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Claims  |
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What is claimed is:
1. An EGR control system for a diesel engine having an intake passageway
and an exhaust passageway, comprising:
means defining an EGR passageway interconnecting the intake and exhaust
passageways to recirculate engine exhaust gas therethrough back to the
engine;
an EGR control valve operatively disposed in said EGR passageway to control
the flow of the recirculated exhaust gas passing through said EGR
passageway, said EGR control valve including a first diaphragm actuator
having a diaphragm member which defines a vacuum operating chamber, and a
valve head connected to said diaphragm member and disposed in the EGR
passageway so that said EGR passageway is closable with said valve head in
response to the movement of said diaphragm member;
a throttle valve pivotally disposed within the intake passageway;
means for detecting at least one of engine speed, engine load and engine
coolant temperature to generate at least a signal dependent thereon, said
detecting means including at least one of an engine speed sensor for
sensing engine speed of the engine, an engine load sensor for sensing
engine load of the engine, and an engine coolant temperature sensor for
sensing the temperature of engine coolant of the engine, said sensors
generating respective information signals representative of an engine
operating condition;
means for controlling the operation of said EGR control valve in response
to the signal from said detecting means so as to control the amount of the
recirculated exhaust gas in accordance with engine operating conditions,
said EGR control valve operation controlling means including a modulator
electrically connected to at least one of said engine speed sensor, said
engine load sensor, and said engine coolant temperature sensor, said
modulator being constructed and arranged to generate at least a command
signal in response to at least one of said information signals supplied
thereto, and a first electromagnetic valve electrically connected to said
modulator to control vacuum supply to the vacuum operating chamber of said
first diaphragm actuator in response to said command signal; and
means for controlling the operation of said throttle valve in response to
the signals from said detecting means, said throttle valve operation
controlling means including a second diaphragm actuator having a diaphragm
member which defines a vacuum operating chamber, said throttle valve being
connected to said diaphragm member, and a second electromagnetic valve
electrically connected to said modulator to control vacuum supply to the
vacuum operating chamber of said second diaphragm actuator in response to
said command signal.
2. An EGR control system as claimed in claim 1, wherein said EGR control
valve operation controlling means further includes means defining a first
passage connecting the vacuum operating chamber of said first diaphragm
actuator with the intake passageway downstream of said throttle valve,
said first electromagnetic valve being operatively disposed in said first
passage, and said throttle valve operation controlling means includes
means defining a second passage connecting the vacuum operating chamber of
said second diaphragm actuator with a vacuum pump, said second
electromagnetic valve being operatively disposed in said second passage.
3. A EGR control system as claimed in claim 2, wherein said modulator is
constructed and arranged to supply said command signal to said first and
second electromagnetic valves upon receiving said information signals
representative of the engine operating condition where said engine speed
is lower than a predetermined level, said engine load is lower than a
predetermined level, and said engine coolant temperature is higher than a
predetermined level.
4. An EGR control system as claimed in claim 3, wherein said first
electromagnetic valve is constructed and arranged to open to establish
fluid communication between the vacuum operating chamber of said first
diaphragm actuator and the intake passageway when supplied with said
command signal; and said second electromagnetic valve is constructed and
arranged to open to establish fluid communication between the vacuum
operating chamber of said second diaphragm actuator and said vacuum pump
when supplied with said command signal.
5. An EGR control system as claimed in claim 4, wherein said EGR control
valve is so constructed and arranged that its valve head moves to open
said EGR passageway when the vacuum operating chamber of said first
diaphragm actuator is supplied with the vacuum from the intake passageway;
and said throttle valve is constructed and arranged to close when the
vacuum operating chamber of said second actuator is supplied with the
vacuum from said vacuum pump.
