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Claims  |
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What is claimed is:
1. In an oil flooded disc brake operatively positioned within an oil
containing vehicle drive wheel, a stationary member, a rotatable wheel
carrying member, bearing means rotatably interconnecting said members with
an oil passage therebetween, said members respectively mounting coacting
interleaved stationary and rotatable brake discs conjointly constituting a
brake disc pack, said members spacedly defining therebetween a brake disc
pack cavity, said pack being operatively positioned in said cavity, a
vaned oil pump ring operatively positioned in said oil passage, partly
immersed in oil, and connected to said rotatable member for rotation
therewith, said oil pump ring upon rotation forcing oil to flow through
said bearing means and said passage, into and through said cavity, and
said disc pack, to lubricate and cool said discs.
2. In an oil flooded disc brake as claimed in claim 1, said vaned oil pump
ring including a plurality of vanes, some said vanes being angularly
disposed in a direction operable to directionally impel oil in the
direction of said passage during rotation of said ring in a first
direction of, and with, the vehicle wheel, and others of said vanes being
angularly disposed in a direction operable to directionally impel oil in
the direction of said passage during rotation of said ring in a second
direction of, and with, the vehicle wheel rotating in a direction opposite
to the first direction.
3. In an oil flooded disc brake as claimed in claim 2, said vanes being
arranged in groups of the same angular dispositions in peripheral
successive sectors of said ring.
4. In an oil flooded disc brake as claimed in claim 3, said sectors
consisting of between approximately 45.degree. and 60.degree., and the
angular dispositions in the succeeding sectors being respectively reversed
in an alternating arrangement.
5. In an oil flooded disc brake as claimed in claim 4, further including
sector divider vanes interposed on the periphery of said ring between
successive sectors and having double sloping surfaces, each sloping
surface being at the same angle as a vane in the adjacent sector, said
sector divider planes being operable to insure proper reversing of the
pumping action and additionally eliminating areas of non-pumping of said
ring.
6. In an oil flooded disc brake as claimed in claim 5, said vaned pump ring
including two axially spaced edge rings with said vanes being disposed
between and connected to the edge rings, said vanes being in spaced
relationship around the periphery of said ring and providing open spaces
therebetween for facilitating oil flow and pumping actions.
7. In an oil flooded disc brake as claimed in claim 6, wherein said bearing
means consist of tapered roller bearings with the smaller ends of the
tapered bearings being disposed toward said pump ring, said bearing
assemblies being functionally operable as check valves against return
passage of oil during passage thereby of non-pumping vane segments.
8. In an oil flooded disc brake as claimed in claim 7, said member mounting
said rotatable brake discs comprising a rotor splinedly mounting said
rotatable brake discs thereon, said rotor being disposed at the outer end
of said oil passage and having a plurality of radial holes therethrough,
oil being impelled into and through said passage, and thence passing
radially through said holes into and through the brake discs of said disc
pack.
9. In an oil flooded disc brake as claimed in claim 8, said stationary
member including a fixed axle shaft housing through which a driven axle
shaft passes and is operatively connected to said vehicle drive wheel for
rotation thereof, said housing having an oil return passageway
therethrough proximate the outer end of said rotor and an end of said disc
pack, and operable to return oil to a reservoir of the same.
10. In an oil flooded disc brake as claimed in claim 8, said rotatable
brake disc mounting member having a passageway therethrough proximate an
end of said disc pack for returning oil from said cavity after flowing
into said cavity, said disc pack, and thence to oil reservoir for
recycling.
11. In an oil flooded disc brake as claimed in claim 1, further including
two separate brake disc packs arranged in a back to back relationship and
both said disc packs being operatively positioned in said brake disc pack
cavity, said rotatable wheel carrying member including a rotor operatively
connected thereto, and the opposite ends of said rotor mounting said
rotatable brake discs thereon, a part of said brake disc pack cavity being
disposed between said brake disc packs and containing means for
functionally operating each disc brake pack, the flow of oil into and
through said cavity also flowing through each said disc pack to lubricate
and cool the discs therein, and subsequently being returned to an oil
reservoir within said drive wheel.
12. In an oil flooded disc brake as claimed in claim 11, said vaned oil
pump ring including a plurality of vanes, some said vanes being angularly
disposed in a direction operable to directionally impel oil in the
direction of said passage during rotation of said ring in a first
direction of, and with, the vehicle wheel, and others of said vanes being
angularly disposed in a direction operable to directionally impel oil in
the direction of said passage during rotation of said ring in a second
direction of, and with, the vehicle wheel rotating in a direction opposite
to the first direction.
