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| United States Patent | 4107943 |
| Link to this page | http://www.wikipatents.com/4107943.html |
| Inventor(s) | Ohling; Robert S. (San Jose, CA) |
| Abstract | A freezing apparatus has at least one evaporator assembly with two freezing
faces in the form of large planiform surfaces. The evaporator assembly has
at least one chamber portion defined by the freezing faces and an outer
annulus that is connected to a substantial portion of the periphery of the
freezing faces. Liquid delivery means delivers the liquid to be frozen to
an overflow trough means that is mounted on the evaporator assembly so
that the liquid overflows from the trough means across the freezing face.
There is means for heating and cooling the freezing faces of the
evaporator assembly, and the freezing faces can continuously go through a
cycle of cooling so as to freeze the liquid onto the faces and heating so
as to release the frost bond between the sheets of frozen liquid and the
freezing faces. Recipient trough means is positioned to receive liquid
falling from a liquid guide attached to the evaporator assembly, and the
recipient trough means has protruding breaker portions positioned so that
sheets of frozen liquid released from the freezing faces fall into contact
with the portions and are broken into fragments that fall from the
recipient trough means for collection. In a preferred embodiment, a
multiplicity of evaporator assemblies are utilized with each assembly
having a mounted overflow trough means, a separate outlet from the liquid
delivery means and associated recipient trough means. Also disclosed is a
method of freezing a liquid and a preferred utilization of the freezing
apparatus for freezing water into sheets of ice that are broken into
fragments for utilization as fragmented ice. |
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Title Information  |
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Drawing from US Patent 4107943 |
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Freezing apparatus and method |
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| Publication Date |
August 22, 1978 |
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Title Information  |
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References  |
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| *references marked with an asterisk below are user-added references |
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Public's "Guesstimation" of Royalty Value
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Market Review  |
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Technical Review  |
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Claims  |
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What is claimed is:
1. A freezing unit comprising
(a) at least one evaporator assembly with two freezing faces positioned to
be substantially vertical, said freezing faces being planiform surfaces
having connected at the periphery thereof an annulus defining a contained
volume that runs along a substantial portion of the periphery of said
freezing faces and with said freezing faces forms an enclosed central
chamber, said chamber being interruptably connected to the contained
volume of said annulus,
(b) guide means being connected to said assembly for guiding liquid from
said freezing faces,
(c) trough means being mounted on said assembly to deliver liquid across
said freezing faces,
(d) liquid delivery means for delivering liquid to said trough means, and
(e) recipient trough means positioned to receive liquid draining from said
guide means and to discharge said liquid to said liquid delivery means,
the recipient trough means having breaker portions comprised of
substantially planer surfaces positioned at an angle to the path of the
sheets of frozen liquid released from said freezing faces so that said
sheets fall into contact with said planar surfaces and are broken into
fragments.
2. A freezing unit according to claim 1 having in addition means for
alternately heating and cooling said freezing faces being connected to
said freezing faces of said assembly to form a freezing apparatus.
3. A freezing unit according to claim 2 in which the means for alternately
heating and cooling said freezing faces being connected to said freezing
faces has in an operative combination an accumulator, a refrigerant pump
being connected to the liquid refrigerant side of the accumulator, a
compressor, a condenser and a receiver.
4. A freezing unit according to claim 1 in which said guide means is
attached to a segment which is attached to one portion of the annulus and
said segment has a narrowing cross section, and said guide means is
attached to and runs substantially along the length of said segment at
substantially the center of the cross section of said segment.
5. A freezing unit according to claim 1 in which the evaporator assembly
has a flat top surface and the trough means is adjustably mounted on said
surfaces.
6. A freezing unit according to claim 1 in which the recipient trough means
is comprised of a base with two protruding breaker portions being attached
to said base to form a container with an opening for receiving liquid from
said guide means.
7. A freezing unit according to claim 6 in which the two protruding breaker
portions are attached to the base to form an angle in the range of about
15.degree. to about 60.degree. with the base.
8. A freezing unit according to claim 2 having in addition means for
alternately heating and cooling said freezing faces being connected to
said freezing faces and an electrical circuit being connected to said
liquid delivery means and said means for alternately heating and cooling
said freezing faces for automatic operation of the freezing apparatus,
said electrical circuit containing timing means, a voltage source,
switching means and a ground.
