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Claims  |
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We claim:
1. A process for improving the biophysical stability of bioprostheses for
heterograft or allograft implantation, which comprises:
harvesting tissue from an organism;
initiating covalent cross-links in the protein structure of the tissue to
protect the tissue from excessive swelling or other losses of structural
integrity;
soaking the tissue in an aqueous solution of a calcification inhibitor;
covalently binding the calcification inhibitor to the tissue thereby
forming a three-dimensional matrix; and
sterilizing the matrix;
wherein the modified tissue produced is substantially water insoluble; and,
after implantation in a host organism, the matrix is less likely to elicit
an antigenic response or to be subject to calcification than natural
tissue or tanned tissue.
2. The process of claim 1 wherein the calcification inhibitor is a
polyanion.
3. The process of claim 1 wherein the calcification inhibitor is an anionic
polysaccharide.
4. The process of claim 1 wherein the calcification inhibitor is a
sulphated polysaccharide.
5. The process of claim 1 wherein the calcification inhibitor is selected
from the group consisting of chondroitin-4-sulfate, chondroitin-6-sulfate,
hyaluronate and mixtures thereof.
6. The process of claim 1 wherein the intiation of cross-links is made by
reacting the tissue with glutaraldehyde.
7. The process of claim 1 wherein the covalent binding of the calcification
inhibitor is made by reacting the tissue with a water soluble
carbodiimide.
8. The process of claim 7 wherein the carbodiimide is
1-ethyl-3-(3-dimethylaminopropyl)-carbodiimide HCl.
9. The process of claim 1 wherein the matrix is sterilized in a solution
containing formaldehyde, alcohol or mixtures thereof.
10. The process of claim 1 wherein the aqueous solution used during the
tissue soaking also contains a bridging agent that will covalently bind to
the tissue during the covalent binding step; thereby providing additional
sites for peptide bond formation and additional structural stability to
the matrix.
11. The process of claim 10 wherein the bridging agent is a diamine.
12. The process of claim 11 wherein the diamine is an aliphatic diamine.
13. The process of claim 1 further including: soaking the tissue in the
presence of a bridging agent.
14. The process of claim 13 wherein the bridging agent is covalently bound
to the modified tissue to provide additional sites for covalent bond
formation.
15. The process of claim 13 wherein the bridging agent is a diamine.
16. The process of claim 15 wherein the diamine is an aliphatic diamine.
17. The process of claim 1 further including:
covalently bonding an antithrombogenic agent to the matrix.
18. The process of claim 17 wherein the antithrombogenic agent is heparin.
19. The process of claim 1 further including: soaking the tissue in the
presence of materials that fill the interstitial gaps of the matrix.
20. The process of claim 19 wherein the gap filling material is covalently
bound to the matrix during subsequent covalent bonding steps.
21. The process of claim 19 wherein the gap filling material is a protein.
22. The process of claim 21 wherein the protein is a globular protein.
23. The process of claim 19 wherein the gap filling material is a
polyelectrolyte.
24. The process of claim 23 wherein the polyelectrolyte is polylysine,
polyglutamic acid, copolymers of polylysine and polyglutamic acid or
mixtures thereof.
25. The process of claim 1 further including: forming additional covalent
cross-links in the three-dimensional matrix.
26. The process of claim 25 wherein the forming of the additional
cross-links is made by reacting the three-dimensional matrix with
glutaraldehyde.
27. The process of claim 1 wherein the tissue is an animal connective
tissue.
28. The process of claim 27 wherein the animal connective tissue is a
mammalian heart valve, blood vessel, percardium, dura mater, ligament,
tendon or other collagen-rich tissue.
29. The process of claim 1 wherein the step of initiating covalent
cross-links in the protein structure is performed before the step of
soaking the tissue in an aqueous solution of a calcification inhibitor.
30. A bioprosthetic device made according to the process of any one of
claims 1-5 or 6-28.
31. A coating for a prosthetic device that provides increased stability for
allograft or heterograft implantations, said coating comprising:
a three dimensional, cross-linked matrix of an exogenous calcification
inhibitor covalently bound to accessible regions of the device wherein the
coating is substantially non-antigenic and has minimal calcification
initiation sites.
32. The coating of claim 31 wherein the calcification inhibitor is a
polyanion.
