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Claims  |
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The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. A process for producing a highly water absorbent polymer, which
comprises:
polymerizing a hydrophilic, carboxylic acid monomer or salt thereof, which
monomer is dissolved in water, to obtain a hydrous hydrophilic polymer;
then dehydrating said hydrous hydrophilic polymer until the water content
thereof is from 10 to 40 wt.%, based on the total amount of said hydrous
hydrophilic polymer,
then adding to said hydrous hydrophilic polymer an effective amount of a
crosslinking agent having at least two functional groups in the molecule,
which functional groups are capable of reacting with carboxyl and
carboxylate groups, and effecting crosslinking of said hydrous hydrophilic
polymer.
2. A process as claimed in claim 1 in which, in said dehydrating step, the
water content of said polymer is reduced to 15 to 35 wt.%.
3. A process as claimed in claim 1 in which said crosslinking agent is
selected from the group consisting of polyglycidyl ethers, haloepoxy
compounds, polyaldehydes and polyamines.
4. A process as claimed in claim 1 in which said crosslinking agent is a
polyglycidyl ether.
5. A process as claimed in claim 1 in which, in said polymerizing step,
said monomer is polymerized in the presence of both a persulfate
polymerization initiator and a hydroperoxide polymerization initiator, the
amount of said persulfate polymerization initiator being in the range of
from 0.01 to 1.0 wt.%, based on the weight of said monomer, and the amount
of said hydroperoxide initiator being in the range of from 0.01 to 2.0
wt.%, based on the weight of said monomer.
6. A process as claimed in claim 1 in which, in said polymerizing step,
said monomer is polymerized in the presence of from 0.01 to 1.0 wt.%,
based on the weight of said monomer, of a persulfate polymerization
initiator, and thereafter but prior to said dehydrating step, adding to
said polymer from 0.005 to 2.0 wt.%, based on the weight of said monomer,
of a hydroperoxide polymerization initiator and then aging the
polymerization mixture before performing said dehydrating step.
7. A process as claimed in claim 1 in which said polymerizing step is
reversed phase suspension polymerization wherein droplets of the solution
of the monomer in water are suspended in an oil medium.
8. A process as claimed in claim 1 in which the amount of said crosslinking
agent is from 0.01 to 5 wt.%, based on the weight of said hydrous
hydrophilic polymer.
9. A process as claimed in claim 1, claim 5 or claim 6 in which said
monomer is selected from the group consisting of acrylic acid, methacrylic
acid and alkali metal salts of said acids.
10. A process as claimed in claim 1, claim 5 or claim 6 in which said
monomer is sodium acrylate and said crosslinking agent is selected from
the group consisting of ethylene glycol diglycidyl ether, polyethylene
glycol diglycidyl ether and glycerol diglycidyl ether.
11. A process as claimed in claim 1, claim 5 or claim 6 in which in said
crosslinking step, the mixture of said hydrous hydrophilic polymer and
said crosslinking agent is heated to a temperature of 40.degree. to
150.degree. C. |
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Claims  |
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Description  |
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This invention relates to a process for producing a highly water absorptive
polymer, or absorbent polymer. More particularly, the present invention
relates to a process for producing a water absorbing material having
excellent salt resistance and a high water absorption rate.
Various water absorbing materials such as paper, pulp, sponge or the like
have been used conventionally as sanitary materials (such as sanitary
napkins and paper diapers) and in the agricultural field. In addition to
the low water absorbing capacity, they involve the problem that the water
that has been absorbed is mostly squeezed out again if pressure is applied
to them.
Water absorbing materials such as hydrolyzed starch-acrylonitrile graft
copolymer, modified cellulose ether, or hydrolyzed methyl acrylatevinyl
acetate copolymer have been proposed and improved recently as the
materials that are substitutes for the water absorbing materials described
above. However, these materials can not always exhibit excellent water
absorbing capacity nor high water absorption rate, and really satisfactory
water absorbing materials have not been obtained yet.
The inventors of the present invention proposed already a water absorbing
material having an excellent water absorbing property (Japanese Patent
Publication No. 30710/1979), and a further improved water absorbing
material (Japanese Patent Application Nos. 43488/1981 and 43489/1981).