6. An EGR control system for a diesel engine having an intake passageway
and an exhaust passageway, comprising:
means defining an EGR passageway interconnecting the intake and exhaust
passageways to recirculate engine exhaust gas therethrough back to the
engine;
an EGR control valve operatively disposed in said EGR passageway to control
the flow of the recirculated exhaust gas passing through said EGR
passageway, said EGR control valve including a first diaphragm actuator
having a diaphragm member which defines a vacuum operating chamber, and a
valve head connected to said diaphragm member and disposed in the EGR
passageway so that said EGR passageway is closable with said valve head in
response to the movement of said diaphragm member;
a throttle valve pivotally disposed within the intake passageway;
means for detecting at least one of engine speed, engine load and engine
coolant temperature to generate at least a signal dependent thereon, said
detecting means including at least one of an engine speed switch
constructed and arranged to turn ON when engine speed is lower than a
predetermined level, an engine coolant temperature switch constructed and
arranged to turn ON when engine coolant temperature is higher than a
predetermined level, and an engine load sensor for sensing engine load of
the engine to generate a signal representative of an engine load;
means for controlling the operation of said EGR control valve in response
to the signal from said detecting means so as to control the amount of the
recirculated exhaust gas in accordance with engine operating conditions,
said EGR control valve operation controlling means including a first
ON-OFF type electromagnetic valve for controlling vacuum supply to the
vacuum operating chamber of said first diaphragm actuator in response to
the switchings of said engine speed switch and said engine temperature
switch; and
means for controlling the operation of said throttle valve in response to
the signals from said detecting means, said throttle valve operation
controlling means including a second diaphragm actuator having a diaphragm
which defines a vacuum operating chamber, said throttle valve being
connected to said diaphragm member, a second ON-OFF type electromagnetic
valve for controlling vacuum supply to the vacuum operating chamber of
said second diaphragm actuator in response to the switchings of said
engine speed and engine coolant temperature switches, and a proportional
type electromagnetic valve for controlling vacuum supply to the vacuum
operating chamber of said second diaphragm actuator.
7. An EGR control system as claimed in claim 6, wherein said EGR control
valve operation controlling means includes means defining a first passage
connecting the vacuum operating chamber of said first diaphragm actuator
with a vacuum pump, said first ON-OFF type electromagnetic valve being
operatively disposed in said first passage; and said throttle valve
operation controlling means includes means defining a second passage
connecting the vacuum operating chamber of said second diaphragm actuator
with said vacuum pump, said second ON-OFF type and proportional type
electromagnetic valves being operatively disposed in said second passage,
and means defining a third passage connecting said second passage between
the second actuator and said second ON-OFF type electromagnetic valve with
the intake passageway downstream of said throttle valve, said third
passage having therein a restriction orifice.
8. An EGR control system as claimed in claim 7, wherein said first ON-OFF
type electromagntic valve is constructed and arranged to open to establish
fluid communication between the vacuum operating chamber of said first
diaphragm actuator and said vacuum pump in response to the switchings of
said engine speed and engine coolant temperature switches; said second
ON-OFF type electromagnetic valve is constructed and arranged to open to
establish fluid communication between vacuum operating chamber of said
second diaphragm actuator with said vacuum pump in response to the
switching of said engine speed and engine coolant temperature switches;
and said proportional type electromagnetic valve is so constructed and
arranged that the opening degree thereof decreases with increase in engine
load to control the fluid communication between the vacuum operating
chamber of said second diaphragm actuator and said vacuum pump.
9. An EGR control system as claimed in claim 8, wherein said EGR control
valve is so constructed and arranged that its valve head moves to open
said EGR passageway when the vacuum operating chamber is supplied with the
vacuum from said vacuum pump; and said throttle valve is constructed and
arranged to close when the vacuum operating chamber of said second
diaphragm actuator is supplied with the vacuum from said vacuum pump, the
opening degree of said throttle valve being controlled in accordance with
the opening degree of said proportional type electromagnetic valve.
10. An EGR control system as claimed in claim 9, said engine speed and
engine coolant temperature switches are connected in series with each
other, and said engine load sensor is connected in parallel with said
engine speed and engine coolant temperature switches.
11. An EGR control system as claimed in claim 10, wherein said proportional
type electromagnetic valve is operatively disposed in said second passage
between the second ON-OFF type electromagnetic valve and said vacuum pump.
