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Claims  |
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I claim:
1. An arrangement to improve the optimization of the value of finished cuts
obtained from each of a plurality of heads of livestock in a livestock
processing plant comprising:
first means to apply a different identification mark to each of said
plurality of heads of livestock and to couple each of said marks to an
optimization computer, each of said marks remaining with its associated
one of said plurality of heads of livestock until said finished cuts are
obtained;
second means disposed adjacent said first means to separately weigh each of
said heads of livestock in sequence and to couple each of the resultant
weights to said computer, each of said weights being correlated with an
associated one of said marks; and
third means disposed adjacent said second means to separately and
automatically grade each of said heads of livestock in sequence and to
couple each of the resultant grades to said computer, each of said grades
being correlated with an associated one of said marks and an associated
one of said weights.
2. An arrangement according to claim 1, wherein
said third means is supported on said second means to enable obtaining said
weight and said grade of each of said plurality of heads of livestock
substantially simultaneously.
3. An arrangement according to claim 2, wherein
said second and third means are disposed above ground, and
entrance and exit inclined ramps are provided for said second and third
means to enable each of said plurality of heads of livestock to enter and
exit said second and third means.
4. An arrangement according to claim 3, wherein
each of said weights and each of said grades are obtained when each of said
plurality of heads of livestock walk on and through said second and third
means, respectively.
5. An arrangement according to claim 2, wherein
said third means includes
conveyor means to convey each of said plurality of heads of livestock
through said third means and across said second means.
6. An arrangement according to claim 5, wherein
said conveyor means includes
floor conveyor moving at a predetermined rate, and
two side conveyors moving at said given rate to restrain each of said
plurality of heads of livestock from walking.
7. An arrangement according to claim 6, wherein
said floor and side conveyors are stopped periodically for a predetermined
length of time to enable obtaining a static weight for each of said
plurality of heads of livestock.
8. An arrangement according to claim 7, wherein
said second and third means are disposed above ground, and
said conveyor means further includes
entrance and exit inclined conveyors to enable each of said plurality of
heads of livestock to enter and exit said second and third means.
9. An arrangement according to claim 7, wherein
at least one of said side conveyors are tiltable to restrain each of said
plurality of heads of livestock from jumping up and down.
10. An arrangement according to claim 1, further including
an indexing restrainer disposed prior to said second and third means to
ensure that each of said plurality of heads of livestock are processed by
said second and third means separately and in sequence.
11. An arrangement according to claim 10, wherein
said first means is operated while each of said plurality of heads of
livestock is disposed in said indexing restrainer.
12. An arrangement according to claim 1, wherein
each of said weights is obtained when each of said plurality of heads of
livestock passes over said second means, and
each of said grades is obtained when each of said plurality of heads of
livestock passes through said third means.
13. An arrangement according to claim 1, further including
fourth means disposed adjacent said third means to sort said plurality of
heads of livestock according to said weights and said grades.
14. An arrangement according to claim 13, wherein
said fourth means includes
a plurality of gate controlled pens disposed adjacent a passageway for said
plurality of heads of livestock leading from said third means, each of
said pens being assigned a predetermined range of weights and at least one
grade, and
fifth means coupled to said second and third means and said plurality of
gates to enable opening one of said plurality of gates at a time dependent
on the weight and grade of each of said plurality of heads of livestock
just weighed and graded.
15. An arrangement according to claim 14, wherein
said fifth means includes
a digital readout for each of said second and third means, and
sixth means to enable manually opening an appropriate one of said plurality
of gates according to the weight and grade present on an associated one of
said readouts to accomplish the desired sorting.
16. An arrangement according to claim 14, wherein
said fifth means includes
a digital readout for each of said second and third means, and
sixth means responsive to the weight and grade present on an associated one
of said readouts to automatically open an appropriate one of said
plurality of gates to accomplish the desired sorting.
17. An arrangement according to claim 14, further including
a conveyor disposed in said passageway to carry said plurality of heads of
livestock sequentially to said plurality of pens.
18. An arrangement according to claim 13, wherein
said third means is supported on said second means to enable obtaining said
weight and said grade of each of said plurality of heads of livestock
substantially simultaneously.
