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Claims  |
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I claim:
1. A programmable timer for selectively controlling the operation of an
electrically operated device, such as a lamp, the programmable timer
comprising:
(a) a housing and means mounted on the housing for connecting the
programmable timer to a source of electrical power;
(b) a plurality of buttons arrayed in a circle on the housing, each of the
plurality of buttons movable between and releasably positionable in a
first radially inward position and a second radially outward position;
(c) a shaft rotatably mounted in the housing and centrally positioned with
respect to the plurality of buttons, the shaft rotated by a motor mounted
in the housing and driven by the source of electrical power;
(d) a cam bar mounted for radial sliding movement in a slot defined through
the shaft, the cam bar defining a cam notch axially disposed with respect
to the shaft, the cam bar slidable to position the cam notch on and spaced
apart from the axis of the shaft;
(e) a rod axially slidably mounted in the shaft and spring biased against
the cam bar, the rod slidable between a first position seated in the cam
bar notch and a second, axially displaced position butting against the cam
bar and out of the cam bar notch, wherein sliding movement of the cam bar
cams the rod out of the cam bar notch to its second position;
(f) switch means operated by axial movement of the rod between its first
and second positions;
(g) means mounted on the housing for electrically connecting an
electrically-operated device to the programmable timer, said means
electrically-connected through the switch means to the means for
connecting the programmable timer to a source of electrical power, wherein
the switch means turns the electrically-operated device on and off;
(h) a bell crank rotatably mounted on a supporting member extending
radially from the shaft toward the buttons, the supporting member rotating
with the shaft and moving the bell crank along the circularly arrayed
buttons, the bell crank including a leading edge which engages buttons in
their radially inward position thereby rotating the bell crank in a first
direction, the bell crank spring biased to rotate in the opposite
direction when it disengages from a button in its radially inward
position, the bell crank having means engaging said cam bar to move said
cam bar such that the cam notch is located on the axis of the shaft when
the bell crank is rotated in its first direction and to move said cam bar
such that the cam notch is spaced apart from the axis of the shaft when
the bell crank is rotated in its opposite direction, whereby the switch
means may be operated through the rod.
2. A programmable timer as defined in claim 1 wherein the switch means
comprises a first switch contact mounted for movement with the rod into
and out of contact with a second switch contact mounted to the housing.
3. A programmable timer as defined in claim 2 wherein the switch means
further comprises a first flexible spring blade one end of which is
mounted to the housing and the free end of which engages the end of the
rod opposite the cam bar and spring biases the rod toward the cam bar, and
the first switch contact is mounted to the flexible spring blade for
movement into and out of contact with the second switch contact.
4. A programmable timer as defined in claim 3 wherein said second switch
contact is mounted on a second flexible spring blade having one end
mounted to the housing and the other free end adjacent the rod with the
switch contacts juxtaposed, wherein upward motion of first flexible spring
blade with the rod moves the first switch contact toward the second switch
contact, the further comprising selector means for selectively positioning
the second flexible spring blade
(1) in a first position supporting the second flexible spring blade with
the first and second switch contacts closed and disengaging the first
flexible spring blade from the rod, thus overriding the switch operating
motion of the rod to maintain the switch contacts closed,
(2) in a second position wherein the switch operating motion of the rod
moves the second switch contact in and out of contact with the first
switch contact, and
(3) in a third position with the second switch contact sufficiently spaced
apart from the first switch contact that the switch operating motion of
the rod does not close the switch contacts, thus overriding the switch
operating motion of the rod to maintain the switch contacts open.
5. A programmable timer as defined in claim 4 wherein the selector means
comprises a cam having a three-level cam surface against which the second
flexible spring blade biases itself, the three levels of the cam surface
selectively supporting the second flexible spring blade in the three
positions, wherein the cam is mounted on a rotatably mounted lever such
that rotation of the lever selects one of the three cam surfaces, and the
lever has an arm extending through the housing for rotating the lever, and
the housing defines three notches for releasably receiving the lever in
the three positions.
