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Claims  |
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What is claimed is:
1. A magnetic card transport system comprising:
a card support member having a top surface and a card guide surface
thereon,
a frame supported on said card support member,
a lead screw supported from said frame and alignable relative to said card
guide surface,
a guide shaft supported from said frame and Ser. No. 763,471 aligned along
an axis parallel to the longitudinal axis of said lead screw,
a magnetic head support,
a magnetic head attached to said magnetic head support,
a thread receiving structure formed in said magnetic head support and
aligned along an axis transverse to the longitudinal axis of said magnetic
head,
a guide shaft receiving structure formed in said magnetic head support and
aligned along an axis transverse to the longitudinal axis of said magnetic
head, and
a clamp member attached to said magnetic head support, said clamp member
having a shaft extending from said magnetic head support, a biasing spring
positioned between said shaft and said magnetic head support for biasing
said shaft towards said magnetic head support, and a foot member pivotally
attached to the end of said shaft remote from said magnetic head support
and positionable to engage said thread receiving structure against the
threads of said lead screw and said guide shaft receiving structure
against said guide shaft whereby said magnetic head is aligned relative to
the card guide surface of said card support member.
2. The magnetic head assembly of claim 1 wherein said shaft is received in
said magnetic head support intermediate of said thread receiving structure
and said guide shaft receiving structure.
3. The magnetic head assembly of claim 1 wherein said head support
comprises:
a head unit supporting said magnetic head,
a lead screw attachment unit, and
spring means for supporting said head unit from said lead screw attachment
unit, said spring means permitting resistive movement of said head unit
about an axis parallel to the axis of said thread receiving structure.
4. The magnetic head assembly of claim 3 further comprising:
adjustment means positioned between said head unit and said lead screw
attachment unit for varying the resistance to movement between said head
unit and said lead screw attachment unit.
5. The magnetic head assembly of claim 3 further comprising:
adjustment means for varying the relationship of said magnetic head to said
head unit such that said head may be adjusted about an axis perpendicular
to the plane of the magnetic head.
6. The magnetic head assembly of claim 3 wherein said head unit includes:
a lower platform,
clip means for attaching said magnetic head to said lower platform,
an upper platform, and
adjustment means between said upper and lower platforms for adjusting said
lower platform and said magnetic head attached thereto relative to said
upper platform about the axes transverse to and parallel with the
longitudinal axis of said magnetic head.
7. In an electronic typewriter, a magnetic head assembly mountable on a
tracking mount assembly having a lead screw and a guide shaft thereon,
comprising:
a magnetic head,
a magnetic head support,
a thread receiving structure formed in said magnetic head support and
aligned along an axis transverse to the longitudinal axis of said magnetic
head, Ser. No. 763,471
a guide shaft receiving structure formed in said magnetic head support and
aligned along an axis transverse to the longitudinal axis of said magnetic
head,
a clamp member attached to said magnetic head support, said clamp member
having a shaft extending from said magnetic head support, a biasing spring
positioned between said shaft and said magnetic head support for biasing
said shaft towards said magnetic head support, a foot member pivotally
attached to the end of said shaft remote from said magnetic head support
about an axis in a plane parallel to the longitudinal axis of said thread
receiving structure and positionable to engage said thread receiving
structure against the threads of said lead screw and said guide shaft
receiving structure against said guide shaft whereby said magnetic head is
aligned relative to said lead screw and said guide shaft.
8. The magnetic head assembly of claim 7 wherein said shaft is received in
said magnetic head support intermediate of said thread receiving structure
and said guide shaft receiving structure.
9. The magnetic head assembly of claim 7 wherein said head support
comprises:
a head unit supporting said magnetic head,
a lead screw attachment unit, and
spring means for supporting said head unit from said lead screw attachment
unit, said spring means permitting resistive movement of said head unit
about an axis parallel to the axis of said thread receiving structure.
10. The magnetic head assembly of claim 9 further comprising:
adjustment means positioned between said head unit and said lead screw
attachment unit for varying the resistance to movement between said head
unit and said lead screw attachment unit.
11. The magnetic head assembly of claim 9 further comprising:
adjustment means for varying the relationship of said magnetic head to said
head unit such that said head may be adjusted about an axis perpendicular
to the plane of the magnetic head.
