|
Claims  |
|
|
What is claimed is:
1. A pump for pumping low viscosity fuels which have a tendency to
vaporize, said pump comprising means defining an inlet and an outlet, a
cam means defining a pumping chamber bore wall defining at least one inlet
arc of increasing radius and at least one outlet arc of decreasing radius,
a plurality of slippers defining pumping pockets, means for moving said
slippers through said inlet arc in which the pumping pockets defined
between adjacent slippers are reducing in pressure so as to draw the low
viscosity fuel into the pump and through said outlet arc where the pumping
pockets are reducing in volume to force the low viscosity fuel through the
outlet of the pump, said means for moving said slippers comprising a
slotted rotor, each of said slippers being located in a respective slot in
the rotor and being biased radially outwardly of the rotor into engagement
with the bore wall, an inlet port communicating with said inlet and said
pumping pockets as said pumping pockets move through said inlet arc, an
outlet port communicating with said pumping pockets and said outlet as
said pumping pockets move through said outlet arc, and means for
optimizing fuel output rate, inlet vacuum and noises produced by fluid
flow in the pump comprising an orifice of predetermined diameter located
in said inlet arc and in communication with said inlet and each pumping
pocket at a location radially inwardly of said slippers, said orifice
diameter being such that pump noise is restricted and said pump has a
relatively high output flow rate and a relatively high inlet vacuum.
2. A slipper pump for pumping low viscosity fuels which have a tendency to
vaporize, said pump comprising means defining an inlet and an outlet, a
cam means defining a pumping chamber bore wall defining at least one inlet
arc of increasing radius and at least one outlet arc of decreasing radius,
a plurality of circumferentially spaced slippers defining pumping pockets,
means for moving said slippers through said inlet and outlet arcs to
effect pumping of fuel, an inlet port communicating with said inlet and
said pumping chambers as said pumping pockets move through said inlet arc,
an outlet port communicating with said pumping pockets and said outlet as
said pumping pockets move through said outlet arc, and an orifice of
predetermined size located in said inlet arc and communicating with said
inlet and said pumping pockets at a location radially inwardly of said
slippers, said orifice being approximately sized in accordance with the
equation Y=-0.15066X.sup.2 +5.1196X+33.165 where Y=the orifice diameter in
thousandths of an inch and X=the cam rise of said cam means in thousandths
of an inch.
3. A pump for pumping low viscosity fuels which have a tendency to
vaporize, said pump comprising means defining an inlet and an outlet, a
cam means defining a pumping chamber bore wall defining at least one inlet
arc of increasing radius and at least one outlet arc of decreasing radius,
a plurality of slippers defining pumping pockets, means for moving said
slippers through said inlet arc in which the pumping pockets defined
between adjacent slippers are reducing in pressure so as to draw the low
viscosity fuel into the pump and through said outlet arc where the pumping
pockets are reducing in volume to force the low viscosity fuel through the
outlet of the pump, said means for moving said slippers comprising a
slotted rotor, each of said slippers being located in a respective slot in
the rotor and being biased radially outwardly of the rotor into engagement
with the bore wall, an inlet port communicating with said inlet and said
pumping pockets as said pumping pockets move through said inlet arc, an
outlet port communicating with said pumping pockets and said outlet as
said pumping pockets move through said outlet arc, and means for
restricting noises produced by fluid flow in the pump comprising an
orifice of predetermined diameter located in said inlet arc and in
communication with said inlet and each pumping pocket at a location
radially inwardly of said slippers, said orifice being circular in cross
section and having a diameter falling within the range of 0.067 inches to
0.076 inches.