33. The coating of claim 31 wherein the calcification inhibitor is a
sulphated polysaccharide.
34. The coating of claim 38 wherein the calcification inhibitor is a
protein-polysaccharide.
35. The coating of claim 34 wherein the protein-polysaccharide is
chondroitin-4-sulfate, chondroitin-6-sulfate, hyaluronate or mixtures
thereof.
36. The coating of claim 31 wherein the matrix also contains an exogenous,
covalently bond, antithrombogenic agent.
37. The coating of claim 36 wherein the antithrombogenic agent is heparin.
38. The coating of claim 31 wherein the matrix also contains a covalently
bound bridging agent to provide additional binding sites for the exogenous
reagents and to provide structural integrity to the matrix through
additional cross-links.
39. The coating of claim 38 wherein the bridging agent is a diamine.
40. The coating of claim 39 wherein the diamine is an aliphatic diamine.
41. The coating of claim 31 wherein a material is covalently bound to the
matrix that fills the interstitial spaces of the matrix.
42. The coating of claim 41 wherein the gap filling material is a protein.
43. The coating of claim 42 wherein the protein is a globular protein.
44. The coating of claim 41 wherein the gap filling material is a
polyelectrolyte.
45. The coating of claim 44 wherein the polyelectrolyte is polylysine,
polyglutamic acid, copolymers of polysine and polyglutamic acid or
mixtures thereof.
46. A process for treating heart valves prior to implantation into a human
comprising the steps of:
harvesting a fresh heart valve from a donor organism;
initiating cross-links in the valve by treating with glutaraldehyde;
incubating the valve in a solution containing a diamine;
reacting the valve with a water soluble carbodiimide;
soaking the valve in a solution containing a sulphated polysaccharide;
reacting the valve with a water soluble carbodiimide in the presence of a
diamine;
soaking the valve in a solution containing heparin;
reacting the valve with glutaraldehyde;
storing the valve in a sterilizing solution.
47. A prosthesic heart valve suitable for implantation into a human
comprising:
a chondroitin sulfate, hexanediamine and heparin covalently attached to a
mammalian heart valve through carbodiimide and glutaraldehyde induced
bonds, wherein the device is substantially cross-linked and possesses
viscoelastic properties similar to natural heart valves.
48. A process for improving the biophysical stability of bioprotheses for
heterograft or allograft implantation, which comprises:
harvesting tissue from an organism;
initiating covalent cross-links in the protein structure of the tissue to
protect the tissue from excessive swelling or other losses of structural
integrity;
soaking the tissue in an aqueous solution of a diphosphonate.
covalently binding the diphosphonate to the tissue thereby forming a
three-dimensional matrix; and
sterilizing the matrix;
wherein the modified tissue produced is substantially water insoluble; and,
after implantation in a host organism, the matrix is less likely to elicit
an antigenic response or to be subject to calcification than natural
tissue or tanned tissue.
49. The process of claim 48 wherein the diphosphonate is
3-amino-1-hydroxypropane 1, diphosphonic acid.
50. A process for improving the biophysical stability of bioprostheses for
heterograft or allograft implantation, which comprises:
harvesting tissue from an organism;
initiating covalent cross-links in the protein structure of the tissue to
protect the tissue from excessive swelling or other losses of structural
integrity;
soaking the tissue in an aqueous solution of a dye;
covalently binding the dye to the tissue thereby forming a
three-dimensional matrix; and
sterilizing the matrix;
wherein the modified tissue produced is substantially water insoluble; and,
after implantation in a host organism, the matrix is less likely to elicit
an antigenic response or to be subject to calcification than natural
tissue or tanned tissue.
51. The process of claim 50 wherein the dye is alizarin red S, methylene
blue or mixtures thereof.
52. A process for improving the biophysical stability of bioprostheses for
heterograft or allograft implantation, which comprises:
harvesting tissue from an organism;
initiating covalent cross-links in the protein structure of the tissue to
protect the tissue from excessive swelling or other losses of structural
integrity;
soaking the tissue in an aqueous solution of a phosphoprotein;
covalently binding the phosphoprotein to the tissue thereby forming a
three-dimensional matrix; and
sterilizing the matrix;
wherein the modified tissue produced is substantially water insoluble; and,
after implantation in a host organism, the matrix is less likely to elicit
an antigenic response or to be subject to calcification than natural
tissue or tanned tissue.