12. An EGR control system for a diesel engine having an intake passageway
and an exhaust passageway, comprising:
means defining an EGR passageway interconnecting the intake and exhaust
passageways to recirculate engine exhaust gas therethrough back to the
engine;
an EGR control valve operatively disposed in said EGR passageway to control
the flow of the recirculated exhaust gas passing through said EGR
passageway, said EGR control valve including a first diaphragm actuator
having a diaphragm member which defines a vacuum operating chamber, and a
valve head connected to said diaphragm member and disposed in the EGR
passageway so that said EGR passageway is closable with said valve head in
response to the movement of said diaphragm member;
a throttle valve pivotally disposed within the intake passageway;
means for detecting at least one of engine speed, engine load and engine
coolant temperature to generate at least a signal dependent thereon, said
detecting means including at least one of an engine speed sensor for
sensing engine speed of the engine, an engine load sensor for sensing
engine load of the engine, and an engine coolant temperature sensor for
sensing the temperature of engine coolant of the engine, said sensors
generating respective information signals representative of an engine
operating condition;
means for controlling the operation of said EGR control valve in response
to the signal from said detecting means so as to control the amount of the
recirculated exhaust gas in accordance with engine operating conditions,
said EGR control valve operating controlling means including means for
generating a command signal in response to at least one of said
information signals supplied thereto, and a first electromagnetic valve
electrically connected to control vacuum supply to the vacuum operating
chamber of said first diaphragm actuator in response to said command
signal; and
means for controlling the operation of said throttle valve in response to
the signals from said detecting means, said throttle valve operation
controlling means including a second diaphragm actuator having a diaphragm
member which defines a vacuum operating chamber, said throttle valve being
connected to said diaphragm member, and a second electromagnetic valve
electrically connected to said modulator to control vacuum supply to the
vacuum operating chamber of said second diaphragm actuator in response to
said command signal, said first electromagnetic valve being constructed
and arranged to open to establish fluid communication between the vacuum
operating chamber of said first diaphragm actuator and the intake
passageway when supplied with said command signal;
said second electromagnetic valve being constructed and arranged to open to
establish fluid communication between the vacuum operating chamber of said
second diaphragm actuator and said vacuum pump when supplied with said
command signal. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
This invention relates to an exhaust gas recirculation (referred
hereinafter to as "EGR") control system for a diesel engine, and more
particularly to an improvement in an EGR control system to optimize both
NOx (nitrogen oxides) emission control and engine driveability.
Many modern internal combustion engines are equipped with EGR control
systems in which a part of an engines exhaust gas is recirculated back to
the engine to suppress a rise in combustion temperature in the combustion
chambers of the engine so as to lower NOx emission from the engine. In
such engines, it is required to control quantities EGR gas to optimize
both NOx emission decreasing effect and engine driveability. The optimal
quantity of EGR gas usually depends on the pressure differential between
intake air and exhaust gas and on the opening area of an EGR passageway
connecting intake and exhaust passageways.
In diesel engines, a throttle valve is provided to generate intake vacuum
necessary for EGR, in which the throttle valve is operated in relation to
a fuel control lever of a fuel injection pump which control lever is moved
by an accelerator. However, with this arrangement, an increased
accelerator operation effort is unavoidably required; and since the
displacement of the fuel control lever or fuel injection amount is greater
at a low engine speed and high engine load operation range, EGR further
deteriorates combustion in the engine, thereby increasing emission of
black smoke. Otherwise, there is a device for hydraulically controlling
the throttle valve without connection with the accelerator. Even with this
device, however, the problem of increased black smoke emission has not
been solved.
BRIEF SUMMARY OF THE INVENTION
According to the present invention, an EGR control system for a diesel
engine comprises an EGR passageway connecting an intake passageway and an
exhaust passageway to recirculate engine exhaust gas back to the engine,
and an EGR control valve operatively disposed in the EGR passageway to
control the flow of the recirculated exhaust gas passing through the EGR
passageway. The EGR control system is further equipped with a detecting
device for detecting at least one of engine speed, engine load and engine
coolant temperature to generate at least a signal dependent thereof, and
with a control device for controlling the operation of the EGR control
valve in response to the signal from the detecting device so as to control
the amount of the recirculated exhaust gas in accordance with engine
operating conditions.
With this arrangement, the amount of EGR gas can be controlled precisely,
in an optimum amount suitable for engine characteristics at an engine
operating range where EGR is necessary to decrease NOx emission level
without causing black smoke emission, and EGR is positively cut off to
greatly improve engine stability and driveability at an engine operating
range where EGR is unnecessary.