9. A freezing unit according to claim 1 wherein each freezing face has
affixed thereto a pressure plate to form a narrow chamber between each
freezing face and its affixed pressure plate, and each narrow chamber is
interruptably connected to the contained volume of said annulus.
10. A freezing unit according to claim 3 wherein a line connecting the
liquid refrigerant side of the accumulator to the evaporator assembly is
connected to an accumulator return line having a drain valve, and said
accumulator return line is capable of receiving the liquid refrigerant
from the evaporator assembly upon initiation of a harvest portion of an
ice making cycle.
11. A freezing apparatus comprising, in combination,
(a) at least one evaporator assembly with two freezing faces, said freezing
faces being planiform surfaces having connected therebetween an outer
annulus having a contained volume that runs along a substantial portion of
the periphery of the freezing faces and forms a central chamber, each
freezing face has affixed on the back thereof a pressure plate to form a
narrow chamber between each freezing face and its affixed pressure plate,
and each narrow chamber is interruptably connected to the contained volume
of said annulus,
(b) guide means being connected to said assembly for guiding liquid from
said freezing faces,
(c) trough means being mounted on said assembly to deliver liquid across
said freezing faces,
(d) liquid delivery means for delivering liquid to said trough means,
(e) means for alternatively heating and cooling said freezing faces being
connected to said evaporator assembly, and
(f) recipient trough means positioned to receive liquid draining from said
guide means and discharging the liquid to said liquid delivery means, the
recipient trough means having breaker portions comprised of substantially
planar surfaces positioned at an angle to the path of the sheets of frozen
liquid released from said freezing faces so that said sheets fall into
contact with said planar surfaces and are broken into fragments.
12. A freezing apparatus according to claim 11 in which the trough means is
fixedly mounted on said assembly.
13. A freezing apparatus according to claim 11 in which the trough means is
adjustably mounted on said assembly.
14. A freezing apparatus according to claim 10 in which the freezing faces
of said assembly are inclined from the vertical.
15. A freezing apparatus according to claim 10 in which said freezing faces
of said assembly are inclined in opposite directions from the vertical.
16. A freezing apparatus according to claim 10 in which said freezing faces
of said assembly are inclined in opposite directions from the vertical and
at substantially the same angle from the vertical.
17. A freezing unit comprising
(a) at least one evaporator assembly with two freezing faces, said freezing
faces being planiform surfaces, and said freezing faces having connected
therebetween an outer annulus having a contained volume that runs along a
substantial portion of the periphery of the freezing faces and with said
freezing faces forms a central chamber, said chamber being interruptably
connected to the contained volume of said annulus,
(b) guide means being connected to said assembly for guiding liquid from
said freezing faces,
(c) trough means being mounted on said assembly to deliver liquid across
said freezing faces,
(d) liquid delivery means for delivering liquid to said trough means, and
(e) recipient trough means positioned adjacent to said evaporator assembly
to receive liquid draining from said guide means and discharging the
liquid to said liquid delivery means, the recipient trough having breaker
portions comprised of substantially planar surfaces positioned at an angle
to the path of the sheets of frozen liquid released from said freezing
faces so that said sheets fall into contact with said planar surfaces and
are broken into fragments.
18. A freezing unit according to claim 17 having in addition means for
alternately heating and cooling said freezing faces being connected to
said freezing faces of said assembly to form a freezing apparatus.
19. A freezing unit according to claim 18 in which the means for
alternately heating and cooling said freezing faces being connected to
said freezing faces has in an operative combination an accumulator, a
refrigerant pump being connected to the liquid refrigerant side of the
accumulator, a compressor, a condenser and a receiver.
20. A freezing unit according to claim 17 in which a segment is attached to
one portion of the annulus and said segment has a narrowing cross section,
and said guide means is attached to and runs substantially along the
length of said segment.
21. A freezing unit according to claim 20 in which said guide means is
attached to said segment at substantially the center of the cross section
of said segment.
22. A freezing unit according to claim 17 in which the evaporator assembly
has a flat top surface and the trough means is adjustably mounted on said
surfaces.
23. A freezing unit according to claim 17 in which the recipient trough
means is comprised of a base with two protruding breaker portions being
attached to said base to form a container with an opening for receiving
liquid from said guide means.
24. A freezing unit according to claim 23 in which the two protruding
breaker portions are attached to the base to form an angle in the range of
about 15.degree. to about 60.degree. with the base.