19. An arrangement according to claim 18, wherein
said second and third means are disposed above ground, and
entrance and exit inclined ramps are provided for said second and third
means to enable each of said plurality of heads of livestock to enter and
exit said second and third means.
20. An arrangement according to claim 19, wherein
each of said weights and each of said grades are obtained when each of said
plurality of heads of livestock walk on and through said second and third
means, respectively.
21. An arrangement according to claim 18, wherein
said third means includes
conveyor means to convey each of said plurality of heads of livestock
through said third means and across said second means.
22. An arrangement according to claim 21, wherein
said conveyor means includes
floor conveyor moving at a predetermined rate, and
two side conveyors moving at said given rate to restrain each of said
plurality of heads of livestock from walking.
23. An arrangement according to claim 22, wherein
said floor and side conveyors are stopped periodically for a predetermined
length of time to enable obtaining a static weight for each of said
plurality of heads of livestock.
24. An arrangement according to claim 23, wherein
said second and third means are disposed above ground, and
said conveyor means further includes
entrance and exit inclined conveyors to enable each of said plurality of
heads of livestock to enter and exit said second and third means.
25. An arrangement according to claim 23, wherein
at least one of said side conveyors are tiltable to restrain each of said
plurality of heads of livestock from jumping up and down.
26. An arrangement according to claim 13, further including
an indexing restrainer disposed prior to said second and third means to
ensure that each of said plurality of heads of livestock are processed by
said second and third means separately and in sequence.
27. An arrangement according to claim 26, wherein
said first means is operated while each of said plurality of heads of
livestock is disposed in said indexing restrainer.
28. An arrangement according to claim 13, wherein
each of said weights is obtained when each of said plurality of heads of
livestock passes over said second means, and
each of said grades is obtained when each of said plurality of heads of
livestock passes through said third means. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
This invention relates to an arrangement for use in meat livestock
processing plants and more particularly to an arrangement for use in such
a plant for improving the optimization of the value of the finished cuts
obtained by the method described in copending application of Charles H.
Wallace and Richard W. Moncure, Ser. No. 857,324, filed Dec. 5, 1977, now
abandoned.
The above-cited copending application is an improvement over the processing
method disclosed in U.S. Pat. No. 3,940,998 issued to John C. Sourby and
Charles H. Wallace on Mar. 2, 1976. The above-cited copending application
and patent and the present invention disclose the evolution of a
development project being carried on by ITT Gwaltney, Inc. of Smithfield,
Virginia to optimize the value of the resulting cuts made from each
carcass of a plurality of heads of livestock under existing market
conditions as well as to provide management with a tool by which each head
of livestock can be evaluated in terms of profit or loss based on the
total operation of the processing plant from purchase of the heads of
livestock to sale of the resultant finished products. It should be noted
that the process described in the cited copending application, U.S. patent
and the present invention are described with reference to a hog processing
plant, but is not limited thereto since the techniques described can be
employed with other livestock from which meat products are obtained.
The process described in the above-cited patent includes making physical
measurements of the ham circumference, body length and fat depth and a
subjective evaluation of muscle quality in the cutting department
immediately after being removed from the cooling department. These
measurements and evaluation provide data to a computer which, in
accordance with the algorithm set forth therein, predicts the weight or
range of weights of the ham/loin cuts which can be produced and issues
instructions as to the point with respect to the aitch bone for the
butcher to cut each individual hog carcass to optimize the value under
existing market price conditions of the resulting ham/loin cut from each
individual hog carcass without regard to the other carcasses to be
processed in a given period of time, such as a day. In practice, it has
been proven that the subject matter of the above-cited patent resulted in
considerable improvement in the profitability of hog processing plants.
The value of the hog cuts obtained by the process of the above-cited
patent is calculated daily utilizing current market values for each cut.
The market value of each cut in turn is based on the cut weight and all
cuts within a given weight range have the same market value. Accordingly,
the desired weight of each of the primal cuts and each of the various
trims whether boneless or bone-in are determined to produce the maximum
return based on current market conditions by establishing the exact points
of demarcation between each primal cut. To a considerable extent each
day's slaughter which will be cut the following day or within a day or so
must satisfy existing market demand. Thus, the demand on any given day
that the cut-up product is sold will vary and in fact may even vary during
the day's cutting operation, depending upon sales conditions.