6. A programmable timer as defined in claim 2 wherein the tip of the rod
butting against the cam bar is pointed to seat quickly into the cam notch,
thereby sliding the cam bar to operate the switch means in a snap action
manner, and the bell crank is loosely engaged in a slot in the cam bar
such that the cam bar is free to slide quickly as the rod seats in the cam
notch, and the spring bias on the bell crank is sufficiently strong to
drive the cam bar and cam the rod out of the cam notch quickly, also
operating the switch in snap action manner.
7. A programmable timer as defined in claim 6 wherein the bell crank is
spring biased by a coil spring mounted to the bell crank and to the
supporting member, and the coil spring is stretched by rotation of the
bell crank upon the bell crank engaging a button in the radially inward
position.
8. A programmable timer as defined in claim 1 wherein the plurality of
buttons is each connected by a resilient hinge member to a common hub,
whereby the buttons, hinge members and hub comprise a one-piece assembly,
and the hub is mounted to the housing.
9. A programmable timer as defined in claim 8 wherein the housing further
comprises a face plate defining a plurality of slots equal to the number
of buttons, and the buttons are mounted to extend through the slots
whereby the buttons extend beyond the face plate for manual manipulation
between their radially outward and radially inward positions, and the bell
crank rotates in a plane below the face plate and engages buttons in their
radially inward position.
10. A programmable timer as defined in claim 9 wherein the shaft extends
through the face plate and further comprising a pointer mounted to the
shaft for rotation therewith and time indicating indicia arrayed about the
face plate for cooperating with the pointer to indicate time.
11. A programmable timer as defined in claim 10 wherein the plurality of
buttons and slots is twenty-four buttons and slots, equally spaced about
the face plate.
12. A programmable timer as defined in claim 11 wherein the shaft rotates
once every twenty-four hours.
13. A programmable timer as defined in claim 9 wherein each slot terminates
in a flange at its radially inner edge and a flange at its radially outer
edge, and each button comprises a slot on its radially inner edge and a
slot on its radially outer edge, the slots selectively receiving the
flanges to releasably hold the button in its radially inward and radially
outward positions.
14. A programmable timer as defined in claim 1 wherein the means for
connecting the programmable timer to a source of electrical power is a
male plug extending outwardly from the housing and the means for
connecting the device to the programmable timer is a female plug
receptacle mounted on the housing.
15. A programmable timer as defined in claim 1 wherein the cam bar defines
a shallow retaining notch spaced from the cam notch, the retaining notch
receiving the rod when the rod is in its second axially displaced position
butting against the cam bar.
16. A programmable timer for selectively controlling the operation of an
electrically operated device such as a lamp, the programmable timer
comprising:
(a) a housing,
(b) male plug means extending from the housing for connecting the
programmable timer to a source of electrical power;
(c) female plug means mounted to the housing for connecting the
electrically operated device to the programmable timer;
(d) a face plate mounted to the housng, the face plate defining a plurality
of slots arrayed in a circle and equally spaced apart;
(e) a plurality of buttons equal to the number of slots, the buttons each
extending through one of the slots, the buttons each connected to a hub by
a resilient hinge member wherein the buttons, resilient hinge members and
hub comprise a one-piece assembly which is mounted to the housing below
the face plate, the buttons manually selectively movable between and
releasably positionable in a first radially inward position and a second
radially outward position;
(f) a shaft rotatably mounted in the housing and centrally positioned with
respect to the plurality of slots and buttons, the shaft rotated by a
motor mounted in the housing and driven by the source of electrical power;
(g) a cam bar mounted for radial sliding movement in a slot defined through
the shaft, the cam bar defining a cam notch axially disposed with respect
to the shaft, the cam bar slidable to position in the cam notch on and
spaced apart from the axis of the shaft;
(h) a rod axially slidably mounted in the shaft and having one end
extending from the shaft, the rod slidable between a first position seated
in the cam bar notch and a second axially displaced position butting
against the cam bar and out of the cam bar notch, wherein sliding movement
of the cam bar cams the rod out of the cam bar notch to its second
position;
(i) switch means comprising a first flexible spring blade mounted at one
end to the housing and having its free end engaged against the end of the
rod opposite the cam bar to spring bias the rod against the cam bar, the
flexible spring blade having a switch contact mounted thereon and a second