13. In an oil flooded disc brake as claimed in claim 12, said vanes being
arranged in groups of the same angular dispositions in peripheral
successive sectors of said ring.
14. In an oil flooded disc brake as claimed in claim 13, said sectors
consisting of between approximately 45.degree. to 60.degree., and the
angular dispositions in the succeeding sectors being respectively reversed
in an alternating arrangement.
15. In an oil flooded disc brake as claimed in claim 14, further including
sector divider vanes interposed on the periphery of said ring between
successive sectors and having double sloping surfaces, each sloping
surface being at the same angle as a vane in the adjacent sector, said
sector divider planes being operable to insure proper reversing of the
pumping action and additionally eliminating areas of non-pumping of said
ring.
16. In an oil flooded disc brake as claimed in claim 15, said vaned pump
ring including two axially spaced edge rings with said vanes being
disposed between and connected to the edge rings, said vanes being in
spaced relationship around the periphery of said ring and providing open
spaces therebetween for facilitating oil flow and pumping actions.
17. In an oil flooded disc brake as claimed in claim 16, wherein said
bearing means consist of tapered roller bearings with the smaller ends of
the tapered bearings being disposed toward said pump ring, said bearing
assemblies being functionally operable as check valves against return
passage of oil during passage thereby of non-pumping vane segments.
18. In an oil flooded disc brake as claimed in claim 17, said member
mounting said rotatable brake disc comprising a rotor splinedly mounting
said rotatable brake discs thereon, said rotor being disposed at the outer
end of said oil passage and having a plurality of radial holes
therethrough, oil being impelled into and through said passage, and thence
passing radially through said holes into and through the brake discs of
said disc pack.
19. In an oil flooded disc brake system enclosed within a vehicle final
drive wheel, a stationary axle shaft housing, stationary brake disc
support means mounting the discs thereon and being attached to said
stationary axle shaft housing, said support means and said axle shaft
housing conjointly defining a brake disc pack cavity, a rotatable brake
disc support means operatively connected to said drive wheel and extending
into said brake disc pack cavity and mounting thereon the rotatable brake
discs, a tapered roller bearing assembly rotatably mounting said rotatable
brake disc support means on, and radially spaced from said stationary axle
shaft housing, the spacing defining an oil passage into said brake disc
pack cavity, said stationary and rotatable brake discs being interleaved
and forming a brake disc pack operatively mounted in said brake disc pack
cavity, a vaned oil pump ring attached to, and rotatable with, said
rotatable brake disc support means and positioned in said oil passage,
said vaned pump ring upon rotation positively guiding and impelling oil to
flow through said oil passage into said brake disc pack cavity, thence
into, through, and around the discs, and thereafter discharged for
recycling.
20. In an oil flooded disc brake as claimed in claim 19, said vaned oil
pump ring including a plurality of vanes, some said vanes being angularly
disposed in a direction operable to directionally impel oil in the
direction of said passage during rotation of said ring in a first
direction of, and with, the vehicle wheel, and others of said vanes being
angularly disposed in a direction operable to directionally impel oil in
the direction of said passage during rotation of said ring in a second
direction of, and with, the vehicle wheel rotating in a direction opposite
to the first direction.
21. In an oil flooded disc brake as claimed in claim 20, said vanes being
arranged in groups of the same angular dispositions in peripheral
successive sectors of said ring.
22. In an oil flooded dics brake as claimed in claim 21, further including
sector divider vanes interposed on the periphery of said ring between
successive sectors and having double sloping surfaces, each sloping
surface being at the same angle as a vane in the adjacent sector, said
sector divider planes being operable to insure proper reversing of the
pumping action and additionally eliminating areas of non-pumping of said
ring.