4. A pump for pumping low viscosity fuels which have a tendency to
vaporize, said pump comprising means defining an inlet and an outlet, a
cam means defining a pumping chamber bore wall defining at least one inlet
arc of increasing radius and at least one outlet arc of decreasing radius,
a plurality of slippers defining pumping pockets, means for moving said
slippers through said inlet arc in which the pumping pockets defined
between adjacent slippers are reducing in pressure so as to draw the low
viscosity fuel into the pump and through said outlet arc where the pumping
pockets are reducing in volume to force the low viscosity fuel through the
outlet of the pump, said means for moving said slippers comprising a
slotted rotor, each of said slippers being located in a respective slot in
the rotor and being biased radially outwardly of the rotor into engagement
with the bore wall, an inlet port communicating with said inlet and said
pumping pockets as said pumping pockets move through said inlet arc, an
outlet port communicating with said pumping pockets and said outlet as
said pumping pockets move through said outlet arc, and means for
restricting noises produced by fluid flow in the pump comprising an
orifice of predetermined diameter located in said inlet arc and in
communication with said inlet and each pumping pocket at a location
radially inwardly of said slippers, said inlet port and said orifice being
formed in the same member, said inlet comprising a central passage in said
member, and said orifice comprising a passage having an axis parallel to
the axis of said central passage, said orifice being of a uniform diameter
throughout its extent.
5. A pump as defined in claim 4 wherein a further flow passage communicates
with said central passage and extends at an acute angle therefrom, and
said orifice and said inlet port communicate with said further flow
passage.
6. A pump as defined in claim 4 or 5 wherein said pump comprises a
two-stroke pump and accordingly includes two inlet ports and two orifices
each of identical construction.
7. A pump for pumping low viscosity fuels which have a tendency to
vaporize, said pump comprising means defining an inlet and an outlet, a
cam means defining a pumping chamber bore wall defining at least one inlet
arc of increasing radius and at least one outlet arc of decreasing radius,
a plurality of slippers defining pumping pockets, means for moving said
slippers through said inlet arc in which the pumping pockets defined
between adjacent slippers are reducing in pressure so as to draw the low
viscosity fuel into the pump and through said outlet arc where the pumping
pockets are reducing in volume to force the low viscosity fuel through the
outlet of the pump, said means for moving said slippers comprising a
slotted rotor, each of said slippers being located in a respective slot in
the rotor and being biased radially outwardly of the rotor into engagement
with the bore wall, an inlet port communicating with said inlet and said
pumping pockets as said pumping pockets move through said inlet arc, an
outlet port communicating with said pumping pockets and said outlet as
said pumping pockets move through said outlet arc, and means for
restricting noises produced by fluid flow in the pump comprising an
orifice of predetermined diameter located in said inlet arc and in
communication with said inlet and each pumping pocket at a location
radially inwardly of said slippers, said orifice being approximately sized
in accordance with the equation Y=-0.15066X.sup.2 +5.1196X+33.165 where
Y=the orifice diameter in thousandths of an inch and X=the cam rise of
said cam means in thousandths of an inch.
8. A pump for pumping low viscosity fuels which have a tendency to
vaporize, said pump comprising means defining an inlet and an outlet, cam
means defining a pumping chamber bore wall defining a pair of
diametrically spaced inlet arcs of increasing radius and a pair of
diametrically spaced outlet arcs of decreasing radius, a plurality of
slippers defining pumping pockets located within said bore wall, means for
rotating said slippers through said inlet arc in which the pumping pocket
defined between adjacent slippers is reducing in pressure so as to draw
the low viscosity fuel into the pump and through said outlet arc where the
pumping pockets are reduced in volume to force the low viscosity fuel
through the outlet of the pump, a pair of diametrically spaced inlet ports
communicating with said inlet and said pumping pockets as said pumping
pockets move through said inlet arcs, a pair of diametrically spaced
outlet ports communicating with said pumping pockets and said outlet as
said pumping pockets move through said outlet arcs, a pair of orifices of
predetermined diameter located in said respective inlet arcs and which
communicate with said inlet and each pumping pocket at a location radially
inwardly of said slippers, said inlet comprising a centrally located
passage which is coaxial with the axis of rotation of said slippers, and
means defining a pair of fluid passages, each of which communicates with
said centrally located passage and with one of said orifices and inlet
ports, said further passages having an axis extending at an acute angle to
the axis of said centrally located passage, and said orifices each having
an axis extending parallel to the axis of said centrally located passage.
