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BACKGROUND OF THE INVENTION
The present invention relates to a clamping device and more particularly,
to a clamping device for clamping or connecting plate-like members such as
corrugated boards and the like especially used, for example, for sealing
flap covers of packing cases, etc.
Commonly, it has been a general practice to seal or clamp flap covers of a
packing case by applying thereto adhesive tapes, or by winding strings
around a plurality of pairs of small disc members respectively fixed to
the flap covers by eyelets or rivets for connecting the flap covers
together, or by driving staples into the flap covers by staplers.
The conventional means as described above, however, have disadvantages in
that to open the packing case thus sealed is troublesome, or re-sealing is
difficult once the packing case is opened, or even if re-sealing is
possible, troublesome procedures are required therefor.
By way of example, in the packing cases the flap covers of which are sealed
by adhesive tapes, surfaces of corrugated boards constituting the packing
case are inevitably damaged when the adhesive tape is peeled off, and a
new adhesive tape must be used, for sealing the flap covers again.
Meanwhile, in the arrangement in which strings are passed around the pairs
of small discs fixed to the flap covers, much labor is required for
assembly of the packing case due to the increased number of parts
involved, and moreover, the work in winding the strings around the discs
during sealing is difficult to be effected by automation. Similarly, in
the practice of driving the staples into the flap covers by a stapler,
although the sealing of the flap covers may be effected efficiently by the
use of the stapler, it is necessary to pull the flap covers up with a
considerable force for opening the packing case, with consequent breakage
or damage to the flap covers, when the packing case is opened, and
furthermore, the re-sealing of the packing case can not be effected by
hand, but again requires the use of the stapler.
More specifically, referring to FIGS. 1 to 3 showing the conventional
practice as described in the foregoing, in the arrangement of FIG. 1, for
example, two pairs of small discs 4 and 5 are fixed to the flap covers 2
and 3 of a packing case 1 for winding strings 6 around the small discs 4
and 5, and in FIG. 2, staples 7 are applied by a stapler (not shown) to
the flap covers 2 and 3 of the packing case 1 across the junction j
therebetween, while in FIG. 3, the adhesive tape 8 is applied over the
flap covers of junction j of the packing case 1 as shown.
Although the re-sealing is simply effected in the arrangement of FIG. 1,
the strings 6 tend to come loose or come off the small discs during
transit or handling of the packing case 1, while in FIGS. 2 and 3, the
surfaces of the flap covers 2 and 3 are inevitably damaged and new staples
or adhesive tape are required for re-sealing as mentioned earlier.
SUMMARY OF THE INVENTION
Accordingly, an essential object of the present invention is to provide a
clamping device for use, for example, in packing which is capable of
readily effecting sealing and permitting opening of flap covers of packing
cases made of plate-like members such as corrugated boards, etc.
Another important object of the present invention is to provide a clamping
device of the above described type which has a simple structure and is
reliable in functioning.
A further object of the present invention is to provide a clamping device
of the above described type which can be readily manufactured at low cost,
for example, by one-piece molding of flexible synthetic resin, etc.
A still further object of the present invention is to provide a clamping
device mounting apparatus which is capable of efficiently applying the
clamping devices of the above described type to packing cases and the
like.
In accomplishing these and other objects, according to one preferred
embodiment of the present invention, there is provided a clamping device
for clamping plate-like members such as corrugated boards of packing cases
which comprises a base portion of flat shape made of flexible material,
for example, polypropylene and the like, a pair of pivotal members
integrally formed on the surface of said base portion through thin hinge
portions, piercing pieces or claws integrally formed on the under surfaces
of the respective pivotal members and extending outwardly from said under
surfaces, and openings formed in said base portion in positions
corresponding to said piercing pieces for permitting said piercing pieces
to pass therethrough when said pivotal members are turned downwardly onto
said base portion.