53. The process of claim 52 wherein the phosphoprotein is phosvitin.
54. A process for improving the biophysical stability of bioprostheses for
heterograft or allograft implantation, which comprises:
harvesting tissue from an organism;
initiating covalent cross-links in the protein structure of the tissue to
protect the tissue from excessive swelling or other losses of structural
integrity;
soaking the tissue in an aqueous solution of a chelating agent;
covalently binding the chelating agent to the tissue thereby forming a
three-dimensional matrix; and
sterilizing the matrix;
wherein the modified tissue produced is substantially water insoluble; and,
after implantation in a host organism, the matrix is less likely to elicit
an antigenic response or to be subject to calcification than natural
tissue or tanned tissue.
55. The process of claim 54 wherein the chelating agent is EDTA or EGTA.
56. A coating for a prosthetic device that provides increased stability for
allograft or heterograft implantations, said coating comprising;
a three dimensional, cross-linked matrix of an exogenuous diphosphonate
covalently bound to accessible regions of the device wherein the coating
is substantially non-antigenic and has minimal calcification initiation
sites.
57. The coating of claim 56 wherein the diphosphonate is
3-amino-1-hydroxypropane 1, 1-disphosphonic acid.
58. A coating for a prosthetic device that provides increased stability for
allograft or heterograft implantation, said coating comprising;
a three dimensional, cross-linked matrix of an exogenuous dye covalently
bound to accessible regions of the device wherein the coating is
substantially non-antigenic and has minimal calcification initiation
sites.
59. The coating of claim 58 wherein the dye is alizarin red S, methylene
blue or mixtures thereof.
60. A coating for a prosthetic device that provides increased stability for
allograft or heterograft implantations, said coating comprising;
a three dimensional, cross-linked matrix of an exogenuous phosphoprotein
covalently bound to accessible regions of the device wherein the coating
is substantially non-antigenic and has minimal calcification initiation
sites.
61. The coating of claim 60 wherein the phosphoprotein is phosvitin.
62. A coating for a prosthetic device that provides increased stability for
allograft or heterograft implantations, said coating comprising:
a three dimensional, cross-linked matrix of an exogenuous chelating agent
covalently bound to accessible regions of the device wherein the coating
is substantially non-antigenic and has minimal calcification initiation
sites.
63. The coating of claim 62 wherein the chelating agent is EDTA or EGTA.
64. A process for improving the biophysical stability of bioprostheses for
heterograft or allograft implantation, which comprises:
harvesting tissue from an organism;
initiating covalent cross-links in the protein structure of the tissue to
protect the tissue from excessive swelling or other losses of structural
integrity;
soaking the tissue in an aqueous solution of chondroitin sulfate; and
soaking the tissue in an aqueous solution of a water-soluble carbodiimide;
wherein chondroitin sulfate is covalently bonded to the tissue and the
tissue produced is substantially water insoluble; and, after implantation
in a host organism, the matrix is less likely to elicit an antigenic
response or to be subject to calcification than natural tissue or tanned
tissue.
65. The process of claim 64 wherein the tissue is soaked in a water-soluble
carbodiimide before it is soaked in chondroitin sulfate.
66. The process of claim 64 wherein the water-soluble carbodiimide is
1-ethyl-3-(3-dimethylaminopropyl)-carbodiimide HCl. |
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Claims  |
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Description  |
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BACKGROUND
For many years, a variety of animal tissues, as well as some synthetic
polymers, have been used to make prosthetic devices for surgical
implantation into human beings and other animals. However, because these
devices are different on a molecular level from the host organism's own
tissue, they usually elicit a wide variety of reactions in the host. The
response is manifested by a low-grade, rapid deterioration of the
transplant, which in turn, mandates additional surgery.
