|
Claims  |
|
|
What is claimed is:
1. A flame-retarding thermoplastic polyester resin composition comprising
(1) a thermoplastic polyester obtained from a terephthalic acid or an
alkyl ester thereof and a glycol having 2 to 4 carbon atoms selected from
the group consisting of ethylene glycol, propylene glycol and butylene
glycol, (2) 2 to 30 parts by weight, as halogen, per 100 parts by weight
of (1) of an organohalogen compound, (3) an inorganic flame-retarding
supplementary agent, and (4) 0.5 to 30 parts by weight per 100 parts by
weight of (1) of at least one polymer selected from the group consisting
of a saponified polyvinyl acetate having a saponification degree of
greater than 50%, an ethylene/vinyl acetate copolymer having a vinyl
acetate content of greater than 50% by weight and a Monney viscosity of 10
to 80 and a saponified ethylene/vinyl acetate copolymer, and optionally
(5) a reinforcing agent.
2. A composition according to claim 1, wherein the polyester (1) has an
intrinsic viscosity [.eta.] (as measured in a mixture solvent of phenol
and ethane tetrachloride at a weight ratio of 6 to 4, and at 30.degree.
C.) of 0.5 to 1.5 deciliters per gram.
3. A composition according to claim 1, wherein the organohalogen compound
(2) contains two or more halogen atoms selected from the group consisting
of chlorine, bromine atoms and mixtures thereof in one molecule.
4. A composition according to claim 1, wherein the inorganic
flame-retarding supplementary agent (3) is an oxide, sulfide, halide,
borate, metaborate, sulfate, carbonate or hydroxide of a metal.
5. A composition according to claim 1, wherein the polymer (4) is said
ethylene/vinyl acetate copolymer having a vinyl acetate content of greater
than 50% by weight and a Mooney viscosity of 10 to 80, or said saponified
product of the ethylene/vinyl acetate copolymer.
6. A composition according to claim 1, wherein the reinforcing agent (5) is
present and is a glass fiber, cellulose fiber, cotton fabric, paper,
synthetic fiber, metal powder, glass beads, asbestos, calcium silicate,
magnesium silicate, talc or calcium carbonate.
7. A composition according to claim 1, wherein the content of the inorganic
flame-retarding supplementary agent (3) is 0.5 to 20 parts by weight per
100 parts by weight of the polyester (1).
8. A composition according to claim 1, wherein the content of the
reinforcing agent (5) is 7 to 200 parts by weight per 100 parts by weight
of the polyester (1).
9. The composition according to claim 1 wherein the organohalogen compound
(2) is an aromatic halogen compound containing 2 or more halogen atoms
selected from the group consisting of chlorine, bromine atoms and mixtures
thereof in the molecule; the inorganic flame-retarding supplememtary agent
(3) is selected from the group consisting of antimony trioxide, antimony
pentoxide, antimony trisulfide, antimony trichloride, antimony
pentachloride, antimony tribromide, antimony pentabromide, barium
metaborate, lead borate, aluminum hydroxide, zirconium oxide and
molybdenum oxide; and the polymer (4) is an ethylene/vinyl acetate
copolymer having a vinyl acetate content of greater than 50% by weight and
a Mooney viscosity of 10 to 80 or a mixture of the ethylene/vinyl acetate
copolymer with saponified polyvinyl acetate having a saponification degree
of greater than 50% of a saponified ethylene/vinyl acetate copolymer.
10. The composition of claim 1 wherein the polyester (1) consists
essentially of polyethylene terephthalate, polypropylene terephthalate or
polybutylene terephthalate.
11. The composition of claim 1 wherein the polyester (1) is a polyalkylene
terephthalate selected from the group consisting of polyethylene
terephthalate, polypropylene terephthalate and polybutylene terephthate or
a mixture of said polyalkylene terephthalate with less than 40% by weight
of a thermoplastic resin selected from the group consisting of polyolefin,
polystyrene, acrylonitrile-butadiene-styrene polymer, acrylic resin, vinyl
acetate resin, polyacetal, polycarbonate and polyurethane.
12. The composition according to claim 9 wherein the content of the
inorganic flame-retarding supplementary agent (III) is 0.5 to 20 parts by
weight per 100 parts by weight of the polyester (1).