9. A pump as defined in claim 8 wherein said inlet ports each comprises two
inlet port portions, one of which portions extends arcuately in the
direction of the slipper rotation and the other of which extends generally
radially and communicates with said arcuately extending portions.
10. A pump as defined in claim 8 wherein each of said orifices are circular
in cross-section and have identical diameters falling within the range of
0.067 inches to 0.076 inches.
11. A pump as defined in claim 8 wherein each of said orifices is
approximately sized in accordance with the equation Y=-0.15066X.sup.2
+5.1196X+33.165, where Y=the orifice diameter in thousandths of an inch
and X=the cam rise of said cam means in thousandths of an inch. |
|
|
|
|
Claims  |
|
|
Description  |
|
|
BACKGROUND AND SUMMARY OF THE INVENTION
The present invention relates to a fuel pump, and particularly to a slipper
pump for pumping low viscosity fuels such as gasoline or the like to an
internal combustion engine of an automotive vehicle.
Certain fuel pumps are subject to rather significant noise problems. Noise
is a particular problem with fuel pumps which supply fuel to a fuel
injector system. Such fuel pumps are normally mounted in association with
the fuel tank of the vehicle. Thus, noise produced by the pump reacts with
the sheet metal of the tank, and an unacceptable noise level results.
Also, fuel pumps which are mounted in association with the fuel tank of a
vehicle are subject to cavitation. Low viscosity fuels have a tendency to
vaporize, and thus bubbles form in the fuel being pumped. These bubbles
affect the fuel flow rate from the pump and the vacuum level at the pump
inlet. A typical solution for attempting to avoid cavitation is to attempt
to completely fill the pumping pockets of the pump. This is done by
providing suitable inlet porting for the pumping pockets.
In the case of slipper pumps, fuel has been directed into the expanding
pockets of a slipper pump through a pair of inlet ports. These ports are
located so that one port provides a major portion of the flow into the
pumping pockets and a second port provides for a flow of fluid into the
pumping pockets at a location under the slipper. U.S. Pat. No. 4,080,124,
for example, discloses such a pump. Such a pump does provide for maximum
flow into the pumping pockets. However, such port configurations also
results in substantial noise and/or less than optimum inlet suction
capability. The noise is believed to be created (1) due to the flow eddies
within the pump between the two inlet ports and (2) due to the bursting of
vapor bubbles, which may have become located in a pumping pocket, during
operation of the pump.
The present invention is directed to a slipper pump for pumping low
viscosity fuel and adapted to be mounted in association with the fuel tank
of a vehicle. In particular, the present invention is directed to a
slipper pump which has low cavitation, relatively high output flow rate
and inlet vacuum, and in which the aforementioned noise is restricted.
Thus, the pump of the present invention may be mounted in association with
a fuel tank without creating the noise made by other pumps.
More specifically, the present invention is directed to a fuel pump of the
slipper type in which, in addition to an inlet port configuration, an
orifice of a predetermined size is located to communicate fuel inlet with
the area beneath the slipper in the inlet arc of the pump. Specifically,
it has been found that by providing an orifice which communicates the fuel
inlet with the area beneath the slipper, the noises produced in the pump
are restricted. Further, it has been found that through the use of such an
orifice a relatively high vacuum can be maintained at the pump inlet and
high flow rates can be achieved from the pump.
The particular size of the orifice is important, and the particular size
may vary from pump to pump depending upon the fuel which is being pumped
and the rate of volume change in the pumping pockets in the pump inlet and
outlet. The concept is that by throttling the flow of fluid into the
pumping pockets beneath the slipper significantly improved pump
performance can be achieved, particularly if the throttling orifice is
properly sized.
Orifices having a diameter falling within the range of 0.067 inches to
0.076 inches have been found to be satisfactory for slipper pumps tested.
