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Claims  |
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We Claim:
1. In a reproduction machine having a plurality of devices for controlling
operation of said machine, a data communication system comprising:
a. a master unit including a programmable controller for controlling at
least some of said devices, memory storage means for storing programs and
command and data bytes, and an address and data bus,
b. interface means connected to said address and data bus of said master
unit and including:
1. means connected to said data bus for storing a command byte,
2. means connected to said data bus for storing an output data byte,
3. means for transmitting said command and output data bytes along a first
communication path, and
4. means for storing an input data byte, said input data byte storing means
connected to receive data along a second communication path, and connected
for providing said received data to said data bus of said master unit, and
c. a remote unit connected to receive said command and output data bytes
from said first communication path and for transmitting input data bytes
to said input data byte storing means of said interface means along said
second communication path, said remote unit connected for sensing
operation of at least some of said devices and for operating said devices,
said interface means including means for generating a simplex/duplex bit in
said command byte for initiating a simplex mode of operation in said
remote unit wherein data is read by said master unit from said remote unit
and for initiating a duplex mode of operation in said remote unit wherein
data is read by said master unit from said remote unit and data is written
into said remote unit by said master unit,
said remote unit further including circuit means responsive to said
simplex/duplex bit for operating said remote unit in either of said
simplex and duplex modes.
2. A data communication system as recited in claim 1 wherein at least one
data read and data write command of said master unit utilizes said data
bus and a common dedicated address for both said read and said write
commands, said interface means further including means for decoding said
address to provide a first function associated with said read command and
a second, different function, associated with said write command.
3. A data communication system as recited in claim 2 wherein said first
function includes reading from said input byte storing means and said
second function includes writing into said output byte storing means.
4. A data communication system as recited in claim 3 wherein said dedicated
address is decoded in said interface means for starting transmission of
said command byte in said command byte storing means.
5. A data communication system as recited in claim 1 wherein said memory
storage means includes a dedicated address for both reading and writing
said command byte from and to said command byte storing means.
6. A data communication system as recited in claim 1 wherein said system
further comprises means for receiving an interrupt for said master unit.
7. A data communication system as recited in claim 6 wherein said master
unit reads said command byte from said command byte storing means and
stores said command byte in said memory storage means upon receipt of an
interrupt, said master unit writing said stored command byte from said
memory storage means into said command byte storing means after servicing
said interrupt.
8. A data communication system as recited in claim 7 wherein data from said
command byte storing means and said output data byte storing means is
serially shifted to a remote unit.
9. A data communication system as recited in claim 8 wherein said output
data byte in said output data byte storing means is serially shifted
through said command byte storing means.
10. A data communication system as recited in claim 9 wherein said output
data byte storing means includes a shift register, said interface means
including means for serially loading zero bits into said shift register
simultaneously with serially shifting said output data byte through said
command byte storing means.
11. A data communication system as recited in claim 1 wherein said system
further comprises a plurality of remote units each connected to said
interface means by first and second communication paths.
12. A data communication system as recited in claim 11 wherein said command
byte has bits thereof defining one of said plurality of remote units and
said system further comprises means for decoding said defining bits to
select one of said remote units.
13. A data communication system as recited in claim 12 wherein said
decoding means is positioned in each of said remote units.
14. A data communication system as recited in claim 11 wherein a separate
clock synchronizing communication path is interconnected between said
master unit and each of said plurality of remote units.