The improvement as taught in the above-cited copending application provides
a process in which each individual carcass is identified immediately
following the killing of the animal and after it has been dehaired, singed
and polished. The physical data (the above-mentioned measurements and
evaluation) of the carcass, after it is identified with a discrete
indicia, is obtained in the killing department rather than in the cutting
department. This process is different than that disclosed in the
above-cited patent wherein the determination of the line of demarcation
between the various cuts was determined just before the actual cutting of
each carcass individually and did not require an identifying indicia and
which did not take into consideration the other carcasses to be processed
in a given period of time. By taking the physical data of the carcasses in
the killing department rather than in the cutting department, a truer
weight of the purchased animal was obtained which enabled a more accurate
payment to the supplier of the livestock and which enabled obtaining a
more accurate indication of the shrinkage that takes place in the cooling
department, and as a result a more accurate profit and loss determination
was capable with the process as described in the above-cited copending
application. In addition, the use of the identification mark or indicia
for each carcass as described in the above-cited copending application
enables the butcher to retrieve the cutting instructions from the computer
for each carcass he is about to butcher by use of the identification
indicia. This is important since due to intentional or unintentional
reasons, the hog carcasses may arrive at the butcher out of sequence and
without the identification marking it would be impossible for the butcher
to retrieve the proper cutting instructions from the computer for the
particular carcass about to be butchered.
The marketing of hogs for slaughter is done by a variety of procedures.
Pork packers buy direct from producers on a delivered basis with hogs
sorted by the packer for weight and grade, and weighed in drafts of
several hogs per scale. Hogs weighing from 200 to 240 lbs. (pounds) are
considered top-weight range. Hogs rated No. 1 for quality and weighing 200
to 240 lbs. command the top of the market with a discount for grade 2,
grade 3 and grade 4 from grade 1 hogs.
In a typical market day the price of hogs will vary. The market discounts
and premiums remain quite constant even though the basic top of the market
may be $20 per cwt. (hundred weight) and over a long span of time, the
price of top hogs may increase to $50 per cwt. and the discounts from No.
1 hogs to No. 2 hogs remain the same. According to pricing practices, hogs
are discounted for weights below 200 lbs. and also discounted for weights
in excess of 240 lbs. These weight discounts remain very constant even
though the top price may vary from $20 to $50 within a period of two
years. Also, with respect to different prices, the hogs below 200 lbs. are
sorted in 10 lb. ranges as follows:
191/200
181/190
171/180
161/170
151/160
141/150
Also, hogs above 240 lbs. are also sorted in 10 lbs. weight ranges as
follows:
241/250
251/260
261/270
271/280
281/290
291/300
In prior practices it is customary when unloading hogs from a truck to
drive 200 to 240 lb. hogs into a livestock or draft scale with about a 40
hog capacity and to sort all others into a sorting pen. This sort is by
the subjective judgement of a skilled hog buyer.
After weighing all 200-240 lb. hogs by each grade classification, the
lightest hogs are selected from the sorting pen in 10 lb. weight ranges
and according to grade and then weighed. The grading is based on the
subjective judgement of a skilled hog grader. Then those hogs which are
heavier than 240 lbs. are selected in 10 lb. weight ranges and by grade,
repeating until all hogs have been sorted by weight and grade through the
subjective judgement of a skilled hog buyer and/or grader.
Different buying arrangements are entered into with different producers.
Usually, they either deliver with a contract trucker or with their own
truck. In some cases, the packer reimburses the cost of the freight to the
producer, with the producer being responsible for the condition of the
animals until they are accepted by the packer. The packer pays for weight
delivered and the packer grades and sorts. Another type of transaction is
the purchase through an order buyer who operates in a terminal market.
The buyer for the pork packer will place an order by telephone to an order
buyer in a distant market indicating the kind of a load he desires by
weight range and grade. Assume he has given an order for 200 to 240 lbs.,
all No. 1 and/or No. 2 grades. The buyer will accept such an order
conditionally, usually stating he will do his best but may be forced to
fill out the load with either some heavier weight or some lighter, in
which case the packer buyer may express his preference for hogs under 200
lbs. rather than those over 240 lbs. (because he may have too many heavy
weights from his direct sources).