Further, it has been found through testing that an orifice diameter in
general accordance with the following equation provides a slipper pump
with relatively high inlet vacuum, a low noise level, and relatively high
fuel flow rate. The equation is:
Y=-0.15066X.sup.2 +5.1196X+33.165
where:
Y=orifice diameter in thousandths of an inch and
X=cam stroke in thousandths of an inch.
As is known, cam stroke, also referred to as cam rise, determines the
amount of radial movement of a slipper during pump operation. It affects
the rate of change in volume of the pumping pockets of a slipper pump.
The aforementioned formula has been derived by a computer which has been
supplied test data. The formula thus is an approximation of the best
orifice diameter for a pump having a given cam stroke.
DESCRIPTION OF THE DRAWINGS
Further advantages and features of the present invention will be apparent
to those skilled in the art to which it relates from the following
detailed description of a preferred embodiment of the present invention
made with reference to the accompanying drawings in which:
FIG. 1 is a partial sectional view of a pump embodying the present
invention;
FIG. 2 is a sectional view of the pump shown in FIG. 1 taken approximately
along the line 2--2 thereof;
FIG. 3 is a view of the pump of FIG. 1 taken approximately along the line
3--3 thereof;
FIG. 4 is a sectional view of a portion of the pump of FIG. 1 taken
approximately along the line 4--4 of FIG. 3;
FIG. 5 is a further sectional view of the portion of the pump of FIG. 1
taken approximately along the line 5--5 of FIG. 3;
FIG. 6 is a view of the pump of FIG. 1 taken approximately along the line
6--6 of FIG. 1;
FIGS. 7, 8, 9 and 10 are graphs which illustrate typical pump
characteristics and illustrate the criticality of the size of an orifice
in the pump inlet to the pump operating characteristics; and
FIG. 11 is a graph illustrating a curve which indicates the relationship of
orifice size to cam stroke.
DESCRIPTION OF PREFERRED EMBODIMENT
The present invention as noted above relates to a fuel pump for pumping low
viscosity liquid fuels such as gasoline, alcohol, or the like for powering
an internal combustion engine. In particular, the present invention is
directed to a slipper pump which is constructed so as to have low
cavitation, minimum of noise during the pumping operation, a relatively
high fluid discharge rate, and a high vacuum level at the inlet of the
pump. As representative of a preferred embodiment of the present
invention, FIG. 1 illustrates a fuel pump assembly 10. The assembly 10 is
adapted to be mounted in a fuel tank (not shown) and operates to supply
fuel to a fuel injection system (not shown) for an internal combustion
engine.
The fuel pump assembly 10 includes a fuel pump 11 and a motor assembly for
driving the fuel pump 11. The motor assembly may be of any conventional
construction and does not form a part of the present invention and thus is
not illustrated in the drawings. The pump 11 and the motor are mounted in
a housing or sleeve 13. The pump has an inlet 14 which is in communication
with a suitable supply of fuel, and the discharge from the pump, as
illustrated by the arrows 15 in FIG. 1, is directed through the motor and
through an outlet 16. The outlet 16, as shown in FIG. 1, is located at the
right end of the pump and motor assembly 10 and is coaxial with the inlet
14.
The pump 11 and the motor are mounted in a stacked relationship and are
retained in the sleeve 13 by crimped portions 20 of the sleeve 13 located
at each end of the sleeve. Only a few of the crimped portions 20 at the
right end of the sleeve 13 are shown in FIG. 1. The crimped portions 20
are circumferentially spaced around the periphery of the sleeve 13 at the
opposite ends of the sleeve 13.
As noted hereinabove, the present invention is directed to the pump
assembly 11. The pump assembly 11 is a slipper type pump. Specifically,
the pump assembly 11 includes a rotor 30 which has an internally splined
central opening 31 therethrough. The splined opening 31 receives a splined
output shaft 32 of the motor. Thus, the motor when energized rotates the
rotor 30.