15. In a reproduction machine having a plurality of devices for controlling
operation of said machine, a data communication system comprising:
a. a master unit including a programmable controller for controlling at
least some of said devices, memory storage means for storing programs and
command and data bytes, and an address and data bus,
b. interface means connected to said address and data bus of said master
unit and including:
1. means connected to said data bus for storing a command byte,
2. means connected to said data bus for storing an output data byte,
3. means for transmitting said command and output data bytes along a first
communication path, and
4. means for storing an input data byte, said input data byte storing means
connected to receive data along a second communication path, and connected
for providing said received data to said data bus of said master unit, and
c. a plurality of remote units connected to receive said command and output
data bytes from said first communication path and for transmitting input
data bytes to said input data byte storing means of said interface means
along said second communication path, said remote units connected for
sensing operation of said devices and for operating said devices, said
interface means further including:
a. means for generating a simplex/duplex bit in said command byte for
initiating a simplex mode of operation in said remote units wherein data
is read by said master unit from said remote units and for initiating a
duplex mode of operation in said remote units wherein data is read by said
master unit from said remote units and data is written into said remote
units by said master unit,
b. a remote command byte register connected to said command byte storing
means for receiving said command byte including said simplex/duplex bit,
and
c. means for transmitting the command byte in said remote command byte
register and the output data byte in said output data byte storing means
in bit serial form along said first communication path,
each of said remote units further including circuit means responsive to
said simplex/duplex bit for initiating either said simplex or duplex mode
of operation.
16. A data communication system as recited in claim 15 wherein said
interface means further comprises:
parity generating means connected to said command byte storing means for
generating a parity bit,
said remote command byte register storing said parity bit, said
transmitting means transmitting said parity bit as part of said command
byte along said first communication path,
each of said remote units further including means for generating a
parity-remote bit and means for comparing said received parity bit with
said parity-remote bit.
17. A data communication system as recited in claim 16 wherein each of said
remote units further include means for preventing the utilization of
output data bytes received from said master unit if said received parity
bit and said parity-remote bit do not compare. |
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Claims  |
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Description  |
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RELATED APPLICATIONS
Ser. No. 829,011 filed Aug. 30, 1977
Ser. No. 829,013 filed Aug. 30, 1977
Ser. No. 829,014 filed Aug. 30, 1977
Ser. No. 829,015 filed Aug. 30, 1977
TABLE OF CONTENTS
Subject
Background of the invention
Field of the Invention
Description of the Prior Art
Summary of the invention
Brief description of the drawings
Detailed description of the preferred embodiment
System Overview
Machine Description
Master/Area Communication System
Macs optical Link
Macs i/o instructions and Operational Overview
Table 1
Simultaneous Area Operation
Status Read and Write Commands
Table 2
Table 3
Table 4
Master Controller
Master I/O Interface
Parity Generator
Clock Generator
Shift Controls
Address Decoder
Status Input and Output Control
Interrupt Flip-Flop
Area I/O Interface
Area Controller Operation
Port Structure
Area Microprocessor and Interface
Pseudo-Interrupt Operation
Table 5
Table 5a
Machine Clock Interrupt
Real Time Interrupt
Software Description and Organization
State Checker
Table 6
Interrupt Handler
Paper Path Area Controller
Table 7
Rdh/adf control Console--Controller 8
Table 8
Rdh/platen Servos--Controller 10
Table 9
Master/Servo Software Communications
Table 10
Phase Lock Loop Control
Servo Controller Software
Process Controller 12
Master/PCR Software Communication
Table 11
Table 12
Pcr software
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention is in the field of electrophotographic reproduction machines,
and particularly those machines controlled by digital computers.
2. Description of the Prior Art
Electrophotographic copying machines are well known within the prior art
and typically employ mechanical or combinations of mechanical and
electrical control logic for system control. Such control means is
responsible for maintaining synchronism between the various operational
stations of the reproduction machine and to ensure proper operation of the
machine during the various operating modes. These control devices have
become increasingly complex as the level of sophistication has increased
within the reproduction machine itself. With the advent of variable
magnification machines and color copiers the logical control means
necessary to achieve proper synchronization and operation has become
increasingly complex and expensive. Consequently, attempts to obtain
efficient operation of these machines has developed utilizing digital
computing device controllers which are programmed to carry out a sequence
of operational tasks. Some of these digital device controls are quite
specialized and govern only particular localized tasks or operations of
the machine such as disclosed in U.S. Pat. No. 3,876,106. System operation
as a whole has also been achieved in the prior art utilizing computers
with relatively large CPU and memory storage units. Examples of these
prior art devices are disclosed in U.S. Pat. Nos. 3,936,182, 3,914,047 and
3,940,210.