25. A freezing unit according to claim 17 having in addition means for
alternately heating and cooling said freezing faces being connected to
said freezing faces and an electrical circuit being connected to said
liquid delivery means and said means for alternately heating and cooling
said freezing faces for automatic operation of the freezing apparatus,
said electrical circuit containing adjustable timing means, a voltage
source, switching means and a ground.
26. A freezing unit according to claim 11 in which the trough means
comprises an overflow trough means and is adjustably mounted on said
assembly. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
This invention relates to an improved freezing apparatus and more
particularly to a plate type freezing apparatus and method of using this
apparatus in a continuous manner for freezing liquid in the form of a
sheet or slab that is pure and free from air bubbles and needles and then
fragmenting the frozen sheet into fragments as it is harvested.
In many businesses, ice is required in the form of fragments and this
fragmented form is preferred to other forms such as cubes or crushed ice.
It is a preferred object of this invention to provide an improved
apparatus and method of using this apparatus for freezing water into
sheets of ice and breaking the sheets of ice into fragments form.
Ice in fragments of varying thicknesses has a variety of uses in industry.
One use is for the icing of fishing boats during which fishing boats take
aboard ice, preferably in fragmented form to cool the fish catch at sea.
Depending on size, boats will take on from 1 to 60 tons of fragmented ice
at one loading, and the fish boat icing stations vary in size to suit the
needs of the local fishing fleet. Another use for fragmented ice is in
poultry processing plants in chill tanks to remove rapidly the body heat
from the fowl. A further use for fragmented ice is in the cooling of
concrete batches for large concrete structures such as dams, tunnels and
heavy earth retaining walls. In some chemical processes, there is a need
for fragmented ice for batch cooling and some processes have requirements
of up to 100 tons per day. Still other uses of fragmented ice include
catering truck icing, sausage making, railway car and field truck icing
and some distribution as cocktail ice due to fragmented ice having a lower
production cost than cubes.
Automatic ice making apparatus involving reversible cycle refrigeration
systems for producing fragmented ice are currently in wide commercial use.
In such systems, ice is produced during the normal refrigerating or
freezing phase of the apparatus when condensed liquid refrigerant is
admitted to the evaporator or evaporator assembly, and the ice is
discharged from the evaporator during the defrosting or harvesting phase
when hot gaseous refrigerant is delivered directly from the compressor to
the evaporator. Some systems have customarily involved an evaporator with
a refrigerant chamber having a large volume of liquid refrigerant at the
conclusion of the freezing cycle, and one approach has involved rapidly
dumping substantially all of the liquid refrigerant from the evaporator
into a storage unit at the commencement of the harvesting cycle while
introducing the hot gaseous refrigerant in a manner to avoid melting of
the ice while achieving release of the frost bond between the ice and the
ice-forming or freezing surfaces of the evaporator.
Another system described in U.S. Pat. No. 3,280,585 avoids the dumping or
storing of the liquid refrigerant remaining in the evaporator at the
conclusion of the freezing cycle by introducing the hot gaseous
refrigerant into the refrigerant chamber of the evaporator so that the hot
gaseous refrigerant is placed in effective thermal exchange relation with
the liquid refrigerant throughout the entire height of the body of liquid
refrigerant. This quickly vaporizes the liquid refrigerant or warms it
sufficiently to release the frost bond holding the ice to the ice-forming
surfaces of the evaporator. This patent uses a simple and effective method
of producing and harvesting ice by utilizing a flooded evaporator
principle in which no expansion valve is incorporated in the high pressure
side of the system and in which no refrigerant is added to the evaporator
during the freezing cycle. This patent has an evaporator structure upon
which the ice is formed. This ice making apparatus delivers the water to
be converted to ice by a water spray header above the evaporator with a
pair of parallel horizontal header pipes having upwardly directed spray
nozzles for delivering the water in the form of a spray to the large
planiform surfaces of the evaporator. The harvested ice from the apparatus
of this patent is received in an ice crusher and conveyor assembly
operating on the conveyor screw principle, and this crushes the sheet ice
discharged from the evaporator.
Another freezing apparatus for freezing liquid is described in U.S. Pat.
