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Claims  |
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Having now described the invention, we claim:
1. An apparatus for continuously blending in a single stage, a viscous
fluid with particulate solids to form a substantially homogeneous slurry,
which comprises:
(a) an outer tank;
(b) a blending vessel mounted within said outer tank so as to define (1) a
blending chamber within said vessel spaced inwardly from the walls of said
outer tank and (2) a blended fluid and particulate solid slurry holding
chamber around said blending vessel and within said outer tank, said
blending vessel being substantially closed except for lower regions which
allow fluid communication from said blending chamber into said holding
chamber;
(c) a blender comprising (1) a blender shaft rotatably mounted in said
blending vessel, (2) a blending disc fixed to said shaft a first selected
distance above the bottom of said blending vessel and (3) first and second
hollow blending elements, said first element being fixed to said shaft on
one side of said disc and said second element being fixed to said shaft on
the opposite side of said disc, each of said blending elements having an
open larger diameter end thereof facing said disc and being spaced at a
second preselected distance from said disc so as to define first and
second blending regions between said disc and said first and second
blending elements, respectively;
(d) feeding means for feeding said fluid and particulate solids into said
blending chamber;
(e) means for rotating said blender to cause blending of said fluid and
particulate solids in said blending chamber; and
(f) discharging means for discharging said slurry from said holding region.
2. The apparatus defined in claim 1 further comprising monitoring means for
monitoring the relative amounts of said fluid and said particulate solids
fed into the blending chamber by said feeding means.
3. The apparatus defined in claim 1 wherein said discharging means
comprises a conduit communicating with said slurry holding region, said
conduit having a slurry receiving inlet opening for withdrawing said
slurry from said holding chamber at a level above the level of said disc
and blending elements, such that, during operation, said disc and blending
elements will be submerged in a body of said liquid within said blending
chamber.
4. The apparatus defined in claim 1 wherein said second preselected
distance is between about 1 and about 3 inches.
5. The apparatus defined in claim 1 wherein said second preselected
distance is between about 1.5 and about 2.5 inches.
6. The apparatus defined in claim 1 wherein said blending elements are
conical in shape, each having a larger diameter open end facing the
blending disc, and a smaller diameter open end facing away from the
blending disc.
7. The apparatus defined in claim 6 wherein said larger diameter ends of
said blending elements have about the same or slightly smaller diameter
than said blending disc.
8. The apparatus defined in claim 1 wherein said feeding means comprise (1)
a pump for pumping said viscous fluid from a source into said blending
chamber and (2) a motor-driven auger for feeding particulate solids from a
supply bin into said blending chamber, at least one of said pump and said
motor being selectively controllable so as to enable selective variation
of the fluid/solid ratio of said slurry.
9. The apparatus defined in claim 1 further comprising means for monitoring
the fluid/solid blending ratio.
10. The apparatus defined in claim 9 wherein said monitoring means includes
a ratiometer having a display indicating said blending ratio.
11. The apparatus defined in claim 1 wherein said first preselected
distance is between about 14 and about 20 inches.
12. The apparatus defined in claim 1 wherein said blending disc has
alternately upturned and downturned mixing elements disposed about its
periphery, said mixing elements being adapted to enhance the blending of
said liquid and said solids within said blending regions.
13. The apparatus defined in claim 1 further comprising means connected to
said outer tank for heating said slurry in said holding chamber.
14. The apparatus defined in claim 1 wherein the volume of said holding
chamber is approximately equal to the volume of said blending chamber.