With the advent of larger and more complex photo-reproduction machines the
various tasks needed to be performed by the machine have become
increasingly large. Particularly, an operator may select from a variety of
modes of operation, each one designating a particular sequence of
operations which must be stored in the computer control means. In some
cases the advantages of speed and efficiency of the computer control
system has been outweighed by its prohibited cost and large physical
dimensions required to store and execute programs defining the desired
number and permutations of operational tasks. Still further cost and size
restraints come into play when system flexibility is desired by way of
expanding the computer control to various other controlled devices or
operating stations as would be typical in the offering of a single model
copier with various optional attachments. Thus, special purpose hardware
may typically be employed as an alternative or addition to the utilization
of the central digital computing controller.
Yet another disadvantage of the prior art in computer control devices lies
in malfunctioning of the computers due to noise and radio frequency
interference resulting primarily from the computer being exposed to the
various electrical transients produced by operation of solenoids, motors,
relays and the like. Consequently, there exists a need for an ever
expanding digital computer capability and at the same time a need to
isolate and remove the central controller from the environment of the
reproduction machine to achieve error free operation.
SUMMARY OF THE INVENTION
Consequently, it is an object of the invention to eliminate the
disadvantages of the prior art by providing an electrophotographic
reproduction machine utilizing a distributed microprocessor controller.
Another object of the invention is to provide a reproduction machine having
a central or master micro-controlled processor operable in conjunction
with an area micro-controlled processor wherein certain system tasks are
allocated to the master microprocessor and certain other particular device
oriented tasks are allocated to the area microprocessor.
Yet another object of the invention is to provide a micro-controlled
photographic reproduction machine utilizing an optical communication link
between a central master controller and the various controlled devices so
as to achieve an effective error free operation of the master microprogram
controller from radio frequency interference generated within the
reproduction machine.
Yet another object of the invention is to provide a computer controlled
electrophotographic reproduction machine utilizing a single interrupt
scheme for enabling simultaneous monitoring of a plurality of control
devices in a bit serial communication fashion.
Yet a further object of the invention is to provide a computer controlled
photographic reproduction machine wherein a central master controller is
interconnected via optical links to at least one passive area controller
and at least one active area controller wherein each active controller
incorporates a separate microprocessor for controlling specific device
tasks, and the passive and active controllers operate together in
operative relationship with the master controller to maintain a
synchronous control of the entire machine.
The foregoing and other objects of the present invention are attained
utilizing a master microprogram controller which is operatively connected
to various devices within the operating stations of the photographic
reproduction machine and an active microprogrammed controller for
controlling a particular device or devices (or portions thereof) such as
those devices associated with a particular operating station. The master
and active controller are interconnected via an optical link which serves
to isolate the master controller from the direct I/O environment.
Additional optical links may be provided to interface the master
controller with a plurality of passive controllers which serve to latch
the output of the master controller to the various controlled devices and
serve to forward sensed output data from the operating station to the
master controller for processing. The master, passive, and active
controllers are all operably connected to one another to control the
various devices of the machine.
More generally, the invention provides a reproduction machine having a
plurality of operating stations and a plurality of devices for controlling
operational tasks within the operating stations. The machine comprises a
master programmable controller for controlling some of the devices and an
area programmable controller for controlling other of the devices. The
master and area controllers are cooperatively operative to control the
operating task of the operating stations.
A further object of the invention is to provide a data communications
system comprising a programmable master controller having memory storage
means and command byte generating means and a plurality of area
controllers each having means for receiving command bytes from the master
controller and means for providing input data bytes to the master
controller. The additional controllers are interconnected to the master
controller and have corresponding input data bits of their input data
bytes ORed together. The additional controllers simultaneously transmit
bytes in response to a pre-determined command byte from the master
controller and corresponding bits of the simultaneously transmitted bytes
have mutually exclusive data therein. The communications system may be
utilized in a reproduction machine or more generally for data
communications or for control of other types of machines. The simultaneous
transmission technique may be utilized to quickly poll a plurality of
additional controllers, and the programmable controller may be configured
such that the simultaneously received bytes serve to interrupt the master
programmable controller in response to the bits received to cause program
interrupt jumps to sub-routines servicing the additional controllers.