No. 2,826,045 having at least one freezing plate with a freezing channel,
and the plate is generally inclined from the vertical. Means in the form
of a liquid distribution unit or pipe having a slit-like nozzle delivers a
stream of liquid to be frozen at periodic intervals into the intake end of
the channel. A tank is disposed adjacent the discharge end of the channel
for recovering any liquid discharged from the channel, and the tank is
adapted to be removed from adjacent to the discharge end of the channel at
predetermined intervals. A belt is provided so that when the tank is
removed from being adjacent to the discharge end of the channel during
harvest, the frozen cakes fall from the freezing plates onto the belt
which conveys the cakes to a hopper.
It has remained desirable to have a freezing apparatus that utilizes a
minimum of energy in the production of fragmented frozen liquids,
particularly fragmented ice. In particular it is desirable to eliminate
the use of mechanical means to fragment the frozen liquid since this
involves the use of energy and the potential of a mechanical failure with
the resulting loss of production time during repairs. It is also desirable
to have a freezing apparatus that does not use spray means or nozzles for
delivery of the liquid since spray nozzles are subject to plugging with
particulate matter in the liquid delivery line or in the nozzle with the
resulting loss of time and production during unplugging of the line or
nozzles. Also the use of spray nozzles can result in the splashing of
liquid to areas adjacent the evaporator assembly and this can result in
wetting and freezing together of the frozen liquid fragments being
harvested when splashed liquid contacts the harvested fragments. It is
also desirable to have instrumentation controlling the thickness and the
hardness of the frozen liquid sheet. It is also desirable to have a
freezing apparatus and associated handling equipment that is completely
sanitary for use with food products and constructed to be safe for
operating personnel.
OBJECTS OF THE INVENTION
Accordingly it is an object of this invention to provide a freezing
apparatus that utilizes a minimum of energy in the production of
fragmented frozen liquids through the elimination of mechanical means for
fragmenting the frozen liquid.
Another object of this invention is to provide a freezing apparatus for
producing fragmented frozen liquids that has a minimum of moving
mechanical components to avoid mechanical failures and the loss of time
and production.
Still another object of this invention is to provide a freezing apparatus
that utilizes an overflow trough means either fixedly or adjustably
mounted on the evaporator assembly for delivering the fluid to the
freezing faces of the assembly, thus avoiding the use of spray nozzles
that are subject to plugging and the loss of time and production.
A further object of this invention is to provide a freezing apparatus that
has a recipient trough means positioned to receive liquid falling from the
evaporator assembly and the trough means has protruding breaker portions
positioned so that sheets of frozen liquid released from the freezing
faces of the evaporator assembly fall into contact with the breaker
portions and are broken into fragments.
Another object of this invention is to provide instrumentation for
automatically operating the freezing apparatus in a manner controlling the
thickness and the hardness of the frozen liquid sheet.
An additional object of this invention is to provide a freezing apparatus
and associated equipment that is capable of being maintained in a
completely sanitary condition for use with food products.
Another object of this invention is to provide a freezing apparatus that is
constructed and operated in a manner that is safe for personnel working
with the apparatus.
Still another object of this invention is to provide an improved evaporator
assembly having an annulus around the periphery of the freezing faces of
the assembly to define at least one chamber or chamber in the assembly and
to speed the harvest of frozen liquid sheets by first introducing the hot
gaseous refrigerant into the annulus so that the frost bond between the
sheets and the freezing faces is first released at the periphery of the
freezing faces.
A further object of this invention is to provide an overflow trough either
fixedly or adjustably mounted on the evaporator assembly in order to
provide uniform delivery of liquid to the freezing faces resulting in the
uniform thickness of the sheet of frozen liquid accumulated on the
freezing faces.
Other objects and advantages of this invention will become apparent to a
person skilled in the art from a reading of the following specification
with reference to the drawings and from the appended claims.