The rotor 30 has a plurality of slots 33 (see FIG. 2) located in its outer
periphery. Specifically, there are ten slots 33. Each of the slots 33
contains a slipper 34. Each slipper 34 is biased outwardly by a spring 35.
The slippers 34 are biased outwardly into engagement with a cam bore 36 of
a cam 37. The cam 37, of course, encircles the rotor 30. The cam bore 36
is contoured so as to provide for pumping of fluid as the rotor rotates
and the slippers move around the cam bore.
Specifically, the cam bore 36 has two areas of increasing radii which are
inlet arcs (so labelled on the drawings) and two areas of decreasing radii
labelled on the drawings as outlet arcs. The pump illustrated in the
drawings is a two-stroke pump, i.e., upon one revolution of the rotor 30 a
particular pumping pocket will expand and contract twice, thus providing
two pumping impulses.
The specific construction of the cam bore 36 and sizes of the various arcs
defined thereby correspond to the pump shown in U.S. Pat. No. 4,080,124
and the description in that patent is incorporated herein by reference. A
copy of that patent is attached. Also, the specific slipper configuration
is in accordance with U.S. Pat. No. 3,797,977, and the description of that
patent is incorporated herein by reference. A copy of that patent is
attached.
The pump 11 on the left side thereof, as shown in FIG. 1, includes an end
cap assembly generally designated 50. The end cap assembly 50 has a
surface 51 which lies in sealing abutment with the side surface of the
rotor 30 and cam 37. Also, as the slippers rotate with the rotor 30, one
of the two ends thereof slides in sealing engagement with the surface 51.
The end cap assembly 50 contains the inlet 14 for the pump. The inlet 14
communicates with a suitable supply of fuel. The inlet 14 comprises a
passage extending centrally of the end cap assembly 50 and which
communicates with a pair of passages 52, 53 (see FIG. 5) in the end cap
assembly 50. The passages 52, 53 extend generally radially outwardly and
angularly relative to the central passage 14 toward the surface 51. These
passages 52, 53 communicate inlet fluid to arcuate inlet port
configurations 55, 56, respectively, formed in the surface 51 as shown in
FIG. 3. The inlet port configurations 55, 56 include an arcuate portion
55a, 56a, respectively, (see FIG. 3) and a radially extending portion 55b,
56b, respectively. The inlet port configurations 55, 56 lie within the
respective inlet arcs defined by the cam bore 36.
Also, in accordance with the present invention, orifices in the form of
axially extending passages 60, 61 communicate with the passage 52, 53 and
with the pumping pockets defined between adjacent slippers 34, the rotor
periphery and the cam bore 36. These orifices 60, 61 are located so as to
communicate inlet with the underside of the slippers which are located in
the inlet arc of the pump. The orifices 60, 61 are of uniform diameter
throughout their extent. Further, the axes of the orifices are parallel
with the axis of inlet passage 14. Thus, the acute angle A between the
axis of the inlet passage 14 and the axis of passages 52, 53 equals the
acute angle B between the axis of orifices 60, 61 and the passages 52, 53,
respectively. Thus, the inlet flow into the pumping pockets does not
encounter a 90.degree. change in flow direction at any one intersection of
the inlet flow passages.
The particular size of the orifices 60, 61 is important to the present
invention. The particular size of the orifices is exaggerated in the
drawings and will be described hereinbelow. However, it should be apparent
from the description above that as the pumping pockets move through the
inlet arc, the pumping pockets increase in volume, thus decrease in
pressure and create a vacuum at the inlet 14 to draw fluid into the
pumping pockets.
The end cap assembly 50 has at its end adjacent the rotor 30 a passage
portion 14a which receives a bearing 63. The bearing 63 receives and
supports the outer end of the drive shaft 32. The bearing 63, as best
shown in FIGS. 3 and 4, has a plurality of passages 65 extending axially
between the bearing 63 and the body of the end cap assembly 50. The
passages 65 communicate discharge pressure, as will be apparent from the
description hereinbelow, to the pump inlet 14.