The invention is additionally directed to a reproduction machine having a
plurality of operating stations and a plurality of devices for controlling
operational tasks of the operating stations wherein are provided means for
sensing various operational parameters associated with said devices, a
master controller having an arithmetic and logic control means for
controlling the devices in accordance with the sensed operational
parameters and a stored operation program and interface means connected in
a communication path between the master controller and the devices, the
interface means comprising a fiber-optic communication path which isolates
the master controller from electrical noise and transients associated with
said devices.
The invention is also directed to a copier/duplicator machine having a
plurality of devices for controlling different operations within the
machine and comprising a programmable controller including program memory
storage means, addressing means, arithmetic and logic means, and means for
generating data words for controlling some of the machine devices. The
machine utilizes a first document exposure station, means for imaging the
document along a first optical path, a second document exposure station
which is distinct from the first exposure station, means for imaging the
document at the second exposure station along a second optical path, and
means for imaging the document along both the first and second optical
paths onto a receiving means. The first and second optical paths have at
least some portions thereof distinct from one another and the optical
imaging means is controlled by the programmable controller.
Yet another feature of the invention is directed to a control system for a
reproduction machine which comprises a programmable controller having
program storage means for storing an operational program controlling at
least some portion of the machine, means for sensing analog data from the
machine, analog-to-digital conversion means for generating digital data
for processing in said controller in accordance with said operational
program, digital-to-analog conversion means for converting the process
data into analog signals, and means for controlling at least some portion
of said machine in response to the analog signals.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects and advantages of the instant invention will become clear in
reference to the foregoing specification taken in conjunction with the
drawings wherein:
FIG. 1 is a block diagram of the overall master/area communication system;
FIG. 2 is a schematic illustration of various mechanical components of the
copier/duplicator;
FIG. 3 is a block diagram showing the major components of the master unit
and an active and passive area controller;
FIGS. 4A and 4B illustrate the master I/O interface and its input and
output lines for interconnection to an area controller;
FIG. 4C shows a fiber optic interconnection link utilized for the
communication channels;
FIGS. 5 and 6 illustrate the transmission format for data communicated
between the master and area controllers;
FIGS. 7A and 7B illustrate the interconnection of various data and address
lines from the master tri-state bus to the master I/O interface;
FIG. 8 shows a schematic drawing of key registers utilized in the master
I/O interface for transmitting a command and data word;
FIGS. 9A and 9B are schematic drawings illustrating the key input registers
in the master I/O interface;
FIG. 10 is a schematic drawing of the parity generator circuit utilized in
the master I/O interface;
FIG. 11 shows the clock generating circuit utilized in the master I/O
interface;
FIG. 12 shows the logic and timing control circuitry utilized in shifting
input data into the master I/O interface;
FIG. 13 shows a timing chart illustrating the overall timing sequence for
transmitting and receiving data between the master and area controllers;
FIGS. 14A and 14B are schematic diagrams of further timing and control
circuits utilized in the master I/O interface;
FIGS. 15 and 16 show decode logic for the master I/O interface;
FIG. 17 is a schematic diagram of the status write register utilized in the
master I/O interface;
FIGS. 18A and 18B are schematic diagrams of the status read register
utilized in the master I/O interface;
FIG. 19 is a schematic diagram of the interrupt flip-flop;
FIGS. 20A-20C show schematic diagrams of the key input and output registers
and control logic for the area controllers;
FIG. 21 shows the clock generating circuitry utilized in the area
controllers;
FIG. 22 is a timing diagram showing the timing sequence of data within the
area controller;
FIGS. 23A and 23B show input and output port connections between the host
machine and the area controller;
FIG. 24 shows a block diagram of the area microprocessor and its interface
circuitry within the area controller;
FIG. 25A is a block diagram showing details of the area microprocessor
external memory;
FIG. 25B is a block diagram showing details of the I/O buffers and
selection circuit for the area microprocessor;
FIG. 25C is a block diagram showing details of the area microprocessor
interrupt and clock detection circuits;