SUMMARY OF THE INVENTION
The foregoing objects and others are accomplished in accordance with this
invention by providing a freezing apparatus having at least one evaporator
assembly with two freezing faces that in a preferred embodiment are
positioned to be substantially vertical. The evaporator assembly has at
least one chamber or chamber portion defined by the freezing faces and an
outer annulus that is connected to a substantial portion of the periphery
of the freezing faces. One preferred embodiment has three chambers defined
by the freezing faces, their affixed pressure plates and the outer annulus
that is connected to a substantial portion of the periphery of the
freezing faces. Liquid delivery means delivers the liquid to be frozen to
an overflow trough means (overflow trough) that is either fixedly or
adjustably mounted on the outer annulus of the evaporator assembly so that
liquid delivered to the overflow trough means builds up and overflows from
the trough means and runs across the freezing faces from one end to the
other where the fluid encounters a drainage guide protruding from the side
of the evaporator assembly opposite the overflow trough. There is means
for heating and cooling the freezing faces of the evaporator assembly in a
reversible cycle and the freezing faces can continuously go through this
cycle of cooling so as to freeze the liquid onto the freezing faces and
heating so as to release the frost bond between the sheets of frozen
liquid and the freezing faces. In one preferred embodiment the means for
heating and cooling consist of a first line (pipe line) connected to the
evaporator assembly and this first line connects the liquid outlet of an
accumulator to the evaporator assembly. A second line (pipe line) is a
suction return line that returns the liquid and gaseous refrigerant to the
accumulator from the evaporator assembly. A third line is connected to the
liquid side of the accumulator and to the gaseous side of the accumulator,
and in this third line there is a compressor, a condenser and a receiver
or a combination condenser-receiver. A fourth line serves as the drain
line for returning the liquid refrigerant from the evaporator assembly to
the accumulator during the harvest cycle and this fourth line runs between
the first line and the liquid refrigerant side of the accumulator. A fifth
line runs from the third line to the outer annulus of the evaporator
assembly and is used to provide the hot gaseous refrigerant to the annulus
and the evaporator assembly during the harvest cycle.
Recipient trough means (recipient trough) is positioned to receive liquid
falling from the drainage guide of the evaporator assembly and the
recipient trough means has protruding breaker portions positioned so that
sheets of frozen liquid released from the freezing faces fall into contact
with the breaker portions and are broken into fragments that fall from the
protruding breaker portions for collection. The recipient trough has an
outlet directing the liquid collected from the evaporator assembly to the
liquid delivery means for recycling to the overflow trough means. In one
embodiment the recipient trough has the two protruding breaker portions
attached to the base of the trough so as to form an angle in the range of
about 15.degree. to about 60.degree. with the base.
In a preferred embodiment a multiplicity of evaporator assemblies are
utilized for freezing liquid with each assembly having a mounted overflow
trough means and an associated recipient trough means. In this embodiment
the means for heating and cooling the freezing faces is operatively
connected to the multiplicity of evaporator assemblies and the liquid
delivery means has multiple outlets for delivering the liquid to the
mounted overflow troughs.
The freezing apparatus has an electrical circuit capable of controlling the
thickness and hardness of the sheet of frozen liquid and capable of
providing a responsive change in the thickness of the sheet of frozen
liquid by a change in the instrumentation setting and a change in the ice
hardness by a change in the instrumentation setting. Control valves have
solenoid coils controlling the flow of cold liquid refrigerant and hot
gaseous refrigerant to the evaporator assembly and these valves are opened
on energization and closed on de-energization of the associated solenoid
coils. These control valves are connected to a timing means, a voltage
source, switching means and a ground so that the timer actuates the
controls valves according to a predetermined sequence.
A method of freezing a liquid is accomplished in accordance with this
invention by practicing the following steps. First a supply of the liquid
to be frozen and freezing zones for freezing the liquid are established.
The liquid from the supply is delivered so that the liquid runs across the
freezing zone. The liquid not frozen on the freezing zones is collected
for return to the supply. After sufficient liquid is frozen on the
freezing zones, the delivery of the liquid is stopped and the freezing
step is continued sufficiently to harden the frozen liquid. The freezing
zones are then heated sufficiently to harvest the sheet of frozen liquid
by thawing the bond between the freezing zone and the sheet. In practice
the heating of the freezing zones is conducted so that the periphery of
the freezing zones is heated first. The harvested sheets of frozen liquid
are released by gravity dropping from the freezing zones into a
fragmenting zone that utilizes the force of gravity to fragment the sheet.
Thereafter the fragments of frozen liquid are collected in a collection
zone.
The freezing apparatus of this invention can be utilized for freezing any
liquid of low volatility and, representative examples are water, salt
water, vinegar and liquid organic chemicals such as paradichlorobenzene. A
preferred utilization of the freezing apparatus is for freezing water into
sheets of ice that are broken into fragments for utilization as fragmented
ice.
BRIEF DESCRIPTION OF THE DRAWINGS
Details of the invention, and of a preferred embodiment thereof, will be
further understood upon reference to the drawings, wherein:
FIG. 1 is a schematic of a freezing apparatus in a partial sectional
elevation view according to the teaching of this invention.
