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| United States Patent | 4577643 |
| Link to this page | http://www.wikipatents.com/4577643.html |
| Inventor(s) | Beranek; William J. (Cooper City, FL) |
| Abstract | An improved electrical connection capable of mechanical movement for
providing an electrical connection between a rotatable terminal pin and an
external pacer terminal casing in an improved cardiac pacer lead is
disclosed. The pacer lead includes an elongated terminal pin at its
proximal end that has a generally cylindrical cross-section which extends
through an axial bore of an external retaining collar, a coupling and an
insulating sleeve and terminates in engagement with an electrode at the
distal end at the pacer lead. The retaining collar has a counterbore that
defines an annular cavity between the collar and the terminal pin which
accomodates an electrical connecting coil. The connection coil has a
configuration wherein individual coil turns are circumferentially offset
from adjacent coil turns and project radially outwardly from the axis of
the coil. The coil is assembled over the terminal pin and within the
collar counterbore so that the turns of the coil springly contact both the
terminal pin and collar counterbore to create an electrical contact
between them that allows rotation of the terminal pin within the collar. |
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Title Information  |
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Drawing from US Patent 4577643 |
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Movable multi-contact electromechanical connection |
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| Publication Date |
March 25, 1986 |
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Title Information  |
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References  |
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| *references marked with an asterisk below are user-added references |
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| Market Size |
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Estimate the gross annual revenues of the relevant market
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| Reasonable Royalty |
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Public's "Guesstimation" of Royalty Value
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| Market Size | N/A | [No votes] | | x | Market Share | N/A | [No votes] | | x | Reasonable Royalty | N/A | [No votes] |
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Market Review  |
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Technical Review  |
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Claims  |
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What I claim is:
1. An improved cardiac pacer lead of the type having an electrode at its
distal end for attachment to and the transmittal of an electrical impulse
to cardiac tissue, a terminal at its proximal end for insertion into a
cardiac pulse generator adapted to generate an electrical impulse, and an
insulating sleeve interconnecting the distal end to the proximal end
containing means to transmit electrical current from said pulse generator
to said electrode and means to rotate said electrode from said terminal
end, the improvement comprising:
an elongated terminal pin at the proximal end of said lead having a
generally cylindrical cross-section, said terminal pin extending into said
insulating sleeve and engaging said electrode rotating means;
an elongated coupling having a generally cylindrical cross-section and
defining an annular passage therewithin, said coupling engaging said
current transmitting means at one end;
external retaining means including a collar member having an axial bore
therewithin and further having a counterbore, both said bore and
counterbore adapted to receive said terminal pin, said counterbore
defining an annular cavity between said collar member and said terminal
pin within said collar member, said terminal pin extending through said
bore and counterbore and contained within said collar member, said
terminal pin being capable of rotation within said collar member, said
collar member engaging said coupling; and
a multi-contact electromechanical connection having a connector coil
disposed within said collar member annular cavity, said connector coil
being a mandrel-wound and tension-deformed length of springwire having a
configuration wherein a plurality of individual coil turns are
circumferentially offset from adjacent wound coil turns and project
radially outwardly from the axis of said coil and springingly contact said
collar member counterbore to create an electrical contact between said
collar member and said terminal pin while allowing rotation of said
terminal pin within said collar.
2. The improved cardiac pacer lead of claim 1, wherein said terminal pin
includes a radially outwardly extending skirt portion intermediate said
terminal pin.
3. The improved cardiac pacer lead of claim 1, wherein said coupling
coaxially receives said terminal pin in said coupling annular passageway.
4. The improved cardiac pacer lead of claim 1, wherein said connector coil
is disposed generally coaxially with respective said collar member and
said terminal pin.
5. The improved cardiac pacer lead of claim 1, wherein said connector coil
is composed of an electrically conductive springwire.
6. The improved cardiac pacer lead of claim 1, wherein said collar member,
coupling, terminal pin and connector coil are composed of either a
stainless steel or an alloy thereof.
7. The improved cardiac pacer lead of claim 1, wherein said collar member
is secured to said coupling assembly, to contain said terminal pin within
said collar and said coupling.
8. An electromechanical connector for forming an electrical and mechanical
connection within a device having an element adapted for rotational
movement with respect to a conductor, wherein the connector comprises:
a rotatable element;
a housing element overlying at least a portion of said rotatable element,
an annular cavity defined by said rotatable element and said housing
element; and
a connector coil located within said annular cavity, said connector coil
having a continuous deformed shape to provide said coil with a plurality
of contact points between said rotatable element and said housing element,
whereby electrical current is transmitted between said rotatable element
and said housing element and whereby said rotatable element is capable of
rotating within said housing element and the conductor, and said connector
coil is a wound length of resilient springwire that had been tightly wound
under tension around a generally non-circular mandrel and released into
said continuous deformed shape that approximates the shape of a helical
coil and that has individual adjacent coil turns which are rotated with
respect to each other.