BRIEF DESCRIPTION OF THE DRAWINGS
The features and advantages of the EGR control system according to the
present invention will be more clearly appreciated from the following
description taken in conjunction with the accompanying drawings in which
like reference numerals designate like parts and elements, and in which:
FIG. 1 is a schematic illustration of an embodiment of an EGR control
system in accordance with the present invention; and
FIG. 2 is a schematic illustration of another embodiment of the EGR control
system in accordance with the present invention.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to FIG. 1 of the drawings, there is shown an embodiment of an
EGR (Exhaust Gas Recirculation) control system for a Diesel engine 1 which
is provided with an intake passageway 2 and an exhaust passageway 4. The
intake passageway 2 provides communication between ambient air and a
combustion chamber 1a (or combustion chambers) of the engine 1 to induct
atmospheric air therethrough into the combustion chamber. The exhaust gas
passageway provides communication between the combustion chamber 1a and
ambient air to discharge engine exhaust gas to ambient air.
A throttle valve 3 is pivotally disposed within the intake passageway 2 to
control the amount of air flow to the combustion chamber 1a. The throttle
valve 3 is connected through a lever 7 to a rod 8a of a diaphragm actuator
8. The diaphragm actuator 8 is provided with a diaphragm member 8d which
defines a vacuum operating chamber 8b and is biased downward in the
drawing by a spring 8c. The rod 8a is secured to the diaphragm member 8d.
The vacuum operating chamber 8b communicates through a vacuum passage 10
with a vacuum pump 11, so that the vacuum chamber 8b of the actuator 8 can
be supplied with vacuum from the vacuum pump 11. An electromagnetic valve
9 is provided to open or close the vacuum passage 10. Accordingly, when
the valve 9 opens or operates to open the vacuum passage 10, the vacuum
from the vacuum pump 11 is supplied to the vacuum operation chamber 8b of
the actuator 8, so that the actuator rod 8a moves upward against the bias
of the spring 8c to allow the throttle valve 3 to close. It will be
understood that although the throttle valve 3 is closed, some degree of
opening is maintained to obtain a necessary amount of intake air to be
supplied to the engine 1. On the contrary, when the valve 9 operates to
close the vacuum passage 10, the vacuum operating chamber 8b is
communicated with a relief or bleed port (not shown) of the
electromagnetic valve 9 to induct atmospheric air into the vacuum
operating chamber 8b, so that the rod 8a is maintained at its descent
position by the biasing force of the spring 8c, causing the throttle valve
to remain opened.
An EGR control valve assembly C is provided to control the amount of engine
exhaust gas recirculated back to the engine combustion chamber 1a via the
EGR and intake passageways 5 and 2. The control valve assembly C includes
a valve head 6 which closes or opens the exhaust passageway 5. The valve
head 6 is securely attached to the lower end of a rod 12a which is secured
to a diaphragm member 12c of a diaphragm actuator 12. The diaphragm member
12c is biased by a spring 12d so as to allow the valve head 6 to close the
EGR passageway 5. The diaphragm member 12d defines a vacuum operating
chamber 12b which communicates through a vacuum passage 14 with the intake
passageway 2 downstream of the throttle valve 3. The vacuum operating
chamber 12b may communicate through the vacuum passage 14 with the vacuum
passage 10, as will be shown in FIG. 2. An electromagnetic valve 13 is
provided to open or close the vacuum passage 14. When the valve 13 opens
or operates to open the vacuum passage 14, intake vacuum prevailing in the
intake passageway 2 downstream of the throttle valve 3 is introduced via
the vacuum passage 14 to the vacuum operating chamber 12b, so that the
actuator rod 12a is withdrawn or moves upward in the drawing to open the
EGR control valve C, thereby opening the EGR passageway 5. On the
contrary, when the valve 13 closes or operates to close the vacuum passage
14, the vacuum operating chamber 12b of the actuator 12 is communicated
with a relief or bleed port (not shown) of the electromagnetic valve 13 so
as to supply the chamber 12b with atmospheric air. Accordingly, the valve
head 6 closes the EGR passageway 5 by the biasing force of the spring 12d.
