |
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We claim:
1. A process for improving the performance of current delivering
electrochemical systems of the type which utilize a substance selected
from the group consisting of bromine, chlorine, iodine, and mixtures
thereof as their electrochemically active agent, said process comprising
adding to the electrolyte of said system, at least one halogen complexing
compound which exists as a substantially water insoluble liquid at the
operating temperature of the system in the presence of one or more
equivalents of halogen, said compound being selected from the group
consisting of alkyl (C.sub.1 -C.sub.7) and haloalkyl (C.sub.1 -C.sub.7)
substituted quaternary ammonium salts having a cationic nitrogen symmetry
number no greater than three and a halide counterion.
2. The process as set forth in claim 1 wherein at least two halogen
complexing compounds having different alkyl or haloalkyl substituents are
employed.
3. The process as set forth in claim 1 wherein at least two halogen
complexing compounds having different halide anions are employed.
4. The process as set forth in claim 1 wherein a compound having a cationic
nitrogen symmetry number equal to one is employed.
5. The process as set forth in claim 1 wherein the compound is selected
from the group consisting of:
N,n-diethyl-N-propyl-N-methyl ammonium bromide;
N,n,n-triethyl-N-2-bromoethyl ammonium bromide;
N,n-dimethyl-N-ethyl-N-isopropyl ammonium bromide;
N,n,n-triethyl-N-butyl ammonium bromide;
N-2-chloroethyl-N,N,N-trimethyl ammonium bromide;
N,n-diethyl-N-methyl-N-chloromethyl ammonium bromide;
N,n-diethyl-N,N dimethyl ammonium bromide;
N,n,n-tributyl-N-methyl ammonium bromide; and mixtures thereof.
6. An electrochemical cell comprising a case, a porous conductive halogen
electrode, an Me electrode, an aqueous electrolyte containing an inorganic
substance of the formula MeX, wherein Me is selected from the group
consisting of zinc, cadium, iron, titanium, chromium, and hydrogen, and X
is selected from the group consisting of bromide, chloride, iodide, and
mixtures thereof, and an additive in said electrolyte consisting of at
least one halogen complexing compound which exists as a substantially
water insoluble liquid at the operating temperature of the cell in the
presence of one or more equivalents of halogen, said compound being
selected from the group consisting of alkyl (C.sub.1 -C.sub.7) and
haloalkyl (C.sub.1 -C.sub.7) substituted quaternary ammonium salts having
a cationic nitrogen symmetry number no greater than three and a halide
counterion.
7. The cell as set forth in claim 6 wherein at least two halogen complexing
compounds having different alkyl or haloalkyl substituents are employed.
8. The cell as set forth in claim 6 wherein at least two halogen complexing
compounds having different halide anions are employed.
9. The cell as set forth in claim 6 wherein a compound having a cationic
nitrogen symmetry number equal to one is employed.
10. The cell as set forth in claim 6 wherein the compound is selected from
the group consisting of:
N,n-diethyl-N-propyl-N-methyl ammonium bromide;
N,n,n-triethyl-N-2-bromoethyl ammonium bromide;
N,n-dimethyl-N-ethyl-N-isopropyl ammonium bromide;
N,n,n-triethyl-N-butyl ammonium bromide;
N,n-diethyl-N,N-dimethyl ammonium bromide;
N,n,n-tributyl-N-methyl ammonium bromide;
N,n-diethyl-N-methyl-N-chloromethyl ammonium bromide;
N-2-chloroethyl-N,N,N-trimethyl ammonium bromide; and mixtures thereof.
11. The cell as set forth in claim 6 wherein said cell is a secondary cell.
12. The cell as set forth in claim 6 further comprising means for storing
additive complexed with halogen during charging.
13. The cell as set forth in claim 6 further comprising means for
recirculating the electrolyte.
14. The cell as set forth in claim 13 comprising means for storing said
additive.
15. A halogen-rich, substantially water insoluble, liquid complex for use
in electrochemical cells of the type which utilize a halogen selected from
the group consisting of chlorine, bromine, iodine, and mixtures thereof as
their electrochemically active agent, said complex consisting essentially
of an elemental halogen selected from the group consisting of chlorine,
iodine bromine, and mixtures thereof and a compound selected from the
group consisting of alkyl (C.sub.1 -C.sub.7) and haloalkyl (C.sub.1
-C.sub.7) substituted quaternary ammonium salts having a cationic nitrogen
symmetry number no greater than three and a halide counterion.
16. The complex as set forth in claim 15 wherein at least two halogen
complexing compounds having different alkyl or haloalkyl substituents are
employed.
17. The complex as set forth in claim 15 wherein at least two halogen
complexing compounds having different halide anions are employed.