12. The magnetic head assembly of claim 9 wherein said head unit includes:
a lower platform,
clip means for attaching said magnetic head to said lower platform,
an upper platform, and
adjustment means between said upper and lower platforms for adjusting said
lower platform and said magnetic head attached thereto relative to said
upper platform about the axes transverse to and parallel with the
longitudinal axis of said magnetic head.
13. In an electronic typewriter, a magnetic head assembly mountable on a
tracking mount assembly having a head screw and a guide shaft thereon,
comprising:
a magnetic head,
a magnetic head support having a thread receiving structure for receiving
the threads of the lead screw and a guideway for receiving the guide
shaft, said head support having a head unit supporting said magnetic head,
a lead screw attachment unit, and spring means for supporting said head
unit from said lead screw attachment unit, said spring means permitting
resistive movement of said head unit about an axis parallel to the
longitudinal axis of said thread receiving structure.
14. The magnetic head assembly of claim 13 further comprising:
adjustment means positioned between said head unit and said lead screw
attachment unit for varying the resistance applied between said head unit
and said lead screw attachment unit.
15. The magnetic head assembly of claim 13 further comprising:
adjustment means for varying the relationship of said magnetic head to said
head unit such that said head may be adjusted about an axis perpendicular
to the plane of the magnetic head.
16. The magnetic head assembly of claim 13 wherein said head unit includes:
a lower platform,
clip means for attaching said magnetic head to said lower platform,
an upper platform, and
adjustment means between said upper and lower platforms for adjusting said
lower platform and said magnetic head attached thereto relative to said
upper platform about the axes transverse to and parallel with the
longitudinal axis of said magnetic head. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates to a magnetic card transport system for
electronic typewriters and more particularly to a card transport system
having prealigned components.
An electronic typewriter provides the capability of recording and storing
information from the typewriter on magnetic cards. The information may
later be read by the machine and used to control the operation of the
machine.
Information is applied to and read from the card along discrete flux lines
extending longitudinally on the surface of the card and spaced across the
width of the card. The information is applied to or read from the card by
the use of a magnetic head which scans the surface of the card as the card
is moved back and forth under the magnetic head. The magnetic head is
moved across the width of the card from one flux pattern to the adjacent
flux patterns. For the magnetic head to perform a read or write function
from a magnetic card, the magnetic head must be accurately set relative to
the flux patterns on the card along three axes of orientation, that is
with respect to the roll, pitch and skew or azimuth axes relative to the
planar surface of the card. Additionally, because the card and the
information stored thereon must be interchangeable from machine to machine
such that information may be applied to a card by one machine and read
from the card by a second machine, the flux patterns on the card must be
along predetermined axes over the width of the card. Further, because of
the critical nature of the relationship between the card and the magnetic
head which performs both read and write functions, the mechanism for
driving the card forward and back under the magnetic head must be
accurately aligned relative to the transport axis along which the card is
moved so as not to interfere with the relationship between the card and
the magnetic head.
In prior art electronic typewriters, the critical relationship between the
magnetic head and card and between the magnetic card and the drive
assembly for driving the card longitudinally under the magnetic head have
been accurately preset at the factory when the machine is put into
operation. However, none of the prior art systems have provided an
accurate and quick method for resetting the relationship between these
elements once one of the components or components relating to the
operation of one of these elements has been removed or altered as during
replacement or repair. Heretofore, whenever the magnetic head or the
structure supporting the magnetic head for movement laterally across the
width of the card is removed for repair or replacement, the realignment of
the magnetic head along the three axes of adjustment has required
excessive time and labor. Without the advantage of having the factory
fixtures and adjustment equipment in which the head is originally set, the
requirement that the head be properly adjusted in roll, pitch and skew or
azimuth has required substantial service time and in many cases, where
sufficient care has not been taken, the setting or adjustment has not been
adequate for the proper operation of the machine.
The adjustment required is critical in that the alignment of the magnetic
head in skew or azimuth must generally be within nine minutes of perfect
adjustment. Moreover, the sensitive surface of the magnetic head must be
within thirty millionths of an inch of the upper surface of the magnetic
card from which information is being read or to which information is being
applied.