23. In an oil flooded disc brake system enclosed within a vehicle final
drive wheel, means defining a sealed oil containing casing within said
wheel, a stationary axle shaft housing in said casing, a rotatable hub in
said casing, a tapered roller bearing assembly rotatably mounting said
rotatable hub on said axle shaft housing with an oil passage therebetween,
a stationary brake disc mounting means attached to and radially spaced
from said axle shaft housing and defining therebetween a brake disc pack
cavity, a rotatable brake disc mounting means attached to said rotatable
hub and positioned within said brake disc pack cavity, coacting brake
discs on said respective stationary and rotatable disc mounting means
constituting a brake disc pack operatively mounted within said brake disc
pack cavity, a vaned oil pump ring positioned in said oil passage,
proximate said roller bearing assembly, and attached to said rotatable hub
for rotation therewith, said pump ring upon rotation directing oil to flow
through said bearing assembly, and said passage into and through said
brake disc pack cavity for immersing said brake discs in a flow of oil
therein for lubrication and cooling.
24. In an oil flooded disc brake as claimed in claim 23, said vaned oil
pump ring including a plurality of vanes, some said vanes being angularly
disposed in a direction operable to directionally impel oil in the
direction of said passage during rotation of said ring in a first
direction of, and with, the vehicle wheel, and others of said vanes being
angularly disposed in a direction operable to directionally impel oil in
the direction of said passage during rotation of said ring in a second
direction of, and with, the vehicle wheel rotating in a direction opposite
to the first direction.
25. In an oil flooded disc brake as claimed in claim 24, said vanes being
arranged in groups of the same angular dispositions in peripheral
successive sectors of said ring.
26. In an oil flooded disc brake as claimed in claim 25, further including
sector divider vanes interposed on the periphery of said ring between
successive sectors and having double sloping surfaces, each sloping
surface being at the same angle as a vane in the adjacent sector, said
sector divider planes being operable to insure proper reversing of the
pumping action and additionally eliminating areas of non-pumping of said
ring. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates generally to wheeled vehicles, in the nature
of heavy duty apparatus used for construction, earth working, earth moving
and the like.
More specifically, the invention relates to a brake system, operatively
mounted in the interior of a wheel incorporating a final drive in wheel
loader vehicles, and the like, of substantial size, having large wheels
thereon. The vehicles normally are moved at relatively slow operational
speeds, but have high momentum forces created, and which must be overcome
in braking and stopping such vehicles.
In vehicles of the type to which the present invention is applied, wheel
final drive assemblies and braking systems for the vehicle have heretofore
been incorporated positionally and operationally within a vehicle wheel
hub. The brake systems in these vehicles have included oil flooded disc
brake types. A brake system of this type is disclosed in U.S. Pat. No.
3,301,359, dated Jan. 31, 1967, entitled Braking Apparatus, and owned by
the assignor of this application.
The braking mechanism and system disclosed in that patent, and other known
similar systems, while proving effective in some vehicles, have
disadvantages when used in vehicles of greatly increased size and weight,
wherein the forces which must be overcome in braking of the vehicle
require substantially greater braking forces and strengths. This has led
to consideration of plural disc pack arrangements by the assignor company
of this application, one structure of which is shown and described in
detail in a copending application of the present inventor entitled a
Double Disc-type Brake System, Ser. No. 879,306, filed Feb. 21, 1978, and
assigned to a common assignee herewith.
In brake systems of the type disclosed in the aforesaid copending patent
application, the braking arrangement in essence constitutes a double, back
to back, disc pack arrangement, the actuating means being serially
operable to initially actuate one disc pack, following an initial
incremental actuation of the brake energizer or pedal, and subsequently,
upon additional energization or movement of the pedal, initiating and
implementing braking action in a second disc pack. This arrangement
overcomes in part braking problems which arise in large and heavy wheeled
units.
In some known systems, as also in the systems involved in larger and
heavier vehicles of the type shown and described herein, additional
problems have arisen, a very substantial one of which involves cooling and
lubricating of the brake systems, and primarily the brake disc packs
within the wheel of the wheel loader final drive. The larger the vehicle,
the greater the force required to brake it, and the greater heat factor to
be overcome.
Disc brakes of the type involved are normally of an oil flooded disc brake
type, and the disc packs are enclosed within cavities or areas where it is
difficult to circulate the cooling and lubricatng oils in adequate oil
flow past the disc packs, without using external pumping means or the
like.
It is an important object of the present invention to eliminate, insofar as
possible, drawbacks existant in prior known and used apparatus.
Another important object of the present invention is to provide, in an oil
flooded disc brake enclosed within the wheel of a wheel loader final
drive, means to increase the oil flow internally so as to more effectively
circulate the lubricating and cooling oil through and within cavities, and
in such quantities past the disc packs, as to insure functional cooling
and lubrication.