juxtaposed switch contact, the axial sliding movement of the rod opening
and closing the switch contacts to turn the device off and on by supplying
power to the female plug; and
(j) a bell crank rotatably mounted on a supporting member extending
radially from the shaft toward the buttons, the support member rotating
with the shaft and moving the bell crank along the circularly arrayed
buttons, the bell crank including a leading edge which engages buttons in
their radially inward position thereby rotating the bell crank in a first
direction, the bell crank spring biased to rotate in the opposite
direction when it disengages from a button in its radially inward
position, the bell crank having means engaging said cam bar to move said
cam bar such that the cam notch is located on the axis of the shaft when
the bell crank is rotated in its first direction and to move said cam bar
such that the cam notch is spaced apart from the axis of the shaft when
the bell crank is rotated in its opposite direction, whereby the switch
means may be operated through the rod. |
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Claims |
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Description |
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BACKGROUND OF THE INVENTION
This invention relates to a programmable timer, and more particularly to a
programmable timer which may be set to control, automatically, the
operation of electrical devices a plurality of times during a twenty-four
hour time interval.
It is desirable to be able to control the operation of electrical devices
through the use of a timer which automatically switches the devices on and
off at desired times. This is particularly important to home owners, who,
when absent from their homes, desire that lights, radios or other
appliances be turned on and off to simulate normal activities of the
household. There are many other uses for such timers.
It is particularly desirable that the devices can be switched on and off
more than once in a twenty-four hour period by the timer, and that the
timer be easy to read and to set, i.e. that there be no confusion as to
the time the device is to be turned on and off. It is further desirable
that the transition between on and off be accomplished by a snap action
switch means so that no chattering or arcing between the switch contacts
occurs.
Prior art timers have been unable to achieve all of these desirable
features in a low cost unit. One common prior art timer has a rotating
dial with hour indicating indicia thereon. A stationary pointer indicates
the time as the hour indicia pass thereby. Two levers are provided, one of
the levers setting an on time and the other lever setting an off time.
Thus, each time the dial rotates it turns the device controlled by the
timer on and off once. This is disadvantageous, and a further disadvantage
is that the rotating dial is difficult to read and to use in properly
setting the on and off times at the desired time of day.
Other prior art timers are somewhat similar in structure, i.e.
incorporating a rotating dial, but have additional pins or levers for
setting more than one on/off cycle in a given twenty-four hour period. In
one instance, the pins are removable from the rotating dial and stored
separately from the dial unless in use for setting an on or off time.
One other pertinent prior art timer included a clock having a clock face,
which is surrounded by a plurality of discreetly mounted push/pull pins. A
lever rotating with the hour hand of the clock, but below it, contacted
the pins and caused electrical contacts to close for turning a device on
at the indicated time. The contacts were opened when the lever moved
passed a pin set to on, and the lever further included a cam for
automatically returning the pin to its off position. This mechanism was
quite complex and costly to manufacture, and was used primarily in
laboratories rather than in the homes, and is no longer being produced.
Therefore, there still exists a need for a low cost programmable timer
which is easy to read and to set, and which will switch devices attached
thereto between their on and off conditions a plurality of times, as
selected, in a given twenty-four hour period, wherein the switching is
accomplished in a positive snap action manner.
SUMMARY OF THE INVENTION
Accordingly, it is a principal object of the invention herein to provide a
programmable timer which is easy to use.
It is an additional object of the invention herein to provide a
programmable timer wherein the timer includes time-indicating indicia on a
stationary face plate and a pointer which rotates to indicate the time.
It is a further object of the invention herein to provide a programmable
timer which achieves a plurality of on/off cycles during a given timing
period, as desired.
It is yet another object of the invention herein to provide a programmable
timer which achieves the preceding objects of the invention and which is
inexpensive to manufacture and rugged and reliable in use.
A programmable timer according to the invention herein comprises a housing
having a fixed face plate with time indicating indicia arrayed thereabout.