18. The complex as set forth in claim 15 wherein a compound having a
cationic nitrogen symmetry number equal to one or two is employed.
19. The complex as set forth in claim 15 wherein the compound is selected
from the group consisting of:
N,n-diethyl-N-propyl-N-methyl ammonium bromide;
N,n,n-triethyl-N-2-bromoethyl ammonium bromide;
N,n-dimethyl-N-ethyl-N-isopropyl ammonium bromide;
N,n,n-triethyl-N-butyl ammonium bromide;
N,n-diethyl-N,N-dimethyl ammonium bromide;
N,n,n-triethyl-N-methyl ammonium bromide;
N,n,-diethyl-N-methyl-N-chloromethyl ammonium bromide;
N-2-chloroethyl-N,N,N-trimethyl ammonium bromide; and mixtures thereof.
20. A battery of the type including a casing, Me electrodes, an aqueous
electrolyte containing an inorganic substance of the formula MeX, where Me
is selected from the group consisting of cadmium, zinc, iron, titanium,
chromium, and hydrogen and X is selected from the group consisting of
bromide, chloride, iodide, and combinations thereof, a plurality of
counter electrodes spaced apart from said Me electrodes, and an additive
in said electrolyte consisting of a halogen complexing compound which
exist as a substantially insoluble liquid in aqueous metal halide
solutions at battery operating temperatures in the presence of one or more
molar equivalents of halogen, said additive being selected from the group
consisting of alkyl (C.sub.1 -C.sub.7) and haloalkyl (C.sub.1 -C.sub.7)
substituted quaternary ammonium salts having a cationic nitrogen symmetry
number no greater than three and a halide counterion.
21. The battery as set forth in claim 20 wherein at least two halogen
complexing compounds having different alkyl or halo-alkyl substituents are
employed.
22. The battery as set forth in claim 20 wherein at least two halogen
complexing compounds having different halide anions are employed.
23. The battery as set forth in claim 20 wherein a compound having a
cationic nitrogen symmetry number less than three is employed.
24. The battery as set forth in claim 20 wherein the additive is selected
from the group consisting of:
N,n-diethyl-N-propyl-N-methyl ammonium bromide;
N,n,n-triethyl-N-2-bromoethyl ammonium bromide;
N,n-dimethyl-N-ethyl-N-isopropyl ammonium bromide;
N,n,n-triethyl-N-butyl ammonium bromide;
N,n-diethyl-N,N-dimethyl ammonium bromide;
N,n,n-triethyl-N-methyl ammonium bromide;
N,n-diethyl-N-methyl-N-chloromethyl ammonium bromide;
N-2-chloroethyl-N,N,N-trimethyl ammonium bromide; and mixtures thereof.
25. The battery as set forth in claim 20 further comprising means for
storing additive-halogen complex produced during charging.
26. The battery as set forth in claim 20 wherein the electrodes are
bipolar. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
This invention relates to compounds useful for complexing halogens and more
particularly to compounds useful, either alone or in admixture, as an
electrolyte additive for electrochemical cells and batteries of the type
which utilize a halogen as its electrochemically active agent.
Voltaic cells which include an aqueous solution of metal halide, e.g.,
cadmium or zinc halide, as an electrolyte are known, but are frequently
characterized by a relatively high self-discharge rate, low capacity, and
high internal resistance. Because elemental halogen is soluble in the
aqueous electrolyte, it is difficult to keep metallic zinc or cadmium and
elemental halogen apart while simultaneously achieving a system in which a
good percentage of the theoretical energy storage capacity can be
realized.
Various attempts have been made to prevent elemental halogen from migrating
to the zinc or cadmium electrode. For example, U.S. Pat. Nos. 2,566,114
and 3,373,058 to M. R. Bloch teach the use of quaternary ammonium halides
in zinc or cadmium halogen cells. However, the salts suggested for use in
such cells have cations which have tetrahedral symmetry (nitrogen cation
symmetry number equal to twelve), exist as a crystalline material when
complexed with halogen, and exhibit poor halogenation-dehalogenation
kinetics. While such crystalline quaternary ammonium halides are capable
of reducing the concentration of dissolved halogen during cell charge and
discharge, because of their crystalline nature, they are unable to rapidly
complex and release halogen and to remain concentrated in the vicinity of
the current collector during cell cycling.
U.S. Pat. No. 3,816,177 to M. A. Walsh teaches the use of soluble
quaternary ammonium halides and the like which are dissolved in the
electrolyte together with a water soluble depolarizer. When elemental
halogen is released into the electrolyte, it combines with the quaternary
halide to form a quaternary polyhalide which in turn complexes with the
depolarizer to form an insoluble, halogen rich, liquid complex. If an
inert electrode made of a material which absorbs the insoluble complex is
employed, an improved cell is provided because the liquid complex, being
fluid, permits rapid diffusion of halogen during cell charge and discharge
and because the complexed halogen molecules, being concentrated about the
current collector, are available for electrochemical reaction to an
improved degree. While this system represents a significant improvement
over the use of crystalline quaternary polyhalides, it suffers from the
requirement that the depolarizer, which cannot directly complex halogens,
must be part of the liquid complex.