FIG. 26 illustrates details of the area microprocessor interface circuitry
for the area controller;
FIG. 27 is a block diagram illustrating input and output port connections
for a psuedo interrupt operation;
FIG. 28 is a block diagram showing the different computer states in
accordance with the present invention;
FIG. 29 is a flow chart illustrating the overall structure of a machine
state;
FIG. 30 is a flow chart of the state checker module for controlling changes
of state within the machine;
FIG. 31 is a block flow diagram indicating construction of the Q TABLE
utilized to control events in the machine;
FIGS. 32A and 32B are partial flow charts showing the interrupt handler
module;
FIG. 33 is a block schematic diagram showing the major portions of the
paper path controller utilized in accordance with the invention;
FIG. 34 is a schematic illustration of the major mechanical and electrical
sensors and actuators utilized in the paper path area controller;
FIG. 35 is a block diagram showing the major components of the RDH/ADF
control console controller;
FIG. 36 is a schematic drawing illustrating the major mechanical and
electrical sensors and actuators utilized in the RDH/ADF control console
controller as well as the servo controller;
FIG. 37 illustrates a block diagram of the servo controller showing the key
components thereof;
FIG. 38 is a schematic drawing of the key platen scanning components;
FIG. 39 is a block diagram showing the port structure utilized for the
master-servo controller communication path;
FIG. 40 is a flow chart showing the major steps utilized for the
communication routine between the master and area servo controller;
FIGS. 41-43 show logic circuitry utilized in the phase lock loop control of
the servo controller;
FIG. 44 illustrates an overall flow chart of the operation of the servo
controller software;
FIG. 45 is a flow chart showing the executive routine utilized in the servo
area controller;
FIG. 46 is a flow chart showing the phase lock state utilized in the servo
area controller;
FIG. 47 is a flow chart showing the various scroll states applicable in the
servo area controller;
FIGS. 48-54 show various state flow charts for controlling the platen
scanning lamp and carriage applicable in the servo area controller;
FIG. 55 is a block diagram showing the input and output port connections
utilized in the process area controller;
FIG. 56 is a flow chart showing the overall sequence governing the
communications between the process controller and the master unit;
FIG. 57 illustrates the different filtering techniques utilized in
performing the analog-to-digital readings utilizing the process
controller; and
FIGS. 58 and 59 are flow charts showing the key operational steps utilized
in operating the process controller.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
System Overview
FIG. 1 is a block diagram of the overall Master/Area Communication System
(MACS) utilized in controlling the copier/duplicator in accordance with
the instant invention. MACS comprises a master unit 1 including a master
controller 2 in combination with a master I/O interface 4. The master
controller 2 contains a microprocessor and memory units which govern the
various tasks and operational procedures utilized in operating the
copier/duplicator. The master I/O interface 4 is responsible for
interconnecting the various address and data bytes from the master
controller 2 to a plurality of area controllers 6, 8, 10, 12 and 14 which
are responsible for specific tasks in the operation of the
copier/duplicator. Each area controller 6, 8, 10, 12, 14 is dedicated to
performing a group of functions which are physically and/or logically
related. The area controllers take on two general forms, an active
controller which has its own processor control capabilities and a passive
controller which has no processing capabilities per se and is simply
utilized to latch outputs from the master controller and feed inputs
thereto on the command of the master controller. FIG. 1 illustrates five
area controllers but it is within the scope of the invention to utilize
any number of area controllers consistent with the address capabilities of
the master controller. Illustrated in FIG. 1 are three passive area
controllers, namely, the paper path controller 6, RDH/ADF control console
controller 8 and finishing station controller 14. Two active controllers
are illustrated, namely, the RDH/platen servo controller 10 and processor
controller 12. The master controller 2 is responsible for the majority of
system control processing tasks whereas the area controllers are
responsible for the machine control functions. Input and output data are
transmitted between the master controller 2 and the area controllers 6, 8,
10, 12, 14 in a serial communications path via Master/Area Communication
Channels 16 which may take the form of a plurality of fiber optic
connections. The utilization of fiber optics interconnection for the MACS
transmission channels greatly reduces control susceptibility to
electromagnetic interference generated in the machine. Typically, it is
desirable to physically position the area controllers in close proximity
to the particular device or devices controlled thereby.
