In an electrostatic precipitator, the emitting electrodes consist of helically wound wire, and are extended and attached in the space between the collecting plates, and have a non-round cross-section. In each of the electrodes has a long axis approximately twice the short transverse axis in order to increase the mechanical strength against electric erosion and simultaneously maintain an optimum of current distribution (corona) from the electrodes.
An electrostatic precipitator is provided comprising a plurality of spaced apart vertically extending collector plates with an array of vertically extending ionizer wire rods disposed in a space between each of the collector plates. The improvement resides in an ionizer wire rod construction made of a heat resistant alloy, one end portion of which terminates into a plurality of closely packed helically formed loops. The size of the loops as a unit is sufficient to hook onto and freely hang from a connecting portion of an ionizer frame, the other end portion of the rod being also helically formed into a plurality of closely packed loops which are coupled as a unit to an end loop of a helically and tightly wound coil spring of a heat-resistant alloy. The tightly wound coil spring comprises a plurality of active turns, with each active turn adjacently touching the other in the unstretched condition, the coil spring being cylindrically shaped and having a length such as to provide a tension on the ionizer wire of at least about 30 pounds when substantially the total length of the cylindrical coil is activated by stretching to provide and maintain said tension, the coil spring having a connecting loop at its other end for coupling to an opposite portion of the ionizer frame.
An electrostatic precipitator (10) having a casing (12) defining a precipitation chamber (6) wherein a plurality of discharge electrode subassemblies (32) are disposed alternately between a plurality of collecting electrode plates (20). Each discharge electrode subassembly (32) is comprised of a plurality of individual tubular discharge electrodes (50) extending vertically between support frame members. Each tubular discharge electrode (50) is comprised of a vertically elongated tubular member (54) having an elliptical cross-section disposed with the longer axis of the ellipse perpendicular to the collecting electrode plates and the shorter axis of the ellipse parallel to the collecting electrode plates. A plurality of corona discharge pins (52) are disposed along the length of the discharge electrodes at spaced intervals and extend outwardly from the longitudinal axis of the tubular member (54) at an acute angle preferably in the range of at least 45 degrees to not more than 60 degrees.
A replacement discharge electrode including a plurality of tubular telescopically assemblable discharge elements, and a tensioning element, tensioning the cable when the tubular telescopically assemblable discharge elements are aligned forming a rigid unitary tubular replacement discharge electrode. The discharge electrode components include abuttable tubular sections, center support tubes telescopically received within the abuttable tubular sections and outer tubular sleeves or collars, forming a rigid discharge electrode having excellent electrical properties. The method includes loosely assembling the tubular component on a flexible cable and tensioning the cable to form a rigid mast-type discharge electrode.
An electrode wire for use in an electrostatic precipitator is provided according to an embodiment of the invention. The electrode wire includes a wire portion of a predetermined length L, a first end, and a second end. The electrode wire further includes retaining bodies formed on the first end and the second end of the wire portion. A retaining body of the retaining bodies is substantially solid.