A shuttle driving assembly (10) including an open shuttle (22) rotatably driven on an automatically opened support frame (16) by a plurality of drive roller assemblies (85,87) carried by the frame (16). Each drive roller assembly (85,87) has a drive roller pulley (84) and at least one with plural belts (192,191,190,188,186) driving groups of the drive roller assemblies. The drive rollers contact a groove (115) on the shuttle (22) to provide a positive and responsive power transmission therebetween. The shaft (82) of each drive roller assembly (85,87) is mounted in a non-concentric bearing in a web (30) of the support frame (16) to provide adjustment of the position of the drive rollers (92) relative to the shuttle (22) for centering the shuttle (22) relative to the frame (16). A motor and brake set (18) is provided on a base (12) for driving the shuttle (22) through the drive roller assemblies (85,87) at a constant speed of rotation, and for rapidly accelerating, decelerating and braking the rotation of the shuttle (22). An entrance guide (116,117) is provided for the groove (115) of the drive track on the shuttle (22) to facilitate tracking the traverse of the shuttle (22) across an open segment (38) of the frame (16) between the last drive roller (92) preceding the traverse and the first drive roller (92) after the traverse.
A toroidal core automatic winding apparatus has a winding ring positioned concentrically around a supply ring. The rings are C-shaped, by virtue of a through-slit on each ring. Wire wound on the supply ring is drawn out towards a toroidal core, via a wire guide on the winding ring. A ring rotation mechanism rotates the supply ring and winding ring in the same direction as that in which the supply ring was rotated when being loaded with the wire, but at mutually different speeds, to wind the wire around the toroidal core. The difference in the rotation amounts of the supply ring and winding ring equals the length of the wire that is wound on the toroidal core.
Apparatus for forming a toroid coil on a toroidal body comprising a wire feeder for feeding the wire forward in the direction of its length toward the toroidal body. The wire is fed along a path which at the toroidal body is generally tangent to the surface of the toroidal body and nonparallel to the radial plane of the toroidal body. A die having a wire forming path defined therein constrains the wire to bend as it is fed forward into the convolutions of a helix extending through the opening in the toroidal body and advancing circumferentially around the toroidal body to form the toroid coil.
Method for forming a toroid coil on a toroidal body. A wire feeder feeds the wire forward in the direction of its length toward the toroidal body. The wire is fed along a path which at the toroidal body is generally tangent to the surface of the toroidal body and nonparallel to the radial plane of the toroidal body. A die having a wire forming path defined therein constrains the wire to bend as it is fed forward into the convolutions of a helix extending through the opening in the toroidal body and advancing circumferentially around the toroidal body to form the toroid coil. An inductor formed by the method of the present invention is also disclosed.
The invention relates to winding wire around a magnetic core. The invention includes forming corners on the wire that align with inside corners of the magnetic core such that the wire is more tightly wound around the magnetic core. The invention also includes pinching a portion of wire that is positioned on the internal diameter of a magnetic core when the wire is wound around the core to provide more turns of the wire around the magnetic core. A magnetic inductor made in accordance with the present invention can have increased inductance, lower temperature rise, smaller size, and exhibit less EMI noise than the prior art.
The invention relates to winding wire around a magnetic core. The invention includes forming corners on the wire that align with inside corners of the magnetic core such that the wire is more tightly wound around the magnetic core. The invention also includes pinching a portion of wire that is positioned on the internal diameter of a magnetic core when the wire is wound around the core to provide more turns of the wire around the magnetic core. A magnetic inductor made in accordance with the present invention can have increased inductance, lower temperature rise, smaller size, and exhibit less EMI noise than the prior art.