Machine Description
For a general understanding of an electrophotographic printing machine in
which the features of the present invention may be incorporated, reference
is had to FIG. 2 which depicts schematically the various components
thereof. Although the control logic employed in the electrophotographic
printing machine of FIG. 2 is particularly well adapted for use therein,
it should become evident from the following discussion that it is equally
well suited for use in a wide variety of printing machines and is not
necessarily limited in its application to the particular embodiment shown
herein.
Inasmuch as the practice of electrophotographic printing is well known in
the art, the various processing stations for producing a copy of an
original document are herein represented schematically. Each processing
station will be briefly discussed hereinafter.
As in all electrophotographic systems of the type illustrated, a drum 110
having a photoconductive surface 112 entrained about and secured to the
exterior circumferential surface of a conductive substrate is rotated, in
the direction of arrow 114, through the various processing stations. One
type of suitable photoconductive material is a selenium alloy such as
described in U.S. Pat. No. 2,970,906 issued to Bixby in 1961. Preferably,
the conductive substrate is aluminum.
Initially drum 110 rotates a portion of photoconductive surface 112 through
charging station A. Charging station A employs a corona generating device,
indicated generally by the reference numeral 116, to sensitize a portion
of photoconductive surface 112. Corona generating device 116 is positioned
closely adjacent to photoconductive surface 112. When energized, corona
generating device 116 charges the portion of photoconductive surface 112
therebeneath to a relatively high substantially uniform potential. A
suitable corona generating device may be of the type described in
co-pending application Ser. No. 748,805 filed in Dec. 8, 1976, now U.S.
Pat. No. 4,086,650, issued Apr. 25, 1978, the relevant portions thereof
being hereby incorporated into the present application. As described
therein, the corona generating device includes a corona discharge
electrode having a conductive shield located adjacent thereto. The
electrode is coated with a relatively thick dielectric material so as to
substantially prevent the flow of conductive current therethrough.
Photoconductive surface 112 is charged by means of a displacement current
or capacitive coupling through the dielectric material. The flow of the
charge to photoconductive surface 112 is regulated by means of a D.C. bias
applied to the shield.
Thereafter, drum 110 rotates the charged portion of photoconductive surface
112 to exposure station B. Exposure station B is arranged to produce a
light image of an original document or series of documents being
reproduced. In the electrophotographic printing machine depicted in FIG.
2, exposure station B operates in one of two modes. In one mode, a
plurality of original documents are recirculated in an automatic document
handling system (ADH) so that sets of collated copies may be formed by the
printing machine. In the other mode of operation, a single original
document is placed on the platen and reproduced by the printing machine.
If the platen scan optics are used, mirrors 118 and 120 are moved into the
operative position depicted in FIG. 2. An original document is placed face
down upon a transparent platen 122, such as a glass plate or the like.
Lamp 124 illuminates the original document disposed on platen 122. Lamp
124 moves across the original document disposed on platen 122 to
illuminate incremental portions thereof. The light rays transmitted from
the original document are reflected by full rate mirror 126 to half rate
mirror 128. Half rate mmirror 128 reflects the light rays through lens 130
onto mirrors 118 and 120. These mirrors reflect the light image of the
original document onto the charged portion of photoconductive surface 112.
Drum 110 rotates in synchronism with the movement of the platen scanning
optics. Thus, the charged portion of photoconductive surface 112 is
irradiated to record an electrostatic latent image thereon corresponding
to the information areas of the original document disposed to the
informational areas of the original document disposed on platen 122.