By the above arrangement, a clamping device capable of efficiently sealing
and permitting easy opening of, for example, flap covers of packing cases
has been advantageously provided as a simple structure and at consequent
low cost, with substantial elimination of the disadvantages inherent in
the conventional clamping devices of the kind.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other objects and features of the present invention will become
apparent from the following description of the preferred embodiments
thereof given with reference to the accompanying drawings, in which:
FIGS. 1 to 3 are perspective view of packing cases to which conventional
sealing means are applied (already referred to);
FIG. 4 is a perspective view showing, on an enlarged scale, the
construction of a clamping device according to one preferred embodiment of
the present invention;
FIGS. 5 and 6 are cross sectional views for explaining the application of
the clamping device of FIG. 4 to a packing case;
FIG. 7 is a perspective view of a packing case made of corrugated boards to
which the clamping device of FIG. 4 is applied;
FIG. 8 is a view similar to FIG. 4, which particularly shows a first
modification thereof;
FIGS. 9 and 10 are cross sectional views for explaining the application of
the modified clamping device of FIG. 8 to a packing case;
FIG. 11 is a perspective view of a packing case made of corrugated boards
to which the modified clamping device of FIG. 8 is applied;
FIG. 12 is a fragmentary perspective view of a packing case specially
constructed for application of the modified clamping device of FIG. 8;
FIG. 13 is a fragmentary perspective view showing a second modification of
the clamping device of FIG. 4;
FIGS. 14(a) and 14(b) are cross sectional views for explaining the
functioning of the modified clamping device of FIG. 13;
FIG. 15 is a view similar to FIG. 4, which particularly shows a third
modification thereof;
FIGS. 16(a), 16(b) and 17 are fragmentary cross sectional views for
explaining the functioning of a clamping device according to a fourth
modification of the clamping device of FIG. 4;
FIG. 18 is a fragmentary cross sectional view for explaining of the
functioning of a conventional piercing claw;
FIG. 19 is a perspective view of a clamping device according to a
modification of the device of FIG. 13;
FIGS. 20 to 22 are front sectional views for explaining the functioning of
a clamping device mounting apparatus according to the present invention;
and
FIG. 23 is a side sectional view of the clamping device mounting apparatus
of FIGS. 20 to 22.
Before the description of the present invention proceeds, it is to be noted
that like parts are designated by like reference numerals throughout
several views of the accompanying drawings.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to the drawings, there is shown in FIG. 4 a clamping device
CA for plate-like members such as corrugated boards according to one
preferred embodiment of the present invention. In FIG. 4, the clamping
device CA formed by one-piece molding, for example, of flexible synthetic
resin material such as polypropylene generally includes a flat base
portion 9 and a pair of pivotal pieces 10a and 10b pivotally provided
adjacent to the opposite ends 9a and 9b of the base portion 9 in symmetric
relation with respect to the central portion of said base portion 9 as
shown. The pivotal pieces 10a and 10b are connected to the base portion 9
by corresponding thin hinge portions 11a and 11b for pivotal movement
therearound, while the distal free ends of the pivotal pieces 10a and 10b
are sufficiently long to project beyond the opposite edges 9a and 9b of
the base plate 9 to a predetermined extent when the pivotal pieces 10a and
10b are turned downwardly onto the base portion 9 so as to provide knobs
or holding portions 12a and 12b. Meanwhile, the base portion 9 is provided
with recesses 13a and 13b in positions corresponding to the pivotal pieces
10a and 10b for receiving said pivotal pieces 10a and 10b, with
rectangular openings 14a and 14b being formed at the bottom portions of
the recesses 13a and 13b. On the under surfaces of the respective pivotal
pieces 10a and 10b, there are provided piercing pieces or claws 15a and
15b which are curved toward the central portion of the base portion 9 in
the form of opposed arcs or horns and extending outwardly from said under
surfaces in positions corresponding to said openings 14a and 14b.
Referring to FIGS. 5 and 6, for application of the clamping device CA of
FIG. 4, for example, for sealing of a packing case B, the clamping device
CA is first applied onto the packing case B in a position across a
junction j between flap covers 16a and 16b as shown in FIG. 5, and
subsequently, the pivotal pieces 10a and 10b are turned downwardly or
lowered, and then depressed for forcing the piercing pieces 15a and 15b
through the flap covers 16a and 16b, and also auxiliary flap cover 16a' or
16b' provided under said flap covers 16a and 16b and extending inwardly
from each side wall so as to cross the flap covers 16a and 16b. In the
condition as described above, even if the flap covers 16a and 16b and 16b
and 16a' or 16b' tend to move upwardly to the open position, such upward
movement is prevented by the base portion 9 connected to each of the flap
covers 16a and 16b and 16a' or 16b', and thus, the packing case B is
stably sealed as shown in FIG. 7.
It is to be noted here that in the foregoing embodiment and the embodiments
that follow hereinbelow, although the description is mainly of the
application of only one clamping device to the packing case, this has been
done for clarity, and the number of the clamping devices actually used in
practice may be increased depending on the need therefor.