Additionally, an engine speed sensor 15 is provided to generate an electric
signal upon detecting the rotational speed of a pulley (not shown) for
driving a fuel injection pump or a flywheel (not shown), or detecting the
injection pressure pulsation of the fuel injection pump. An engine load
sensor 16 is provided to generate an electric signal upon detecting, using
a potentiometer or the like, the location of a fuel amount control lever
in case of an inline fuel injection pump or the location of a fuel control
(metering) sleeve in case of a distributor type fuel injection pump. An
engine coolant temperature sensor 17 is provided to generate an electric
signal upon detecting the temperature of engine coolant. The engine speed
sensor 15, the engine load sensor 16 and the engine coolant temperature
sensor 17 are electrically connected to the input terminals of a modulator
20 or control circuit which is electrically connected through an ignition
switch 18 with an electric source 19. The output terminals of the
modulator 20 are electrically connected to the two electromagnetic valves
9 and 13, respectively. The modulator 20 is constructed and arranged to
control the output therefrom by means of a comparator contained therein
upon receiving the inputs or the electric signals from the above-mentioned
various sensors 15, 16 and 17.
The manner of operation of the EGR control system will be illustrated
hereinafter.
After completion of warm-up operation of the engine in which the engine
coolant temperature has reached a predetermined level, for example, higher
than 50.degree. C., the above-mentioned sensors 15, 16 and 17 detect an
engine operating condition in which the engine speed is lower than a
predetermined high level and the engine load is lower than a predetermined
level, the modulator 20 reads the engine operating condition as an exhaust
gas recirculation required condition, and therefore generates the electric
signal or an output voltage at the output terminals thereof connected to
the electromagnetic valves 9 and 13. As a result, the electromagnetic
valves 9 and 13 are supplied with the electric signal from the modulator
20 so that both valves 9 and 13 open, and consequently the vacuum
operating chambers 8b and 12b of the actuators 8 and 12 are supplied with
vacuum from the vacuum pump 11 and engine intake vacuum from the intake
passageway 2, respectively. This causes the throttle valve 3 to close and
the EGR control valve C to open. Accordingly, engine exhaust gas is
effectively introduced through the EGR passageway 5 to the intake
passageway 2 in accordance with the pressure differential between exhaust
pressure and engine intake vacuum prevailing in the intake passageway 2
downstream of the throttle valve 3, so that exhaust gas recirculation back
to the combustion chamber 1a is carried out, thereby effectively
decreasing NOx emission under the above-mentioned engine operating
condition.
When the engine operates under conditions other than the above, i.e., an
engine operation range where NOx emission is less or an engine operation
range where combustion in the engine deteriorates and good engine
stability and driveability are required, the sensors 15, 16 and 17
generate the electric signals representative of the engine operating
condition and supply them to the modulator 20. Then, the modulator 20
makes the output voltage zero level, by which both the electromagnetic
valves 9 and 13 remain closed. As a result, the throttle valve 3 remains
opened and the EGR control valve 6 remains closed, and therefore exhaust
gas recirculation is not carried out, thereby improving engine stability
and driveability.
It will be understood that the relationship between the open-close action
of the throttle valve 3 and the vacuum supply-interruption to the vacuum
operating chamber 8b of the actuator 8 may be arranged to be reversed
relative to the above-mentioned manner. However, the above-mentioned
manner is preferable from a stand-point of improving engine starting under
low temperature condition. This preference may be appreciated in that,
assuming that the reversed manner relative to the above-mentioned is
employed in which the throttle valve 3 is arranged to open when the vacuum
is supplied to the vacuum operating chamber 8b of the actuator 8, the
throttle valve 3 cannot fully open since the rotational speed of the
vacuum pump 11 has not yet been lowered so that a sufficient vacuum cannot
be obtained. This lowers intake charging efficiency, the pressure and
temperature of compressed air within engine cylinders, thereby
deteriorating engine starting.