Additionally, the magnetic head must be settable along predetermined axes
across the width of the magnetic card to correspond to the standard flux
pattern locations and flux azimuth coincidence to facilitate and make
possible interchangeability of cards from one machine to another. The
magnetic head must generally be within two thousandths of an inch of
predetermined flux pattern locations across the width of the card and nine
minutes of arc azimuth in flux coincidence.
In the past, setting the magnetic head at appropriate flux pattern
positions has been accomplished by the use of what is known in the trade
as a CE card. With a CE card, standard flux patterns are "read" from the
card and a field serviceman makes the appropriate adjustments of the
magnetic head position along the transverse width of the magnetic card.
This procedure, in addition to being subject to great inaccuracy either
from failure to properly "read" the CE card or as a result of the use of
old or damaged CE cards, is a very tedious and time consuming operation.
As a result, such a technique has been completely inadequate in providing
a simple and accurate method for assuring the proper adjustment of the
magnetic head with relation to the magnetic card. Further, the ability to
read a CE card successfully was not a guarantee of interchange capability
due to possible minor but significant difference in CE cards written on
different card master programmers.
Additionally, the alignment of the driving mechanism for moving the card
longitudinally past the magnetic head has been strictly a mechanical
adjustment requiring the serviceman to make the adjustments individually
on a machine by machine basis. Because of the accuracy required for the
proper operation of an electronic typewriter or similar machine using a
magnetic head for reading or writing from or to a magnetic card, these
mechanical adjustments have been completely unacceptable in meeting the
need for a quick and accurate readjustment of the elements in the system
subsequent to removal or repair of one of the elements of the system.
SUMMARY OF THE INVENTION
The present invention provides a system for overcoming many of the
disadvantages found in the prior art and specifically provides a card
transport system for use with an electronic typewriter in which the
components are preset one to the other such that removal and repair of one
component does not require excessive readjustment after repair or
replacement of the components.
The transport system includes a card support platform with a tracking mount
assembly attached to the top and a card drive assembly attached to the
bottom. The card support platform has a guide rail extending upwardly
therefrom having a card guide surface thereon for engagement by a
longitudinal edge of the magnetic cards used in the system. A pair of
locating arms extend downwardly from the card support platform and have
inwardly directed faces accurately positioned relative to the card guide
surface. These locating arms position the card drive assembly relative to
the card support platform.
The tracking mount assembly receives and supports a magnetic head assembly
and includes a bridge frame with four legs extending therefrom for mating
with the card support platform. The frame has a pair of alignment lugs
which extend downwardly therefrom such that outwardly facing surfaces may
be positioned in contact with the card quide surface. A stepper motor and
a lead screw extending therefrom are fastened to the frame of the tracking
mount assembly. A guide shaft is also supported from the bridge frame in a
parallel arrangement to and in the same horizontal plane as the lead
screw. The lead screw and guide shaft are aligned relative to the card
guide surface by mounting the bridge frame onto the card support platform
with the alignment lugs in surface contact with the card guide surface.
Because of the controlled relationship between the lead screw and guide
shaft relative to the alignment lugs, the lead screw and guide shaft are
automatically aligned relative to the card guide surface by this assembly.
Likewise, the lead screw and guide shaft are automatically aligned
relative to the plane of the card support platform by the points of
connection between the frame and card support platform. Further, the
angular relation of the lead screw relative to the card guide surface is
set by angularly positioning the stepper motor relative to the bridge
frame.
A magnetic head assembly including a magnetic head and a magnetic head
support are receivable onto the lead screw and guide shaft for stepped
slidable movement across the card support platform by the actuation of the
stepper motor. The magnetic head support includes a magnetic head unit
supporting the magnetic head and flexibly attached by resilient leaf
springs to a lead screw attachment unit. The magnetic head unit includes a
lower platform adjustably connected to an upper platform. The magnetic
head is rigidly fixed in a clip which is attached to the lower platform.
The clip is made to permit the adjustment of the clip and magnetic head
about an axis perpendicular to the plane of the lower platform. In this
way, the skew or azimuth of the magnetic head may be adjusted relative to
the lower platform and ultimately relative to the magnetic card used in
conjunction with the magnetic head.