Located in the pump inlet 14 is a relief valve 70 (see FIGS. 1 and 4) which
is biased into sealing engagement with a valve seat 71 by a spring 72. The
valve 70 will open when the pressure on the right side of the valve as
shown in FIG. 4 becomes high enough. The valve 70 thus provides pressure
relief in the event that discharge pressure communicated to the valve 70
by passages 65 becomes extremely high. Specifically, the valve 70 will
vent the high pressure discharge from the discharge side of the pump to
the inlet 14 and thereby relieve any excessive pressure on the discharge
side of the pump.
As described hereinabove, as the rotor 30 rotates the slippers which define
the pumping pockets rotate and the volume of the pumping pockets varies as
the slippers rotate. Specifically, when the slippers rotate through the
inlet arc, the pumping pockets increase in size and fluid is drawn from
the inlet into the pumping pockets. As the slippers move through the
outlet arc, which is decreasing in radius, the volume of the pumping
pockets decrease and fluid is forced from the pumping pockets through the
outlet of the pump 11. As is known, the slippers 34 as they rotate with
the rotor 30 follow the cam bore 36 and rock in the slot in which they are
received. However, the trailing edge of the slippers are maintained in
sealing contact with the surfaces of the rotor defining the slot in which
the respective slippers are located and which push the slippers. Thus, the
pumping pocket between slippers is maintained integral during such slipper
movement. Further, it should be clear that the area radially inward of a
slipper (underside of the slipper) forms a part of the pumping pocket and
is in fluid communication with the remainder of the pumping pocket due to
clearance between the slippers 34 and the leading surface of the slots 33
in which the respective slippers are located.
The discharge from the pump 11 is through a plate designated 80 and best
shown in FIG. 6. The plate 80 has a surface 80a which sealingly abuts the
cam 37 and rotor 30. One of the ends of the slippers 34 run in sealing
engagement with the surface 80a as they rotate with the rotor 30. The
outer periphery of the plate 80 fits snugly within the sleeve 13 and is
trimmed at three spaced locations, providing three flats designated 81
thereon. The reason for trimming of the plate is for purposes of reduction
in weight. The plate 80 has a central opening 82 therethrough. The central
opening has a flat 83 for receiving a portion of the motor assembly (not
shown) to assist in supporting the motor assembly and transmitting forces
that are applied thereto to the sleeve 13.
Further, the plate 80 has diametrically located arcuate outlet ports 85,
86. The outlet ports 85, 86 are located in the respective outlet arcs
defined by the cam bore 36. Also located in the respective outlet arcs are
a pair of circular openings 87, 88. The outlet ports 85, 86 provide a
discharge from the area below the slippers whereas the openings 87, 88
provide a discharge from the area above the slippers. The openings 87, 88
and the outlet ports 85, 86 are located so as to discharge the fluid
pumped by the pump into the motor assembly through which the fluid flows
to the outlet 16.
The various parts of the pump 11 are secured together by a pair of screws
90, 91. The screws 90, 91 extend through aligned openings in the discharge
plate 80 and cam 37 and are threaded into tapped openings 92, 93,
respectively, in the body of the end cap assembly 50. The screws 90, 91
secure the parts together to minimize the possibility of leakage.
In the event discharge pressure builds up on the discharge side of the
pump, that pressure will be communicated to a central chamber 95 (see FIG.
1). The pressure will be communicated through the splined connection
between the motor output shaft and rotor 30 to a chamber 96. Chambers 95,
96 are located on opposite sides of the rotor 30. The pressure is then
communicated to valve 70 by the passages 65.
As noted hereinabove, the diameter of orifices 60, 61 are important to the
present invention. Specifically, the orifices 60, 61 are sized so as to
have the pump 11 maintain a relatively high level of vacuum at the pump
inlet 14 and provide for a relatively high output flow from the pump.