13. The composition according to claim 12 wherein the reinforcing agent (5)
is selected from the group consisting of glass fiber, cellulose fiber,
cotton fabric, paper, synthetic fiber, metal powder, glass beads,
asbestos, calcium silicate, magnesium silicate, talc or calcium carbonate
and is present in an amount of from 7 to 200 parts by weight per 100 parts
by weight of the polyester (1).
14. A shaped article obtained by molding a flame-retarding thermoplastic
polyester resin composition of claim 1.
15. The composition according to claim 7 wherein the content of the
reinforcing agent (5) is 7 to 200 parts by weight per 100 parts by weight
of the polyester (1).
16. A shaped article obtained by molding a flame-retarding thermoplastic
polyester resin composition of claim 15.
17. A process for producing a flame-retarding thermoplastic polyester resin
composition comprising heating and kneading (1) a thermoplastic polyester
obtained from a terephthalic acid or an alkyl ester thereof and a glycol
having 2 to 4 carbon atoms selected from the group consisting of ethylene
glycol, propylene glycol and butylene glycol, (2) 20 to 30 parts by
weight, as halogen, per 100 parts by weight of (1) of an organohalogen
compound, (3) an inorganic flame-retarding supplementary agent, and (4)
0.5 to 30 parts by weight per 100 parts by weight of (1) of at least one
polymer selected from the group consisting of a saponified polyvinyl
acetate having a saponification degree of greater than 50%, an
ethylene/vinyl acetate copolymer having a vinyl acetate content of greater
than 50% by weight and a Mooney viscosity of 10 to 80 and a saponified
ethylene/vinyl acetate copolymer, and optionally (5) a reinforcing agent.
18. A process according to claim 17, wherein the heating and kneading is
performed using an extruder at a temperature of 180.degree. to 300.degree.
C. and for a period of 0.2 to 30 minutes. |
|
|
|
|
Claims  |
|
|
Description  |
|
|
The present invention is concerned with flame-retardant thermoplastic
polyester resin compositions. More specifically, the present invention
deals with improved flame-retardant thermoplastic polyester resin
compositions which even when exposed to flame do not allow the melt to
drip.
Thermoplastic polyesters obtained by the reaction of a terephthalic acid or
an alkyl ester thereof with a glycol having 2 to 4 carbon atoms, have been
extensively used as materials for producing fibers and molded articles.
Such polyesters, in general, have melting points higher than 200.degree.
C. and have increased resistance against heat. Further, because of their
high crystallinity, the thermoplastic polyesters exhibit small water
absorption properties. Furthermore, their excellent properties such as
mechanical properties, electric properties and resistance against
chemicals, make the polyesters very useful materials. Moreover, the
compositions obtained by blending a reinforcing agent such as a glass
fiber into the polyesters, are used as materials for injection molding
owing to their excellent mechanical properties and resistance against
heat.
However, these polyesters and reinforcing agent-containing polyesters catch
fire if they are brought into contact with a flame and continue to burn
even after the source of the flame is removed.
A variety of methods have been proposed to give flame-retardant property to
the polyesters. For example, a method by which an organohalogen compound
is blended into a polyester (Japanese Patent Publication No. 15,555/69), a
method by which a flame-retarding agent such as phosphorus compound is
blended into a polyester (Japanese Patent Publication No. 22,958/74), a
method by which a flame-retarding agent is included in the polymer skeltal
structure of a polyester by a chemical reaction (U.S. Pat. No. 3,883,611),
and a method by which an inorganic flame-retarding assistant such as
antimony compound is blended into a flame-retarding agent-containing
polyester in order to increase the flame-retarding property (U.S. Pat. No.
3,873,491). Although the flame-retardant polyesters obtained by the
aforementioned methods are provided with satisfactory flame-retarding
properties, they still have a probability of presenting secondary fire,
because when they are formed into thin sheets (of a thickness of, for
example, less than 1.6 mm), the melt of the polyester exposed to the flame
easily undergoes dripping. To prevent the dripping of the melt, it was
attempted to incorporate an elongated whiskered substance (i.e., asbestos)
into the flame-retarding polyesters (U.S. Pat. No. 3,751,396), to add a
tetrafluoroethylene (U.S. Ser. No. 140,596), and to add a fumed colloidal
silica (U.S. Ser. No. 176,316). The polyesters obtained according to these
methods, however, contain the aforesaid various substances that are not
compatible with the polymer. Therefore, when formed into molded articles,
the resulting products exhibit poor appearance, poor physical properties
and poor stretchability.