Further improvements in halogen electrochemical cells are disclosed in U.S.
Pat. No. 4,038,459 to A. M. Ajami et al. entitled Halogen Complexing
Alcohols and Nitriles and in U.S. Pat. No. 4,038,460 to F. M. Walsh et al.
entitled Halogen Complexing Ethers. The water-soluble alcohols, ethers or
nitriles disclosed in these patents form liquid polyhalides in the
presence of elemental halogens or quaternary ammonium-halogen complexes
which polyhalides are insoluble and halogen-rich. While cells and
batteries containing these types of additives have certain advantages,
they suffer from the temperature dependent reaction of alcohols, ethers or
nitriles with the free halogens and hydrogen ions present in the aqueous
zinc or cadmium halide electrolytes.
Another approach to the problem of improving the performance of halide
cells is disclosed in U.S. Pat. No. 4,065,601 entitled Two Phase
Electrolytes Used as Halogen Traps in Metal Halogen Secondary Cells. This
application teaches the use of two phase electrolyte comprising an aqueous
phase and a water immiscible organic phase. A halogen complexing organic
salt such as an ammonium, pyridinum, sulfonium, or phosphonium salt is
dissolved in the organic phase. This system depends on gravity separation
of the phases of the electrolyte or on the ability of the halide electrode
to absorb the organic phase.
The instant invention constitutes a further improvement in the halogen cell
art and provides a large number of compounds, one or more of which may be
added to the electrolyte of halogen cells of the type described. The
compounds of the invention eliminate the requirement of adding a
depolarizer or other additional additive to the electrolyte yet
significantly increase the useful temperature and hydrogen concentration
range at which the cells can successfully operate, provide increased
halogen complexing ability, and thus enhance the shelf life and capacity
of the cells and batteries in which they are used.
SUMMARY OF THE INVENTION
In general, the invention features compounds which may be added to the
electrolyte of an otherwise conventional halogen cell or battery to
significantly improve its performance. It has now been discovered that
certain quaternary ammonium salts rapidly and reversibly react with
elemental halogen to form predominantly liquid complexes which are
substantially electrolyte insoluble. Furthermore, these complexes exhibit
a significantly improved stability in the electrochemical system in which
they are used by resisting spontaneous halogenation and other deleterious
side reactions.
Broadly, the compounds useful as additives in accordance with the invention
are quaternary ammonium salts substituted with alkyl (C.sub.1 -C.sub.7) or
halogen-substituted alkyl (C.sub.1 -C.sub.7) groups such that the cationic
nitrogen symmetry number is no greater than three. Apparently because of
the low degree of symmetry about the cationic site, the additives of the
invention form predominately liquid complexes in the presence of one or
more equivalents of halogen and undergo rapid halogenation and
dehalogenation.
In accordance with another aspect of the invention, an additive is provided
which comprises two or more quaternary ammonium salts of the type
described above having different alkyl or haloalkyl substituents about the
respective cationic sites and/or having different halide anions. Additives
consisting of mixtures of this nature are preferred since, in accordance
with known theory, the freezing point of the mixture is depressed. This
means that the halogen complexes which result from such mixtures remain
liquid at lower temperatures and may be rapidly dehalogenated over an
increased temperature range. Those skilled in the art will appreciate
that, for purposes of the invention, the less symmetry about the cationic
site the better. Thus, quaternary ammonium salts having a nitrogen cation
symmetry number equal to one are preferred. Also, it will be within the
skill of those in the art to produce any compounds of the class described
using alkyl or haloalkyl functionalities other than those specifically set
forth herein.
Particular compounds useful as an additive in accordance with the invention
include:
N,n-diethyl-N-propyl-N-methyl ammonium bromide;
N,n,n-triethyl-N-2-bromoethyl ammonium bromide;
N,n-dimethyl-N-ethyl-N-isopropyl ammonium bromide;
N,n,n-triethyl-N-butyl ammonium bromide;
N,n-diethyl-N,N-dimethyl ammonium bromide;
N,n,n-tributyl-N-methyl ammonium bromide;
N-2-chloroethyl-N,N,N-trimethyl ammonium bromide;
and mixtures thereof.
Accordingly, it is an object of the invention to provide additives for
cells and batteries of the type described which are capable of greatly
improving the performance of halogen utilizing electrochemical systems by
rapidly complexing elemental halogen in the electrolyte.