In the automatic document handling system for making pre-collated copy
sets, the repeated collated imaging of a set of original documents is
obtained by placing and retaining the original documents on an elongated
windable document holding web 132. This web is wound between two spaced
web scrolls positioned and wound so as to obtain the document between the
turns of the web scrolls. The web is repeatedly wound and unwound from one
scroll to the other scroll (recirculated) to repeatedly expose individual
documents thereon in an exposed portion of the web extending between the
scrolls. The documents are optically exposed on the web between scrolls
for copying. The details of the automatic document handling system are
more fully disclosed in U.S. Pat. No. 4,008,956 issued to Stemmle et al in
1977, the relevant portions thereof being hereby incorporated into the
present application. During the forward movement of web 132, a lamp (not
shown) illuminates the original documents disposed thereon. Mirror 134
reflects the light rays toward stationary mirror 136 which, in turn,
reflects the light rays toward rotatable mirror 138. Rotatable mirror 138
transmits the light rays through lens 140. The light image transmitted
through lens 140 is reflected by mirror 142 onto the charged portion of
photoconductive surface 112. In the ADH mode of operation, mirrors 118 and
120 are positioned remotely from the optical light path.
In the reverse scan mode, i.e. web 132 advances in the opposite direction
to the forward movement, mirror 134 rotates 90.degree. about its axis and
reflects the light rays transmitted from the original document onto mirror
144. Mirror 138 also rotates 90.degree. about its axis to receive the
light rays transmitted from light rays 144. Thus, mirror 138 directs the
light rays received from mirror 144 through lens 140. Once again, the
light image transmitted through lens 140 is reflected by mirror 142 onto
the charged portion of photoconductive surface 112. At this time, mirrors
118 and 120 are positioned remotely from the optical light. The foregoing
optical system for the ADH system is disclosed in U.S. Pat. No. 4,008,958
issued to Kingsland in 1977, the relevant portions thereof incorporated
hereby into the present application. Thus, in either mode or operation, an
electrostatic latent image is recorded on photoconductive surface 112.
As drum 110 continues to rotate in the direction of arrow 114, the
electrostatic latent image recorded thereon is advanced to development
station C. Development station C includes a developer unit 146 having a
housing 148 with a supply of developer mix contained therein. The
developer mix comprises carrier granules having toner particles adhering
triboelectrically thereto. Preferably, the carrier granules are formed
from a magnetic material with the toner particles being made from a heat
settable plastic. Developer unit 146 preferably is a magnetic brush
development system. In a system of this type, the developer mix is brought
through a directional flux field to form a brush thereof. As depicted in
FIG. 2, developer unit 146 includes a pair of developer rollers 150 and
152. Each developer roller includes a stationary magnetic member having a
non-magnetic, rotatable tubular member interfit telescopically thereover.
The tubular member is rotated to advance the developer material into
contact with the electrostatic latent image recorded on photoconductive
surface 112. The developer material is advanced to developer roller 150
and 152 by paddle wheel 154 disposed in the sump of housing 148. Developer
rollers 150 and 152 advance the developer mix into contact with the
electrostatic latent image and the toner particles are attracted
electrostatically thereto forming a toner powder image on photoconductive
surface 112. As successive electrostatic latent images are developed, the
toner particles within the developer mix are depleted. Additional toner
particles are stored in toner cartridge 156. A sample electrostatic latent
image is recorded on photoconductive surface 112 and developed. The
density of the toner particles adhering thereto is detected via an ADC
sensor 157 (not shown) and compared to a reference density. The error
signal developed thereby controls the dispensing of toner particles from
cartridge 156. In this manner, the concentration of toner particles within
the developer mix is maintained substantially constant. Developer rollers
150 and 152 are electrically biased to a suitable voltage. This voltage is
adjustable and depends upon the original document as well as the duration
of time that the printing machine is activated. After the toner powder
image has been developed on photoconductive surface 112, corona generating
device 158 applies a charge thereto so as to pre-condition toner powder
image for transfer. Preferably, corona generating device 158 is also of
the type described in copending patent application Ser. No. 748,805 filed
in 1976, the relevant portions thereof being hereby incorporated into the
present application.