Therefore, it is a primary object of the present invention to provide
flame-retarding thermoplastic polyester compositions which give good
molded articles having excellent physical properties and appearance and
which, when exposed to flame, do not allow the melt to drip, as well as to
provide a process for producing the same.
Another object of the present invention is to provide polyester resin
molded articles having excellent physical properties and appearance and
which, even when exposed to flame, do not allow the melt to drip.
Other objects of the present invention will become obvious from the
below-mentioned description.
The inventors of the present invention have found that the abovementioned
objects of the present invention can be fulfilled by the compositions
which are obtained by adding to the polyesters at least one polymer
(hereinafter often referred to as a drip-preventing agent) selected from a
saponified polyvinyl acetate having a saponification degree of greater
than 50%, an ethylene/vinyl acetate copolymer and a saponified
ethylene/vinyl acetate copolymer, in addition to a flame-retarding agent
(organohalogen compound), an inorganic flame-retarding supplementary agent
(metal oxides, etc.) and optionally a reinforcing agent (glass fiber,
etc.) and heating and kneading the mixture.
Thus, according to the present invention, there are provided
flame-retarding thermoplastic polyester resin compositions comprising;
(1) a polyester obtained from a terephthalic acid or an ester thereof, and
a glycol having 2 to 4 carbon atoms;
(2) an organohalogen compound;
(3) an inorganic flame-retarding supplementary agent; and
(4) at least one polymer selected from a saponified polyvinyl acetate
having a saponification degree of greater than 50%, an ethylene/vinyl
acetate copolymer and a saponified ethylene/vinyl acetate copolymer; and
optionally
(5) a reinforcing agent,
as well as a process for producing said compositions by heating and
kneading the aforementioned components.
The aforementioned polyester (1) of the present invention obtained from a
terephthalic acid or an alkyl ester thereof and a glycol having 2 to 4
carbon atoms may concretely be a polyethylene terephthalate, polypropylene
terephthalate or a polybutylene terephthalate. The polyester, usually, has
an intrinsic viscosity [.eta.] of 0.5 to 1.5 deciliters/gram (as measured
in a mixture solvent of phenol and ethane tetrachloride at a weight ratio
of 6 to 4, at 30.degree. C.). Such polyester (1) is usually synthesized by
the polycondensation of a terephthalic acid as an acid component or an
alkyl ester thereof with a glycol having 2 to 4 carbon atoms as an alcohol
component, i.e., with an ethylene glycol, a propylene glycol or a butylene
glycol. Here, less than 40 mole% of the acid component or the alcohol
component may be substituted by other acid or alcohol, respectively.
Examples of such other acid components are aliphatic dicarboxylic acids
such as adipic acid, sebacic acid, and lower alkyl esters thereof;
alicyclic dicarboxylic acids such as cyclohexane dicarboxylic acid, and
lower alkyl esters thereof; and aromatic dicarboxylic acids such as
isophthalic acid and alkyl esters thereof. Examples of such other alcohol
components are aliphatic glycols such as 1,3-butane diol, 1,6-hexane diol;
alicyclic glycols such as 1,4-cyclohexane dimethanol; and aromatic glycols
such as 4,4'-hydroxyethyl-oxyphenyl propane. Further, less than 40% by
weight of the polyester (1) may be substituted by a thermoplastic resin
such as polyolefin, polystyrene, ABS, acrylic resin, vinyl acetate resin,
polyacetal, polycarbonate, polyurethane or the like. Further, a
high-molecular weight polyester polyurethane composed of a low-molecular
weight polybutylene terephthalate having hydroxyl groups at the terminals
(an intrinsic viscosity [.eta.]=0.15 to 0.5 diciliter/gram) of which
molecular weight is increased by a polyfunctional isocyanate, such as
aromatic, aliphatic or alicyclic diisocyanate (Japanese Patent Laid-Open
No. 99741/74) may also be used as the polyester (1).
Preferred examples of the alkyl esters of the terephthalic acid used as a
starting material of the polyester (1) may be lower alkyl esters,
particularly methyl esters and ethyl esters.