Another object of the invention is to provide a large number of compounds,
one or more of which may be added to metal halide electrolytes to complex
and hold chlorine, bromine, and/or iodine more efficiently than the
aforementioned tetrahedral quaternary ammonium salts.
Another object of the invention is to provide a group of compounds capable
of complexing halogens as halogen-rich liquids in electrochemical cells or
batteries which obviates the necessity of adding additional substances
such as depolarizers.
Still another object of the invention is to provide compounds which, when
complexed with one or more molar equivalents of halogen, comprise
chemically stable liquids which are substantially insoluble in aqueous
halide solutions even at elevated temperatures and relatively high
hydrogen ion concentrations, and which partition from the aqueous
electrolyte to provide a source of halogen that may be readily utilized in
halogen cells or batteries.
Yet another object of the invention is to provide compounds which, when
complexed with one or more molar equivalents of halogen, comprise
reasonable conductive liquids and therefore allow the halogens to undergo
electrochemical reduction at the electrode of a halogen cell or battery at
a reasonable rate.
Still another object of the invention is to provide compounds which, when
complexed with one or more molar equivalents of halogen, comprise liquids
which can be pumped and stored indefinitely, thereby being suitable for
use, directly or indirectly, as a source for halogen in a regenerative
fuel cell or battery, and which do not structurally alter carbon
electrodes or most halogen degradable plastics.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a cross-sectional view of a cell of the type with which the
complexing compounds of the invention are useful;
FIG. 2 is a graph of voltage vs. ampere hours/square foot of electrode
surface which illustrates the improved storage capacity of cells
constructed in accordance with FIG. 1 when a complexing compound of the
invention is added to the electrolyte;
FIG. 3 is a schematic representation of a regenerative fuel cell with a
recirculating electrolyte in which the complexing compounds of the
invention are useful; and
FIG. 4 is a cross-sectional view of a battery of the type with which the
complexing compounds of the invention are useful.
DESCRIPTION OF THE PREFERRED EMBODIMENT
At the outset, it is desirable to comment on certain terms that are used
throughout this specification and claims. The terms "zinc electrode" and
"bromine electrode" are not intended to imply that the electrodes are
formed from these materials exclusively. As is conventional practice,
these terms are used merely to indicate the electrochemically active
element reacting. The metal and halogen electrodes of the cells with which
the compounds of the present invention are employed, are electrochemically
conductive and preferably porous. Carbon in its various forms is a
preferred material. The carbon of the metal electrode serves as a plating
surface for the reactive metal.
Furthermore, although reference is made to one counter electrode and one
metal electrode, it is obvious that the compounds of the invention are
useful in cells which include more than one pair of electrodes and with
batteries of two or more cells constructed in accordance with methods
known to those skilled in the art. Because cadmium, iron, titanium,
chromium, and hydrogen are electrochemically similar to zinc, it is also
obvious that the zinc of the electrode and the electrolyte can be replaced
by these elements. In this regard it should also be noted that as used
herein, metal electrode includes a hydrogen electrode of the type
well-known in the art which utilizes an inert metal current collector.
Although bromine is used throughout this specification and claims, it will
be apparent to those skilled in the art that chlorine, iodine, or any
combination of bromine, chlorine, and iodine may be substituted therefor.
In fact, certain advantages accrue to the simultaneous use of two or more
different halogens.
Although quaternary ammonium salts are extensively discussed herein, it
should also be noted that dimers and trimers of such salts as well as
phosphonium or sulfonium salts selected in accordance with the teaching
set forth below will be the equivalent of the salts specifically set forth
and may be used without departing from the spirit and scope of the
invention.
During the discharge of the well known zinc bromine cell, the following
half reactions occur:
at cathode Br.sub.2 + 2e .fwdarw. 2Br.sup.-
at anode Zn.sup.O .fwdarw. Zn.sup.++ + 2e.sup.-
On charging, the reactions are reversed:
at cathode 2Br.sup.- .fwdarw. Br.sub.2 = 2e.sup.-
at anode Zn.sup.++ + 2e.sup.- .fwdarw. Zn.sup.O
The zinc bromide of the electrolyte is thus consumed during charge and
produced during discharge. In order for the cell to function properly,
Br.sub.2, which obviously must be present near the cathode when the cell
is undergoing discharge, must somehow be stored. Since Br.sub.2 is soluble
in water containing solubilized metal halides, precautions must be taken
to prevent it from migrating through the aqueous electrolyte and reacting
directly with the metal at the anode. This goal has been achieved by
incorporating a porous, conductive preferably carbon matrix of the type
disclosed in U.S. Pat. No. 3,816,177 to M. A. Walsh, entitled Secondary
Cells and Batteries, the disclosure of which is incorporated herein by
reference, and one or more of the compounds of the invention, into an
otherwise conventional halogen cell. When the electrolyte containing a
compound (additive) of the invention is absorbed into the porous
electrode, elemental bromine produced during charging is complexed by the
additive and prevented from solubilizing in the aqueous electrolyte.