The lower platform may be adjusted relative to the upper platform to adjust
both the roll and pitch of the magnetic head. The magnetic head is
positioned in azimuth angle during the attachment of the head into the
lower platform. The lead screw attachment unit has a forward threaded
portion threaded to mate with the threads of the lead screw. The
attachment of the lead screw attachment unit to the magnetic head unit is
such that the threads of the threaded portion are transverse to the
longitudinal axis of the magnetic head assembly. The lead screw attachment
unit is also formed with guideways for receiving the guide shaft therein.
The guideways are formed on an axis substantially parallel to the axis of
the threaded portion. An engaging foot is supported from a shaft extending
through an aperture in the lead screw attachment unit and is biased
upwardly to engage the threaded portion and the guideways of the lead
screw attachment unit against the lead screw and the guide shaft and acts
both to ensure engagement and accommodate wear during the life of the
unit.
Therefore, the present invention provides a magnetic head assembly which
can be accurately adjusted at the factory relative to the threaded portion
of the lead screw attachment unit and relative to the guideways formed in
the lead screw attachment unit. Using an appropriate fixture at the
factory, the pitch, roll and skew or azimuth of the magnetic head may all
be adjusted relative to the points of attachment between the magnetic head
assembly and the tracking mount assembly. Thus, when the magnetic head
assembly is in need of repair, a preset assembly may be substituted by the
engagement of the threaded portion and guideways onto the lead screw and
guide shaft without requiring adjustment as to the pitch, roll and skew or
azimuth of the magnetic head. Moreover, by controlling the alignment of
the tracking mount assembly to the magnetic card guide surface, the proper
roll, pitch and skew or azimuth alignment of the magnetic head relative to
the magnetic card is automatically assured.
The magnetic head assembly is also provided with an adjustment screw
permitting the vertical adjustment of the magnetic head relative to the
card support platform. A second adjustment is provided to permit the
control of the contact pressure between the magnetic head and the magnetic
card. These two adjustments may readily be made after the mounting of the
magnetic head assembly on the tracking mount assembly.
The card drive assembly includes a frame for attachment to the underside of
the card support platform. A motor is attached to the frame and has a
drive shaft operatively connected to a drive wheel. The platform has an
aperture formed therein corresponding to the location of the drive wheel
when the card drive frame is attached to the card support platform. The
card drive wheel is accurately positioned parallel to one of the outer
facing surfaces of the card drive frame by presetting the drive wheel axle
perpendicular to the face. This face is made for abutting engagement with
the inner facing surfaces of the pair of locating arms extending
downwardly from the card support platform. The surfaces of these arms are
in turn appropriately aligned and preset relative to the card guide
surface of the platform. Therefore, by simply butting the control surface
of the card drive frame against the inwardly facing surfaces of the
locating arms extending from the card support platform, the drive wheel
axis is positioned perpendicular to the longitudinal axis of a magnetic
card aligned with its edge against the card guide surface. Thus, the drive
wheel, rotating of the shaft, is positioned such that its tangential
rotation is aligned with the longitudinal axis of the magnetic card. As a
result of this arrangement, when the card drive assembly is removed for
repair or replacement, the only adjustment necessary to align the assembly
relative to the longitudinal axis of the magnetic cards used in the system
is to assure the surface contact between the control surface of the card
drive frame and the inwardly facing surface of the locating arms extending
from the card support platform.
The card drive frame is also adjustable relative to the plane of the card
support platform such that the periphery of the drive wheel is tangential
to the card support platform plane. In this way, a card positioned on the
card support platform may be driven by the drive wheel without deforming
or lifting the card from the card support platform surface.
BRIEF DESCRIPTION OF THE DRAWINGS
For a more complete understanding of the present invention, and for further
details and advantages thereof, reference is now made to the following
description taken in conjunction with the accompanying drawing, in which:
FIG. 1 is a perspective view of the magnetic card transport system of the
present invention;
FIG. 2 is an exploded view of the card transport system illustrated in FIG.
1;
FIG. 3 is a top plan view of the card transport system illustrated in FIG.