The organohalogen compound (2) of the present invention imparts
flame-retarding property to the polyester, and possesses two or more
chlorine and/or bromine atoms in one molecule. Concrete examples are
aliphatic halogen compounds such as tetrabromoethane,
1,2-dibromo-1,1,2,2-tetrachloroethane, 1,2-dibromo-3-chloropropane,
1,2,3-tribromopropane, 1,2,3,4-tetrabromobutane, and chlorinated paraffin;
aromatic halogen compounds such as hexabromobenzene, pentabromotoluene,
pentabromophenol, tetrabromophthalic anhydride, tetrachlorophthalic
anhydride, 3,3',5,5'-tetrabromobiphenyl ether,
3,3',5,5'-tetrachlorobiphenyl ether, 3,3',5,5'-tetrabromobiphenyl sulfide,
3,3',5,5'-tetrachlorobiphenyl sulfide, 3,5-dichloro-3',5'-dibromobiphenyl
sulfide, 2,4-dichloro-3',4',5'-tribromobiphenyl methane, decabromobiphenyl
ether, 2,2',4,4',6,6'-hexachlorobiphenyl,
2,2',4,4',6,6'-hexabromobiphenyl, tetrabromobisphenol A,
tetrachlorobisphenol A, or the reaction products of tetrabromobisphenol A
with epichlorohydrin, or brominated naphthalene or tetrabromophthalimide;
or perchlorocyclodecane, tris-(2,3-dibromopropyl) isocyanulate,
tris-(2-bromoethyl) phosphate, tris-(2,3-dichloro)phosphate,
tris-(2,3-dibromo) phosphate, tris-(2,4,6-tribromophenyl) phosphate, and
the like. Among these compounds, aromatic halogen compounds are most
preferred. The aforementioned organohalogen compound (2) may be used in
combination with a phosphorus compound such as trimethyl phosphite,
dimethyl phosphonate, diamyl phosphonate, tributyl phosphonate,
2-ethylhexyl diphenyl phosphonate, triphenyl phosphate, tricresyl
phosphate, or the like.
It is usually suitable that the contents of the organohalogen compound (2)
contained in the composition of the present invention range from 2 to 30
parts by weight, preferably from 5 to 20 parts by weight calculated as
halogen, per 100 parts by weight of the polyester (1). If this amount is
less than 2 parts by weight, the flame-retarding property of the polyester
is not sufficiently exhibited. On the other hand, if the amount exceeds 30
parts by weight, the properties of the polyester are remarkably
deteriorated.
Examples of the inorganic flame-retarding supplementary agent (3) are
oxides, sulfides, halides, borates, metaborates, sulphates, carbonates and
hydroxides of metals. These compounds work to further enhance the
flame-retarding effects of the organohalogen compound (2) which is used as
a flame-retarding agent. Preferred examples of metals constituting the
inorganic flame-retarding supplementary agent (3) are antimony, bismuth,
arsenic, zirconium, barium, lead and aluminum. Among these metals,
antimony, bismuth and arsenic (metals of the Group Vb) are preferred
examples, and antimony is a particularly preferred example. Concrete
examples of the inorganic flame-retarding supplememtary agent (3) are
antimony trioxide, antimony pentoxide, antimony trisulfide, antimony
trichloride, antimony pentachloride, antimony tribromide, antimony
pentabromide, barium metaborate, lead borate, aluminum hydroxide,
zirconium oxide, molybdenum oxide and the like.
It is usually suitable that the contents of the inorganic flame-retarding
supplementary agent (3) contained in the composition of the present
invention range from 0.5 to 20 parts by weight, preferably from 3 to 10
parts by weight per 100 parts by weight of the polyester (1). If the
amount is less than 0.5 part by weight, the flame-retarding property of
the polyester is not sufficiently exhibited. If the amount exceeds 20
parts by weight, on the other hand, the properties of the polyester are
deteriorated.
As mentioned earlier, the polymer (4) which is used as a drip-preventing
agent in the present invention is selected from (i) a saponified polyvinyl
acetate having a saponification degree of greater than 50%, (ii) an
ethylene/vinyl acetate copolymer, and (iii) a saponified ethylene/vinyl
acetate copolymer.