For unsealing, when the pivotal pieces 10a and 10b are turned or raised
upwardly by force exerted on the knobs 12a and 12b by fingers, the
piercing pieces 15a and 15b are withdrawn from the flap covers 16a and 16b
and also 16a' or 16b' to disengage the clamping device CA therefrom and
consequently to release said flap covers. The re-sealing of the packing
case B is readily effected by again applying the clamping device CA
thereonto in the manner as described earlier.
As is seen from the foregoing description, according to the clamping device
CA of the present invention, sealing and opening of packing cases can be
effected in an extremely simple and efficient manner.
It should be noted here that in the foregoing embodiment, although the
clamping device is mainly described with reference to sealing of packing
cases, the concept of the clamping device of the present invention is not
limited in its application to such sealing of packing cases alone, but is
readily applicable to connection, addition and the like of a plurality of
plate-like members or boards. It is further to be noted that if the
plate-like members are composed of material other than corrugated boards,
into which the piercing pieces 15a and 15b can not be readily caused to
penetrate, such plate-like members should preferably be formed with
suitable openings which permit reception of the piercing pieces 15a and
15b. It is to be further noted that, by forming the piercing pieces 15a
and 15b curved as described earlier with reference to FIG. 4, the clamping
device CA is further prevented from disengagement in the vertical
direction with respect to the plate-like members for better clamping.
Referring to FIGS. 8 to 12, there is shown in FIG. 8 a first modification
of the clamping device CA of FIG. 4. In the modified clamping device CB of
FIG. 8 which is intended to achieve a still more positive clamping by the
clamping device, a lining plate 18 of T-shaped cross section including a
stem portion 18a and a flat plate portion 18b is provided the stem portion
18a extending downwardly from the under surface of the central portion of
the base portion 9 and the flat plate portion 18b thereof being on the
lower end of the stem portion in parallel and spaced relation from the
under surface of the stem portion 18a.
For the application of the clamping device CB of FIG. 8 onto a packing
case, the packing case B is preliminarily formed with a T-shaped insertion
opening 19 extending from each side wall thereof to the auxiliary flap
cover 16a' or 16b' integral with or connected to said side wall as is most
clearly seen in FIG. 12 for insertion of the base portion 9 together with
the lining plate 18 therethrough, so that corresponding portions of the
auxiliary flap cover 16a' or 16b' and flap covers 16a and 16b, when folded
together, are held in the space between the base portion 9 and the flat
portion 18b of the clamping device CB, with the flat plate portion 18b
contacting the under surface of the flap cover 16a' or 16b' as shown in
FIGS. 9 and 10, and thus, not only is upward movement of the flap covers
16a and 16b and 16a' or 16b' further suppressed for a still more positive
sealing, but the piercing pieces 15a and 15b are more readily penetrated
through said flap covers upon depression of the pivotal pieces 10a and 10b
for sealing.
Referring to FIGS. 13 to 14(b), there is shown in FIG. 13 a second
modification of the clamping device CB of FIG. 4. In the modified clamping
device CC of FIG. 13, a projection 21, for example, of rectangular shape
having engaging recesses 20 in the opposite side edges the under surface
of each of the pivotal pieces 10a and 10b and projects from the under
surface thereof in a position adjacent to the piercing piece 15a or 15b,
and a pair of opposed engaging protrusions 22 are provided on the inner
side edge of each of the recesses 13a and 13b of the base portion 9 in
positions corresponding to the recesses 20 of the projection 21 as shown.
Accordingly, when the pivotal pieces 10a and 10b are turned downwardly or
lowered and depressed to force the piercing pieces 15a and 15b through the
flap covers 16a and 16b and 16a' or 16b' for sealing as in FIG. 14(a), the
distal ends of the opposed engaging protrusions 22 are engaged in the
engaging recesses 20 at the opposite edges of the projection 21 for
locking the pivotal pieces 10a and 10b as shown in FIG. 14(b), and thus,
the clamping device CC is more stably secured to the packing case B.
Referring to FIGS. 15 to 17 showing third and fourth modifications of the
clamping device CA of FIG. 4, in the modified clamping device CD of FIG.
15, each of the piercing pieces 15a and 15b is further provided, at its
base portion close to the under surface of the pivotal piece 10a or 10b, a
stepped recess U as shown, with the width of the stepped recess U being
approximately equal to the sum of the thicknesses of the flap covers 16a
and 16a' or 16b and 16b'. When the clamping device CD of FIG. 15 is
applied to a packing case, and the piercing pieces 15a and 15b are forced
through the flap covers of the packing case, the peripheral edges of the
openings formed in the flap covers are engaged in the stepped recesses U
to prevent the piercing pieces from slipping off the flap covers for a
better securing of the clamping device CD.