The order buyer will purchase loads of hogs at a terminal market and
redistribute the loads to meet his clients wishes. The order buyer will
have the terminal market weigh the groups of hogs as they are assigned to
fulfill a given packers order. The order buyer's received weight then
becomes the invoice weight for the out-bound load. It is possible that
some of the hogs in the load will be weighed at 7:00 a.m. and the last
hogs weighed at 2:00 p.m. the same day, with the packer buyer absorbing
any weight loss from the time of purchase by the order buyer. This is
called buying shrink. The order buyer will arrange for the livestock
trucking, with the packer paying freight and absorbing the in-transit
shrink as well as the buying shrink.
Another type of transaction will be made with the dealer who operates a
small livestock market with concentration point. Small producers in a
radius of this point will find it a convenient point to market their hogs.
The packer buyers will place an order with this dealer. Being usually very
astute, the dealer becomes quite familiar with the exact needs of his
respective customers and is well acquainted with his producers. He buys
and sorts to his customers' needs and generally invoices the packers for
the weights he paid for as he identifies hogs for his customers at time of
purchase. He will sort by weight and grade. He also has more freedom in
his trading than an order buyer who operates out of a large terminal
market.
There are many variations of these sources, but the above covers the
concept. It is to be noted that it is legal for a country market to add
back buying shrink when billing out a load. He is not under constant
government supervision as exists at a terminal market.
When a packer receives his hog purchases and weighs and sorts at the time
of delivery, he has bought shrinkage from all sources except from the
producer who delivered hogs direct to the packer and sold at delivered
weight, with the packer sorting and grading to establish value.
Many factors enter into the shrinkage of each load, for instance, ambient
temperatures, how long it has been since the animal was fed and watered,
how many miles the animal have travelled since time in a livestock truck
can and does cause stress especially with hogs raised in confinement. Some
of the shrinkage is fecal and some is tissue with it being very difficult
to determine how much of each to apply to each shipment.
Shrinkage is very carefully established on each load purchased. On some
loads it will amount to 5%, others 7%, depending upon distance travelled.
Weighing hogs in groups of 15 to 40 heads per draft scale makes it
difficult to establish whether the large hog shrinks a greater percentage
than the small hog. It is known that a great deal of this shrinkage is
tissue, since dressing yields on a load of hogs with excessive in-transit
shrinkage will be reflected in low dressing yields when calculated from
purchase weights. The cost of the buying and in-transit shrinkage or
weight loss is easily calculated, however, the effect on price paid by
weight and grade is more complex.
Hogs are not currently weighed individually. The time required to separate
one hog from another, drive it onto the scale, confine it, and then weigh
it and then repeat this procedure 600 times per hour has made individual
hog weighing impractical in the past and considered impossible when using
the procedures developed for weighing 20-40 hogs per draft scale.
As disclosed in the above copending application, a scale is employed to
electronically record the weight of individual hogs after slaughter,
before opening, with only blood and hair removed. It has been possible to
audit purchase loads by mathematically restoring blood and hair on each
hog and then trace these hogs back to the weight received as a direct
purchase from the producer and arrive at that live weight quite accurately
since blood and hair is 5% of the live hog weight, with only minor
variations from this number. It has been found that the hog buyer-grader
cannot accurately estimate individual hogs for weight and sort them into
10 lb. weight ranges. In total, the average of the averages would indicate
a proper sort. However, hogs sorted to be 181 to 190 lbs. inclusive will
have some hogs weighing 178 lbs. and others weighing 193 lbs. This applies
to all weight ranges. It is doubted that any buyer-grader can estimate the
weight of hogs closer than 2 to 3 lbs. on an individual basis. Generally,
they will do a better job of sorting No. 1, No. 2 and No. 3 quality
grades. Even here it has been learned that subjective evaluation at 600
hogs per hour will result in errors on borderline cases.
The pre-eviscerated scale information is an excellent audit tool and has
worked well enough to indicate the need to buy the live hog on an
individual weight-and-grade basis.
SUMMARY OF THE INVENTION
An object of the present invention is to provide an arrangement to improve
the value of finished cuts obtained from each of a plurality of heads of
livestock in a livestock processing plant.