However, the materials disclosed in these prior art inventions involved
the problem that since they consist of a macro-molecular electrolyte, the
performance in a salt solution drops remarkably. Accordingly, early
development of water absorbing materials having high salt resistance has
been eagerly desired.
The inventors of the present invention have carried out intensive studies
to obtain super water absorbent polymers having an excellent salt
resistance and a high water absorption rate but which are free of the
problem described above, and have found that a polymer having excellent
water absorbing properties, especially an excellent salt resistance and a
high water absorption rate, can be obtained by adding a crosslinking agent
to a hydrophilic polymer while the water content of the hydrous polymer is
adjusted within a specified range, and then crosslinking the polymer. The
present invention has been completed on the basis of this finding.
In other words, the present invention provides a process for producing a
highly water-absorbent polymer which is characterized in that a hydrous
hydrophilic polymer which has carboxyl groups (or carboxylate groups) and
whose water content is adjusted to 10 to 40 wt% is crosslinked by a
cross-linking agent having at least two functional groups capable of
reacting with the carboxyl group (or the carboxylate group).
Conventional processes for preparing water absorbent polymers primarily
comprise crosslinking a water-soluble polymer to some extent so as to make
the polymer water-insoluble. The following two methods have been proposed
as the crosslinking method:
(1) to effect self-crosslinkage by optimizing the production condition, and
(2) to add a crosslinking agent during, or after, polymerization to cause
crosslinking.
Though the resulting water absorbent polymers have excellent properties,
none of them can satisfy all the requirements listed below.
Performances required for a water absorbing polymer are (1) water absorbent
capacity, (2) water absorption rate and (3) gel strength and the following
correlation is found generally between these requirements:
##STR1##
Conventional water absorbing polymers in general are based upon the
balance of these requirements whereby each performance is sacrificed to
some extent.
The process of the present invention can however eliminate this drawback
and can produce an epoch-making highly water-absorbent polymer which can
satisfy all these requirements.
The important requirement in accomplishing the object of the present
invention is that a hydrophilic polymer contains carboxyl groups (or
carboxylate groups) and the water content of the hydrous polymer prepared
therefrom is adjusted within a specified range.
Any polymers can be used as the hydrophilic polymer of the present
invention without any limitation to their kind and to the process for
producing them so long as they have a carboxyl group (or a carboxylate
group) as their structural unit.
Examples of the hydrophilic polymers that can be used suitably in the
present invention are polysodium acrylate prepared by reversed phase
suspension polymerization disclosed in Japanese Patent Publication No.
30710/1979 and Japanese Patent Laid-Open No. 26909/1981, polysodium
acrylate prepared by aqueous solution polymerization (adiabatic
polymerization, membrane polymerization) disclosed in Japanese Patent
Laid-Open No. 133413/1980, and starch-sodium acrylate graft copolymer
disclosed in Japanese Patent Publication No. 46199/1978. In producing
these polymers, addition of a trace amount of crosslinking agent does not
impede the effect of the present invention. It is preferred further that
these polymers be self-crosslinked. It is one of the essential
requirements in the present invention that the water content of the
hydrous polymer is adjusted, and so that a dehydration step is generally
necessary after the synthesis of the polymer. For this reason, polymers
prepared by the reversed phase suspension polymerization process are
generally preferred from the aspect of workability and the like. Examples
of the polymer having carboxyl groups (or carboxylate groups) are
generally polyacrylic acid (and its salts) and polymethacrylic acid (and
its salts), and they can be used suitably in the process of the present
invention. It is also possible to use copolymers prepared by
copolymerizing acrylic or methacrylic acid with comonomers such as maleic
acid, itaconic acid, acrylamide, 2-acrylamido-2-methylpropanesulfonic
acid, 2-(meth)acryloylethanesulfonic acid, or 2-hydroxyethyl(meth)acrylate
within a range where the performance of the highly water absorbent polymer
of the present invention is not reduced.
According to the invention, the above mentioned, conventional hydrophilic
polymer is used. In addition, the inventors have found that the following
two hydrophilic polymers can improve the advantageous effects of the
invention.
The first hydrophilic polymer is prepared by polymerizing or copolymerizing
a polymerizable monomer having a carboxyl group and/or carboxylate group
in the presence of a persulfate and a hydroperoxide as combined
polymerization initiators. After this hydrophilic polymer has been
adjusted to have a water content of 10 to 40 wt. %, it is crosslinked with
a crosslinking agent.