15. An apparatus for continuously blending in a single stage, asphaltic
material with particulate rubber to form a substantially homogeneous
slurry, which comprises:
(a) a base;
(b) a substantially closed cylindrical tank mounted on said base;
(c) a generally cylindrical blending vessel coaxially disposed in said
tank, said blending vessel being inwardly spaced from said tank in side
and bottom regions so as to define (1) a blending chamber within said
blending vessel and (2) a slurry holding chamber between said tank and
said blending vessel, said vessel being substantially closed except for a
lower cylindrical section thereof which is adapted for fluid communication
between said blending chamber and said holding chamber so as to allow the
discharge of blended slurry from said blending chamber into said holding
chamber;
(d) a blender comprising a (1) a blender shaft rotatably and coaxially
mounted within said blending vessel, (2) a blending disc fixed to said
shaft a first preselected distance above the bottom of said blending
vessel, said disc being formed having a plurality of alternately turned up
and turned down mixing elements disposed around its periphery, (3) a first
hollow cone fixed to said shaft above said disc, and (4) a second hollow
cone fixed to said shaft below said disc, the larger diameter open ends of
said cones facing said disc and being spaced therefrom a preselected
distance;
(e) pumping means for feeding said asphaltic material from a fluid
reservoir into said blending chamber;
(f) conveying means for feeding said particulate rubber from a solids
reservoir into said blending chamber;
(g) control means for selectively varying the rates of at least one of said
pumping means and said transport means so as to enable selective variation
of the asphaltic material and particulate rubber blending ratio of said
slurry;
(h) drive means connected to said shaft for rotating said blender at
selectively variable speeds; and
(i) discharging means communicating with said holding chamber for
discharging slurry therefrom.
16. The apparatus defined in claim 15 wherein said discharging means
comprises a conduit extending through a wall of said tank into said slurry
holding chamber, said conduit having a slurry inlet end at an elevation
above that of said blending disc and said blending cones.
17. The apparatus defined in claim 15 further comprising monitoring means
for monitoring the feeding rate by said pumping means of asphaltic
material into said blending chamber and the feeding rate by said conveying
means of particulate rubber into said blending chamber, and for
calculating therefrom the asphaltic material/particulate rubber blending
ratio of said slurry.
18. The apparatus defined in claim 17 wherein said monitoring means
includes means for displaying said calculated blending ratio.
19. The apparatus defined in claim 15 wherein said base comprises a trailer
adapted to enable the apparatus to be towed from one location to another.
20. The apparatus defined in claim 15 wherein said preselected distance
between the open ends of said cones and said disc is between about 1 and
about 3 inches.
21. An apparatus for continuously blending in a single stage hot asphaltic
material with ground rubber to form a substantially homogeneous slurry,
which comprises:
(a) a transporter;
(b) a generally cylindrical, substantially closed tank mounted upright on
said transporter;
(c) a generally cylindrical blending vessel coaxially disposed within said
tank so as to define (1) a blending chamber within said vessel and (2) a
slurry holding chamber between said vessel and the walls of said tank,
said vessel being substantially closed except for a lower cylindrical
section thereof which is adapted for fluid communication between said
blending chamber and said holding chamber so as to allow the discharge of
blended slurry from said blending chamber into said holding region;
(d) a blender comprising (1) a blender shaft rotatably and coaxially
mounted within said blending vessel, (2) a blending disc fixed to said
shaft at an elevation above the top of said lower cylindrical section of
said vessel, and (3) first and second hollow blending cones coaxially
mounted on said shaft and spaced at a preselected distance between about 1
and about 3 inches above and below said disc, respectively, the larger
diameter open ends of said cones facing said disc to form first and second
blending regions between said disc and said first and second cones,
respectively;
(e) pumping means mounted on said transporter for pumping said asphaltic
material from a fluid reservoir into the top of said blending chamber at a
selectively variable feed rate, said pumping means including a first
hydraulically driven pump;
(f) conveying means mounted on said transporter for feeding said ground
rubber from a solids reservoir into the top of said blending chamber at a
selectively variable feed rate, said conveying means including a hopper
mounted on said tank in feeding relationship with said blending chamber, a
conveyor mounted on said transporter for transporting ground rubber from
the hopper to a feed opening from the hopper into the blending chamber and
a first hydraulically driven motor connected to said conveyor;
(g) drive means mounted on said tank for rotating said blender at a
selectively variable speed, said drive means including a second
hydraulically driven motor connected to said blender shaft;
(h) discharging means mounted on said transporter for discharging blended
slurry from said holding chamber at a selectively variable discharge rate,
said discharging means including a second hydraulically driven pump;
(i) hydraulic means mounted on said transporter and operably connected to
(1) said first pump, (2) said first motor, (3) said second motor, and (4)
said second pump for selectively controlling the respective material
feeding, blending and discharging rates from a common control station
mounted on the transporter.