Adjacent to the hour indicating indicia are a plurality of buttons which
are each selectively radially movable between and releasably latched in
off and on positions. The plurality of buttons is preferably mounted to a
single hub with each individual button connected thereto by a thin hinge
finger, wherein the plurality of buttons, hinges and the hub can be molded
and assembled into the programmable timer as one piece.
A shaft mounting a pointer is rotated by a motor within the housing,
wherein the pointer indicates the time. A unique switch operating
mechanism rotates with the shaft, contacting those buttons which are in
the on position and closing switch contacts in a snap action manner to
turn on the device controlled by the programmable timer for a period of
time during which the switch mechanism rotates past the button. If the
next adjacent button is in the on position, the switch mechanism maintains
the switch contacts closed for an additional time period, but if the next
adjacent button is in the off position, the switch operating mechanism
opens the switch contacts in a snap action manner to turn the device
controlled by the programmable timer off. In particular, the switch
contacts are preferably provided on flexible spring switch blades, one of
which has a free end disposed below the rotating shaft. A rod is axially
received in the rotating shaft for up and down movement, which closes and
opens the switch contacts. The up and down motion of the axially-received
rod is achieved by means of a cam bar slideably mounted through the shaft
and engaging the end of the rod opposite the switch blade. The cam bar has
a deep notch portion receiving the rod in its up position closing the
switch contacts and sliding the cam bar drives the rod out of the deep
notch and downward to open the switch contacts. Sliding the cam bar the
opposite direction permits the rod to seat in the deep notch and close the
switch contacts in a snap action manner.
The cam bar is driven back and forth to operate the switch contacts by
means of a bell crank which is rotatably mounted at a point spaced apart
from the shaft and rotating with the shaft, i.e., about the axis of the
shaft. The bell crank itself rotates as it engages a button in its on
position, thereby driving the cam bar to permit the rod to slide upwardly
into the deep notch and close the switch contacts in snap action manner.
The bell crank stretches a spring as it rotates to close the switch
contacts in the above described manner, and when the bell crank disengages
from the button in its on position (after a period of time while the bell
crank passes the button), the stretched spring rapidly rotates the bell
crank in the opposite direction, thereby driving the cam bar to cam the
rod from the deep notch and downwardly to open the switch contacts in snap
action manner.
The programmable timer includes a male plug or other contact means for
connecting it to a source of power and a female plug receptacle or other
means for attaching the device or devices to be controlled by the
programmable timer thereto, such that when the contacts are made or
broken, the device controlled by the programmable timer is turned on or
off. The motor driving the programmable timer may be run from the same
power source.
In addition, a lever operated cam is provided for locking the switch
contacts in an on position or an off position, regardless of whether the
switch operating mechanism is engaged against a button in the off or on
positions, i.e. the automatic operation of the programmable timer may be
overridden.
The programmable timer according to the invention herein may be
manufactured from a relatively small number of parts, is rugged and
reliable, and can be made for a cost which permits its use in home
applications.
Other objects and features of the programmable timer according to the
invention will in part be obvious and will in part appear from a perusal
of the following description of the preferred embodiment and the claims,
taken together with the drawings.
DRAWINGS
FIG. 1 is a front plan view of a programmable timer according to the
invention herein;
FIG. 2 is a front plan view, partially cut away, of the programmable timer
of FIG. 1;
FIG. 3 is an enlarged sectional view of the programmable timer of FIG. 1
taken along the lines 3--3 of FIG. 1;
FIG. 4 is an enlarged fragmentary view of the programmable timer of FIG. 1
showing the switch operating mechanism engaging a button in the on
position, but with the switch contacts still open;
FIG. 5 is an enlarged fragmentary view of the programmable timer of FIG. 1
showing the switch mechanism engaged against a button in the on position,
and with the switch contacts closed;
FIG. 6 is an enlarged fragmentary sectional view of the programmable timer
of FIG. 1, similar to a portion of FIG. 3, and showing the switch contacts
in their off position;
FIG. 7 is an enlarged fragmentary end view of a lever operated cam of the
programmable timer of FIG. 1;
FIG. 8 is an enlarged fragmentary view of the programmable timer of FIG. 1
showing the cam of FIG. 7 holding the switch contacts in positive off
position; and
FIG. 9 is an enlarged fragmentary view of the programmable timer of FIG. 1
showing the cam of FIG. 7 holding the switch contacts in positive on
position.
