A process for the production of an expandable silicone resin includes reacting a substantial amount of the silanol (SiOH) groups present in the resin to form siloxane bonds and water, and heating the resin to a temperature above the resin's melting point, at which chemical reaction (condensation) of the silanol groups occur. The reaction increases the molecular weight of the resin and decreases the amount of water that must be removed during a subsequent foaming step, thereby controlling the rate and extent of foaming which can occur. The resin is solidified, pulverized and size-reduced to a powder form. The resin powder is blended with a minor amount of a particulate inert filler which is coated with a silicone resin curing catalyst and also with a minor amount of blowing agent (powder). The dry powder blend is then thermally fused for a closely-controlled, short duration, time at a temperature near the lower end of the blowing agent's gas-generating temperature range. The fused mass is ground to a powdered form to produce an expandable resin.
A composite mixture of spherical objects and lubricant useful for its cushioning properties is disclosed and claimed. The composite mixture may be composed of microspheres typically less than 2000 microns in diameter with inert atmospheres sealed within their interiors and any of a variety of lubricants facilitating sliding and rolling movement between microspheres. Typically the composite mixture includes lubricant in a quantity sufficient to substantially coat the exterior surface of essentially all of the spherical objects, but in a quantity less than would cause dispersion of the spherical objects in the lubricant sufficient to physically separate the spherical objects from each other and substantially reduce the sliding and rolling contact of the spherical objects with each other. A low specific gravity, low thermal mass, low coefficient of heat transfer, insulative and flotation qualities are provided by the invention. The composite mixture may be contained in fluid-tight confinement within a flexible bladder.
A cushion that includes a base and numerous bladders locatable on the base is disclosed and claimed. Each bladder contains a quantity of filler insufficient to completely fill the bladder, and each bladder has a loose or elastomeric skin to accommodate its conforming to the shape of an object to be supported by the cushion. The top surface of each bladder acts as a hammock when supporting a cushioned object, and the bladders interact with each other to accommodate protuberance and crevices of the cushioned object. Other embodiments of the invention include a cushion that is pre-shaped in a form complementary to the shape of the object to be cushioned, and a cushion that re-shapes itself to maintain supporting forces that are generally equal across the contact surface of the supported object.
The present invention relates to a cushioning element adapted to be mounted on an article to provide cushioning therefor. The cushioning clement of the present invention has a bladder body at least partially defining a filling chamber. The filling chamber is filled with a flowable particulate matter. The present invention further includes a mounting member adapted to mount the bladder body onto the article. According to the present invention, at least a portion of the bladder body is deformable and the particulate matter within the filling chamber is capable of flowing inside the filling chamber upon the application of a deforming force to the deformable portion of the bladder body.
A cushion that includes a cushioning element. The cushioning element has a number of substantially parallel elongate columns formed in a gelatinous cushioning media. The columns are configured so that when a force is applied to the cushioning element in a direction that is generally parallel to the longitudinal axes of the columns, the cushioning element will yield by a combination of compressability of the cushioning media and bucklability of the walls of the columns. In particular, the walls of columns which are located beneath a protruberance on an object being cushioned tend to buckle, permitting the cushioning element to conform to the shape of the cushioned object while evenly distributing a supporting force across the contact area of the cushioned object and avoiding pressure peaks. The preferred cushioning media is a gelatinous elastomer or gelatinous viscoelastomer. Various configurations of cushioning elements, including sidewall supports, are disclosed.
A composite mixture of spherical objects and lubricant useful for its cushioning properties is disclosed and claimed. The composite mixture may be composed of microspheres typically less than 2000 microns in diameter with inert atmospheres sealed within their interiors and any of a variety of lubricants facilitating sliding and rolling movement between microspheres. Typically the composite mixture includes lubricant in a quantity sufficient to substantially coat the exterior surface of essentially all of the spherical objects, but in a quantity less than would cause dispersion of the spherical objects in the lubricant sufficient to physically separate the spherical objects from each other and substantially reduce the sliding and rolling contact of the spherical objects with each other. The preferred lubricant is a visco-elastic fluid that has a principle molecule and a gelling agent. Low specific gravity, low thermal mass, low coefficient of heat transfer, lack of head pressure, insulative and flotation qualities are provided by the invention. The composite mixture may be contained in fluid-tight confinement within a flexible bladder. The preferred bladder has a stretchable fabric laminated to an impermeable, stretchable film.