1;
FIG. 4 is a simplified section view taken along lines 4-4 of FIG. 3 and
looking in the direction of the arrows;
FIG. 5 is a simplified partially broken away section view taken along lines
5-5 of FIG. 3, looking in the direction of the arrows;
FIG. 6 is a top plan view of the magnetic head assembly of the present
invention;
FIG. 7 is a bottom plan view of the magnetic head assembly of the present
invention;
FIG. 8 is a front elevation partially broken away of the magnetic head
assembly of the present invention;
FIG. 9 is a side elevation partially broken away of the magnetic head
assembly of the present invention, and
FIG. 10 is a bottom plan view of the magnetic card transport system
illustrated in FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENT
FIGS. 1 and 2 illustrate in assembled and exploded views, respectively, the
magnetic card transport system of an electronic typewriter embodying the
present invention. Referring to FIGS. 1 and 2, the transport system,
identified generally by the reference numeral 20, includes a frame 22
which receives a tracking mount assembly 24 from above and a card drive
assembly 26 from below. Tracking mount assembly 24 receives and supports a
magnetic head assembly 28.
Frame 22 includes a card support platform 30 having a plurality of ribs 32
extending upwardly from the support platform 30 and along the longitudinal
length thereof. Ribs 32 support a magnetic card 34 as will be hereinafter
described in greater detail. A card guide rail 36 extends upwardly from
card platform 30 and defines the position of one edge of magnetic card 34
as it passes through the system.
Guide rail 36 extends substantially above ribs 32 to provide a guide
surface 36a above platform 30 for engagement by a longitudinal edge of
card 34. A plurality of bow springs 40 are attached by fasteners 42 to
frame 22. Bow springs 40 resiliently urge magnetic card 34 against card
guide surface 36a to accurately define the location of the card relative
to platform 30. A stop member 46 is attached to platform 30 by suitable
fasteners 48 at the rearward end of platform 30. Stop member 46 arrests
the extended travel of magnetic card 34 as it is moved back and forth over
the card transport system 20.
Bow springs 40 may be adjusted inwardly toward guide rail 36 to assure that
magnetic card 34 maintains one edge in contact with card guide surface 36a
during movement through the transport system. A guide plate 50 is attached
to the forward end of frame 22 by screws 52 and guides card 34 onto
platform 30.
A pair of locating arms 54 and 56 extend downwardly from frame 22. Arms 54
and 56 have a surface 58 and 60, respectively, facing inwardly toward the
card transport system 20 which are accurately positioned relative to the
inwardly facing card guide surface 36a . Four raised platforms 64 are
formed on frame 22 and serve as receiving points for the attachment of
tracking mount assembly 24 to frame 22.
Tracking mount assembly 24 includes a bridge frame 80 having four legs 82
extending downwardly from frame 80 for mating with platforms 64 on frame
22. Frame 80 is secured to frame 22 by bolts 86. Alignment lugs 88 and 90
extend downwardly toward frame 22 from frame 80. Frame 80 is adjustable on
platforms 64 such that the outer facing surfaces 88a and 90a of lugs 88
and 90 may be positioned in surface contact with the card guide surface
36a . A stepper 94 is mounted to frame 80 along wall 96 and a lead screw
98 extends therefrom across frame 80 and is journaled into the opposite
side of frame 80 at wall 100. Motor 94 is connected by electrical lead 102
and connector 104 to a control circuitry (not shown). A stop switch 106 is
attached by suitable fasteners 108 to frame 80. A pinch roll assembly 110
is attached to the forward side of frame 80 and includes a pinch roller
112 rotatably mounted on a rod 114 which extends through roller 112 and
through a U-shaped member 116 which is in turn supported from frame 80 by
shaft 120. Pinch roll assembly 110 does not form a part of the present
invention and is more fully disclosed in U.S. Pat. No. 3,942,789, entitled
UNIFORM PRESSURE DISTRIBUTING SELF-LEVELING PINCH ROLL FOR MAGNETIC CARD
TRANSPORT SYSTEM, and having the same assignee as the present application.
A guide shaft 122 is supported by frame 80 between walls 96 and 100 and is
parallel to and in the same horizontal plane as lead screw 98. A location
indicator 124 is attached to the upper face of the rearward portion of
frame 80.
Magnetic head assembly 28 includes a magnetic head 126 attached to a
magnetic head support 128. Magnetic head assembly 28 is receivable onto
lead screw 98 and guide shaft 122 for stepped slidable movement across
platform 30 by the actuation of stepper motor 94. An electrical lead 130
and connector 132 connects the magnetic head 126 to a conrol circuitry
(not shown). Adjustable stop screws 134 and 136 and positioned on magnetic
head assembly 28 in line with wall 96 of frame 80 and stop switch 106,
respectively.