The complexing compounds of this invention are substances having the
following structural formula:
##STR1##
wherein X.sup.- is a counterion, preferably Cl.sup.-, I.sup.-, or
Br.sup.-, and R.sub.1 -R.sub.4 are alkyl groups, unsubstituted or halogen
substituted, having 1-7 carbon atoms. In accordance with the invention,
R.sub.1 -R.sub.4 must be selected such that the sterochemistry about the
N.sup.+ cationic site is non tetrahedral. A tetrahedral cationic
configuration will result where R.sub.1 = R.sub.2 = R.sub.3 = R.sub.4. In
this situation, the nitrogen cation symmetry number, that is, the number
of indistinguishable special orientations into which the molecule can be
turned by simple rigid rotation about axes passing through the nitrogen
cation, is 12. Salts of this character form complexes which easily
crystallize and exhibit poor halogenation and dehalogenation kinetics.
However, even where R.sub.1 = R.sub.2 = R.sub.3 = R.sub.4, including
R.sub.1 = CH.sub.3, the tetrahedral nature of the carbon alpha to the
nitrogen and the angle of rotation of the carbon-nitrogen bond can produce
cations in liquid phase with a symmetry number of three or less and can be
used with other cations to form liquid polyhalides.
When R.sub.1 .noteq. R.sub.2 = R.sub.3 = R.sub.4, only three
indistinguishable positions formed by simple rigid rotation are possible
(symmetry number = 3). When R.sub.1 = R.sub.2 .noteq. R.sub.3 = R.sub.4,
the symmetry number is 2; when R.sub.1 .noteq. R.sub.2 .noteq. R.sub.3 =
R.sub.4, the symmetry number is 1, and when R.sub.1 .noteq. R.sub.2
.noteq. R.sub.3 .noteq. R.sub.4, the symmetry number is 1.
All of the salts of the type set forth immediately above have a symmetry
number no greater than 3. Accordingly, their halogen complexes tend to be
amorphous. This results in rapid halogenation and dehalogenation and good
conductivity. There is also a general trend of lower freezing points with
lower symmetry numbers. However, there is no quantifiable relationship
between the symmetry number of the ammonium moiety and the melting point
of its polyhalogen derivative. Thus, if a particular low melting point is
desired, the melting point of a particular quaternary ammonium polyhalide
should be empirically determined before selection for battery application.
In accordance with another aspect of the invention, a mixture of two or
more salts having symmetry numbers no greater than three is employed. This
results in an additive having a polyhalogen derivative with a lower
freezing point and increased randomness as compared with the individual
compounds included in the mixture. The phenomenon of freezing point
depression is quantified by the expression:
##EQU1##
where .DELTA.T is the freezing point depression of compound x (.degree.
K), R is the gas constant, T.sub.x is the freezing point of pure
x(.degree. K), mw.sub.x is the molecular weight of x, m.sub.y is the
molality of compound y in x, and .DELTA.Hfus.sub.x is the heat of fusion
of x. Equation 1 shows that as the molality of y in x is increased up to a
50:50 mixture, the freezing point depression of x increases. Where x and y
are two different quaternary ammonium complexes at the same halogenation
level, the freezing points of both will be depressed when mixed together.
Since equation 1 limits .DELTA.T to physical parameters which can be
varied only slightly, it is important that T.sub.x be as low as possible.
Thus, the importance of employing relatively low freezing point
polyhalides having nitrogen cation symmetry numbers no greater than three
can be appreciated. It should also be noted that the symmetry and freezing
points of additives and complexes of the invention are also lowered if
mixtures of bromide, chloride, and/or iodide salts are employed, even if
only one quaternary cation is used.
It is desirable but not critical that the compound or compounds used as a
complexing additive, prior to complexing, be soluble in the zinc halide
electrolyte of the cell. Also, it should be as stable as possible, thus
resisting chemical breakdown and bromination under the conditions which
obtain in the cell. Saturated compounds are preferred. Thus, the compounds
of the invention are quaternary ammoniums wherein at least one of the four
substituents at the cationic site differs from the remaining substituents
by having at least one more or fewer carbon atoms or by being substituted
with one or more halogens such as bromine, chlorine or iodine.