The saponified polyvinyl acetate (i) having a polymerization degree of from
300 to 3,000, and a saponification degree of greater than 50% is usually
suitable. Examples are GOHSENOL NL-05 (P=500, saponification degree of
greater than 98.5%, produced by The Nippon Synthetic Chemical Industry
Co., Ltd.), GOHSENOL NM-14 (P=1400, saponification degree of greater than
99%, produced by The Nippon Synthetic Chemical Industry Co., Ldt.),
GOHSENOL NH-20 (P=2000, saponification degree of greater than 99%,
produced by The Nippon Synthetic Chemical Industry Co., Ltd.), GOHSENOL
GL-08 (P=1100, saponification degree of greater than 85%, produced by The
Nippon Synthetic Chemical Industry Co., Ltd.), and GOHSENOL GH-17 (P=2100,
saponification degree of greater than 85%, produced by The Nippon
Synthetic Chemical Industry Co., Ldt.).
The ethylene/vinyl acetate copolymer (ii) should preferably have a vinyl
acetate content of greater than 50% by weight and a Mooney viscosity of 10
to 80, and more preferably a vinyl acetate content of 60 to 90% by weight
and a Mooney viscosity of 20 to 70. The ethylene/vinyl acetate copolymer
(ii) can be prepared by a known polymerization method, or preferably by an
emulsion polymerization method. Concrete examples of the ethylene/vinyl
acetate copolymer (ii) are EVATHLENE 310 (vinyl acetate content of 70% by
weight, Mooney viscosity of 55, a product of Dainippon Ink And Chemicals,
Inc.), EVATHLENE 420 (vinyl acetate content of 60% by weight, Mooney
viscosity of 35, a product of Dainippon Ink And Chemicals, Inc.), and the
like.
Preferred examples of the saponified ethylene/vinyl acetate copolymer (iii)
are those which are obtained by saponifying the aforesaid ethylene/vinyl
acetate copolymer. The saponification degree may lie over a given range;
however, the copolymer should preferably be saponified to an increased
degree because it exhibits improved compatibility with the polyester. A
concrete example of the saponified ethylene/vinyl acetate copolymer may be
a GL Resin (a product of The Nippon Synthetic Chemical Industry Co.,
Ltd.).
The polymer (4) having higher molecular weight exhibits increased
drip-preventing effect (effect for preventing the melt from dripping when
the polyester is exposed to flame). However, if the molecular weight is
too great, the copolymer may often exhibit decreased compatibility with
respect to the polyester. It is usually suitable that the contents of the
polymer (4) in the composition of the present invention range from 0.5 to
30 parts by weight, preferably from 1 to 20 parts by weight per 100 parts
by weight of the polyester (1). If the amount is smaller than 0.5 part by
weight, the drip-preventing effect becomes poor, and if the amount is
greater than 30 parts by weight, the compatibility is deteriorated with
respect to the polyester. Among the polymers (4), the ethylene/vinyl
acetate copolymer (ii) exhibits the most excellent drip-preventing
effects. However, the increase of the amount in the composition tends to
deteriorate the compatibility with respect to the polyester (1). The
saponified product (i) and the saponified product (iii), on the other
hand, exhibit somewhat smaller drip-preventing effects, but provide
excellent compatibility with respect to the polyester (1). Therefore, it
is preferable to use the ethylene/vinyl acetate copolymer (ii) in
combination with the saponified polyvinyl acetate (i) or the saponified
ethylene/vinyl acetate copolymer (iii), because they help obtain excellent
drip-preventing effect even if used in relatively small amounts and,
eventually, giving improved compatibility with the polyester. Owing to the
use of the polymer (4) which exhibits excellent compatibility with respect
to the polyester (1), the present invention makes it possible to obtain
molded articles having good appearance with good processability, without
deteriorating the mechanical properties of the polyester and often
complementing the brittleness of the polyester that is caused by the
blended flame-retarding agent.