Another object of the present invention is to provide an arrangement
wherein the optimization of the value of finished cuts obtained from each
of a plurality of heads of livestock is improved with respect to the
optimization obtained with the technique disclosed in the above-cited
copending application.
Still another object of the present invention is to provide an arrangement
to individually weigh and grade a head of livestock automatically and
without employing the subjective judgement of a hog-buyer-grader.
A further object of the present invention is to provide an arrangement
which automatically weighs and grades individually 600 hogs per hour with
reduced manpower and with a scientific automatic evaluation of grade
rather than the subjective judgement of a hog grader.
Still a further object of the present invention is to provide an
arrangement which automatically weighs and grades hogs individually and
which either manually or automatically sorts the weighed and graded hogs
according to their weight and grade to enable a more efficient utilization
of the coolers in the chilling department and thereby provide the desired
chilled temperature for the carcasses of all heads of livestock being
processed.
A feature of the present invention is the provision of an arrangement to
improve the optimization of the value of finished cuts obtained from each
of a plurality of heads of livestock in a livestock processing plant
comprising: first means to apply a different identification mark to each
of the plurality of heads of livestock and to couple each of the marks to
an optimization computer, each of the marks remaining with its associated
one of the plurality of heads of livestock until the finished cuts are
obtained; second means disposed adjacent the first means to separately
weigh each of the heads of livestock in sequence and to couple each of the
resultant weights to the computer, each of the weights being correlated
with an associated one of the marks; and third means disposed adjacent the
second means to separately and automatically grade each of the heads of
livestock in sequence and to couple each of the resultant grades to the
computer, each of the grades being correlated with an associated one of
the marks and an associated one of the weights.
Another feature of the present invention is the provision of a fourth means
disposed adjacent the above-mentioned third means to sort the plurality of
heads of livestock according to the weight and grade of each of the
plurality of heads of livestock.
Utilizing the individual weight-and-grade techniques of the present
invention, a pork packer would buy all direct purchase hogs accurately and
can eliminate the audit procedure on these hogs to account for buying and
transit shrinkage. Hogs purchased through a dealer or order buyer will be
audited using the live hog individual weight and grade technique of the
present invention. The weight sort would be adjusted to reflect buying and
transit shrinkage for the entire load using the sum of individual hog
weights received in a load compared to invoiced weights. The individual
hog received weights will then be increased by this percentage factor to
arrive at the weight of each hog at the time of purchase. This
weight-and-grade evaluation will take place immediately upon receipt of
these shipments. The comparison between different sources will be a
valuable tool to a hog buyer to determine the best and least cost source.
At least some of the shrinkage in buying and transporting can be
compensated for by changing the request for composition of the load in
accordance to the shrink information generated through analysis of the
data. Hogs in heavier weight classes, at discounted prices can be
purchased and allowed to shrink down to the desired weight range. This
would result in lower per-pound costs.
The weighing of individual hogs as received and the electronic grading for
quality at the same time will reduce the cost to do both functions, making
information available promptly as hogs are unloaded.
Each individual hog will be sequentially tattooed at the time of or just
prior to the automatic weighing and electronic grading. A printout of the
individual hog weight and grade for each hog in a load will be generated
with a copy for the producer or order buyer by the computer.
A computer program will sort these into number of hogs and weight by weight
range and by grade. Quoted prices will be used to price each category.
Invoices will be produced and checks written by the computer to complete
transactions. The grade and weight of each hog will be stored on a storage
medium with its tattoo or identification number.
When the hog is slaughtered, additional data will be collected as disclosed
in the above-cited copending application. The information obtained on
individual weight and grade for each live hog will improve the integrity
and optimization of the method described in the above-cited copending
application.