To improve the longevity of transplanted devices, a number of remedies have
been proposed. In the processing of natural tissues, a common
stabilization technique involves treatment with tanning agents, such as
formaldehyde. Glutaraldehyde, a well known cross-linking agent, has also
been used with success in this regard. In fact, a number of studies have
shown that heart valves treated with glutaraldehyde can remain functional
in situ for many years. However, recent research has indicated that such
glutaraldehyde preserved implantations can still elicit significant host
reactions, including calcification, fibrin deposition and an anaphylactic
response. (For example, see Slanczka, D. J. and Bajpai, P. K.,
"Immunogenicity of Glutaraldehyde-treated Porcine Heart Valves", IRCS
Medical Science: Bio-Technology; Cardiovascular System; Immunology and
Allergy; Pathology; Surgery and Transplantation; 6, 421 (1978).)
It has also been theorized that natural prosthetics may be biodegradable,
and thus labile even after short placement periods. In vitro enzyme
degradation of the tissues prior to implantation has been utilized to
minimize this obstacle, but this degradation is not totally effective in
mitigating the antigenic response; and moreover, the tissue can lose
significant portions of its inherent structural framework, which can cause
further mechanical weakening of the entire device.
Although considerable success has been achieved by implanting synthetic
devices instead of natural devices, at present, they also present
significant difficulties. There is a substantial biological failure rate
among these devices due to incompatibility with biological tissues. After
removal of the implant, fibrin layering, aneurysm formation, lipid
deposition and many clinical malfunctions have been noted.
A further problem, common to many of the synthetic and natural prosthetics
alike, is minimal flexibility. Glutaraldehyde-treated natural devices are
often cross-linked to such a degree that much of their natural flexibility
is lost, and after prolonged periods of implantation, brittleness often
becomes even more pronounced. Similarly, synthetic devices generally
become increasingly hardened after prolonged implantation.
Therefore, there is a recognized need for an improved treatment of
prostheic devices prior to implantation, which will render these devices
more durable, yet minimize negative host responses. The present invention
fulfills this need.
SUMMARY OF THE INVENTION
In accordance with one aspect of the invention, a coating for heart valves
and other prosthetic devices is provided that has greatly improved
biophysical stability after the device is implanted in a host organism.
Through the formation of a three-dimensional cross-linked matrix primarily
composed of a calcification inhibitor covalently bound to accessible
regions of the device, a substantially non-antigenic bioprosthesis with
minimum calcification sites may be produced.
Suitable calcification inhibitors include natural protein polysaccharides,
such as chondroitin sulfates and hyaluronate. Generally, sulfated
polysaccharides are preferred, but diphosphonates, phosphoproteins, dyes,
such as alzarin red S and methylene blue, and other polyanions may be
used.
The incorporation of other agents into the matrix can further enhance long
term survival of the implanted device. Specifically, bridging agents, such
as diamines, that create additional cross-linking sites and additional
covalent binding sites for attaching other specified materials, such as
antithrombogens, may be bound to the matrix. Also, the presence of
materials that fill the interstitial gaps in the matrix can provide
greater stability by limiting nucleation and the growth of hydroxyapatite
crystals.
Another aspect of the invention is a process for treating bioprosthetics to
provide a coating, such as described above, for improved stability after
implantation. The method, which can utilize the compounds described above,
comprises the steps of: havesting tissue from an organism; intitiating a
number of covalent cross-links, preferably with glutaraldehyde, in the
protein structure of the tissue sufficient to protect the tissue from
initial losses in structural integrity; soaking the tissue in a
calcification inhibitor; covalently binding the calcification inhibitor to
the tissue, preferably with a carbodiimide; and sterilizing. Additional
steps may include the covalent binding of bridging agents, such as
diamines, antithrombogenic agents and gap filling materials to the tissue.
The treatment is particularly useful for rendering animal connective
tissues, such as mammalian heart valves and blood vessels, substantially
water insoluble and less likely to initiate calcification than natural
tissue or tanned tissue.
DETAILED DESCRIPTION OF THE INVENTION AND PREFERRED EMBODIMENTS
Exemplary starting materials useful in practicing the invention include:
animal tissues of diverse origin, e.g. heart valves, blood vessels,
peracardia, dura mater, ligaments, tendons, and other collagen-rich
tissues, as well as reconstituted or native collagen fibers and other
materials with accessible cross-linking sites. Assuming tissues are used,
they are first cleaned from adherent fat or loose connective tissue as
soon as possible after harvesting. Immediately thereafter, they are placed
in a balanced electrolyte solution that is calcium-free and buffered at a
neutral pH with a phosphate buffer. This solution kept cool
(4.degree.-8.degree. C.), contains a calcium chelator, such as EDTA-Na at
about a 0.05 molar concentration, to sequester calcium present in the
tissue.