In the modified clamping device CE of FIGS. 16(a) to 17 each of the
piercing pieces 15a and 15b is provided at its tip with an inclination or
tapered portion T the surface of which is so directed as to be
approximately at right angles with respect to the surface of the
plate-like members i.e. flap covers 16a and 16b and 16a' or 16b'. It is to
be noted that when a clamping device is made, for example, of
polypropylene, the conventional practice of merely pointing or tapering
the tips of the piercing pieces for facilitated insertion thereof results
in bending at the tip portions of the piercing pieces, thus making it
difficult to easily force the piercing pieces through the flap covers as
is seen from FIG. 18. On the contrary, when the inclination or tapered
portion T according to the present invention is provided in the manner as
described with reference to FIG. 16, the piercing pieces 15a and 15b are
efficiently penetrated through the flap covers 16a and 16b and 16a' or
16b' since the tapered portions T are directed approximately perpendicular
to the surfaces of said flap covers as shown in FIGS. 16(a) to 17, so that
the disadvantage of the conventional shape of the pointed tip as shown in
FIG. 18 is advantageously eliminated.
Referring to FIG. 19, there is shown a fifth modification of the clamping
device according to the present invention. In FIG. 19, a plurality of the
clamping devices CA, CB, CC, CD or CE described in the foregoing, for
example, the clamping device CC of FIG. 13 laterally aligned in spaced
relation to each other are connected together by a pair of wire-like
connecting members 23 suitably fixed to the under surfaces of the base
portions 9 of the clamping devices CC to form one lot or group CD, with
each of the connecting members 23 being formed with an engagement portion
or hook 24 at one end of the group CD for connection with another similar
group of clamping devices.
The arrangement of FIG. 19 is particularly advantageous in that a
continuous supply of the clamping devices is possible for efficient
operation when the clamping devices are to be automatically applied to
packing cases and the like by a mounting apparatus to be described below.
Referring to FIGS. 20 to 23, there is shown a clamping device mounting
apparatus M according to one preferred embodiment of the present
invention.
In FIG. 20, the clamping device mounting apparatus M generally includes a
main frame or housing 100, a slider member 101 slidably accommodated in
the housing 100 for vertical movement either manually or by suitable
driving means such as an air cylinder (not shown), and a pair of
articulated connecting arms 102 each of which is constituted by arm
members F1 and F2 pivotally connected at corresponding ends by a pin P1
with the other upper end of the arm member F1 pivotally connected to the
slider member 101 by a pin P2, while the other lower end of the arm member
F2 is also coupled to the housing 100 at a pivotal point P3 as shown, so
that when the slider member 101 moves downward in FIG. 20, each of the
connecting arms 102 is bent outwardly as shown in FIG. 21. The lower arm
members F2 of the connecting arms 102 which function as rocking members
are respectively provided with pressing pieces F2a, cutter members F2b and
flap cover piercing and holding claws F2c laterally, outwardly extending
from the arm members F2 as shown. Each of the cutter members F2 b is
provided with a cutting blade at its lower edge and is disposed in a
position ahead of the pressing piece F2a in the direction of rotation and
at the outside of the pressing piece F2a in the widthwise direction of the
arm member F2. Each of the flap cover piercing and holding claws F2c in
the form of opposed arcs or horns and curved toward the central axis of
the housing 100 has its tip located in a position ahead of the cutter
member F2b in the rotational direction and at the outermost position in
the widthwise direction of the arm member F2.
The housing 100 is further coupled to a clamping device feeding mechanism
to be described hereinbelow with reference to FIG. 23.
In FIG. 23, the clamping device feeding mechanism generally includes a
feeding lever 104 and an actuator lever 103 bent at approximately the
central portion thereof to a predetermined angle so as to form an upper
portion 103a and a lower portion 103b, and pivotally connected at the bent
portion to a bracket 100a on the housing 100 by a pin P4, with the upper
end of the portion 103a of the lever 103 contacting the upper slanted
surface of the slider member 101 through a suitable opening O formed in
the housing 100. Accordingly, upon vertical movement of the slider member
101, the actuator lever 103 is rotated about the pin P4, causing rocking
movement of the lower end of the portion 103b. The feeding lever 104 is
horizontally disposed at the lower portion of the housing 100, and is
guided, at its forward end portion 104a having a feeding claw 104c,
through a corresponding opening formed in the housing 100, and is normally
urged in a direction to be withdrawn from the housing 100 i.e. rightward
in FIG. 23, by a spring S connected between the other end of the lever 104
and a frame (not shown) of the apparatus. The feeding lever 104 is further
provided with an engaging piece 104b of L-shaped cross section projecting
upwardly therefrom which engages the lower end of the portion 103b and
driven thereby as the actuator lever 103 is rotated about the pin P4 in
the above described manner.