A BOC (Beginning of Card) and EOC (End of Card) sensor 140 of the
photo-electric type is attached by a suitable fastener 146 to frame 22.
Sensor 140 is connected by electrical lead 142 and connector 144 to a
control circuitry (not shown). Front surface 83 of leg 82 serves as a
positioning reference when attaching sensor 140 to frame 22 to ensure a
controlled relationship between sensor 140 and the various other
assemblies of the card transport system 20. Sensor 140 is bankpositioned
against surface 83 for the purpose of position reference. When magnetic
card 34 is inserted into the card transport system 20, the leading edge of
card 34 enters slot 141 of sensor 140 and interrupts or blocks the ray or
beam of light within the sensor 140 and initiates, through the control
circuitry (not shown), the take-in of the magnetic card 34 into the card
transport system 20 by the card drive assembly 26. When the trailing edge
portion of the magnetic card 34 passes through slot 141 of sensor 140 and
card 34 no longer blocks or interrupts the ray or beam of light within
sensor 140, the control circuitry causes the card drive assembly 26 to
stop the forward or inward movement of the magnetic card 34 such that the
magnetic card 34 is in proper position for the record or read operation
which is to follow. By the accurate placement and positioning of the
sensor 140, the accurate and repetitive placement of the magnetic card 34
within the card transport system 20 by the card drive assembly 26 is
assured.
Card drive assembly 26 includes a frame 150 having three ear extensions
152, 154 and 156 for adjustable attachment to frame 22. Attachment of
frame 150 to frame 22 is by appropriate bolts through apertures in ears
152, 154 and 156 and into integral threads formed in the bottom face of
frame 22. A DC motor 158 is attached to side wall 160 of frame 150 and has
a drive shaft 162 operatively connected to a drive wheel 164. The end of
shaft 162 remote from motor 158 is received in a coupling 166 which is in
turn attached to a transducer 168. Transducer 168 is connected to a
control circuitry (not shown) by electrical lead 170. Transducer 168
controls the distance and speed of the rotation of drive wheel 164 thereby
controlling the movement of magnetic card 34 forward and back on platform
30. Platform 30 has an aperture 180 formed therein corresponding to the
location of drive wheel 164 when frame 150 is attached to frame 22. A
spring 174 is received within a receptacle 172 retained in ear 156 and
bears against the underside of frame 22 when card drive assembly 26 is
assembled to frame 22.
As has been discussed earlier, maintenance of a proper alignment between e
magnetic head 126 and the magnetic card 34 on which the read and write
functions are performed is of critical significance in magnetic card
transport systems. The present system provides and maintains this
controlled relationship by providing control positions between frame 80 of
tracking mount assembly 24 relative to platform 30 and card guide rail 36.
A controlled relationship is also provided between magnetic head assembly
28 and tracking mount assembly 24.
The controlled relationship between tracking mount assembly 24 and platform
30 and guide rail 36 is illustrated in FIGS. 1-5. Referring specifically
to FIGS. 3-5 and particularly to FIG. 5, frame 80 from which stepper motor
94 and lead screw 98 and guide shaft 122 are supported, is mounted to
platform 22 at legs 82 extending from frame 80. A pair of alignment lugs
88 and 90 extend downwardly from frame 80 and have orienting surfaces 88a
and 90a (FIG. 2) as the surfaces which engage card guide surface 36a of
card guide rail 36. By controlling the relationship of lugs 88, 90 and
surfaces 88a and 90a which mate with the controlled guide surface 36a of
rail 36, the position of frame 80, and thereby the position of lead screw
98 and guide shaft 122, may be automatically positioned relative to card
guide surface 36a. As a result, lead screw 98 and guide shaft 122 are
automatically positioned relative to a magnetic card fed onto platform 30
where the card is aligned with one edge bearing against surface 36a of
guide rail 36. Additionally, lugs 88 and 90 provide a guide surface for
the magnetic card 34 within the card transport system 20. A forward-facing
radius of curvature 88b on the lower portion of lug 88 and a corresponding
curvature (not shown) on lug 90 form guide surfaces that keep slightly
curled magnetic cards 34 from rising above the curvature 88b and the
corresponding curvature on lug 90. Card sensor 140 is not shown in FIGS. 4
and 5 to provide further clarity.