The following steps are then utilized to adequately cross-link and modify
the tissue in this exemplary process:
(1) Immediately after harvesting and cleaning, the tissue is placed in a
solution containing 0.05 wt.% glutaraldehyde buffered with phosphate at pH
7.0, and made isotonic with a calcium free, balanced electrolyte solution.
This causes partial cross-linking of the collagen and the protein-like
compounds naturally associated with it (called protein-polysacchrides) and
is performed to prevent swelling and distortion of the ultrastructure of
the connective tissue.
(2) The tissue is then placed in a solution containing a calcification
inhibitor, preferably chondroitin sulfate at a concentration of about 0.5
to about 5 wt. %, preferably about 1.0 wt. %. Chrondroitin sulfate is
available commercially or may be prepared from a variety of cartilagenous
sources. In some instances, it may be desirable to use the
protein-polysaccharides associated with collagen in natural tissues. These
include chondroitin-6-sulfate, chondroitin-4-sulfate and hyaluronate.
Generally, polysaccharides of the chondroitin sulfate variety that are
rich in weak negative charges (carboxyl groups) and in strong negative
charges (sulfate groups), such as sulfated polysacchrides, are preferred.
Other substances that are known inhibitors of calcification include
diphosphonates, which are characterized by the presence of a P-C-P or a
P-N-P bond. It is theorized that P-C-P and P-N-P bonds are not
"bio-degradable" and are, therefore, very stable in tissues. A typical
diphosphonate is 3-amino-1-hydroxypropane 1,1-diphosphonic acid. Other
diphosphonates with active amino or carboxyl groups can easily be attached
by covalent bonds and act as inhibitors of calcification at the surface or
within the interstitial spaces of matrices formed. Additional
calcification inhibitors include phosvitin or other phosphoproteins, dyes,
such as alizarin red S, and methylene blue, calcium chelators, such as
EDTA and EGTA, and other polyanions. The calcium inhibitor chosen is
preferably allowed to diffuse freely into the tissue, usually until
equilibrium is reached, which is after about 12 hours.
(3) To the solution containing the calcium inhibitor and the tissue, an
aliphatic diamine, preferably hexanediamine, is added to provide
additional binding sites and cross-links in the subsequent covalent
binding steps. Although diamines are preferable, other compounds with free
terminal amino or carboxyl groups can be utilized. The diamine and
chondroitin sulfate may be added to the solution at the same time, but by
adding the calcium inhibitor first, more polyelectrolytes are probably
allowed to diffuse into the tissue.
(4) The tissues and additives are then cross-linked by a water-soluble
carbodiimide. Carbodiimides apparently form peptide bonds by activation of
carboxyl groups to allow reaction with amino groups. The cross-linking
occurs at a carbodiimide concentration of about 0.02 to about 0.1 molar,
preferably about 0.05 molar, in a balanced electrolyte solution. The pH
should be between about 4.7 and about 5.2, and is maintained at about 5.0
by the addition of HCl. The preferred carbodiimide is
1-ethyl-3-(3-dimethylaminopropyl)-carbodiimide HCl. If desired, ethanol
and other organic solvents may be added to decrease the dielectric
constant. The cross-linking reaction is allowed to proceed from about 30
minutes up to 10 hours or more.
(5) After coupling is completed, the excess reagents are removed by washing
with a balanced electrolyte solution at a neutral pH, which also contains
0.05 M EDTA.
(6) The tissue is then transferred to a neutral pH buffered solution,
containing about 0.2 to about 0.5 wt.% glutaraldehyde, preferably about
0.3 wt.%, in a balanced electrolyte environment. This final solution can
be supplemented with alcohol at a concentration of about 20 to about 50
wt.%, and surfactants, such as anionic alkyl sulfates or alcohol and
formaldehyde, for sterility and storage.
It is possible to modify the procedure stated above. For example, repeating
the equilibration with the calcification inhibitor and subsequently
reactivating the entire matrix with carbodiimide may be desirable.