DESCRIPTION OF THE PRIOR ART
Heretofore, as above pointed out, braking systems in some wheeled vehicles
have been placed within a wheel loader final drive wheel, and have
included oil flooded disc brake types which have in certain vehicles
proved satisfactory. It has been found however that with vehicles of
increased size and weight, single disc brake constructions have been
inadequate to provide the substantial forces required for braking of the
vehicles. In order to alleviate these difficulties multiple pack disc
brakes have been designed, and they have to some extent overcome some of
the prior problems.
Such constructions however, sometimes involve a lubricating and cooling
problem in brake operation due to size of the wheels, for example, and in
some oil flooded disc brake types there is insufficient circulation of
cooling and lubricating oil within cavities within which the disc brake
packs are positioned, to insure optimum operational results. Some of the
difficulty resides in the fact that in such systems the oil circulation is
dependent to some extent on turbulence created within the oil reservoir or
sump. The turbulence, created by virtue of rotation of the wheel about the
spindle, is relied upon to circulate oil in sufficient amounts to the
operating components in the braking system, and within the cavities
wherein the braking system components are situate.
The turbulence created is diminished however in vehicles of the type in
question, the wheels of which are of substantial diameter, and under most
operating conditions the vehicle, because of weight, size etc., is moving
at a relatively low speed. The dimensional size of the wheels results in a
low rate of revolution and this diminishes to a substantial extent the
turbulence of the oil within the sump or reservoir. The oil within the
wheel normally has no flow by itself, and due partially to the decreased
turbulence the necessary amount of lubrication and cooling is not
available.
A further problem is encountered in that it is sometimes difficult to cause
the cooling and lubricating oil to circulate within wheel cavities in
which the oil flooded disc brake disc packs are situate, without providing
external pumping means, which inherently involve problems of construction
and operation.
SUMMARY OF THE INVENTION
The present invention is directed to a new and novel lubrication and
cooling system for oil flooded disc brakes enclosed whithin the wheel of a
wheel loader final drive, and particularly where the brake system is
incorporated in vehicles having wheels of such substantial dimensions
whereby rotation of the same in operation is slow, and therefore
turbulence normally available in an oil sump or reservoir to distribute
oil is not available or is substantially decreased.
The present invention incorporates, in a brake lubrication and cooling
system, means to insure adequate oil flow past disc packs which are
enclosed within cavities within the wheels. The means include an oil pump
ring mounted for rotation with the wheel, and having a peripheral portion
of the ring immersed in the oil reservoir. The pump ring has vanes
operable to impart directional circulating forces to the oil to insure
appropriate flow to the disc brake packs. The vanes of the ring are
reversed in direction, approximately every 60.degree. of circumference, so
as to provide adequate pumping regardless of direction of rotation of the
pump ring, which is governed by direction of rotation of the wheel with
which associated.
According to the invention a rotating vaned pump ring is located in close
proximity to the smaller diameter end of tapered roller bearings which are
operationally positioned between and space a stationary axle shaft housing
and rotating wheel hub. The vanes serve to positively guide and pump oil
from a sump or reservoir through the space in the nature of a passage,
into and through the tapered roller bearing, and into a cavity in
proximity to the brake disc packs, from whence it can flow radially
outwardly through radial holes into the disc packs positioned in a cavity,
and cycle back to the reservoir through appropriate passageways or
channels.
The vanes preferably are alternated in direction in segments of 45.degree.
to 60.degree., and therefore the pump ring functions in either direction
of rotation of the wheel with which associated even though slow wheel
rotation is encountered.
Another feature of the invention resides in the operation of the bearing,
through which the oil is pumped by the pump ring, as a check valve to the
periodically occuring non-pumping vane segments, to thereby diminish
return flow tendency in this mode of ring operation.