22. The apparatus defined in claim 20 further comprises means mounted on
said transporter for determining the relative feed rates of said asphaltic
material and said ground rubber into said blending chamber, for
determining therefrom the corresponding asphaltic material/ground rubber
blending ratio of said slurry, and for displaying said ratio on a display
device mounted on said transporter.
23. The apparatus defined in claim 15 or 20 wherein said preselected
distance between the open ends of said cones and said disc is between
about 1.5 and about 2.5 inches.
24. The apparatus defined in claims 15 or 20 further comprising heating
means for heating blended slurry in said holding region, said heating
means comprising heating coils surrounding said tank. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to apparatus for blending viscous
liquids with particulate solids, and more particularly to apparatus for
blending hot asphaltic materials with ground rubber.
2. Description of the Prior Art
Currently there are considerable applications for blends of asphaltic
material and ground rubber. Examples of such uses are stress absorbing
pavement layers or membranes, either on top of or between other pavement
layers; waterproof membranes for lakes, reservoirs and ground areas
requiring stabilization and elastomeric coatings for roofs. The
asphalt/rubber blends have considerably different properties than asphalt
alone. In addition to have greater resiliance, the blends typically have
superior low temperature and strength characteristics. Furthermore, since
the rubber used is usually ground or pulverized reclaimed vehicle tires,
use of asphalt/rubber blends also provides an environmentally acceptable
means for disposing of scrap tires.
Numerous problems have heretofore been encountered in blending asphalt with
rubber to form a relatively homogeneous slurry. Because the ground rubber
is lighter in weight than the asphalt with which it is blended, the rubber
tends to stay on or float to the top of slurry during blending operation.
Consequently, comparatively long blending times have typically been
required to produce a homogenous asphalt/rubber mixture with known
blending apparatus. Besides limiting the rates at which the blends can be
produced, long blending time at high temperatures, such as about
400.degree. F., required to maintain the asphalt in a fluid state tend to
devulcanize the rubber. This devulcanization results in release from the
rubber of liquid petroleum products which typically soften the resulting
asphalt product. For such reasons, rapid blending of the asphalt and
rubber is highly desirable.
In the past, blending of asphalt with rubber has typically been by a batch
process wherein comparatively large quantities of asphalt and rubber are
mixed together in a large tank resembling a concrete mixer. Problems arise
with such large batch mixing, however, if the use of the asphalt/rubber
blend is delayed, such as may be a result of unfavorable weather
conditions or equipment breakdown. When long delays do occur, the entire
batch of rubberized asphalt may be ruined due to the abovementioned rubber
devulcanization at high temperature.
Continuous flow blending of the asphalt and rubber is, as a result, much
preferred over batch blending. However, the problem has been that the
prior art apparatus are inadequate to provide sufficiently high blending
rates to satisfy many commonly encountered job conditions and
requirements. When continuous blend processing is excessively slow, as it
heretofore has generally been, men and other equipment may be idled,
thereby reducing efficiency and increasing job costs. Attempts to speed up
the operation of known continuous flow blending apparatus have typically
resulted in nonhomogeneous asphalt/rubber blends and/or a failure to
adequately wet all of the rubber with asphalt, with a resulting reduction
in the mechanical strength and integrity of the applied membranes or
coatings.
Also, different jobs have different blending requirements, such as
requiring different ratios of asphalt or asphaltic material to ground
rubber. The need to use different mix ratios may result from use of varied
asphaltic materials and/or from different strength, temperature or
resiliency requirements for the resulting rubberized asphalt.