Further the orifices 60 and 61 are sized so that the amount of noise
created in the pump by flow eddies and vapor bubble bursts is minimized.
In accordance with the present invention, the orifices 60, 61 are sized so
as to provide the most effective slipper pump operation with a minimum of
noise. The graphs shown in FIGS. 7-10 illustrate different operating
characteristics of various pumps and show how the operating
characteristics of a slipper pump varies as the orifice diameter varies.
Each graph represents one pump. The pumps of FIGS. 7-10 were of identical
construction except for cam stroke and orifice diameter.
As shown in FIG. 7, the noise level of the pump tends to decrease as the
orifice diameter increases up to a point (0.067 inch diameter) and then
the noise level increases as the orifice diameter increases beyond 0.067
inches. The outlet flow tends to increase as the size of the orifice
increases to a point (0.067 inch orifice diameter) and then tends to
remain lower or about the same as at a 0.067 inch orifice as the orifice
diameter increases from that point. Further, the inlet vacuum level at
0.067 inch orifice diameter is relatively high. Accordingly, for the pump
tested in FIG. 7, the best orifice diameter is 0.067 inches. As is clear
from FIG. 7, the fuel flow rate is at a maximum at 0.067 inch orifice
diameter, the noise level is at a minimum and the vacuum in the inlet to
the pump is relatively high.
FIG. 8 is a curve of a fuel pump similar to the pump of FIG. 7 but having a
different cam stroke than the pump of FIG. 7. As shown in FIG. 8, the best
fuel flow rate occurs with an orifice diameter of 0.073 inches. Also, the
maximum vacuum in the inlet of the pump is provided at an orifice diameter
of 0.073 inches. Also, with an orifice diameter of 0.073 inches, the noise
level of the pump is almost at its minimum. Accordingly, for the pump
having the cam stroke of the pump tested in accordance with FIG. 8, the
orifice size should be 0.073 inches.
The graph of FIG. 9 is a graph of still another pump having yet a different
cam stroke or rise than those of FIGS. 7 and 8, but otherwise the same.
From viewing FIG. 9, it is apparent that the best orifice diameter for the
pump is 0.067 inches. When the orifice diameter is 0.067 inches, the noise
level was quite low while the vacuum and fuel flow rates were at maximum,
or relatively close to maximum.
FIG. 10 is a graph of still another pump having another different cam
stroke or rise. In the pump depicted by the graph of FIG. 10, the noise
level was quite low and almost at a minimum with an orifice diameter of
0.076 inches. Also, with the orifice diameter of 0.076 inches, the fuel
flow rate was relatively high as was the vacuum produced at the inlet of
the pump.
As noted above, the various pumps tested were identical except for cam
stroke and orifice sizes. As a result, it was determined that a
relationship between cam rise (i.e., the rate of volume change of a
pumping pocket) and orifice diameter exists. Accordingly, the best orifice
size for each pump was plotted against the cam rise of the pump, (see FIG.
11). These plots provide a generally parabolic curve designated Y in FIG.
11. The curve Y is a curve which approximates the orifice diameter which
should be used depending upon the cam stroke or rise in the pump in which
the orifice is used. Thus, for example, with a cam stroke of 0.025 inches,
an orifice size of 0.067 inches should be chosen. The curve Y produced by
the test results can also be defined in equation form. Specifically, the
curve can be defined as follows:
Y=-0.15066X.sup.2 +5.1196X+33.165
where:
Y=orifice diameter in 0.001 inches and
X=cam stroke in 0.001 inches.
It should be apparent from the above that applicant has discovered that by
sizing the orifices 60, 61 precisely, fuel pump characteristics can be
controlled to provide for high discharge fuel flow and high vacuum at the
inlet, and yet restrict fluid noises produced in the pump. Accordingly,
the orifices, it should be apparent, are a means for restricting fluid
noises produced in the pump and without any detrimental effect on
discharge rate of the pump and vacuum produced in the inlet of the pump.
* * * * *
|
|
|
|
|
Description  |
|