Moreover, prior to or in conjunction with the final glutaraldehyde
treatment, anti-thrombogenic compounds, such as heparin, which may also
convey additional attributes, may be added at a concentration of about 0.2
to about 1.0 wt.%. Also, globular proteins, small molecular weight
peptides, or poly-electrolytes, such as polylysine or polyglutamic acid,
or mixed copolymers of poly-electrolytes, may be added. By allowing these
materials to diffuse into the cross-linked matrix, further bridging
between the tissue components and exogenous materials may occur, and the
interstitial gaps may be filled. It is believed that by filling the
interstitial gaps the deposit of calcium ions is minimized and
hydroxyapatite and other crystal growth may be substantially inhibited.
Some basic improvements provided by the present invention will now be
discussed.
I. Immunogenicity
If material implanted in an organism can be rendered insoluble,
antigenicity can be substantially eliminated. To be recognized, antigens
must be presented in a soluble form to activate the immune system of the
host organism. In many cases, materials that are insoluble at the time of
implantation can be rendered soluble by naturally occurring enzymatic or
chemical processes. It is believed that the introduction of sufficient
cross-links prohibits the enzyme systems of the host from solubilizing the
implanted material, thereby essentially eliminating antigenicity.
Glutaraldehyde treatment also introduces cross-links, but for reasons not
completely understood, the cross-links generated in the present invention
render the entire device even less soluble. Without being bound to any
particular reason, perhaps this reduced solubility is due to the presence
of cross-links different than those created when glutaraldehyde is used
alone. Since glutaraldehyde apparently acts primarily on lysine residues,
the type and amount of bridges produced are somewhat limited. The present
invention enhances the amount of cross-linking by covalently attaching new
amino groups to the structure, and additionally allows the use of other
moieties, such as peptide bound glutamic and aspartic acids, to attach
more cross-links in different locations by the carbodiimide reaction
mechanism.
II. Calcification
A significant, but often ignored, problem associated with the implantation
of grafts rich in collagen and elastin is the propensity of these grafts
to induce calcification. Collagen in particular has an intrinsic ability
to calcify, and a mixture of collagen fibers with saturated solutions of
calcium and phosphate ions will induce nucleation, which is closely
followed by crystal growth. The addition of polyanions, particularly
sulfated polysaccharides, can essentially prevent this nucleation process.
Some sulfated polysaccharides, such as endogenous chondroitin sulfate, can
be bound to the collagen during the tanning procedure. But, these
polyanions are usually degraded by the host and subsequently removed from
the graft. Therefore, the initial protection afforded to the tissue by
these materials is lost, and exposure of the functional groups in
collagen, as well as the new open spaces generated, can now greatly
enhance nucleation of calcium and phosphate ions. The process used in the
present invention covalently links these polyanions to collagen, or some
other primary structural component of the prosthetic device, and
sufficiently cross-links the entire structure to prevent degradation and
crystal growth. The addition of any extraneous calcification inhibitors
that are also bound and cross-linked can further minimize calcification.
III. Host Induced Graft Destruction
Uncross-linked implanted, fresh heterografts or allografts are rapidly
destroyed by the defense mechanisms of a host organism. Adequate
cross-linking, which as previously discussed insolublizes the tissue, can
prevent this destruction. Again, although glutaraldehyde induces a certain
number of cross-links, these have been shown to be inadequate. Apparently,
because of the different nature of the cross-links produced in the present
invention, greater stability can be obtained, while the actual density of
cross-links may be fewer. This is possible because the cross-links have
been designed to span a broader set of distances, both inter-and
intra-molecular; as well as to join not only lysine residues present, but
also in free carboxyl groups of glutamic and aspartic acid. Apparently,
these different types of cross-links give added resistance to the treated
tissues against enzymatic degradation, but importantly, without
significant decreases in the mechanical attributes of the grafts.
IV. Compatibility With Blood Surfaces
Collagen, the primary structural component of most animal tissues, is a
well known platelet aggregator and blood clot initiator. Since the
connective tissues used in prostheses are very rich in collagen, the
present invention utilizes substances capable of reducing the tissues'
thrombogenic potential. Chondroitin sulfate also serves this purpose, but
additional compounds with antithrombogenic properties, such as heparin,
may be used. These compounds, once covalently bound, substantially
decrease the ability of collagen to aggregate platelets, thereby
significantly decreasing the probability of thrombus formation.