The composition of the present invention may often contain the reinforcing
agent (5). Examples of the reinforcing agent (5) may be a glass fiber,
cellulose fiber, cotton fabric, paper, synthetic fiber, metal powder,
glass beads, asbestos, calcium silicate, magnesium silicate, talc, and
calcium carbonate. The glass fiber is particularly preferred because it
serves to strikingly increase the mechanical strength of the composition
in proportion to the incorporated amount of the glass fiber, and further
contributes to increase the resistance against the heat. Furthermore, the
composition of the present invention containing large amounts of the glass
fiber exhibits good drip-preventing effect even if the contents of the
polymer (4) is small. Preferably, the glass fiber should be treated with a
vinyl silane, amino silane or a coupling agent of the epoxy type. The
glass fiber may be in the form of either a roving glass or a chopped
strand glass. It is desired that the glass fiber present in the molded
articles has a length over the range of from 0.01 to 30 mm, preferably
from 0.1 to 1 mm.
The reinforcing agent (5) when used in the composition is usually contained
in an amount of 7 to 200 parts by weight, preferably from 20 to 150 parts
by weight per 100 parts by weight of the polyester (1). If the amount of
the reinforcing agent (5) exceeds 200 parts by weight, the processability
of the composition becomes poor.
The components for preparing the composition of the present invention can
be mixed by a customary manner, but should preferably be mixed using an
extruder. When using the extruder, the heating temperature should
preferably from 180.degree. to 300.degree. C., and the mixing time should
preferably be from 0.2 to 30 minutes.
In addition to the aforementioned components (1) to (5), the composition of
the present invention may further contain a nucleating agent, pigments,
dyes, plasticizers, parting agent, lubricant, heat stabilizer,
anti-oxidizing agent, ultraviolet ray absorbing agent, foaming agent,
coupling agent and the like.
The compositions of the present invention will find extensive applications,
and are particularly useful for molding applications. Examples of the
articles formed from the compositions of the present application will be
injection-molded products such as sheets, tubes, coil bobbins, connectors,
switches, cases and the like. The compositions of the present invention
are particularly suited for the applications where flame-retarding
property is required. The compositions can usually be processed by the
injection molding method.
The present invention is concretely illustrated below with reference to
non-limitative Examples. In all Examples, parts are all by weight.
The flame-retarding properties of each of the Examples are measured and
evaluated in accordance with the Subject 94 of Underwriters' Laboratories
Standards (UL 94). Sheets of length of 5 inches, width of 1/2 inch, and
thickness of 1/16 inch or 1/32 inch formed by the injection molding are
used as test specimens. A blue flame of a height of 3/4 inch without
yellow tip is used as a source of flame, which is obtained by burning a
gas of 1000 BTU composed principally of a methane gas using a burner
having an inner diameter of 3/8 inch and a length of 4 inches. A first
test is performed by so holding the test piece that its longer side is in
a vertical direction, exposing the test piece to the flame for 10 seconds
such that the distance between the lower end of the test piece and the
upper end of the flame is 3/8 inch, and then removing the source of flame
to record the flame-sustaining (flaming) time. Immediately after the flame
has extinguished, a second test is performed by exposing again the test
specimen to the flame for 10 seconds in the same manner as above, and
removing the source of flame to record the flame-sustaining time. If the
drips of metal fall from the test piece during these two testing steps,
the specimen is evaluated as "melt dripped". If no drip falls, the
specimen is evaluated as "melt did not drip". Further, if the flame is
extinguished within 10 seconds in the first and second tests accompanied
by the non-dripping of melt, the specimen is evaluated as V-0, if the
flame is extinguished within 30 seconds accompanied by the non-dripping of
melt, the specimen is evaluated as V-1, and if the flame is extinguished
within 30 seconds accompanied by the dripping of melt, the specimen is
evaluated as V-2.
EXAMPLE 1
51.6 Parts of a polybutylene terephthalate having an intrinsic viscosity
[.eta.]=0.8 dl/g obtained from a dimethyl terephthalate and a 1,4-butane
diol by a conventional polymerization method, 10 parts of a
decabromobiphenyl ether as a flame-retarding agent, 2.4 parts of antimony
trioxide as an inorganic flame-retarding supplementary agent, 30 parts of
a chopped strand glass fiber of a length of 3 mm treated with an
aminosilane-type coupling agent as a reinforcing agent, 4 parts of an
ethylene/vinyl acetate copolymer (EVATHLENE.RTM. 310P, a product of
Dainippon Ink And Chemicals, Inc.), and 2 parts of a saponified
ethylene/vinyl acetate copolymer (GL Resin, a product of the Nippon
Synthetic Chemical Industry Co., Ltd.) as drip-preventing agents, were
uniformly mixed together. The thus obtained mixture was supplied to a
65-mm full-flighted extruder with vent heated at 250.degree. C.,
plasticized, kneaded, extruded and cooled to obtain pellets.