Additional objects, features and advantages of the invention will be more
readily apparent from the following detailed description of an embodiment
thereof when taken together with the accompanying drawings in which:
FIG. 1 is a side elevational view of a wheeled vehicle, more particularly a
front end loader of a type and size with which the present brake
lubrication and cooling system is associated;
FIG. 2 is a fragmentary enlarged rear elevational view, with portions
broken away, and in section, for clarity and disclosure, and with portions
in broken lines to disclose structural association;
FIG. 3 is an enlarged fragmentary view, with parts broken away, and
partially in section, of a wheel final drive assembly and system, and with
multiple oil immersed disc brake mechanism associated therewith being
shown in detail, and with cooperating associated components;
FIG. 4 is an enlarged fragmentary sectional view disclosing in greater
detail the brake disc packs, and associated mechanics, for implementing
the operation of the brake lubrication and cooling system, the oil flow
path being indicated by arrows;
FIG. 5 is an enlarged view taken on line 5--5 of FIG. 3, showing in end
elevation the vaned pump ring and associated mechanism;
FIG. 6 is a schematic cross-sectional view depicting structure and
arrangement of the vanes of the pump ring;
FIG. 7 is a sectional view taken on line 7--7 of FIG. 5, being a section
through a ring sector divider vane interposed between adjacent sets of
oppositely directed vanes; and
FIG. 8 is a view taken on line 8--8 of FIG. 5 showing in cross-section, and
side elevational, one of the vanes on the pump ring.
DETAILED DESCRIPTION
Referring now in detail to the drawings, there is shown in FIG. 1, and
generally designated 10, a wheeled front end loader which includes an
engine compartment assembly 12, a bumper 14, an operator's platform 16
having a guard rail 18, an operator's cab 20, a bucket of a general type
22 operable through hydraulic piston and cylinder means generally shown at
24, and an access ladder 26 to the operator's platform. The vehicle is
equipped with wheel and tire units or assemblies 28 and 30. The vehicle is
a structure manufactured by the assignee of this application.
Wheel loaders manufactured by the assignee company, of a type to which the
present invention is applicable, are generally discussed herein to serve
as a background for the present invention, and to show desirability of the
present invention. The vehicles are of substantial size and weight, and
the dimensions and specifications play a substantial part in the features
of the present invention.
Referring to FIG. 2 of the drawings, each of the wheel assemblies, only one
of which will be described in detail, includes tire 32 mounted on a split
rim 34, the wheel being generally designated 36. Each of these wheels,
four in a four wheel drive unit, or at least two, in types of vehicles
with which the invention is associated, will generally be separately
driven from a power train through a differential, the housing of which is
designated 38, and from which extends a hollow differential axle housing
40 terminating in end flanges 42, bolted at 44 to a wheel brake hub 46
Axle drive shafts 48, shown in dotted lines, extend through the housing 40
to each wheel drive assembly, and each axle drive shaft 48 at its inner
end is joined telescopically with a hub of a side gear of the
differential, not shown. The axle drive shaft has a splined shaft end
which is slidably engaged with internal splining of a side gear hub in a
known type of differential.
An axle shaft support and housing member 56 is operatively secured to the
hub, and has a central opening through which the axle shaft 48 extends.
This support or housing 56 is stationarily affixed to the hub, and by
means of tapered bearing assemblies, generally designated 58 and 60,
rotatably mounts a rotatable hub 62 in spaced relationship to the housing
and defining a passage therebetween.
A disc brake assembly generally designated 64, partially shown in FIG. 3,
and in somewhat enlarged detail in FIG. 4, includes a plurality of brake
discs arranged in multiple brake disc packs in a back to back arrangement.
The individual brake disc packs are shown at 66 and will be described in
greater detail hereinafter. Suffice it to say at this point that fixed
discs 68 in each pack are attached by splining at 70 to fixed brake hub
portions 72, 74 attached by bolts 76 to one another and to stationary
housing 56. Coacting discs 78 are splinedly connected at 80 to support
members 82, which in turn are mounted for rotation with the rotatable hub
member 62 by splining at 84, and therefore these coacting or rotating
discs revolve with the wheel. Means generally indicated at 86 are utilized
for operatively engaging the two sets of discs and, as appears in a
separate copending patent application of the present applicant, entitled A
Double Disc-type Brake System, Ser. No. 879,306, filed Feb. 21, 1978, are
operative in a serial arrangement to initially apply the brakes in one
brake pack, and subsequently, when a greater braking force is desired, the
second brake disc pack is energized.
The rotatable hub 62 includes a bell shaped portion 88 and an annular
portion 90. A peripheral ring 92 mounts and supports a rim mounting ring
94, the split rim sections 34A, 34B being interconnected by nut, bolts at
96, and which further connect the so joined rim sections to the mounting
ring 94.
Operatively mounted within, generally speaking, the annular section 90 is a
double stage or double planetary reduction gearing system generally
designated 98, and which in effect is a final drive reduction system. The
outer opening in the annular section 90 is closed by means of removable
hub plate 100, an outer hollow tub member 102, constituting a removable
part of a double separable hollow hub utilized in the final drive
assembly, and a removable spacer plug 104.