Acrylic acid, a salt thereof, methacrylic acid and a salt thereof are used
as a monomer having a carboxyl and/or carboxylate group. As a comonomer,
the above listed ones are used.
The adjustment of a water content of the obtained hydrophilic polymer is
carried out by the azeotropic dehydration, mere drying and other
conventional methods.
In order to obtain the first hydrophilic polymer, there is no limitation to
polymerization methods except for the following. It is essential that the
water content of the resulting hydrophilic polymer be adjusted within the
specified range described above so that dehydration is generally necessary
after the synthesis of the polymer. For this reason, reversed phase
suspension polymerization is preferred from the aspect of workability.
It is also essential for production of the first polymer that a persulfate
and a hydroperoxide are used in combination as polymerization initiators.
The inventors of the present invention proposed previously a method of
obtaining a highly water absorbent polymer by use of two kinds of
polymerization initiators in the polymerization (Japanese Patent Laid-Open
No. 161408/1981), but the polymer obtained by this method has a low water
absorption rate, though it is highly water absorptive, and has a critical
drawback that it can not be used practically as sanitary materials such as
sanitary napkins and paper diapers. In accordance with the present
invention, however, the resulting hydrophilic polymer is crosslinked under
a specified reaction condition as described above, so that a polymer
having a highly water absorbing property as well as a high water
absorption rate can be obtained and the problem with the prior art
described above can thus be solved.
Examples of the persulfate to be used in the present invention are sodium
persulfate, potassium persulfate, and ammonium persulfate. Examples of the
hydroperoxide are hydrogen peroxide, t-butyl hydroperoxide, and
cumenehydroperoxide. The amount of the initiator is preferably 0.01 to 1
wt% for the persulfate and 0.01 to 2 wt% for the hydroperoxide, and they
can be used in an arbitrary combination.
A second hydrophilic polymer is prepared by polymerizing or copolymerizing
a polymerizable monomer having a carboxyl group or/and a carboxylate group
using a persulfate as a polymerization initiator, adding a hydroperoxide
to the resulting polymer, adjusting the water content of the polymer to 10
to 40% by weight and thereafter crosslinking the polymer using a
crosslinking agent.
In order to prepare the second polymer, it is essential that a monomer is
polymerized with a persulfate as a polymerization initiator; a
hydroperoxide is added to the polymer mixture; and a water content is
adjusted within the above defined range.
It is preferably that the persulfate is used in an amount of 0.01 to 1 wt.
% per the monomer used and the hydroperoxide is used in an amount of 0.005
to 2 wt. %, especially from 0.01 to 2 wt. %, per the monomer used. It is
suitable that the aging time after addition of a hydroperoxide to the
polymerization mixture is 30 minutes or longer.
When the reverse phase suspension polymerization method is employed in
order to produce the first and second polymers, a protective colloid may
be used during the polymerization step. It includes a sorbitan fatty acid
ester such as sorbitan monostearate and sorbitan monolaurate. A high
molecular weight dispersant may be used, including cellulose ethers such
as ethylcellulose, benzylcellulose and ethylhydroxyethylcellulose,
cellulose esters such as cellulose acetate, cellulose butyrate and
cellulose acetatebutyrate, maleinized polybutadiene, maleinized
polyethylene and maleinized alpha-olefins.
The water content of the hydrous hydrophilic polymer is of particular
importance in the process of the present invention when a crosslinking
agent is added to effect the crosslinking reaction. A process for
producing a water absorbing polymer by causing the crosslinking reaction
after the polymerization is known in the art. For example, Japanese Patent
Laid-Open No. 131608/1981 discloses a process in which polyacrylate is
crosslinked in a mixture solvent consisting of water and a hydrophilic
organic solvent, and Japanese Patent Publication No. 28505/1982 discloses
a process in which polyacrylic acid (or its salt) is crosslinked in the
presence of water.
However, the water content of these hydrous polymers is at least 50% by
weight and, especially in the latter case, it is at least 70% by weight.
The effect of the present invention can not be obtained if the polymers
have such a high water content.
Generally, hydrophilic polymers can be obtained by carrying out the
polymerization in an aqueous solution having a monomer concentration of up
to 45% by weight, that is, a water content of at least 55% by weight. In
practising the present invention, therefore, it is necessary to control
the water content of hydrophilic polymers obtained by an ordinary process.