BRIEF DESCRIPTION OF THE DRAWING
Above-mentioned and other features and objects of this invention will
become more apparent by reference to the following description taken in
conjunction with the accompanying drawing, in which:
FIG. 1 is a schematic illustration of one embodiment of an arrangement in
accordance with the principles of the present invention;
FIG. 2 is a schematic illustration of another embodiment of the arrangement
in accordance with the principles of the present invention;
FIG. 3 is a top view of the combined scale and automatic electronic grader
employed in the embodiments of FIGS. 1 and 2;
FIG. 4 is a side view of FIG. 3;
FIG. 5 is a righthand end view of FIG. 3;
FIG. 6 is a schematic illustration of the relationship between a head of
livestock and the conveying belts of the equipment of FIGS. 3, 4 and 5;
FIG. 7 is a block diagram of the data flow in both embodiments of FIGS. 1
and 2;
FIG. 8 illustrates a control panel enabling the manual operation of the
gates of the gate controlled sorting pens of FIG. 2; and
FIG. 9 is a schematic block diagram of one possible embodiment enabling the
automatic control of the gates of the gate controlled sorting pens of FIG.
2.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to FIG. 1, one embodiment of the arrangement for the present
invention is illustrated as comprising an unloading ramp 1 to enable the
heads of livestock to be moved from truck 2 to an indexing restrainer and
tattoo station 3. The purpose of the indexing restrainer at station 3 is
to index each head of livestock on an individual basis into the
combination of the low profile floor scale 4 and the automatic electronic
grader 5. At station 3 each of the heads of livestock have different
tattoos or other identification marks applied thereto by a tattoo device
which penetrates the hide and hair with ink being dispensed to provide the
identification mark or tattoo in the meat under the hide which will be
removed with the hair in the killing department. Such a tattoo device is
disclosed in copending application Ser. No. 137,941, filed Apr. 7, 1980.
Preferably the combination of scale 4 and grader 5 is disposed above
ground to avoid the requirement of digging a pit to put scale 4 in, which
pit creates a clean-up problem. To enable the above-ground installation of
scale 4 and grader 5, there is provided an inclined pick-up conveyor 6 and
an inclined discharge conveyor 7. Conveyors 6 and 7 together with floor
and side conveyors in grader 5 may be eliminated and ramps provided in
place of conveyors 6 and 7 so that the heads of livestock will
individually walk into and out of the combination of scale 4 and grader 5.
It has been found that the impact of a hog setting a foot down due to
walking on the floor belt-type conveyor 10 introduced half-pound error in
the weight of the hog. It has been determined that this half-pound error
is acceptable in most situations and, of course, this weighing in motion
(walking) results in simpler construction of scale 4 and grader 5 than
when employing conveyors. However, to obtain a more accurate measurement
of the weight of the individual hogs, side conveyors 8 and 9 are provided
in addition to floor conveyor 10 to restrain the hog from walking on floor
conveyor 10. Due to the arrangement of side restraining conveyors 8 and 9,
the hog cannot walk since all four feet are suspended in mid air. To
obtain the static weight of the hog being measured, side conveyors 8 and 9
and floor conveyor 10 are stopped for approximately two seconds to enable
obtaining the static weight of the hog. After having passed through the
combined scale 4 and grader 5, the hogs are removed therefrom by conveyor
7 and passed to a holding pen 11 from which 15 to 40 hogs are permitted to
enter the draft scale 12 which provides a check on the weight obtained
from the individual weights of the total load on a government sealed
scale. From scales 12 the hogs are permitted to enter holding pens 13 from
which they are herded into the killing department, or the hogs are herded
directly into the killing department, depending upon the demand in the
killing department.
The indexing restrainer in station 3 may be a No. 1005 Boss Hog Restraining
Unit manufactured by the Cincinnati Butcher's Supply Company of
Cincinnati, Ohio. Scale 4 may be any one of a number of Fairbanks low
profile floor scales, such as Model H-22-6115, obtainable from the
Fairbanks Weighing Division of Colt Industries of St. Johnsbury, Vt.
depending upon the application. The automatic electronic grader 5 may be
Model EMME SA-1 supplied by the EMME Co. of Phoenix, Ariz., whose
operation is fully disclosed in U.S. Pat. No. 3,735,247.