Consequently, the ability to accurately vary asphalt/rubber blend ratios
over comparatively wide ranges is highly desirable. However, accurately
variable mixing ratios have not heretofore been readily obtainable with
the prior art apparatus due, at least in part, to use of electrically
driven supply pumps or material transfer devices which cannot provide the
necessary wide range of speed control.
Furthermore, it is believed that provision has not heretofore been made for
directly indicating the blend ratio, so as to enable improved blending
control and readily blend ratio verification.
Accordingly, it is a primary object of this invention to provide an
improved apparatus for continuously blending viscous liquids, such as
asphalt, with particulate solids, such as ground rubber, so as to avoid
the aforementioned deficiencies of the prior art apparatus.
Another object of the invention is to provide an apparatus capable of
accurately blending viscous liquids and particulate solids to produce
slurries having a wide variety of liquid to solids ratios.
Still another object of the invention is to provide an apparatus which can
economically and effectively produce on a continuous basis a blend of hot
asphalt and rubber of a selected liquid to solid ratio while allowing the
continuous monitoring of the blending ratio to verify that the desired
ratio is employed.
A further object of this invention is provide a relatively compact
apparatus for continuously blending viscous liquids and solids at high
rates such that said apparatus can be vehicle-mounted if desired.
Additional object, advantages and features of the invention will become
apparent to those skilled in the art from the following description when
taken in conjunction with the accompanying drawing.
SUMMARY OF THE INVENTION
An apparatus for continuously blending a viscous liquid with particulate
solids to form a substantially homogeneous slurry comprises an outer tank
and a blending vessel mounted therein so as to define (1) a blending
chamber spaced inwardly from the walls of the tank and (2) a blended
slurry holding chamber around the vessel and within the tank. The blending
vessel is substantially closed except for a lower cylindrical section
thereof which allows fluid communication from the blending chamber into
the slurry holding chamber. The apparatus also includes a blender having a
shaft rotatably mounted in the blending chamber with a blending disc and
two mixing elements which are positioned a preselected distance above the
bottom of the blending vessel. The two hollow coaxial blending elements
are preferably conically shaped. One blending element is fixed to the
shaft on one side of the disc, the other element being fixed to the shaft
on the opposite side of the disc. Open larger diameter ends of the
blending elements face the disc and are spaced from the disc at a
preselected distance so as to form two blending regions between the
elements and the disc. The apparatus includes systems for feeding the
viscous fluid and particulate solids into the blending chamber, for
rotating the blender to cause blending of the liquid and particulate
solids and for discharging blended slurry from the slurry holding chamber.
Preferably the apparatus includes a system for monitoring the relative
amounts of liquid and particulate solids fed into the blending chamber so
as to provide a slurry having the desired liquid/solids ratio.
In one preferred embodiment of the invention, the system for feeding the
liquid and particulate solids includes a hydraulically operated fluid pump
and a hydraulically operated motor driving an auger conveyor. A
hydraulically operated motor rotates the blender and a second
hydraulically operated pump extracts slurry from the holding chamber.
Hydraulic control valves are included for selectively controlling the
speeds of the pumps and motors, thereby enabling selective control of
feeding, blending and discharging rates, according to the varying
requirements of a particular job. The entire apparatus is preferably
trailer-mounted for ease in transporting between job sites.