The same reference numerals refer to the same elements throughout the
various Figures.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIGS. 1-3, there is shown a programmable timer 10 according to
the invention herein, the programmable timer 10 most generally comprising
a housing 11 having a front panel 12, a rear panel 13, and sidewalls 14.
Protruding from the back panel 13 is two-blade male plug 15, by which the
programmable timer may be connected into a standard electrical outlet. On
the front panel 12 is a female plug receptacle 16, into which a device
such as a lamp or the like to be controlled by the programmable timer 10
may be plugged.
The programmable timer 10 next comprises a generally circular face plate 20
disposed on the front panel 12, and the face plate 20 has time indicating
indicia displayed in a circle thereabout, as generally indicated at 21. In
the embodiment shown, the indicia indicate a twenty-four hour period.
Surrounding the hour indicating indicia are a plurality of buttons, such
as buttons 30, 31 and 32. There are twenty-four buttons, i.e. one button
for each hour interval, in the embodiment shown. The buttons respectively
extend through a plurality of slots 22, and the buttons are individually
selectively movable in the slots 22 between a radially outward off
position illustrated by button 31, and a radially inward on position,
illustrated by button 30.
With particular reference to FIGS. 2 and 3, the plurality of buttons are
integrally connected by an equal plurality of flexible hinge members 38 to
a hub 39, and the hub 39 is mounted to an intermediate cross panel 28 of
the housing 11. The cross panel 28 may be stepped, as shown in FIG. 3, to
accurately and quickly position the hub 39 thereon. The hub 39, hinge 38
and buttons 31-32 may be molded in one piece which is easily assembled
despite the twenty-four individual buttons it comprises.
The face plate 20 comprises a downwardly extending bead or flange 23 about
the radially inward edges of slots 22, and an upwardly extending bead or
flange 24 about the radially outward edges of notches 22. The buttons each
include an "on" notch, such as "on" notch 30a of button 30 which engages
with the downwardly turned bead 23 to latch button 30 in its radially
inward on position. The buttons further each include a second notch, such
as notch 32b of button 32, which engages over the upwardly turned bead 24
to latch button 32 in the off position as shown.
As will be more fully discussed below, latching a button in its radially
inward on position results in the device plugged into the programmable
timer 10 being turned on for the approximate one hour period indicated by
the indicia adjacent to the button, and if the next clockwise adjacent
button is in the on position, the device will remain on for the next one
hour period. However, if the next adjacent clockwise button is in the off
position, the device will be turned off. Thus, the desired times for a
device to be on and off are easily set by the user of programmable timer,
and those times are readily ascertainable and understandably with
reference to the fixed face plate and time indicating indicia thereon.
The programmable timer 10 further comprises an electric motor 50, mounted
within housing 11 as seen in FIG. 3, and motor 50 derives its power from
the terminals of male plug 15 when the programmable timer is plugged into
an electrical outlet. The motor 50 drives a gear wheel 60, which is
rotatably mounted in the housing plate 28 via a depending hollow stub
shaft 61. The motor drives the gear wheel 60 through a gear train
including gear 51 driven by the motor and connected to gear 52 which
drives gear 53. A shaft 54 is mounted to the top of gear 53 by a one-way
clutch device 55, and the opposite end of shaft 54 is provided with a spur
gear 56 which drives the gear wheel 60.
The gear wheel 60 is disposed below the face plate 20, and is substantially
concentric with it, and in particular, is concentric with the inside edges
of the slots 22 which are arrayed in a circular pattern about the face
plate 20. A central shaft 62 extends upwardly from the gear wheel 60
through the face plate 20, and a pointer 63 is mounted to the shaft 62. In
the embodiment shown, the shaft 62 and pointer 63 rotate once every
twenty-four hours, and the indicia 21 and pointer 63 indicate the time. It
will be appreciated that other periods of rotation could be established by
merely altering the gear ratios of gears 51, 52 or 53, with the time
indicating indicia also altered appropriately.