Test pieces were prepared from the pellets using an injection molding
machine, and measured for their physical properties in accordance with
ASTM. The results were as follows: a tensile strength (hereinafter
abbreviated as TS) of 1100 kg/cm.sup.2 ; a tensile elongation (hereinafter
abbreviated as TE) of 2.5%; a flexural strength (hereinafter abbreviated
as FS) of 1500 kg/cm.sup.2 ; and a notched Izod impact strength
(hereinafter abbreviated as II) of 8 kg.cm/cm.
In the case of a test piece of a thickness 1/32 inch, the flame-retarding
property was evaluated as UL 94 V-0, and the dripping of the melt was not
at all recongized. Further, even when the flame of the flame source was
brought into contact with the test piece having a thickness of 1/32 inch
and maintained under this condition for 60 seconds, the dripping of the
melt was not at all exhibited.
Comparative Example 1
The procedure was repeated in the same manner as in Example 1 but without
using the dip-preventing agent, and changing the amount of the glass fiber
to 27.4 parts, to obtain the following results.
TS was 1150 kg/cm.sup.2, TE was 1.5%, FS was 1600 kg/cm.sup.2 and II was 5
kg.cm/cm.
In the case of a test piece having a thickness of 1/32 inch, the
flame-retarding property was evaluated as UL 94 V-2,and the dripping of
melt was recognized. Further, when the test piece having a thickness of
1/32 inch was brought into contact with with flame in the same manner as
in Example, the melt started to drip after 15 seconds have passed.
EXAMPLE 2
42.5 Parts of a polyethylene terephthalate having an intrinsic viscosity
[.eta.]=0.8 dl/g, 14 parts of an epoxy resin (epoxy equivalent of 1654)
obtained by the reaction of a tetrabromobisphenol A with an
epichlorohydrin, 3.5 parts of an antimony oxide, 30 parts of a glass
fiber, and 4 parts of an ethylene/vinyl acetate copolymer (EVATHLENE.RTM.
310P, a product of Dainippon Ink And Chemicals, Inc.) and 6 parts of a 99%
saponified polyvinyl acetate (GOHSENOL NH-20, polymerization degree of
2000, a product of The Nippon Synthetic Chemical Industry Co., Ltd.) as
drip-preventing agents, were heated and kneaded together in the same
manner as in Example 1.
The thus obtained composition was tested in the same manner as in Example
1, to obtain the following results.
TS was 1200 kg/cm.sup.2, TE was 2.0%, FS was 1600 kg/cm.sup.2, and II was 6
kg.cm/cm. The flame-retarding property was evaluated as UL 94 V-0 (using a
test piece having a thickness of 1/32 inch).
The procedure was conducted in the same manner as in Example 2 but using
42.5 parts of a polyester polyurethane obtained by the reaction of 100
parts of a low molecular polybutylene terephthalate having OHV=15 and AN=0
with 5 parts of a diphenylmethane-4,4'-diisocyanate in place of 42.5 parts
of the polyethylene terephthalate that was used in Example 2. The results
were as follows: TS of 1350 kg/cm.sup.2, TE of 2.5%, FS of 1700
kg/cm.sup.2, II of 8 kg.cm/cm, and the flame-retarding property was
evaluated as UL 94 V-0 (using a test piece having a thickness of 1/32
inch).
EXAMPLE 4
70 Parts of a polybutylene terephthalate having an intrinsic viscosity of
[.eta.]=1.0 dl/g, 15 parts of a decabromobiphenyl ether, 5 parts of
antimony trioxide, and 10 parts of a saponified polyvinyl acetate
(GOHSENOL G-17) having a polymerization degree of 2100 and a
saponification degree of higher than 86%, were uniformly heated and
kneaded at 230.degree. C.
The thus obtained composition was tested in the same manner as in Example 1
to obtain the following results. TS was 600 kg/cm.sup.2, TE was greater
than 100%, FS was 850 kg/cm.sup.2, II was 4 kg.cm/cm, and the
flame-retarding property was evaluated as UL 94 V-0 (using a test piece
having a thickness of 1/16 inch).