In accordance with the present invention, the water content must be
essentially in the range of 10 to 40% by weight (on the basis of the total
amount of the hydrous hydrophilic polymer) and, more particularly, from 15
to 35% by weight (on the basis of the total amount). If the water content
of the hydrophilic polymer is out of the range described above, the
remarkable effect of the present invention can not be obtained because the
water absorbent capacity and/or the water absorption rate will be lowered.
The object of the present invention can be accomplished, for example, by
concentrating an acrylate polymer obtained by the reversed phase
suspension polymerization process, so that the water content is within the
range described above.
Any crosslinking agents can be used in the present invention so long as
they have at least two functional groups that can react with the carboxyl
group (or the carboxylate group). Examples of the crosslinking agent are
polyglycidyl ethers such as ethylene glycol diglycidyl ether, polyethylene
glycol diglycidyl ether, or glycerol triglycidyl ether; haloepoxy
compounds such as epichlorohydrine or .alpha.-methylchlorohydrin;
polyaldehydes such as glutaraldehyde or glyoxal; polyols such as glycerol,
pentaerythritol or ethylene glycol; and polyamines such as
ethylenediamine. Among them, polyglycidyl ethers such as ethylene glycol
diglycidyl ether are preferred.
The amount of the crosslinking agent varies depending upon the kind of the
crosslinking agent itself and upon the kind of the polymer, but is
generally from 0.01 to 5.0% by weight on the basis of the polymer. If the
amount of the crosslinking agent is below 0.01% by weight, the effect of
the addition can not be sufficiently exhibited while if it is above 5% by
weight, the crosslinking density becomes high and the water absorbent
capacity will drop contrary to the intention of the present invention.
Various methods may be employed in order to add the crosslinking agent and
to cause the crosslinking reaction. In the case of a polymer which is
prepared by the reversed phase suspension polymerization process, the
crosslinking agent is added while the hydrophilic polymer, whose water
content is adjusted within the range specified in the present invention,
is suspended in an organic solvent, and heat-treatment is carried out.
When the hydrophilic polymer is prepared by the membrane polymerization or
the like, the resulting polymer gel is milled and, after the water content
is adjusted by drying, the milled polymer is placed in a kneader,
whereupon the crosslinking agent is added and heat-treatment is carried
out to effect the crosslinking reaction. To smoothly carry out the
crosslinking reaction, heating is preferably made and the reaction is
carried out preferably at a temperature ranging from 40.degree. to
150.degree. C.
Water absorbing materials having an excellent salt resistance and a high
water absorption rate can be obtained in accordance with the present
invention. They can be used advantageously as water-retaining materials
for agricultural use and water-absorbing materials for sanitary materials.
The highly water absorptive polymer obtained by the process of the present
invention can be applied advantageously to paper napkins which must
rapidly absorb large quantities of urine and to sanitary napkins which
must absorb the blood, and they can eliminate leak and offensive feel.
The present invention will now be described with reference to Examples
thereof and to Comparative Examples, but these Examples do not limit the
present invention, in particular.
In Examples and Comparative Examples which follow, the water absorbent
capacity is determined in the following manner. About 1 g of the polymer
is dispersed in a large excess of ion-exchanged water or a physiological
saline solution to effect swelling and is then filtered using an 80 mesh
net. The weight (W) of the swollen polymer is measured and this value is
divided by the initial polymer weight (W.sub.o).
In other words, the water absorbent capacity (g/g) is defined as W/W.sub.o.
The water absorption rate is expressed in terms of the quantity of the
physiological saline solution absorbed by 0.3 g of the polymer within 10
minutes.
EXAMPLES 1 TO 3
230 ml of cyclohexane and 1.8 g of sorbitan monostearate were charged in a
500 ml four-necked round-bottomed flask equipped with a stirrer, a reflux
condenser, a dropping funnel and a nitrogen gas inlet pipe, and were
heated to 75.degree. C. Separately, 30 g of acrylic acid was neutralized
by 13.4 g of caustic soda dissolved in 39 g of water in an Erlenmeyer
flask. The monomer concentration in the aqueous monomer solution was 45%
(water content: 55%). Next, 0.1 g of potassium persulfate was dissolved in
this solution. The resulting monomer solution was fed dropwise to the
four-necked flask in a nitrogen atmosphere in the course of 1.5 hours to
effect polymerization, and was then held at 70.degree. to 75.degree. C.
for 0.5 hour to complete the polymerization. Thereafter, the water content
of the polymer suspended in cyclohexane was adjusted to 35%, 27% and 20%,
respectively, by azeotropic dehydration (while refluxing cyclohexane).