Comparatively rapid, homogeneous blending of a viscous liquid with
particulate solids is achieved with the blending apparatus of this
invention. As a result, the apparatus can be compactly constructed so as
to (1) enhance its portability, (2) minimize the inventory of blending
components and blended slurry within the apparatus and (3) minimize the
residence time of the rubber within the apparatus prior to application so
as to avoid the adverse effects of extended heating of the rubber. Use of
hydraulically operated pumps and motors for feeding, blending and
discharging enables rapid, selective variation of feed, blend and
discharge rates over wide ranges, thereby greatly enhancing usefulness of
the apparatus.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be more readily understood by reference to the
accompanying drawings, wherein like numerals refer to like elements, and
in which:
FIG. 1 is an elevational view, partially in cross-section, of one
embodiment of the apparatus of this invention;
FIG. 2 is a vertical cross-sectional view taken along line 2--2 of FIG. 1;
FIG. 2a is a horizontal cross-sectional view taken along line 2a--2a of
FIG. 2; and
FIG. 3 is a schematic diagram illustrating a preferred embodiment of the
hydraulic system of this invention.
DETAILED DESCRIPTION OF THE INVENTION
The apparatus of this invention is useful in a wide variety of systems for
blending fluids with particulate solids, and is particularly useful for
blending viscous fluids, such as hot asphalt, with particulate solids,
such as particulate rubber, so as to form a substantially homogeneous
slurry in which substantially all of the rubber is wetted with asphalt.
Such rubberized asphalt slurries are disclosed in U.S. Pat. No. 4,068,023,
the disclosure of which is herein incorporated by reference. While the
invention will be described with respect to an apparatus for blending
asphalt with particulate rubber, the invention is not so limited.
As shown in FIG. 1, continuous blending apparatus 10 for blending asphalt
with ground rubber, comprises generally blending unit 12 having connected,
in feeding relationship thereto, ground rubber hopper 14. Apparatus 10
also includes asphalt supply system 16 and blended slurry discharge
system. Preferably blending apparatus 10 is of a size and is configured to
enable mounting on towable flatbed trailer 20, for ease in transportation
between job sites.
Associated with blending apparatus 10 is hot asphalt, blending/supply tank
22 from which asphalt is supplied to blending unit 12 by supply system 16.
Preferably, supply tank 22 is of relatively large fluid capacity, compared
to that of blending unit 12, so as to provide sufficient asphalt for
several hours of continuous operation. Tank 22 is typically mounted on a
separate flatbed trailer 24 for site-to-site transportation.
Ground rubber supply bin 26 is provided for containing relatively large
quantities of particulate rubber. In terms of supply hours, the capacity
of supply bin 26 is preferably comparable to the fluid capacity of asphalt
supply tank 22. During operation, particulate rubber is fed from bin 26 to
hopper 14 by transporting system 28 which is shown to have elongated auger
or worm gear 30 disposed within transport tube 32. Supply bin 26 is
mounted on trailer 20 during site-to-site relocation.
Blending unit 12 includes a vertical, cylindrical, substantially closed
tank 36 having axially disposed therein a vertical, cylindrical blending
vessel 38 which defines therewithin blending chamber 40. Blending vessel
38 is substantially closed except for a lower annular perforate or
screened region 42 through which material blended in chamber 40 is
discharged.
Relative sizes of tank 36 and blending vessel 38 and the arrangement of
vessel 38 within tank 36 are such that contiguous annular and disc-shaped
blended slurry holding region 46 is formed around and beneath blending
vessel 38, inside tank 36. Preferably, holding region 46 has about the
same volume as that of blending chamber 40.
Referring to FIG. 2, rotatably mounted along the common vertical axis 48 of
blending vessel 38 and of tank 36 is shear-type blender 50. Blender 50
includes vertical shaft 52 having fixed thereto blender device 54 which
functions generally as a double fluid pump. Fixed to shaft 52 at a
preselected axial distance "D" above closed bottom 58 of blending vessel
38 is a generally flat impeller disc 56. Radial cuts or elements fixed
along the periphery of the disc 56 form a plurality of peripheral edge
sections 59, which alternate in being formed or bent upwardly and
downwardly to enhance blending. Also fixed to shaft 52 to one side of and
above disc 56 is first, hollow upper cone 60. To the other side of and
below disc 56 is second, hollow lower cone 62 fixed to shaft 52. Larger,
open ends 68 and 70, respectively, of cones 60 and 62 are preferably of
the same diameter and about the same or slightly smaller in diameter than
disc 56, and each is preferably spaced about the same preselected distance
"d" from disc 56. In this preferred special relationship, there are
defined a generally conical first upper blending region 72 and second
lower blending region 74 between disc 56 and the respective one of cones
60 and 62. First region 72 is defined between upper disc surface 76 and
inner surface 78 of upper cone 60 and second chamber 74 is defined between
lower disc surface 80 and inner surface 82 or lower cone 60. Hydraulically
controlled motor 84 mounted above tank 36 is connected to shaft 52 for
rotatably driving blender 50.