Lower molecular weight compounds, i.e., wherein R.sub.1 -R.sub.4 have
between 1 and 5 carbon atoms are preferred. This is because the halogen
complexing ability of the compounds is essentially independent of the
nature of the functionalities about the nitrogen atom. Accordingly, when
the molecular weight of R.sub.1 -R.sub.4 is low, the halogen complexed per
unit mass of compound is high. Preferred additives include but are not
limited to compounds such as N,N-diethyl-N-propyl-N-methyl ammonium
bromide; N,N,N-triethyl-N-2-bromoethyl ammonium bromide;
N,N-dimethyl-N-ethyl-N-isopropyl ammonium bromide; N,N,N-triethyl-N-butyl
ammonium bromide; N,N-diethyl-N,N-dimethyl ammonium bromide;
N,N,N-tributyl-N-methyl ammonium bromide; N-2-cloroethyl-N,N-triethyl
ammonium bromide; and mixtures thereof.
Methods of synthesizing compounds of the type described above are generally
well known in the art; see, for example, J. Goerdeler in Houben-Weyl,
Methoden der organischen Chemie, Bd. XI/2, p. 587, Georg Thieme Verlag,
Stuttgart 1958. The procedure may be summarized as follows:
R.sub.n N + R'Br .fwdarw. R.sub.n R'N.sup.+ Br.sup.-
wherein R is an alkyl or haloalkyl, etc.; n is 3, and R' is an alkyl or
haloalkyl different from R. Various modification, well known to those
skilled in the art, can produce a wide variety of the types of compounds
disclosed above. For example, the 3 functionalities bonded to the N atom
may be different. Also, it is a matter of routine skill to dimerize or
trimerize quaternary ammonium salts to produce compounds having more than
one cationic site such as
##STR2##
One successful compound has been prepared as follows:
In an 100 ml round bottom flask fitted with a dry ice acetone reflux
condenser, 250 mmole of triethyl amine in acetonitrile (50 ml) is stirred
and cooled to 0.degree. C while 300 mmole of methyl bromide is added
dropwise. The reaction is allowed to warm up to 25.degree. C and stirred
overnight. The solvent and excess reagents are removed at reduced pressure
and the solid residue is crystallized from isopropanol yielding 43.0 g.
(88%) of a white crystalline quaternary ammonium bromide (symmetry number
= 3) according to the reaction:
N(ch.sub.2 ch.sub.3).sub.3 + ch.sub.3 br .fwdarw. (CH.sub.3 CH.sub.2).sub.3
--.sup.+ N--CH.sub.3 Br.sup.-
Referring to FIG. 1, a cell 10 of the type in which additives of the
invention are useful is shown. The cell comprises a case 12, a pair of
graphite electrodes 14, 16, a graphite-felt mass 18, and a porous
polymeric separator 20. Graphite electrode 14 acts as the bromine
electrode; electrode 16 acts as the metal electrode for formation of zinc,
cadmium, iron, titanium, chromium or hydrogen. Electric leads (not shown)
are connected to the electrodes by means of clips. Electrodes 14, 16 have
a porosity of 26%. A suitable graphite felt is available commercially from
Union Carbide Corporation (VWF grade), and a suitable separator may be
purchased from W. R. Grace, Inc. under the tradename DARAMIC.
FIG. 4 depicts a bipolar, multi-celled battery 37 of the type which
utilizes the additive of the invention. It comprises a glass, water-tight
case 39 which encloses a pair of graphite plate current collectors 41, 43.
Plate 43 serves as a metal electrode. Interposed between the current
collectors 41, 43 is an array of graphite felt masses 45 which serve as
counter electrodes. A porous polymeric separate 47 (Daramic, approximately
0.125 in. thick) and a bipolar electrode 49 (conductive polymer film made
by Conductive Polymer Corporation, Marblehead, Massachusetts,
approximately 0.020 in. thick) are in turn interposed between each
graphite felt mass 45. The number of cells in the battery, of course, may
be increased or decreased as desired.
The electrolyte of the above-described electrochemical system, which is
contained in the felt masses, comprises aqueous solutions of inorganic
salts, such as zinc halide or cadmium halide, up to 50% of one of the
additives described above, and may include 0 to 30% of one or more of
various well known additives for improved plating.
To demonstrate the effect of the compounds of the invention, a cell with a
stationary electrolyte as described above was charged until more than 80%
of the zinc halide initially in solution was converted into zinc and
halogen. Charging current densities ranged typically from 5 to 25 amperes
per square foot. All cells were tested at a constant current drain for a
variety of current densities.