FIG. 2 is a side sectional elevation view of the apparatus of FIG. 1 taken
along line 2--2 in FIG. 1 and showing the cut away evaporator assemblies
in FIG. 1.
FIGS. 3 and 4 are respectively a partial sectional elevation view and a
sectional side elevation view taken along lines 4--4 in FIG. 3 of another
embodiment of the evaporator assembly suitable for use in the freezing
apparatus of FIG. 1.
FIG. 5 is a schematic view of the timing and control circuitry used to
operate the freezing apparatus.
FIG. 6 is a sectional side elevation view of another embodiment of the
freezing apparatus of this invention in which both of the freezing faces
are inclined from the vertical.
DETAILED DESCRIPTION OF THE INVENTION
In FIGS. 1 and 2 there is shown a freezing apparatus generally designated
by the number 10 having at least one evaporator assembly 11, and
preferably a multiplicity of evaporator assemblies 11, 11' and 11" as
shown in FIG. 2 with each assembly having two freezing faces 12. In one
preferred embodiment the freezing faces 12 are positioned to be
substantially vertical, however the freezing faces 12 can be inclined from
the vertical. In one embodiment both of the faces are inclined from the
vertical in opposite directions thus giving a cross section of a truncated
isosceles triangle. In another embodiment both of the faces are inclined
in opposite directions from the vertical and at substantially the same
angle from the vertical as shown in FIG. 6. This description will be given
with reference to evaporator assembly 11, it being understood that
assemblies 11' and 11" have the same components. Evaporator assembly 11 is
provided with an outer annulus 13 having a contained volume, and annulus
13 is connected to a substantial portion of the periphery of the freezing
faces 12 of the evaporator assembly 11. The annulus 13 has an entry port
14 and an exit port 15. Annulus 13 is connected to the freezing faces 12
such as by welding and substantially surrounds the central reservoir or
chamber 16 between the freezing faces 12. Means for stabilizing the
freezing faces 12 in the form of members 9 are fixedly mounted (such as by
welding) between the freezing faces 12 to prevent bowing of these faces
12. The chamber 16 is defined by the freezing faces 12 and the annulus 13
and any gases or liquids in the chamber 16 are in thermal contact with the
freezing faces 12. Ports (tubes) 17 and 18 are provided for the
introduction and removal of fluids for chamber 16. The port 17 is shown in
FIG. 1 passing through outer annulus 13, however, port 17 only occupies a
portion of the cross section of annulus 13 enabling flow in annulus 13
past port 17. The periphery of freezing faces 12 adjacent port 18 is the
only portion of the periphery not connected to the annulus 13. Rounded
compartment (segment) 19 of evaporator assembly 11 is connected to annulus
13 (such as by welding) and is provided as an inaccessible dead space.
Segment 19 has a generally rounded cross section (a narrowing cross
section) providing a rounded end to the evaporator assembly so that liquid
flowing across the freezing faces 12 follows the surface of segment 19 to
drainage guide 20. Guide 20 serves to direct liquid from evaporator
assembly 11 to recipient trough means (recipient trough) 35, and guide 20
can preferably be non-conductive material such as a plastic with
Plexiglass being preferred. Flow guides 67 are provided at the edge of
evaporator assembly 11 in order to prevent flow of the liquid off the side
of the freezing faces 12.
Overflow trough means (overflow trough) 21 is mounted on the flat surface
of the outer annulus 13 of evaporator assembly 11, and the overflow trough
21 has a reservoir and sloped sides 23 enabling overflow of liquid onto
the freezing faces 12. Overflow trough 21 can be fixedly mounted as shown
in FIGS. 1 and 2 through use of brackets or welding. In this manner, a
liquid delivery means or system is provided for delivering liquid to the
reservoir of trough 21. A liquid line 24 having float valve 26 and float
27 admits liquid to insulated liquid reservoir 25 and float valve 26
controls the liquid level in reservoir 25. Pump 28 constantly operates and
pumps water through line 29 and filter means 30 to insulated liquid supply
tank 31. Tank 31 has overflow line 32 delivering any overflow liquid to
insulated liquid reservoir 25 and outlets 33 are provided at the bottom of
tank 31 for gravity feed of liquid from tank 31 through water solenoid
valve 34 to the overflow troughs 21 at the top of each evaporator assembly
11, 11' and 11".