EXAMPLE 5
70 Parts of a polybutylene terephthalate having an intrinsic viscosity of
[.eta.]=1.0 dl/g, 15 parts of a hexabromobenzene, 5 parts of antimony
trioxide and 10 parts of an ethylene/vinyl acetate copolymer (EVATHLENE
310P), were uniformly heated and kneaded at 225.degree. C.
The thus obtained composition was tested in the same manner as in Example 1
to obtain the following results. TS was 550 kg/cm.sup.2, TE was greater
than 100%, FS was 750 kg/cm.sup.2, II was 4 kg.cm/cm, and the
flame-retarding property was evaluated as UL 94 V-0 (using a test piece of
a thickness of 1/16 inch).
The blending ratios of the compositions of the above Examples, and the test
results are tabulated below.
__________________________________________________________________________
Comparative
Example 1
Example 1
Example 2
Example 3
Example
Example
__________________________________________________________________________
5
Blend PBT.sup.1) ([.eta.] = 0.8)
51.6.sup.Parts
51.6.sup.Parts
Poly- PBT ([.eta.] = 1.0) 70.sup.Parts
70.sup.Parts
ester PBT.sup.2) ([.eta.] = 0.8)
42.5.sup.Parts
Polyester polyurethane.sup.3) 42.5.sup.Parts
Organo- DBB.sup.4) 10 10 15
halogen Flame-retarding epoxy.sup.5)
compound resin 14 14
HBB.sup.6) 15
EVA.sup.7) 4 4 4 10
Drip- Saponified EVA.sup.8)
2
prevent- Saponified polyvinyl.sup.9)
ing agent acetate -1 6 6
Saponified polyvinyl.sup.10)
acetate -2 10
Inorganic flame-retarding.sup.11)
supplementary agent 2.4 2.4 3.5 3.5 5 5
Reinforcing agent.sup.12) 30 27.4 30 30 0 0
Test Results V-0 V-2 V-0 V-0 V-0 V-0
Flame-retarding
UL 94 (1/32 in.)
(1/32 in.
(1/32 in.
(1/16 in.
(1/16
(1/16 in.
property thick)
thick) thick)
thick)
thick)
thick)
No Yes No No No No
Melted and dripped (after
(after (after
(after
(after
(after
60 sec.)
15 sec.)
60 sec.)
60 sec.)
60 sec.)
60 sec.)
TS (kg/cm.sup.2) 1100 1150 1200 1350 600 550
TE (%) 2.5 1.5 2.0 2.5 100 100
or more
or more
FS (kg/cm.sup.2) 1500 1600 1600 1700 850 740
II (kg.cm/cm) 8 5 6 8 4 4
__________________________________________________________________________
.sup.1) PBT: Polybutylene terephthalate
.sup.2) PET: Polyethylene terephthalate
.sup.3) Polyester polyurethane: A reaction product of a polybutylene
terephthalate having a OH value of 15 and an AN value of 0 with a
diphenylmethane-4,4'-diisocyanate
.sup.4) DBB: Decabromobiphenyl ether
.sup.5) Flame-retarding epoxy resin: A reaction product (epoxy equivalent
of 1654) of a tetrabromobiphenol A with an epichlorohydrin
.sup.6) HBB: Hexabromobenzene
.sup.7) EVA: An ethylene/vinyl acetate copolymer (EVATHLENE.RTM.310P)
.sup.8) Saponified EVA: A saponified ethylene/vinyl acetate copolymer (GL
Resin, a product of The Nippon Synthetic Chemical Industry Co., Ltd.)
.sup.9) Saponified polyvinyl acetate -1: GOHSENOL NH20 (polymerization
degree of 2000, saponification degree of 99%, a product of The Nippon
Synthetic Chemical Industry Co., Ltd.)
.sup.10) Saponified polyvinyl acetate -2: GOHSENOL G17 (polymerization
degree of 2100, saponification degree of 86%, a product of The Nippon
Synthetic Chemical Industry Co., Ltd.)
.sup.11) Inorganic flameretarding supplementary agent: Antimony trioxide
.sup.12) Reinforcing agent: Glass fiber
* * * * *
|
|
|
|
|
Description  |
|