Additionally, the vacuum operating chamber 12b of the actuator 12 may be
connected with the vacuum pump 11. It will be appreciated that the
variation of intake air pressure may become so great as to cause a
considerable variation in engine operating condition upon simultaneous
closing of the throttle valve 3 and opening of the EGR control valve 6 by
simultaneously opening the both electromagnetic valves 9 and 13. To avoid
such consequences, the modulator 20 may be so arranged as to generate
output voltages at its two output terminals with a time lag therebetween,
the terminals being connected to the electromagnetic valves 9 and 13,
respectively.
Furthermore, it will be understood that the engine operation ranges where
exhaust gas recirculation is carried out may not be limited to the above
and therefore be set freely by varying the interior circuit of the
modulator 20. Accordingly, it is possible to set an optimum exhaust gas
recirculation condition, taking account of both exhaust emission control
and engine driveability, so that even under engine operating condition
where exhaust gas recirculation is carried out, the amount of the
recirculated exhaust gas may be lessened, or exhaust gas recirculation
rate is lowered by opening EGR control valve 6 allowing the throttle valve
to remain opened.
Although the engine coolant temperature sensor 17 is employed to contribute
to cut off exhaust gas recirculation in order to obtain stable idling of
the engine and to decrease black smoke emission before completion of
warm-up operation of the engine, the engine coolant temperature sensor 17
may be omitted unless the exhaust gas recirculation greatly affect engine
idling and smoke emission. In other words, it is advisable not to cut off
exhaust gas recirculation for the following reason: (1) Exhaust gas
recirculation under low engine temperature condition leads to slow burn of
the charge in the combustion chamber, thereby decreasing engine noise
level; and (2) Supplying hot EGR gas causes intake air temperature to
rise, thereby improving cold start of the engine. With this arrangement,
in order to close the throttle valve 3 during cold start so as to
positively increase EGR gas amount, the throttle valve 3 should be
arranged to open during the opening period of the electromagnetic valve 9
and should be arranged to close during the closing period of the
electromagnetic valve 9. This arrangement is desirable since the vacuum
from the vacuum pump 11 has still been lower during low engine speed
operating condition as discussed above.
Moreover, it will be understood that the electromagnetic valve 9 disposed
in the vacuum passage 10 may be a so-called duty or proportional type
electromagnetic valve which is constructed and arranged to control the
valve opening degree thereof in accordance with, or in proportion to, the
control output voltage supplied from the modulator 20. With this type of
electromagnetic valve like the valve 9, the vacuum introduced to the
vacuum operating chamber 8b of the actuator 8 is so controlled as to
variably regulate the opening degree of the throttle valve 3. Accordingly,
it will become possible to increase the amount of EGR gas at an engine
operating range wherein NOx emission is particularly high, thereby
improving the NOx emission reduction effect at the same engine operating
range. This allows exhaust gas recirculation to take place immediately
near the smoke limit, thereby achieving NOx emission decreasing throughout
a wide range of engine operation.
FIG. 2 illustrates another embodiment of the EGR control system. In this
embodiment, the vacuum passage 10 connecting the vacuum chamber 8b of the
diaphragm actuator 8 and the vacuum pump 11 is provided with an
electromagnetic valve 21 of a so-called ON-OFF type wherein the valve
operates in an ON-OFF manner and an electromagnetic valve of the duty or
proportional type. The electromagnetic valve 21 is electrically connected
to an engine speed switch 23 which turns ON when the engine speed is below
a predetermined level, an engine coolant temperature switch 24 which turns
ON when engine coolant temperature is above a predetermined level, and the
electric source 19 through the ignition switch connected in series. The
electromagnetic valve 22 is electrically connected to an engine load
sensor 25 of a potentiometer type wherein the resistance value varies in
response to the location of a fuel control (metering) sleeve of a
distributor type fuel injection pump, and the electric source 19 through
the ignition switch 18, in which the opening degree of the electromagnetic
valve 22 decreases in accordance with increase in fuel injection amount so
that the electromagnetic valve 22 fully closes upon a fuel injection
amount above a predetermined level. The vacuum passage 10 is branched from
between the actuator 8 and the electromagnetic valve 21 and connected to
the intake passageway 2 downstream of the throttle valve 3 through a
restriction orifice 26. The vacuum operating chamber 12b of the diaphragm
actuator 12 is connected to the vacuum pump 11 through the vacuum passage
14' in which an electromagnetic valve 27 of the ON-OFF type is operatively
disposed. The electromagnetic valve 27 is electrically connected to the
electric source 19 in parallel with the electromagnetic valve 21.