The programmable timer 10 further generally comprises a switching mechanism
70, located generally under the face plate 20, and a switch assembly 90
located below the panel 28, all within the housing 11.
The switch assembly 90 first comprises a lower flexible spring blade 91,
mounted at one of its ends to a flange 29 extending outwardly from the
sidewall 14 of housing 11. The other free end of lower flexible spring
blade 91 is disposed below the stub shaft 61 of the gear wheel 60. An
upper flexible spring blade 92 is also mounted at one end to the flange
29, and the free end of the upper blade 92 is disposed above the lower
blade 91. The two spring blades 91 and 92 have switch contacts 93 and 94,
respectively, which complete an electrical circuit through the flexible
spring blades when closed together. The upper and lower flexible spring
blades 91 and 92 are connected by wires 95 such that the switch contacts
make or break electrical contact between the male plug 15 on one side of
the programmable timer 10 and the female plug receptacle 16 on the
opposite side thereof, as will be readily understood although not shown in
detail. Thus, a device such as a lamp which is plugged into the female
plug receptacle 16 is turned on when the contacts 93 and 94 are closed
together, and is turned off when the contacts 93 and 94 are open.
The switch assembly 90 further comprises an L-shaped lever 96, best seen in
FIG. 2, the L-shaped lever 96 being pivotally mounted to the flange 29 at
98. One end of the L-shaped lever is positioned above the upper flexible
spring blade 92 and the underside of the lever 96 is provided with a
depending cam 97. The cam 97 is shown in an end view in FIG. 7, where it
will be seen that the cam has a first deep level cam surface 97a, an
intermediate surface 97b and a shallow surface 97c, connected by smooth
transition portions. These three cam levels support the upper spring blade
at one of three different levels, as indicated in FIG. 7. The opposite end
of lever 96 is provided with upstanding arm 99 which extends through a
three-position notch in the front panel 12, and is slideable in notch 27
between the three positions, which are "on", "automatic", and "off". The
three positions correspond to the three cam levels 97a, 97b and 97c and
the spring blade 92 is positioned on the intermediate level 97b when the
arm 99 and lever 96 are in the central "automatic" position. In this
position, the programmable timer operates to automatically turn devices on
and off, as will be more fully described below.
The switching mechanism 70 of the programmable timer 10 comprises a switch
rod 71, best seen in FIG. 3, which is slideably received in the depending
stub shaft 61 of gear wheel 60. The switch rod has a pointed upper tip 72,
and the lower end of the rod 71 is biased upwardly by the lower flexible
spring blade 91. The upper end of the rod 71 butts against a cam bar 75
which is mounted for side-to-side sliding movement through a slot 68 in
the shaft 62 above gear wheel 60. The cam bar 75 defines a first
relatively deep notch 76, and when the rod 71 is received therein, it is
displaced upwardly a sufficient distance to permit lower switch blade 91
to close its contact 93 against contact 94 of upper switch blade 92. With
reference to FIG. 3, when the cam bar 75 is slid to the left, it cams the
rod 71 downwardly, and the tip 72 of the rod 71 seats in a second, shallow
notch 77 formed on the underside of the cam bar 75. When the rod 71 is
received in the shallow notch 77, which is only deep enough to retain the
cam bar 75 against inadvertent sliding movement, the lower spring blade 91
is displaced downwardly, as seen in FIG. 6, to separate the switch
contacts 93 and 94. The cam bar 75 has an end stop 74, which prevents it
from sliding too far to the left, as viewed in FIGS. 3 and 6.