The gearing in the final drive reduction assembly is described and claimed
in greater detail in my copending application entitled Wheel Final Drive
Assembly Ser. No. 879304, filed Feb. 21, 1978, to which reference is made
herein, the structure, insofar as applicable to the present invention,
being incorporated herein by reference. Generally speaking, however, the
drive axle shaft 48 operatively interconnects a vehicle power train drive
differential, shown at 38, with the final drive assembly by means of a
splined end 106 on the axle shaft operatively engaged in an internal
splined hub of a primary sun gear 108 in the double reduction final drive
gearing assembly.
This final drive assembly and the rotatable hub sections, as also the
structure within which the brake disc packs are embodied, in effect
collectively constitute a closed assembly. The stationary hub, and bearing
assembly interconnections between the stationary and rotary hub portions
are contained within the structure, and the structure overall basically
defines an oil sump or reservoir 110, in the bottom portion of the closed
casing. The sump contains lubricating and cooling oil, extending
substantially up to the center line of axle shaft 48, as indicated at 112.
It will be seen from FIG. 3 that the lower portion of the final drive
assembly, the gears and carrying members therefore and, generally
speaking, the lower half of the stationary and rotatable hub portions
likewise are immersed in the oil in the reservoir.
In some previously used and known structures this immersion in lubricating
and cooling oil, and associated mechanism including passageways or oil
supplying bores, insured, in an oil flooded disc brake enclosed within the
wheel of the wheel loader final drive, circulation of cooling and
lubricating oil within cavities, to, through, and around the disc brake
packs and individual discs to lubricate and maintain temperatures at
desired levels. Such apparatus is shown in the aforementioned Cole et al
U.S. Pat. No. 3,301,359 to which reference is made for such details.
The present invention however, is directed to mechanism incorporated in
large vehicles which, due to weight, size, and speed of movement,
necessitate an enlarged or multiple brake system, and difficulties are
encountered in providing sufficient cooling and lubricating oil flow in
and to cavities and the disc packs. In devices such as shown in the Cole
patent the oil, to a substantial extent, has no flow by itself. Referring
to the Cole patent, oil is introduced through a passageway from an
external source, and thereafter circulated through the disc packs and
other portions of the device.
In the present invention, however, a different system is utilized which
does not include external pumping means, and where, due to slow rotational
speed of the wheel, and accordingly portions of the rotating hub within
the oil sump, it is difficult to create a sufficient amount of turbulence
to provide adequate lubrication and cooling flow of the oil. It is
difficult to get this cooling and lubricating oil to circulate within the
cavities within which the parts to be cooled and lubricated are mounted,
without such external pumping means, due to this slow movement.
As mentioned, the oil in the sump or reservoir 110 in the structure shown,
does not have any worthwhile flow by itself. Turbulence due to rotation of
the wheel, and therewith the rotating hub portion 62, around and with
respect to the stationary axle shaft support and housing 56, will cause
some oil to be accessible in the upper region of the case, and the various
gearings and portions being totally immersed in oil at the lower half will
carry or throw oil, but to a limited degree only because of the slow
movement of rotation. It has been found that tapered roller bearings 114,
such as in the tapered bearing assembly 58, and to a degree the tapered
roller bearing 116 in bearing assembly 60, cause some limited oil flow,
and additionally serve to increase the turbulence acquired due to
rotation. This oil flow however, in and of itself, and the turbulence, and
conveyance or throwing oil by rotation, is inadequate for the purposes of
cooling and lubricating the present system.
In order to overcome these difficulties, a rotating vaned pump ring, and
which constitutes an essential part of the present invention, is provided
and is located close to the smaller end of the tapered roller bearings
and, as will appear hereinafter, the vanes of the pump ring operate in a
manner to guide and positively pump oil from the reservoir into and
through a passage between the fixed and rotating parts, the roller bearing
assembly, and into the brake containing areas or cavities, whereafter it
can flow to, through and around the brake pack discs, as also will appear
hereinafter.
Reference is now made to FIG. 4 of the drawings showing in greater detail
the brake packs, the discs, and associated mechanism. The axle shaft
support and housing 56 is stationary and the rotatable hub fragmentarily
and generally indicated at 62, is rotatable with the interposition of
bearing assemblies 58 and 60, only one of which is shown in this figure.