Referring to FIG. 2, there is illustrated therein a second embodiment of
the arrangement of the present invention including substantially the same
equipment as in the embodiment of FIG. 1, but reorganized to enable a
sorting of the hogs according to weight and grade after being individually
weighed and graded. The same reference characters will be employed in
describing the equipment of FIG. 2 which are identical to the equipment of
FIG. 1. The hogs are unloaded from truck 2 by ramp 1 leading directly to
draft scales 12 in which 15 to 40 hogs are weighed simultaneously with a
number of such draft weights providing a check on the weight of the total
load delivered. From scale 12 the hogs are led into holding pen 11 from
which individual ones of the hogs are indexed into the combination of
scale 4 and grader 5 by means of the indexing restrainer present at
station 3. At station 3 each of the hogs are identified by a different
tattoo or identification mark. Pick-up conveyor 6 picks up the individual
hogs in sequence and places each of the hogs in the center of floor
conveyor 10. Each of the hogs are restrained from walking on floor
conveyor 10 by side conveyors 8 and 9 as described hereinabove with
respect to FIG. 1 to obtain a more accurate weight for the hog. However,
as described with respect to FIG. 1, it is possible to obtain the moving
weight of the individual hogs with less accuracy but with simpler
equipment due to the elimination of side restraining conveyors 8 and 9 and
pick-up and discharge conveyors 6 and 7 which would be replaced by a
pick-up and discharge ramp upon which the individual hogs would walk.
The individual hogs would be discharged by discharge conveyor 7 onto a
sorting conveyor 14 arranged in a passageway along which are disposed a
plurality of gate controlled sorting pens 15. The gates of pens 15 project
approximately 45.degree. into the passageway provided with conveyor 14
when the gates are opened to direct the hog associated with the opened
gate into the associated one of pens 15. Each of the sorting pens 15 would
be assigned a particular weight range and grade and the gate associated
with these pens would be controlled manually by an operator or
automatically by electronic circuitry to open the appropriate ones of the
gates dependent upon the weight and grade of the hog just weighed and
graded automatically.
The weight ranges assigned to each of sorting pens 15 can be varied as
required. The following is an example of how the individual hogs may be
sorted.
TABLE I
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PEN (1)
200# and down Grade 1, 2 and 3 and 4
Assumed Daily Volume 500 Hogs
PEN (2)
201# to 220# Grade 1 and 2
Assumed Daily Volume 1200 Hogs
PEN (3)
201# to 220# Grade 3 and 4
Assumed Daily Volume 300 Hogs
PEN (4)
221# to 250# Grade 1 and 2
Assumed Daily Volume 1000 Hogs
PEN (5)
221# to 250# Grade 3 and 4
Assumed Daily Volume 500 Hogs
PEN (6)
251# & Up Grade 1, 2 and 3, 4
Assumed Daily Volume 500 Hogs
4000 Hogs
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The quantities indicated above are typical of an average day. With
individual weighing and grading and the above-indicated sorting, it is no
longer necessary to kill hog purchases in loads as purchased, since the
weight and grade sort is absolute. Since each hog has its own tattoo or
identification number, all subsequent data, dressing yield, cooler shrink,
ham circumference, body length, etc. will be associated with this number.
The computer will enable reassembly of each of the lots or loads for any
evaluation desired pertaining to the lot in question. With practices
employed prior to the present invention, it is important to kill all hogs
by purchase lots to evaluate dressing yields of each lot.
It has been found that the quality of the slaughtering operation is
improved if hogs of similar weight and grade are grouped as slaughtered.
The chilling of hogs as slaughtered by techniques employed prior to the
present invention with a complete scramble of all weights and grades being
retained in groupings as purchased creates an impossible situation for
perfect chilling. Each rail must be loaded for chilling with a fixed
number of hogs per rail or rail space may not exist for the last hog
slaughtered. The result is extremely heavy hogs on the same rail with very
light hogs, followed by medium hogs. If all heavy hogs are on a rail, they
will be too close. If all light-weight hogs are on a rail with the same
fixed number, it will be under utilization of cooler space.
The result is a matter of record. Heavy hogs are not properly chilled
resulting in complaints from customers of excess weepage of moisture from
pork loins with shelf life less than competition. Hanging along side of
the heavy hogs and scattered throughout the cooler will be light hogs,
which have been chilled so hard that it is difficult to pull loins without
major defects. Carcass chilling shrink will be reduced if all hogs in a
cooler are of uniform size.