Separate recipient trough means (recipient troughs) 35 and 100 in the form
of drainage troughs are positioned to receive liquid that does not freeze
on freezing faces 12 of the associated evaporator assemblies 11, 11' and
11" and drainage guides 20 of the evaporator assemblies direct such liquid
into the opening or mouth of recipient troughs 35 and 100. Trough 35 has
outlet 36 directing the collected liquid to insulated liquid reservoir 25,
and trough 35 has the base 38 connected to two protruding breaker portions
37 comprised of substantially planar surfaces which are connected to sides
8 that form a mouth or openings for receiving liquid. The protruding
breaker portions 37 extend sufficiently so sheets of frozen liquid
released from each freezing face 12 of the associated evaporator assembly
11 encounter the respective protruding breaker portion 37 positioned
beneath the freezing face 12. The portions 37 can form an angle in the
range of about 15.degree. to about 60.degree. with the base 38 of trough
35. Another embodiment of the recipient trough 100 has a base 103
connected to sides 104 and protruding breaker portions 101 comprised of
substantially planar surfaces that extend sufficiently to encounter the
ice sheets falling from the freezing faces 12 of the associated evaporator
assembly 11". An outlet 102 connects to outlet 36 and drains liquid to the
insulated reservoir 25.
Beneath the troughs 35 and 100 in FIG. 2 is shown an ice discharge chute 39
that receives fragments of ice from the portions 37 of troughs 35 and
portions 101 of trough 100 and directs these fragments to a storage area.
The ice discharge chute 39 is omitted from FIG. 1 for clarity of
illustrating the other elements in FIG. 1.
The foregoing discussion has made reference to the fact that there is at
least one evaporator assembly 11 and preferably a multiplicity of the
evaporator assemblies 11, 11' and 11" with a preferred minimum being three
evaporator assemblies and often a freezing apparatus may have 20 or more
evaporator assemblies 11. Each evaporator assembly 11 has a mounted
overflow trough 21, a separate outlet 33 from the liquid supply tank 31
for delivering liquid to trough 21 and a recipient trough 35 (or 100) as
well as being connected to the means for alternately heating and cooling
the freezing faces of the evaporator assembly 11 which will be described
in greater details in the following paragraphs.
Further the evaporator assemblies 11, 11' and 11" with mounted overflow
troughs 21, the liquid delivery means and recipient troughs 35 and 100 are
enclosed in a convenient and compact manner in a frame (not shown for
clarity of illustration). In the case of the evaporator assemblies 11, 11'
and 11", the fluid delivery means and the recipient troughs 35 and 100,
the frame is used for supporting these components in a fixed position. For
efficiency of operation insulation of the frame is provided.
A freezing unit comprised of the evaporator assemblies 11, 11' and 11",
mounted overflow troughs 21, fluid delivery means and recipient troughs 35
and 100, as enclosed in a frame, form a freezing apparatus when connected
to any given means for alternately heating and cooling the freezing faces
(a refrigeration system), and such a unit is readily connected to a given
refrigeration system to form a freezing apparatus.
One freezing system in the form of means for heating and cooling the
freezing faces 12 of the evaporator assembly 11 is provided and will be
described in detail for only evaporator assembly 11 with reference to FIG.
1. Entry port 17 to the central reservoir 16 of evaporator assembly 11 is
connected to a line 40 having flow regulating check valve 41 and line 40
leads to refrigerant pump 42 and the refrigerant outlet side of
accumulator 43. Another line 52 (accumulator return line) with solenoid
valve (drain valve) 53 is connected to line 40 between the flow regulating
check valve 41 and entry port 17, and line 52 leads from line 40 to the
refrigerant side of accumulator 43. By-pass line 54 with pressure
regulating valve 55 is provided as a by-pass to drain valve 53 for line
52. Exit port 18 leading to reservoir 16 of the evaporator assembly 11 is
connected to line 44 having a solenoid valve (suction valve) 45 in line
44, and line 44 leads to the gas return side of accumulator 43. Exit port
15 of annulus 13 is connected to line 61 having check valve 62 in line 61
and line 61 is connected to line 44 between exit port 18 and solenoid
valve 45. The accumulator 43 is connected by flow line 46 to compressor 58
and compressor discharge line 47 leads from the compressor 58 to a tee
with annulus feed line 48 and condenser line 50. Line 48 has a hot gas
solenoid valve 49 and leads to entry port 14 of outer annulus 13 while
condenser line 50 connects shell and tube condenser 51, receiver | | |