The switch mechanism 70 further comprises means for driving the cam bar
from side to side in order to open and close the switch contacts 93 and
94. In particular, the switching mechanism 70 further comprises a bell
crank 80 which is pivotally mounted on a pin 64 extending upwardly from
the gear wheel 60 near the periphery thereof. The bell crank 80 has an arm
81 at one end thereof which is received in and slides in a slot 78 formed
in the cam bar 75. A hook 82 is formed on the opposite end of the bell
crank 80, and a coil spring 84 is attached between the hook 82 and a pin
65 also upstanding from the gear wheel 60 near the shaft 62. Thus, the
coil spring 84 tends to rotate the bell crank 80 in the clockwise
direction. With reference to FIG. 4, when the spring 84 rotates the bell
crank 80 in the clockwise direction, the arm 81 abuts against the radially
outer end 78a of the slot 78 in the cam bar 75, positioning the cam bar 75
to hold the rod 71 in its down position to open switch contacts 93 and 94,
as shown in FIG. 3.
The bell crank 80 has a somewhat L-shaped appearance when viewed in plan,
with an outer corner 86 between the arm end 81 and hook end 82. The bell
crank 80 has a leading edge surface 85 extending from the corner 86 and
toward the hook end 82.
The operation of the switching mechanism 70 of the programmable timer 10 is
as follows. As described above, gear wheel 60 rotates in the clockwise
direction, and the bell crank 80 mounted to pin 64 protruding upwardly
from the gear wheel 60 also rotates in the clockwise direction with the
gear wheel 60. This rotation should not be confused with rotation of bell
crank 80 about its mounting pin 64.
Referring first to FIG. 4, when the bell crank 80, rotating with gear wheel
60, passes buttons which are positioned in their radially outward off
position, then no engagement between the buttons and the bell crank 80
occurs. Thus, the bell crank 80 is in its clockwise rotated position on
pin 64, and the bar cam 75 is slid radially outwardly with its stop 74
engaged against the shaft 62. As shown in FIG. 6, when the cam bar is in
this position, the tip 72 of pin 71 is received in the shallow notch 77,
wherein the rod 71 is displaced downwardly to separate the switch contacts
93 and 94. Thus, no power is supplied to the female plug receptacle 16.
Referring again to FIG. 4, as the gear wheel 60 and the bell crank 80
mounted thereon rotate in a clockwise direction toward a button which is
in its radially inwardly on position, such as button 30 in FIG. 4, the
leading edge 85 of the bell crank 80 contacts the button 30. By comparing
FIG. 4 and FIG. 5, it will be seen that as the gear wheel 60 continues to
rotate, the bell crank 80 is rotated in a counterclockwise direction about
pin 64. Thus, the arm end 81 of the bell crank 80 moves radially inwardly
in the slot 78 of cam bar 75 until the arm 81 engages the cam bar 75 at
the radially inner end 78b of slot 78. An incremental further
counterclockwise rotation of the bell crank 80 about pin 64 drives the cam
bar 75 through the shaft 62, and thereby displaces the tip 23 of the rod
71 from the shallow notch 77. As the cam bar slides from left to right, as
viewed in FIG. 6, the tip 72 of the rod 71 will be presented to the deep
notch 76, at which time the cam bar 75 will move quickly to the position
shown in FIG. 3, i.e. the seating of the rod 71 in the notch 76 serves to
move the cam bar 75 quickly from left to right, the left to right
direction being applicable to the Figures, as shown. Since the notch 76 is
deeper than the notch 77, the rod 71 moves rapidly upward under the spring
bias force produced by the lower spring blade 91, this rapid movement
closing the switch contacts 93 and 94 in a desirable snap action manner.
With reference to FIG. 2, when the cam bar and the rod 71 slide to close
the switch contacts as described above, the arm 81 of the bell crank 80
remains relatively stationary, and the movement of the cam bar 75 with
respect to arm 81 is accommodated by the slot 78. The arm end 81 is then
positioned near the radially outer end 78a of the slot 78. It will be
noted that the coil spring 84 is substantially stretched by the
counterclockwise rotation of bell crank 80 about pin 64, and thus the bell
crank 80 is biased to rotate in a clockwise direction as soon as it is
released from the pin 30. Therefore, as the gear wheel 60 rotates a
sufficient amount such that the bell crank 80 is past the button 30, the
bell crank 80 rotates rapidly in a clockwise direction, driving the cam
bar sharply from right to left, and from the position shown in FIG. 3 to
the position shown in FIG. 6. This displaces the rod 71 downwardly,
seating it in shallow notch 77, and opens the switch contacts 93 and 94,
also in a desirable snap action manner.