In operation, the hot asphalt and particulate rubber introduced into the
top portion of blending vessel 38 are blended together by the action of
blender device 54, the blended material then being discharged through
screened vessel region 42 into holding chamber 46 formed between vessel 38
and tank 36. The blended material, which may be considered a high
viscosity slurry, is withdrawn from holding chamber 46 by discharging
system 18, to a delivery or spreader truck (not shown) or other point of
use.
Referring again to FIG. 1, supply means 16 includes hydraulically operated
fluid pump 94, conduit 96 connecting supply tank 22 to pump 94, and
conduit 98 connecting pump 94 to an upper inlet aperture 100 of blender
unit 12.
Horizontally disposed at the bottom of particulate solid hopper 14 is auger
102, rotatably driven by hydraulic motor 104, for feeding material from
hopper 14 through inlet aperture 106 into blending chamber 40.
Discharge system 18 includes conduit 112 having an inlet end extending
upwardly into holding chamber 46 between blending vessel 38 and tank 36 to
a level 114 which is above blending device 54 so as to establish a slurry
level in the blending chamber 40 which is above blending device 54.
Discharge system 18 also includes hydraulic motor driven pump 116
connected between conduit 112 and outlet conduit 118 through which the
slurry product is conducted to the point of use.
Optionally, blending unit 12 includes overflow conduit 120, which extends
into holding chamber 46 between vessel 38 and tank 36 above level 114 and
discharges overboard. Heating coils 122 encircle the lower regions of tank
36. Hot oil may be supplied from a source (not shown) to coils 122 for
heating materials in unit 12 through a conduit, not shown, connected to a
source of heated oil, not shown, associated with asphalt storage tank 22.
As shown in FIG. 3, hydraulic system 132 is provided for controlling
hydraulically driven supply pump 94 and discharge pump 116, as well as the
two hydraulically driven auger motors 34 and 104 and blender motor 84.
Hydraulic system 132 includes hydraulic pump 134 directly driven by
on-trailer diesel engine 138. Connected to hydraulic pump 134 by pressure
line 140 is manifold 142 to which flow control valves 144, 146, 148, 150
and 152, respectively, are connected. Hydraulic pressure lines 154, 156,
158, 160 and 162, respectively, connect control valves 144, 146, 148, 150
and 152 to auger motors 34 and 104, blender motor 84 and supply and
discharge pumps 94 and 116. These valves 144, 146, 148, 150 and 152
control the flow of hydraulic fluid therethrough and therefore control the
speed of the respective motors and pumps 34, 104, 84, 98 and 116, are
preferably mounted in control panel or box 164 located near to or on
blending unit 12. Speed adjustment of motors 34, 104 and 84 and pumps 94
and 116 is possible by manipulation of hydraulic control valves 144, 146,
148, 150 and 152, respectively. As a result, the blending speed and the
flow rates of liquids, solids and slurry are closely controllable to meet
the requirements of a particular job. The rate of introduction of asphalt
into blending unit 12 by pump 94 is controlled by manipulation of
hydraulic control valve 150. Similarly, feeding rate of ground rubber from
hopper bin 14 by auger 102 is controlled by hydraulic control valve 146
connected to auger motor 104. Preferably, both auger 102 and fluid supply
pump 94 are flow calibrated in volume or pounds of material fed by each
rotation of the motor 104 and pump 94. For example, revolution counters
174 and 176 may be connected to motor 104 and pump 94, respectively.