By the above arrangement, in the state shown in FIG. 20, the clamping
device mounting apparatus M of the present invention is positioned on the
flap covers 16a and 16b of a packing case B, with the clamping device, for
example, the clamping device CC of FIG. 13 (in the form of group CD in
FIG. 19) being guided thereby. Under the above condition, the base portion
9 of the clamping device CC is positioned to cross the junction j between
the corresponding edges of the flap covers 16a and 16b, with the pivotal
pieces 10a and 10b thereof standing vertically and the piercing pieces 15a
and 15b spaced from the flap covers 16a and 16b. The clamping device
mounting apparatus M has the slider member 101 at the raised position,
while the articulated connecting arms 102 thereof extend straight, and the
pressing pieces F2a, cutter members F2b and flap cover piercing and
holding claws F2c are not functioning with respect to the clamping device
CC.
Subsequently, as the slider member 101 descends, the connecting arms 102
are each folded outwardly to a certain extent as shown in FIG. 21, whereby
the flap cover piercing and holding claws F2c located at the most leading
positions with respect to the rotational direction of the lower arm
members F2 of the connecting arms 102 are first forced into the flap
covers 16a and 16b and 16a' and 16b' thereunder at the side of the
clamping device CC for collecting together and holding said flap covers so
as to maintain the clamping device CC stable against depression.
Upon further descent of the slider member 101 each of the connecting arms
102 is further folded as shown in FIG. 22, and the cutter members F2b cut
off the connecting members 23 (FIG. 19) of the group CD of the clamping
devices at the side of the clamping device CC, while the pressing pieces
F2a press against the upper surface of the base portion 9 of the clamping
device CC. Simultaneously, the lower arm members F2 of the connecting arms
102 function to push downwardly the forward ends of the pivotal pieces 10a
and 10b of the clamping device CC. Accordingly, the piercing members 15a
and 15b extending downwardly from the under surfaces of the pivotal pieces
10a and 10b are forced through the flap covers 16a and 16b and 16a' or
16b', and thus, the clamping device CC is fixed onto said flap covers.
In the state as described above, since the projections 21 of the pivotal
pieces 10a and 10b engage the engaging projections 22 of the base portion
9 as described earlier with reference to FIG. 13, the upward movement of
the pivotal pieces 10a and 10b is positively prevented.
Upon completion of mounting of the clamping device CC in the above
described manner, the slider member 101 ascends and the connecting arms
102 are extended straight, and thus, the flap cover piercing and holding
claws F2c, cutter members F2b and pressing members F2a are all spaced from
the flap covers 16a and 16b and 16a' or 16b' and also from the clamping
device CC to return to the state shown in FIG. 20 in preparation for a
subsequent clamping device mounting operation.
In the foregoing operations, the clamping devices CC connected to each
other by the connecting members 23 as described with reference to FIG. 13
are arranged to be forwarded one by one to the predetermined position of
the housing 100 through one reciprocation of the slider member 26.
More specifically, in FIG. 23, the actuator lever 103 is pivoted clockwise
following the upward movement of the slider member 26, and the lower
portion 103b of the lever 103 drives the feeding lever 104 leftward in
FIG. 23 through the engaging piece 104b of the feeding lever 104. By the
above movement of the feeding lever 104, the feeding claw 104c provided at
the forward end of the lever 104 feeds the leading one of the clamping
devices CC into the housing 100. Subsequently, as the slider member 101
descends, the actuator lever 103 is rotated in the counterclockwise
direction, whereby the lower end of the portion 103b of the lever 103 is
disengaged from the engaging piece 104b of the feeding lever 104, and
thus, the feeding claw 104c together with the feeding rod 104 is moved
rightward by the urging force of the spring S in preparation for feeding
the subsequent clamping device.
As is clear from the foregoing description, the clamping device mounting
apparatus according to the present invention is extremely effective for
mounting clamping devices provided with the pivotal pieces having the
piercing pieces, and makes it possible to achieve continuous mounting as
well as positive mounting of the clamping devices for sealing of packing
cases and the like at a high efficiency.
Although the present invention has been fully described by way of example
with reference to the accompanying drawings, it is to be noted that
various changes and modifications will be apparent to those skilled in the
art. Therefore, unless otherwise such changes and modifications depart
from the scope of the present invention, they should be construed as being
included therein.
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