In operation of the arrangement of FIG. 2, when the engine speed is lower
than the predetermined level and the engine coolant temperature is higher
than the predetermined level, the engine speed switch 22 and the engine
coolant temperature switch 24 respectively turn ON to pass electric
current through the electromagnetic valves 21 and 27, so that the
electromagnetic valves 21 and 27 open. At this time, the vacuum chamber 8b
of the actuator 8 is supplied with the vacuum prepared by mixing vacuum
which is from the vacuum pump 11 through the electromagnetic valve 22
whose opening degree is controlled in accordance with the fuel injection
amount as discussed above and an intake vaccum which is from the intake
passageway 2 downstream of the throttle valve 3 through the orifice 26, in
which the throttle valve 3 is so controlled that its opening degree
increases with increase in the above-mentioned mixed vacuum. In this case,
the opening degree of the second electromagnetic valve 22 decreases with
an increase in fuel injection amount or engine load, thereby increasing
the opening degree of the throttle valve 3. Particularly when the fuel
injection amount is above the predetermined level, the electromagnetic
valve 22 is fully closed and simultaneously the vacuum operating chamber
8b is communicated with the relief port of the electromagnetic valve 22 so
as to communicate with ambient air. As a result, the throttle valve 3 is
fully opened and accordingly the amount of EGR gas is greatly decreased
upon a considerable lowering in the intake vacuum prevailing in the intake
passageway 2 downstream of the throttle valve 3. Upon opening of the
electromagnetic valve 27, the vacuum operating chamber 12b is supplied
with vacuum from the vacuum pump 11 to open the EGR control valve 6, on
which exhaust gas recirculation takes place.
At an engine operation range except for the above-mentioned, at least one
of the engine speed switch 23 and the engine coolant temperature switch 24
turns OFF, so that electric current supply to the electromagnetic valves
21 and 27 are interrupted. Accordingly, the introduction of vacuum to the
vacuum operation chambers 8b and 12b are interrupted and therefore the
throttle valve 3 fully open and the EGR control valve head 6 fully closes
the EGR passageway 5. As a result, exhaust gas recirculation is not
carried out, thereby obtaining good engine stability and driveability.
Although, in this embodiment, the intake vacuum downstream of the throttle
valve 3 has been shown and described to be used as a control vacuum for
controlling the throttle valve 3 in addition to the vacuum from the vacuum
pump 11, the control of the throttle valve by the vacuum from the vacuum
pump 11 can be effectively achieved by virtue of the restriction orifice
26 located within a vacuum conduit connecting the vacuum passage 10 and
the intake passageway 2 downstream of the throttle valve 3. This orifice
26 may be replaced with a kind of valve operatively disposed in the vacuum
conduit connecting the vacuum passage 10 and the intake passageway 2,
which valve may be arranged to open or close the vacuum conduit in
accordance with engine operating conditions.
While the throttle valve has been so shown and described that its opening
degree is controlled by the diaphragm actuator, it will be understood that
the opening degree of the throttle valve may be controlled by an actuator
of a servomotor type wherein its moving stroke is varied, for example, in
response to detection signal from the engine load sensor for detecting
fuel injection amount. Furthermore, while the above-mentioned embodiments
have shown and described that exhaust gas recirculation is controlled
under cooperation of the throttle valve and the EGR control valve C, it
will be appreciated that such control of exhaust gas recirculation may be
achieved only by the EGR control valve C which is, in turn, regulated in
accordance with at least one of engine speed, engine load, and engine
coolant temperature.
As will be appreciated from the above, according to the present invention,
the EGR control valve is controlled in accordance with at least one of the
engine parameters of engine speed, engine load, and engine coolant
temperature. Therefore, smooth and high accuracy exhaust gas recirculation
can be achieved at an engine operating range where exhaust gas
recirculation suitable for operating characteristics of a diesel engine is
required, and the exhaust gas recirculation can be cut off at a range of
engine operation where exhaust gas recirculation is not required, thereby
improving engine operation stability and driveability.
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Description  |
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