Electrical signals from counters 174 and 176 are transmitted by electrical
conductors 178 and 180 to ratiometer 182 mounted in control panel 164.
Within ratiometer 182, signals from counters 174 and 176 are processed in
a manner which will become apparent to those skilled in the art from this
description to provide an asphalt/rubber ratio which is in turn indicated
on display instrument 184. Then the asphalt/rubber blend ratio can be
adjusted, if desired, by the manipulation of one or more control valves
146 and 150.
Similar information may be provided in respect of the speeds of blender
motor 84, particulate solid transfer auger motor 34 and/or discharge pump
116 to enable complete monitoring of the apparatus 10.
In one embodiment of the apparatus of this invention, blending unit 12 has
a total capacity of about 400 gallons, tank 36 being about four feet high
and about four feet in diameter. Blending vessel 38 is about two feet in
diameter and 3.5 feet high, so as to have a capacity of about 250 gallons.
Lower flow-through region 42 of blending chamber 40 is about four inches
high and is formed of three eighths-inch mesh screen. Particulate solids
hopper 14 has a capacity of about 18 cubic feet.
For a two foot diameter blending vessel 38, impeller disc 56 is preferably
about six inches in diameter, though this diameter may vary from about
three to six inches. The distance "d" between larger diameter ends or
cones 60 and 62, and impeller disc 56 is preferably between about two and
about three inches and more preferably between about 1.5 and about 2.5
inches. The distance "D" of impeller disc 56 above chamber bottom 58 is
preferably between about 14 and about 20 inches and more preferably about
16 and about 18 inches.
For typical asphalt/ground rubber weight ratios of between about 2 and
about 5, and assuming the ground rubber is about 16 mesh screen size,
blender 50 is typically rotated at about 3200 RPM. Flow of slurry from
blending unit 12 is about 100 gallons per minute; thereby providing
between about one and about 5 minutes of residence time in blending
chamber 40. Typically, the asphalt supply temperature, and hence that in
blending unit 12 is about 325.degree. to 425.degree. F.
During operation, hot asphalt is continuously fed by pump 94 from supply 22
into blending vessel 38. The feed rate of the asphalt is selectively
regulated by manipulation of hydraulic valve 150 which controls the flow
of hydraulic pump 94. Ground rubber is continuously fed from hopper 14
into blending vessel 38 by auger 102. The feed rate of the ground rubber
from hopper 14 into vessel 38 is selectively regulated by manipulation of
hydraulic valve 146 which controls the flow of hydraulic fluid to auger
motor 104.
Counters 174 and 176 continuously provide asphalt and ground rubber feed
rate data to the ratiometer 182, and the corresponding asphalt/rubber
feed, and hence blend, ratio is displayed on instrument 184. One or both
of hydraulic control valves 150 and 146 are manipulated until instrument
184 indicates that the desired ratio is being achieved.
Rubber feed rate from bin 26 into hopper 14 is regulated by hydraulic valve
144 which controls flow of hydraulic fluid to auger motor 34 to maintain
an adequate supply of rubber in hopper 14. According to particular
blending requirements, the rotational speed of blender 54 is regulated by
hydraulic valve 148 which controls the flow of hydraulic fluid to blender
motor 84.
The discharge rate of blended slurry from holding chamber 46 is regulated,
consistent with asphalt and rubber feed rates and as may be dictated by
job requirements, by manipulating hydraulic valve 152 which controls the
flow of hydraulic fluid to discharge pump 116. Entire operation of
apparatus 10 is therefore easily and conveniently operator controlled by
the five hydraulic valves 144, 146, 148, 150 and 152.
While particular embodiments of the invention have been described, it will
be understood, of course, that the invention is not limited thereto since
many obvious modifications can be made, and it is intended to include
within this invention any such modifications as will fall within the scope
of the claims.
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