Then, an aqueous solution prepared by dissolving 0.03 g of ethylene glycol
diglycidyl ether in 1 ml of water was added to each of the polymers at
73.degree. C., and each solution was further held at that temperature for
2 hours. Cyclohexane was then removed and each polymer was dried under a
reduced pressure at 80.degree. to 100.degree. C., providing a water
absorbent polymer.
EXAMPLE 4
Polymerization was carried out in the same way as in Example 1 except that
0.5 g of ethylcellulose T-50 was used in place of sorbitan monostearate.
After the polymerization was completed, the water content of the polymer
was adjusted to 22%. After an aqueous solution prepared by dissolving 0.04
g of glycerol diglycidyl ether in 1 ml of water was added at 73.degree.
C., the polymer solution was held at that temperature for 3 hours.
Cyclohexane was then removed and the polymer was dried under a reduced
pressure and at 80.degree. to 100.degree. C., providing a water absorbent
polymer.
EXAMPLE 5
Polymerization was carried out in the same way as in Example 4 except that
the monomer concentration in the aqueous monomer solution was 35% and
0.003 g of N,N'-methylenebisacrylamide was further added. The water
content of the polymer was controlled to 27% by azeotropic dehydration
after the polymerization, and an aqueous solution prepared by dissolving
0.15 g of polyethylene glycol diglycidyl ether (n=9) was added at
60.degree. C. The polymer solution was held at this temperature for 3
hours and cyclohexane was then removed. The polymer was dried under a
reduced pressure at 80.degree. to 110.degree. C., providing a water
absorbent polymer.
EXAMPLE 6
30 g of acrylic acid was neutralized by 13.4 g of caustic soda dissolved in
39 g of water. The monomer concentration in the aqueous monomer solution
was 45%. Next, 0.1 g of sodium persulfate was dissolved in this solution.
The resulting monomer solution was caused to flow between two Teflon
plates and was polymerized while being kept in the film form at 65.degree.
C. for 3 hours. The resulting polymer gel was cut in 3 mm-slices and the
slices were dried by a hot-air dryer until the water content became 30%.
The dried slices were placed in a kneader and an aqueous solution prepared
by dissolving 0.03 g of ethylene glycol diglycidyl ether in 1 ml of water
was sprayed. After the polymer slices were held at 70.degree. C. for 1
hour, they were dried under a reduced pressure at 70.degree. to 80.degree.
C. The resulting polymer was milled to provide a water absorbent polymer
having a median particle size ranging from 100 to 250 .mu.m.
COMPARATIVE EXAMPLE 1
Polymerization was carried out in the same way as in Example 1 except that
0.03 g of ethylene glycol diglycidyl ether was added to the aqueous
monomer solution and the crosslinking reaction was carried out
simultaneously with the polymerization. After the polymerization was
completed, cyclohexane was removed and the polymer was dried under a
reduced pressure at 80.degree. to 100.degree. C., providing a water
absorbent polymer.
COMPARATIVE EXAMPLE 2
Polymerization was carried out in the same way as in Example 1 except that
an aqueous solution prepared by dissolving 0.03 g of ethylene glycol
diglycidyl ether in 1 ml of water was added after completion of the
polymerization (the water content of the hydrous polymer was 55%) and the
mixture was held at 73.degree. C. for 1 hour. After the crosslinking
reaction was completed, cyclohexane was removed and the polymer was dried
under a reduced pressure at 80.degree. to 100.degree. C., providing a
water absorbent polymer.
COMPARATIVE EXAMPLE 3
Polymerization was carried out in the same way as in Example 1 except that
an aqueous solution prepared by dissolving 0.03 g of ethylene glycol
diglycidyl ether in 1 ml of water was added at the point when the water
content of the polymer was controlled to 45% by azeotropic dehydration,
and the polymer solution was held at 60.degree. C. for 2 hours. After the
crosslinking reaction was completed, cyclohexane was removed and the
polymer was dried under a reduced pressure at 80.degree. to 100.degree.