Ideally, carrier granules remain in housing 148 of developer unit 146.
However, inasmuch as the sealing arrangement is imperfect, carrier
granules may adhere to photoconductive surface 112 of drum 110. A
scavenging roller 160 is provided for removing these carrier granules.
Scavenging roller 160 comprises a magnetic member and a rotatable,
non-magnetic tubular member interfit telescopically thereover. The tubular
member rotates relative to the magnetic member. In this manner, the
magnetic carrier granules are attracted from photoconductive surface 112,
while the toner powder images remain undisturbed thereon.
With continued reference to FIG. 2, a sheet of support material is advanced
by sheet feeding apparatus 162 or 164 from either tray 166 or tray 168.
Conveyer system 170 advances the sheet of support material to transfer
station D. Rollers 172 speed up or slow down the advancing sheet of
support material so as to ensure that it moves into contact with drum 110
in a timed sequence so that the toner powder image developed thereon
contacts the advancing sheet of support material at transfer station D.
Transfer station D includes a corona generating device 174 which charges
the backside of the sheet of support material to a level sufficient to
attract the toner powder image from photoconductive surface 112.
Preferably, corona generating device 174 is also of a type described in
copending U.S. patent application Ser. No. 748,805 filed in 1976, the
relevant portions thereof being hereby incorporated into the present
application.
After transfer of the toner powder image to the sheet of support material,
a vacuum stripping system 176 separates the sheet from photoconductive
surface 112 and advances it to fusing station E. If vacuum stripper 176
fails to separate the sheet from photoconductive surface 112, a redundant
mechanical finger, i.e. stripper finger 198 activated by solenoid 199 (not
shown), is provided to ensure separation of the sheet therefrom.
Fusing station E includes a fuser assembly, indicated generally by the
reference numeral 178. Fuser assembly 178 fuses the transferred toner
powder image to the sheet of support material. A suitable fuser comprises
a heated fuser roll 180 and a resilient backup roll 182 in contact
therewith. In this manner, the sheet of support material advances between
fuser roller 180 and backup roller 182 with the toner powder image
contacting fuser roller 180. Preferably, fusing assembly 178 is of a type
described in U.S. Pat. No. 3,912,901 issued to Strella et al in 1975.
After the toner powder image is permanently affixed to the sheet of support
material at fusing station E, a series of rollers advance the copy sheet
either to finishing station F or to duplex tray 183. When duplex copies
are being reproduced, the sheet of support material with the toner powder
image permanently affixed on one side thereof is advanced to duplex tray
183. In the ADH mode of operation, a plurality of sheets are stored in
duplex tray 183 having the corresponding toner powder images permanently
affixed to one surface thereof. After web 132 with the original documents
thereon has advanced through one pass, the odd numbered sheets are copied.
During the next forward scan, the even numbered sheets are copied and the
information contained therein placed on the reverse side of the copy
sheet. This sequence may be reversed. Tray 183 is arranged to hold a
plurality of sets of copies therein. Each sheet of support material having
the toner powder image permanently affixed to one surface thereof is
advanced from tray 183 by sheet feeding apparatus 184 onto duplex conveyer
185. Duplex conveyer 185 advances the copy sheet to conveyer system 170
where the sheet once again is advanced to transfer station D so as to
receive the toner powder image corresponding to the second side thereof.
Once again, the reverse side of the copy sheet passes through transfer
station D and fusing station E. However, at this time the copy sheet is
advanced to finishing station F. This duplexing arrangement is described
more fully in copending application Ser. No. 767,012 filed Feb. 9, 1977,
the relevant portions thereof being hereby incorporated into the present
application.
After the toner powder image has been permanently fused to the copy sheet,
either the duplex or simplex copy sheets are advanced by a series of
rollers 186 to finishing conveyers 188. Finishing conveyors 188 advance
the copy sheets to tr | | |