Moreover, the position of lead screw 98 and guide shaft 122 relative to the
plane of the magnetic card 34 is automatically set and adjusted by
properly dimensioning legs 82 supporting frame 80 from platforms 64 on
frame 22.
The significance of such an arrangement may be appreciated when it is
understood that lead screw 98 and guide shaft 122 may be positioned
relative to frame 80 and thus relative to alignment lugs 88 and 90 and the
alignment surfaces 88a and 90a during manufacture at the factory. In this
way, the critical alignment necessary to properly position the components
carried by tracking mount assembly 24 may be set prior to the assembly of
the tracking mount assembly 24 on frame 22. Thereafter, the only alignment
necessary in the field where a repair or replacement to any component of
the tracking mount assembly is required entails only the simple alignment
of alignment surfaces 88a and 90a of alignment lugs 88 and 90 against the
guide surface 36a of card guide rail 36. Moreover, the mere positioning of
frame 80 onto frame 22 by seating legs 82 onto platforms 64 automatically
positions frame 80 and lead screw 98 and guide shaft 122 relative to the
plane of magnetic card 34.
Magnetic head assembly 28 includes an adjustment indicator lug 180
including two indicator marks 182 which are used in conjunction with
collar 184 and integral lug 188 secured to lead screw 98 to provide an
adjustment reference for the adjustment of stop screw 136 which activates
stop switch 106. The output of stop switch 106 provides an input to the
control circuitry (not shown) whereby the control circuitry can control
the stepper motor 94. Collar 184 and integral lug 188 are positioned at
the end portion of lead screw 98 near stepper motor 94. The angular
position of collar 184 and integral lug 188 with respect to lead screw 98
is determined with respect to the detent of stepper motor 94 and is
adjusted and set at the factory. Once the collar 184 is factory adjusted,
it serves as a limit stop and reference locator for the service life of
tracking mount assembly 24.
In the adjustment of stop screw 136, stepper motor 94 is activated to move
the magnetic head assembly 28 toward collar 184 until the adjustment
indicator lug 180 is very close to collar 184 and surface 187 of lug 188
is in a vertical orientation and the projection of the line formed thereby
is positioned between the two indicator marks 182. Stop screw 136 is then
adjusted to activate stop switch 106.
Lead screw 98 is then rotated until lug 188 is near or just touching
angular stop 185 located on magnetic head assembly 28. Stop screw 134 is
then adjusted to a dead stop position against wall 96 of frame 80. A limit
stop is provided for rotation of lead screw 98 by both stop screw 134 in
contact with wall 96 and lug 188 in contact with angular stop 185.
Referring to FIGS. 6-9 wherein magnetic head assembly 28 is illustrated in
more detail, magnetic head assembly 28 includes magnetic head 126
supported by magnetic head 128. Magnetic head support 128 includes a
magnetic head unit 200 supporting magnetic head 126 and flexibly attached
by resilient leaf springs 202 to a lead screw attachment unit 204.
Magnetic head unit 200 includes a lower platform 210 adjustably connected
to an upper platform 212. Magnetic head 126 is rigidly fixed in a clip 214
which is attached by screws 216 to lower platform 210. Clip 214 is made to
permit the adjustment of the clip 214 and magnetic head 126 about an axis
perpendicular to the plane of lower platform 210 through loosening screws
216 and rotating clip 214 relative to lower platform 210. In this way, the
skew or azimuth of the magnetic head 126 may be adjusted relative to lower
platform 210 and ultimately to the magnetic card used in conjunction with
the magnetic head. Lower platform 210 is connected to upper platform 212
by bolts 220, 222, and 224. Bolt 222 passes through an aperture in lower
platform 210 and is threadedly received in a boss 226 in upper platform
212. A rubber bushing 228 is positioned between the head of bolt 222 and
lower platform 210, and the aperture through lower platform 210 is
slightly larger than the threaded shaft of bolt 222 thereby permitting the
rotation of lower platform 210 at the point of connection provided by bolt
222.
Bolts 220 and 224 pass through apertures in upper platform 212 and are
threadedly received into lower platform 210. Compression springs 230 and
232 are positioned around the shafts of bolts 224 and 220 and between
upper and lower platforms 210 and 212.