C., providing a water absorbent polymer.
COMPARATIVE EXAMPLE 4
After polymerization was carried out in the same way as in Example 1,
cyclohexane was removed and the polymer was dried under a reduced pressure
at 70.degree. to 80.degree. C. The water content of this polymer was 7%.
While this polymer was again dispersed and suspended in cyclohexane, an
aqueous solution prepared by dissolving 0.03 g of ethylene glycol
diglycidyl ether in 1 ml of water was added, and the polymer suspension
was held at 70.degree. C. for 1 hour. Thereafter, cyclohexane was removed
and the polymer was dried under a reduced pressure at 80.degree. to
100.degree. C., providing a water absorbing polymer.
The water absorbent capacity and water absorption rate of the polymer
obtained in each of Examples 1 to 6 and Comparative Examples 1 to 4 are
shown in Table 1.
TABLE 1
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Water absorbent capacity (g/g)
Water
Ion-exchanged
Physiological
absorption
No. water saline solution
rate (ml)
______________________________________
Example 1 510 72 25.6
2 600 73 27.3
3 750 85 28.4
4 620 80 28.0
5 530 73 25.9
6 450 70 24.0
Comparative
1 400 50 12.3
example 2 410 49 11.4
3 435 51 10.1
4 550 60 10.5
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It can be seen clearly from Table 1 that the polymers of the present
invention have an excellent salt resistance and a high water absorption
rate.
EXAMPLES 7 TO 9
230 ml of cyclohexane and 1.0 g of ethylcellulose N-100 were charged in a
500-ml four-necked round-bottomed flask equipped with a stirrer, a reflux
condenser, a dropping funnel and a nitrogen gas inlet pipe, and were
heated to 75.degree. C. Separately, 30 g of acrylic acid was neutralized
by 52.4 g of a 25.6 wt.% aqueous caustic soda solution in an Erlenmeyer
flask. The monomer concentration in the aqueous monomer solution was 45%
(water content: 55%). Next, 0.1 g of potassium persulfate and 0.06 g, 0.1
g and 0.18 g of 30 wt.% aqueous hydrogen peroxide were dissolved in the
monomer solution, respectively. Each monomer solution was fed dropwise to
the four-necked flask in the course of 1.5 hours at 70.degree. to
75.degree. C. in the nitrogen atmosphere to effect polymerization.
Thereafter, the water content of the polymer suspended in cyclohexane was
adjusted to 25 wt%, 20 wt% and 15 wt% by azeotropic dehydration. An
aqueous solution prepared by dissolving 0.02 g of ethylene glycol
diglycidyl ether in 1 ml of water was added to each polymer at 73.degree.
C. and was then held at this temperature for 2 hours. Cyclohexane was
removed and the polymers were dried under a reduced pressure at 80.degree.
to 100.degree. C., providing water absorbent polymers, respectively.
EXAMPLE 10
Polymerization was carried out in the same way as in Example 7 except that
1.8 g of maleic acid-modified polyethylene wax ("Hi-wax 1105-A", a product
of Mitsui Petrochemical Co., molecular weight of 1,400, density of 0.94
and acid value of 60) was used in place of ethylcellulose N-100 and 0.2 g
of 70 wt% t-butyl hydroperoxide was used in place of hydrogen peroxide.
After the polymerization was completed and the water content of the
polymer was controlled to 20% by weight by azeotropic dehydration, and an
aqueous solution prepared by dissolving 0.03 g of glycerol diglycidyl
ether in 1 ml of water was added at 73.degree. C. The polymer solution was
held at this temperature for 3 hours and then cyclohexane was removed. The
polymer was dried under a reduced pressure at 80.degree. to 100.degree.
C., providing a water absorbent polymer.
EXAMPLE 11
The same procedures as in Example 7 were followed to obtain a water
absorbing polymer except that the monomer concentration in the aqueous
solution in the feeding method of Example 7 was changed to 35 wt% and
0.003 g of N,N'-methylenebisacrylamide was further added.
EXAMPLE 12
The same procedures as in Example 7 were followed to obtain a water
absorbing polymer except that the solvent in the feeding method of Example
7 was changed to n-hexane and 1.8 g of sorbitan monostearate was used in
place of ethylcellulose N-100.