If the next clockwise adjacent button, e.g. button 31 following button 30,
is in its on position, the clockwise rotation of bell crank 80 about pin
64 is prohibited by its engagement with that next button, and the switch
mechanism 70 maintains the switch contacts closed. The geometry and sizing
of the bell crank and buttons is such that the switch mechanism maintains
the switch contacts closed for a period of approximately one full hour as
the switch mechanism 70 passes any button in the on position.
For the above discussion of the operation of the switch mechanism 70, the
L-shaped lever arm 96 together with its control rod 99 were in their
central position, indicated by "auto" in FIG. 1. In that position, the
upper spring blade 92 is held on the cam surface 97b at an intermediate
level wherein upward and downward displacement of the rod 71 acting with
the lower spring blade 91 will open and close the switch contacts 93 and
94. However, it is desirable to be able to override the automatic
operation of the programmable timer 10 in order to switch an appliance
plugged into it to an on or off condition without resetting the buttons.
This is accomplished by the cam 97 and the L-shaped lever 96 and the
control arm 99, and in particular, moving the control arm 99 to the on
position shown in FIG. 1 rotates the L-shaped lever 96 and the cam 97 such
that the upper spring blade 92 rests against cam surface 97a. As shown in
FIG. 9, this displaces the upper flexible spring blade 92 substantially
downwardly into engagement with the lower blade 91, whereby the switch
contacts 93 and 94 are closed. The switch contacts 93 and 94 remain closed
even if the rod 71 is displaced downwardly, which would otherwise open the
switch contacts, and the power is maintained to female plug receptacle 96.
If it is desired to turn an appliance off, thus overriding the automatic
operation of the programmable timer 10, the lever 99 is moved to the "off"
position, which rotates the lever 96 and cam 97 such that the upper
contact blade 92 rests against cam surface 97c. In this position, the
upper spring blade 92 is displaced upwardly, and cannot be contacted by
the lower blade 91 such that the contacts 93 and 94 would close, even if
the rod 91 is in its upwardly displaced position. This is illustrated in
FIG. 8.
The programmable timer described above admirably achieves the objects of
the invention. It is easily programmed by merely setting buttons in their
in or out positions, and it is readily understood because the buttons are
adjacent stationary indicia clearly indicating the times at which the
device will be on or off. Similarly, the programmable timer clearly
indicates the current time of day by the pointer rotating in clock-like
fashion, and if it is necessary to correct the time of day, this can be
accomplished very simply by rotating the pointer. The programmable timer
offers great flexibility in controlling devices such as lamps or the like,
in that the devices may be turned off and on several times a day, and may
be left on or off for substantial intervals, as desired and selected. The
programmable timer, and particularly the switch mechanism and the on/off
button assembly, are constructed of simple, inexpensive parts, which are
easily assembled and yet result in a reliable unit.
It will be appreciated that various changes and modifications may be made
from the preferred embodiment described above. In particular, the period
of rotation of the pointer and switching mechanism may be altered such
that the programmable timer has a cycle of, e.g., twelve hours, or even a
single hour. This would provide for more frequent on/off transitions for
the device controlled by the programmable timer, with a shorter duration
of each on/off cycle, and could be easily accomplished by modifying the
gear ratios through which the motor drives the shaft, pointer and
switching mechanism. The number of buttons can also be altered to provide
more or less on/off transitions per full revolution cycle, and the size of
the buttons and their relationship to the switching mechanism can be
altered to provide for different duration of the individual on or off
periods established by the buttons. The particular means for latching the
buttons in their off or on positions can be altered, and the switch
mechanism could be altered to be normally on instead of normally off.
Other changes and modifications will be apparent to those skilled in the
art, and may be made without departing from the spirit and scope of the
invention, which is limited only by the following claims.
* * * * *
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