It will be noticed from FIGS. 6 and 7 that bolts 220 and 222 are in a plane
perpendicular to the longitudinal axis of magnetic head 126 while bolts
222 and 224 are in a plane parallel to the longitudinal axis of magnetic
head 126. As a result of this arrangement, by adjusting bolt 224, lower
platform 210 is rotated about an axis transverse to the longitudinal axis
of magnetic head 126 to adjust the pitch of the magnetic head.
Alternatively, the adjustment of screw 220 rotates the magnetic head 126
about an axis parallel to the longitudinal axis of the magnetic head to
adjust the magnetic head about its roll axis.
The magnetic head 126 is provided with electrical terminals 234 which in
turn are connected by electrical lead 130 (shown in FIGS. 1 and 2) to
appropriate control circuitry (not shown). Upper platform 212 is also
provided with an upper extending arm 238 which supports an adjustment
screw 240. When magnetic head assembly 28 is assembled to tracking mount
assembly 24, adjustment screw 240 may be adjusted to contact frame 80 to
raise and lower magnetic head 126 relative to the plane of the magnetic
card 34 passing therebelow.
Upper platform 212 has two rearwardly extending arms 242 which are attached
by suitable means such as rivets 244 to resilient leaf springs 202.
Springs 202 are in turn attached by suitable means, such as rivets 246, to
lead screw attachment unit 204.
The forward end of lead screw attachment unit 204 is attached to upper
platform 212 of magnetic head unit 200 by a screw 250. Screw 250 passes
through an aperture 252 in upper platform 212 and is threaded engaged into
a boss 254 formed in the forward end of lead screw attachment unit 204. A
compression spring 256 is contained between a cup washer 258 supported
below the head of screw 250 and the upper surface of upper platform 212.
Screw 250 may be adjusted to increase the resistance to upward rotation of
magnetic head unit 200 about its connection to lead screw attachment unit
204. This resistance controls the pressure applied by magnetic head 126
against the magnetic card with which it acts.
Lead screw attachment unit 204 has a forward threaded portion 260 threaded
to mate with the threads of lead screw 98. The attachment of lead screw
attachment unit 204 to magnetic head unit 200 is such that the threads of
threaded portion 260 are transverse to the longitudinal axis of the
magnetic head assembly 28. Lead screw attachment unit 204 is also formed
with guideways 262 for receiving guide shaft 122 therein. Guideways 262
are formed on an axis substantially parallel to the axis of the threaded
portion 260 formed adjacent thereto in lead screw attachment unit 204. An
engaging foot member 266 (shown in the open position in FIG. 7 and in the
closed position in FIG. 9) is supported from a shaft 268 extending through
an aperture in lead screw attachment unit 204 and biased upwardly by a
compression spring 270 acting between a retaining washer 272 supported
below head 274 of shaft 268 and lead screw attachment unit 204. FIG. 9
illustrates the magnetic head assembly 28 in its engaged position on lead
screw 98 and guide shaft 122. The engagement is accomplished by engaging
threaded portion 260 and guideways 262 of lead screw attachment unit 204
on lead screw 98 and guide shaft 122, respectively. Retaining foot member
266 is then engaged against the surfaces of lead screw 98 and guide shaft
122 opposite threaded portion 260 and guideways 262 of lead screw
attachment unit 204. Retaining foot member 266 is biased upwardly to
effectively clamp the magnetic head assembly onto the lead screw and guide
shaft by the action of compression spring 270 biasing shaft 268 upwardly.
The present invention provides a magnetic head assembly which can be
accurately adjusted in fixtures at the factory and easily assembled on a
tracking mount assembly. By controlling the alignment of the tracking
mount assembly to the magnetic card guide surface, the proper roll, pitch
and skew or azimuth alignment of the magnetic head relative to the
magnetic card is automatically assured. In operation of the present
invention, the magnetic head assembly 28 is properly adjusted at the
factory such that repair of the assembly requires only the removal of a
defective head and the mounting of a replacement preadjusted head. The
magnetic head 126 is adjusted by the adjustment of clip 214 relative to
the lower platform 210. This adjustment is primarily an adjustment of the
skew of the | | |