EXAMPLE 13
30 g of acrylic acid was neutralized by 13.4 g of caustic soda dissolved in
39 g of water, and the monomer concentration in an aqueous monomer
solution became 45 wt%. Further, 0.1 g of sodium persulfate and 0.03 g of
30 wt% hydrogen peroxide were dissolved in this solution. The resulting
monomer solution was caused to flow between two Teflon plates in the form
of a film and was held at 65.degree. C. for 3 hours to effect
polymerization. After the resulting polymer gel was cut in 2-mm slices,
the polymer slices were dried by a hot air dryer until the water content
became 28 wt%. The polymer was placed in a kneader and an aqueous solution
prepared by dissolving 0.03 g of ethylene glycol diglycidyl ether in 1 ml
of water was sprayed. After the polymer was held at 70.degree. C. for 1
hour, the polymer was dried under a reduced pressure at 70.degree. to
80.degree. C. The resulting polymer was milled to provide a water
absorbent polymer having a medium particle diameter ranging from 100 to
250 .mu.m.
TABLE 2
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Water absorbent
Water absorption
capacity (g/g)
rate (ml)
______________________________________
Example 7 84 19.8
8 91 22.1
9 102 20.3
10 89 20.7
11 82 18.8
12 85 20.5
13 83 18.2
______________________________________
EXAMPLES 14 TO 16
230 ml of cyclohexane and 1.0 g of ethylcellulose N-100 were charged in a
500 ml four-necked round-bottomed flask equipped with a stirrer, a reflux
condenser, a dropping funnel and a nitrogen gas inlet pipe, and were
heated to 75.degree. C. Separately, 30 g of acrylic acid was neutralized
by 52.4 g of a 25.6% aqueous caustic soda solution in an Erlenmeyer flask.
The monomer concentration in the aqueous monomer solution was 45% (water
content: 55%). Next, 0.1 g of potassium persulfate was dissolved in the
monomer solution. The resulting monomer solution was fed dropwise to the
four-necked flask in the course of one hour at 70.degree. to 75.degree. C.
in the nitrogen atmosphere to effect polymerization. After the
polymerization was completed, 0.07 g, 0.14 g and 0.21 g of 35% hydrogen
peroxide were added, respectively, and each solution was held for 1 hour.
Thereafter, the water content of each solution was adjusted to 20% by
weight by azeotropic dehydration. An aqueous solution prepared by
dissolving 0.02 g of ethylene glycol diglycidyl ether in 1 ml of water was
added at 73.degree. C. and was then held at this temperature for 2 hours.
Cyclohexane was removed and the polymers were dried under a reduced
pressure at 80.degree. to 100.degree. C., providing water absorbent
polymers, respectively.
EXAMPLE 17
Polymerization was carried out in the same way as in Example 14 except that
1.8 g of maleic acid-modified polyethylene wax ("Hi-wax 1105-A", a product
of Mitsui Petrochemical Co., molecular weight of 1,400, density of 0.94
and acid value of 60) was used in place of ethylcellulose N-100 and 0.2 g
of 70 wt% t-butyl hydroperoxide was used in place of hydrogen peroxide.
After t-butyl hydroperoxide was added and aged, the water content of the
polymer was controlled to 15% by weight by azeotropic dehydration, and an
aqueous solution prepared by dissolving 0.03 g of glycerol diglycidyl
ether in 1 ml of water was added at 73.degree. C. The polymer solution was
held at this temperature for 3 hours and then cyclohexane was removed. The
polymer was dried under a reduced pressure at 80.degree. to 100.degree.
C., providing a water absorbing polymer.
EXAMPLE 18
Polymerization was carried out in the same way as in Example 14 except that
n-hexane was used in place of cyclohexane and 1.8 g of sorbitan
monostearate was used in place of ethylcellulose N-100. Thus, a water
absorbent polymer was obtained in the same way as in Example 14.
The water absorbent capacity and water absorption rate of the polymers
obtained in Examples 14 to 18 are illustrated in Table 3 below.
TABLE 3
______________________________________
Water absorbent
Water absorption
capacity (g/g)
rate (ml)
______________________________________
Example 14 84 18.3
15 90 20.3
16 95 20.6
17 87 18.8
18 83 18.2
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