Data obtained from these tests are summarized in FIG. 2. The curves were
obtained by measuring ampere hours of current output, at various voltages,
for cells with a stationary electrolyte which had been charged as
described above. For the curve labeled A, the electrolyte consisting of
0.4M ZnBr.sub.2 and 0.2M ZnSO.sub.4 in water. For B, the electrolyte
consisted of 0.4M ZnBr.sub.2, 0.2M ZnSO.sub.4, and 7% by volume BL-330, an
aliphatic polyether available commercially from GAF Corporation. The
electrolyte of C comprised 0.4M ZnBr.sub.2, 0.2M ZnSO.sub.4, and 0.4M
(CH.sub.3).sub.4 NBr in 9:1, by volume, water to propylene carbonate
(depolarizer). The electrolyte of D comprised 0.4M ZnBr.sub.2, 0.2M
ZnSO.sub.4 and 0.2M N,N-diethyl-N-propyl-N-methyl ammonium bromide, that
is, one of the halogen complexing compounds of the invention. These curves
demonstrate that a significantly greater number of ampere hours may be
obtained from a cell whose electrolyte contains an additive of the
invention, and that the compounds of the invention, when added to the
electrolyte, increase cell capacity.
Referring to FIG. 3, a cell 21 is shown which utilizes a recirculating
electrolyte containing a halogen complexing additive of the invention. The
cell 21 comprises a case 22, a pair of graphite electrodes 23, 24, a
graphite felt mass 25, and a porous polymeric spearator 26. The equipment
for storing the halogen complex 27 and providing fresh electrolyte,
comprises a pump 28, an electrolyte reservoir 29, a halogen complex
reservoir 30, and a pair of valves 31 and 32 for storing and releasing the
halogen complex 27. During charging through terminals attached to
electrodes 23 and 24 (not shown), the halogen complex 27 is formed in the
felt 25 from either a water soluble or water insoluble additive of the
present invention, i.e., liberated Br.sub.2 combines as disclosed above to
form a Br.sub.2 complex. The resulting insoluble liquid halogen complex 27
is pumped to reservoir 30 where, by opening valve 31, it can be drained
back into felt 25 for consumption during discharge. The metal is plated
out on electrode 23 during charge with the quality of the plate and
plating characteristic dependent, inter alia, on flow rate. When a water
insoluble additive 33 is employed, a storage reservoir 34 and a pair of
valves 35 and 36 may be included for storing and releasing the alkyl
additive 33. This cell can also be operated using the halogen released
from the halogen complex. The electrolyte of the cell comprises inorganic
salts, such as zinc halide or cadmium halide, up to 50% of one of the
compounds of the invention, and may include 0 to 30% of one or more of the
various well known additives for improving plating characteristics. Those
skilled in the art will appreciate that complex 27 may be used to drive
cells other than the one illustrated in FIG. 3. For example, in addition
to zinc and cadmium cells, the complexes will be useful in other halogen
utilizing cells which may employ, for example, iron, titanium, chromium,
or hydrogen as an anode.
To demonstrate the effect of the compounds of the invention, a cell with a
recirculating electrolyte as described above containing
N,N-diethyl-N-propyl-N-methyl ammonium bromide was charged at current
densities ranging from 10 to 60 amperes per square foot for periods of
time ranging from 1 to 3 hours. The cell tested at a constant current
drain for a variety of current densities and was demonstrated to have a
coulombic efficiency of 60 to 90% and an energy efficiency of 50 to 70%.
Without an additive of the present invention in the electrolyte, no
halogen complex 27 is formed, and the bromine, which dissolves in the
electrolyte, reacts with the zinc plate on electrode 23 resulting in a
coulombic and energy efficiency of less than 10%.
Table I illustrates that the halogen complexing property holds for a
representative cross-section of the class of compounds of the invention.
The data in the table were obtained by mixing 12 mM of bromine in a flask
containing 10 ml of 2M ZnBr.sub.2, and 4 mmole of the complexing compound.
Partitioning of the bromine complex and the aqueous phase was achieved by
vigorous stirring. Stirring for 18 hours under these conditions was shown
to yield identical results. The bromine complex and aqueous phases were
then separated by centrifugation and the aqueous phase was titrated for
bromine.
Table 1
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%Br Remaining
Complexing Compound in aqueous phase
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1) QmBr (23)+
2) QmBr
Sulfolane (900 mg) 25
3) O Br-1 18
4) CN Br-1 24
5) OH Br-1 25
6) ECO-1 13
7) ECO-2 11
8) ECO-3 13
9) ECO-4 13
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+The quaternary ammonium polybromide phase was crystalline.