The bearing assembly is located in a passage 118 formed between the
stationary housing and rotating hub portion, with the inner race 120 being
fixed and the outer race 122 being rotatable with the rotating hub portion
62. A ring shaped stop member 124 contacting housing 56 and inner race 120
positions the inner race, and stop means are provided in the nature of a
shoulder at 125 on rotating hub 62 against which the outer race is seated.
The tapered roller bearings 114 are, as usual, operatively disposed
between the inner and outer races.
Between the two bearing assemblies 58, 60 there is an annular open ended
chamber defined externally by the solid hub portion 126 and the bell
shaped portion 88, and which at its end, due to the bearing assembly 60,
is open to the reservoir 110 and oil therein. As mentioned hereinbefore,
rotation of the hub within the oil creates a turbulence, and this, in
conjunction with the tapered roller bearings 114, causes some limited oil
flow therethrough, and into the passageway 118 as indicated by arrow 128.
The amount of the oil flow, however, is insufficient to provide adequate
flow into what constitutes a brake pack cavity including the enlarged
cavity or chamber area 130, from whence it can flow through radial
passages 132, formed in the support member or rotor 134. The amount of
flow is operationally inadequate, however, to forcefully move the oil as
required through the discs and disc packs.
The generally designated fixed brake hub portion 72 in effect includes a
back plate 136 and stator 74 bolted thereto, and to a common brake
actuator ring 137 at 138. Details of this structure are disclosed in my
Brake System application. Brake actuator pressure plates 140 and 142 are
movable by oil under pressure in the hydraulic brake system. The oil
passes through annuluses 144 and 146, into passageways 148 in actuator
ring 137 to move pistons 152, 154, which move pressure plates 140, 142,
and therethrough compress the discs in a known manner for applying braking
pressure. The opening 150 is a lightening recess or relief. The selective
passage of the brake fluid through the annulus members 144, 146 to
selectively actuate the inner and outer disc packs is more specifically
shown in the aforementioned copending patent application, directed to the
Brake System, and the details will not be further described herein.
Attention is invited to seals 156 in the nature of O-rings, between the
housing 56, hub portion 72, and portion 74, as also similar seals between
actuator ring 137 and stator 74. Sealing relation between the disc brake
assembly and the wheel hub generally, is accomplished by providing a seal
"S" including similarly shaped rings 158 held in contact by elastomeric
O-rings 160. These various seals in conjunction with others shown, in
effect define within the mechanism a closed cavity or chamber within which
the brake disc packs are operatively located. The space is generally
indicated at 162, containing and positioned between the brake disc packs,
and below and between the brake actuator mechanism.
In order to overcome the problem of insufficient oil flow, the present
invention utilizes a rotating vaned pump ring 164, positioned between the
exterior of the rotatable hub member 62 and the exterior of the axle
housing 56, and proximate the smaller ends of the roller bearings 114 in
bearing assembly 58, all as more clearly shown in FIG. 4. This ring 164
has a press fit engagement with the rotatable hub 62 at 166. Details of
this vaned pump ring will be described more fully with respect to FIGS.
5-8 inclusive. The function of the ring, however, is to positively pump
oil into and through the bearing assembly 58, as indicated by arrows 168,
from sump into the passage 128, the enlarged cavity 130, radially through
radial openings 132, and then to, through, and around the brake discs in
the brake packs and into and through space 162. In turn the oil is
recycled through return passages 170, 172, as indicated by arrows 174 and
176, respectively, to the sump or reservoir. The general flow paths are
indicated by the plurality of arrows, and passages or openings are
provided, as required, in various portions and members of the structure to
insure passage of the oil therearound.
The pump ring 164 is slightly spaced axially from bearing assembly 58 to
promote free flow therethrough, and around therebetween and fixed housing
56.
Referring to FIG. 5 of the drawings, it is seen more clearly that the ring
164 is positioned between the fixed housing 56 and rotatable hub member
62, and in press fit engagement with the rotatable hub 62 as above set
forth. The pump ring includes outer and inner ring members 178, 180, and
positioned therebetween are a plurality of pumping vanes which are
arranged in reverse or opposite angular directions in successive sectors
of the pump ring. The vanes 182, in one 60.degree. sector, as shown, are
so angularly disposed with respect to a direction of rotation indicated by
arrow 184, to pump oil when the pump ring moves in | | |