The primal yields or finished cuts will improve if the hog cutting butchers
are working on hogs of correct uniform temperature of 38.degree. to
40.degree.. Yields also improve if weight and grades are uniform for a
long continuous run instead of cutting lights, heavies, medium, grades
1-4-2-3, all scrambled together. Considerable judgement is exercised by
the butcher to determine how deep to cut to remove fat. If hogs are
uniform, this judgement becomes more accurate.
Some packers do forego the audit of hog purchasing and sort hogs into
weights and grades alive and slaughter in uniform groups as they consider
the economic gain in production to be greater than the advantage gained
from auditing the hog buying. Utilizing the procedures outlined
hereinabove, it is possible to capture full advantage of both the auditing
and sorting techniques.
With very simple planning, it is feasible to fill each cooler with a
separate weight range of hogs. When two quality grade groupings are put in
one cooler, it is practical to load one wall with one grade and start at
the opposite wall to load the other grade group.
Referring to FIGS. 3, 4 and 5, there is disclosed therein the conveying
arrangement associated with the combined scale 4 and grader 5. Floor
conveyor 10 is driven by motor 16, belt 17 and drive pulley 18 and has a
linear speed of approximately 80 feet per minute. Side conveyors 8 and 9
are made of plastic material, with side conveyor 8 being driven by motor
19, belt 20 and drive pulley 21. Side conveyor 9 is driven by drive motor
22, belt 23 and drive pulley 24. As indicated in FIGS. 5 and 6, side belt
9 is adjustable. This adjustability is provided by air cylinders 25 and 26
which act upon pulleys 27 and 28, respectively, to move side conveyor 9
inward and outward with respect to the center of floor conveyor 10. The
purpose of this adjustability is to restrain the hog from jumping up and
down which would render the weighing of the hog inaccurate due to the
impact of the hoofs of the hog upon floor conveyor 10 and hence scale 4.
To enable retaining the proper tension on conveyor 9 when adjusted, a
take-up air cylinder 29 is provided to act upon pulley 30. The linear
speed of side conveyors 8 and 9 are synchronized with respect to each
other and floor conveyor 10. A water spray from sources 31 and 32 (FIG. 4)
is directed upon both sides of floor conveyor 10 and squeegeed off by
squeegees 33 and 34 to clean floor conveyor 10 to remove any droppings
from the hogs to ensure an accurate weight of the hog being weighed.
FIG. 7 illustrates the data flow in the arrangements of FIGS. 1 and 2. The
grade from grader 5 of a particular hog being weighed together with the
weight from scale 4 are coupled to a computer 35 along with the
identification number applied to that particular hog by tattoo device 3.
Computer 35 also receives the lot number from a keyboard 36 so that after
sorting according to weight and grade, computer 35 can reassemble the hogs
of a particular lot for evaluation. Computer 35 and algorithm for
operation thereof is similar in all respects to that disclosed in the
above-cited copending application.
Referring to FIG. 8, there is illustrated therein a control panel 37
coupled electrically to scale 4 and grader 5 including a digital readout
38 to indicate the weight of the hog presently being weighed and a readout
device 39 to indicate the grade of that particular hog. An operator mining
control panel 37 would read the values present in readout devices 38 and
39 and according to a predetermined plan would activate an appropriate one
of the switches 40 to activate a motor associated with an appropriate one
of the gates of pens 15 and the selected switch to thereby open that one
of the gates of pens 15 to thereby provide manually the desired sorting of
the hogs by weight and grade.
FIG. 9 illustrates circuitry to provide an automatic control of the gates
of sorting pens 15 to enable sorting of the hogs according to weight and
grade. The circuitry associated with scale 4 would include three
potentiometers 41, 42 and 43 coupled between a voltage of given magnitude
and ground with the sliding contact of each of the potentiometers being
fastened to a shaft of the digital wheels of a weight digital readout
device so that a voltage is developed, through slip rings associated with
each shaft, from each of the potentiometers 41, 42 and 43 which is
proportional to the digital value on the wheels of the digital readout
device. The voltages removed from potentiometers 41-43 are coupled to an
adder 44 to add together the three voltages to provide a sum voltage which
is proportional to the weight recorded on the readout device. This sum
voltage is converted to a digital representation thereof by the
analog-to-digital converter 45 which is then coupled to computer 35 over a
transmission line 46. The computer 34 | | |