In the foregoing table,
QmBr is phenyl trimethyl ammonium bromide
Sulfolane is tetramethylene sulfone
O Br-1 is N,N,N-triethyl-N-ethoxy-ethylene ammonium bromide
CN Br-1 is N,N,N-triethyl-N-2-cyanoethyl ammonium bromide
OH Br-1 is N,N,N-triethyl-N-3-hydroxy propyl ammonium bromide
ECO-1 is N,N,N-triethyl-N-methyl ammonium bromide
ECO-2 is N,N-diethyl-N-propyl-N-methyl ammonium bromide
ECO-3 is N,N,N-triethyl-N-2-bromoethyl ammonium bromide
ECO-4 is a 1:1 molar mixture of ECO-1 with N,N,N-triethyl-N-butyl ammonium
bromide (ECO-5)
As can be seen from a study of Table 1, the alkyl and haloalkyl compounds
of the invention (examples 6-9) complex a greater percentage of the
available bromine as liquid polyhalide than either the quaternary ammonium
salt of example 1, the quaternary ammonium salt-aprotic dipole (sulfolane)
system of example 2, or the ether, nitrile, or alcohol group containing
compounds of examples 3-5.
Table 2, set forth below, illustrates that the alkyls and haloalkyls of the
invention, as represented by the 5 embodiments set forth above (ECO-1 -
ECO-5), form liquid polyhalides at 25.degree. C at all useful bromination
levels. As noted above, the ability of these compounds to form liquid
polyhalides at 25.degree. C is related to the symmetry number of the
complexing compound caused by appropriate functionalization at the
cationic site.
Table 2
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Bromination Level
Complexing Compound
Br.sub.3
Br.sub.5
Br.sub.7
Br.sub.9
Br.sub.11
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1) ECO-1 l l l c l
2) ECO-2 l l l l l
3) ECO-3 l l l l l
4) ECO-4 l l l l l
5) ECO-5 l l l c l
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where
1 = liquid
c = crystal
The data in Table 2 were obtained by mixing the amount of bromine required
to form the disclosed bromination level in a test tube containing 1 mmole
of the complexing agent in 2 ml of 3M ZnBr.sub.2. The solution was frozen
and thawed repeatedly to induce crystallization.
Table 3 illustrates that the alkyl and haloalkyl compounds of the invention
are more stable at elevated temperature than are corresponding ether or
alcohol functionalized complexing compounds.
Table 3
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Stability at 50.degree. C in 2M ZnBr.sub.2 as the Pentabromide
pH
Complexing Compound
initially
after 16 hrs.
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1) ECO-2 3.2 3.2
2) DMBr 4.4 1.8
3) Choline Bromide 3.8 1.0
4) ECO-6 4.2 4.2
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Where:
ECO-2 is N,N-diethyl-N-propyl-N-methyl ammonium bromide
DMBr is N,N-dimethyl morpholonium bromide
Choline Bromide is N,N,N-trimethyl-N-hydroxyethyl ammonium bromide
ECO-6 is N,N-diethyl-N-methyl-N-chloromethyl ammonium bromide
The data in Table 3 were obtained by holding a 50.degree. C capped test
tubes containing 2.5 mmoles of the complexing compound in 5 ml of 2M
ZnBr.sub.2 with 5 mmoles of bromine. The pH of the zinc bromide phase was
monitored. A decrease in pH is indicative of the formation of HBr from
compound degradation. The solutions are initially weakly acidic due to the
Lewis acid strength of the zinc species. These data illustrate the
significantly increased temperature stability of the alkyls or bromoalkyls
in the presence of free halogens and hydrogen ion.
Table 4 illustrates that the alkyl and haloalkyl compounds of the invention
are more stable in the presnece of acid at elevated temperatures than is
the corresponding nitrile functionalized complexing compounds.
Table 4
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Stability at 80.degree. C in 0.1 M D.sub.2 SO.sub.4 /D.sub.2 O
Complexing Compound
After 24 hrs
After 76 hrs
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1) ECO-6 Stable Stable
2) ECO-7 Stable Stable
3) CN Br-2 Stable Decomposed
4) CN Br-3 Stable Decomposed
______________________________________
Where:
ECO-6 is N,N-diethyl-N-methyl-N-chloromethyl ammonium bromide
ECO-7 is N,N-diethyl-N,N-dimethyl ammonium bromide
CN Br-2 is N-2-cyanoethyl-N,N-diethyl-N-methyl ammonium bromide
CN Br-3 is N-3-cyanopropyl-N,N,N-triethyl ammonium bromide.
The data in Table 4 was obtained by holding at 80.degree. C capped NMR
tubes containing 0.01 mmole of the complexing compound in 1 ml of
deuterated 0.1 M deuterated sulfuric acid. Decomposition was determined by
chemical shifts in protons by nuclear magnetic resonance spectroscopy. A
chemical shift was observed for the nitriles due to hydrolysis of the
nitrile.
The invention may be embodied in other specific forms without departing
from the spirit or essential characterization thereof; the present
embodiments are therefore to be considered in all cases as illustrative
and not restrictive, the scope of the invention being indicated by the
appended claims rather than by the foregoing description, and all changes
which come within the meaning and range of equivalency of the claims are
therefore intended to be embraced therein.
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