V. Changes in Mechanical Properties
The function of a transplanted device under most circumstances will depend
on the retention of adequate visco-elastic behavior at a level
particularly suitable for the function that the graft is to perform.
Maintaining the proper amount of elasticity depends in-part on the degree
of cross-linking. Insufficient cross-links could allow for flow, enzymatic
degradation, and subsequent destruction of the physical integrity of the
device. On the other hand, too many cross-links can be conducive to
brittleness, and result in loss of function. The present invention
provides an adequate number of cross-links to help retain the structural
integrity of the implanted device, but not so many or so clustered that
elasticity is lost.
ALTERNATIVE EMBODIMENT
Tissues are received from the slaughter house, cleaned to remove loosely
adhering material, and rinsed with cold phosphate-buffered, physiological
saline.
The tissues are then processed, usually at about 4.degree. C., as follows:
(1) treat with a glutaraldehyde solution at a concentration between about
0.05 wt.% and about 0.4 wt.%, preferably about 0.15 wt.%, for between
about 12 and about 64 hours, preferably about 48 hours;
(2) rinse the tissue in phosphate buffered saline to remove non-reacted
glutaraldehyde;
(3) place the tissue in a solution with a pH of about 7.4 containing
between about 0.1 wt.% and about 2.0 wt.% hexanediamine, preferably about
0.5 wt.%;
(4) incubate for about 2 to about 10 hours, preferably 4 hours;
(5) transfer the tissues to a buffered saline solution at a pH of about 4.9
that contains between about 0.1 and about 1.0 wt.% of a water soluble
carbodiimide, preferably 0.5 wt.%
1-ethyl-3-(3-dimethylaminopropyl)-carbodiimide HCl;
(6) incubate for about 30 minutes to about 10 hours, preferably 1 hour,
while maintaining the pH of the entire mixture at about pH 5.0 with an
aqueous HCl solution;
(7) place the tissue in neutral, phosphate buffered saline for rinsing from
about 2 to about 12 hours, preferably about 6 hours;
(8) place the tissue in a buffered neutral saline solution that contains
between about 0.5 and about 3 wt.% of a sulphated polysaccharide,
preferably about 1.0 wt.% chondroitin sulfate from whale and shark
cartilage, the sodium salt of mixed isomers (No. C-3129, Sigma Chemical
Company);
(9) incubate for about 6 to about 16 hours, preferably 12 hours, until
equilibration (gentle mechanical shaking may be used);
(10) transfer the tissue to a buffered saline solution, at a pH of about
4.9 that contains about 0.1 to about 5 wt.% of a water soluble
carbodiimide, preferably about 0.5 wt.% of
1-ethyl-3-(3-dimethylaminopropyl)-carbodiimide HCl, and about 0.1 to about
5 wt.% of an aliphatic diamine, preferably about 0.5 wt.% hexanediamine;
(11) incubate for about 30 minutes to about 10 hours, preferably 1 hour,
while maintaining the pH of the entire mixture at about pH 5.0 with an
aqueous HCl solution;
(12) rinse the tissue in a neutral, phosphate buffered saline solution from
about 2 to about 12 hours, preferably about 6 hours;
(13) transfer the tissue to a neutral, phosphate buffered saline solution
containing between about 0.2 and about 2.0 wt.% of an antithrombogenic
agent, preferably 1.0 wt.% heparin;
(14) incubate for about 30 minutes to about 10 hours, preferably about 1
hour;
(15) add, to the solution, glutaraldehyde to a final concentration of
between about 0.1 and about 1.0 wt.%, preferably about 0.4 wt.%;
(16) incubate for about 30 minutes to about 10 hours, preferably about 1
hour;
(17) transfer to a final storage, neutral, phosphate buffered solution
containing about 0.4 wt.% glutaraldehyde, preferably about 0.4 wt.%, about
0.2 to about 2.0 wt.% of formaldehyde, preferably about 1.0 wt.% and about
20 to about 40 wt.% alcohol, preferably about 30 wt.%.
Although the invention has been described in detail, it will be understood
by one of ordinary skill in the art that various modifications can be made
without departing from the spirit and scope of the invention. Accordingly,
it is not intended that the invention be limited except as by the appended
claims.
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Description  |
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