9. The electromechanical connector of claim 8, wherein the inner diameter
of said connector coil is less than the outer diameter of said rotatable
element and the general outer diameter of said connector coil is greater
than the general inner diameter of said housing element.
10. A method for producing an improved cardiac pacer lead having a pulse
generator terminal at its proximal end and a pulse-transmitting electrode
at its distal end with a rotatable multi-contact eletromechanical
connection joining the pulse generator terminal end to means for
transmitting electrical current, said current transmitting means further
connected to said pulse transmitting electrode, comprising:
providing a pulse generator terminal pin assembly including a terminal pin
having an elongate shaft;
inserting the terminal pin assembly into a proximal opening of a flexible
insulated conductor;
forming a multi-contact electromechanical connection coil by winding, under
tension, a coil of electrically conductive springwire onto means for
deforming the shape of the springwire coil, the deforming means having a
cross-sectional configuration smaller than that of the terminal pin shaft,
and removing said springwire coil from said deforming means, whereby
individual turns of said springwire coil expand radially outwardly and the
entire coil thereby assumes a deformed shape;
inserting the deformed connection coil coaxially onto said terminal pin
shaft;
retaining said spring wire connector coil on said terminal pin shaft and
rotatably retaining said terminal pin assembly in said pacer lead
insulating sleeve by inserting an exterior retaining casing over said
terminal pin, said retaining step including forming an inner annular
cavity having an outer diameter less than the general outer diameter of
said spring wire connector coil whereby the deformed radial shape of said
coil springingly contacts both said retaining casing and said terminal pin
at a plurality of points; and
connecting said retaining casing to said flexible insulated conductor
whereby current can be transmitted from said pulse generator through said
terminal pin and through said flexible insulated conductor to said pulse
transmitting electrode.
11. The method of claim 10, wherein said coil deformed shape generally
approximates that of a helical coil.
12. The method of claim 10, wherein said deforming means is a mandrel
having a substantially non-circular cross-section.
13. The method of claim 10, wherein said connecting step includes providing
a terminal coupling in electrical engagement with said retaining casing
and said flexible insulated conductor.
14. An improved bipolar cardiac pacer lead of the type having two
electrodes at its distal end for attachment to and the transmittal of two
separate electrical impulses to two distinct areas of cardiac tissue, a
terminal at its proximal end for insertion into a cardiac pulse generator
adapted to generate two electrical impulses, and an insulating sleeve
interconnecting the distal end of the lead to the proximal end of the
lead, the insulating sleeve containing means to transmit two separate
electrical currents from said pulse generator to said respective
electrodes and means to rotate said electrode from said terminal end, the
improvement comprising:
an elongated terminal pin at the proximal end of said lead having a
generally cylindrical cross-section, said terminal pin extending into said
insulating sleeve and engaging said electrode rotating means;
an elongated coupling assembly having a generally cylindrical cross-section
and defining an annular passage therewithin, said coupling assembly having
two electrically conductive coupling members that are electrically
insulated from each other, each of said coupling members engaging separate
current transmitting means;
external retaining means including a collar member having an axial bore
therewithin and further having a counterbore, both said bore and
counterbore adapted to receive said terminal pin, said counterbore
defining an annular cavity between said collar member and said terminal
pin within said collar member, said terminal pin extending through said
bore and counterbore and contained within said collar member, said
terminal pin being capable of rotation within said collar member, said
collar member engaging one of said coupling members; and
a multi-contact electromechanical connection having a connector coil
disposed within said collar member annular cavity, said connector coil
having a configuration wherein a plurality of individual coil turns are
circumferentially offset from adjacent turns and project radially
outwardly from the axis of said coil and springingly contact said collar
member counterbore to create an electrical contact between said collar
member and said terminal pin while allowing rotation of said terminal pin
within said collar.
15. The improved bipolar cardiac pacer lead of claim 14, wherein said
coupling assembly includes two sleeve portions each sleeve portion having
a generally cylindrical cross-section defining an annular passage
therewith, said sleeve portions engaging each other to provide a
substantially rigid connection therebetween, and said coupling assembly
sleeve portions being electrically insulated from each other.
16. The improved bipolar cardiac pacer lead of claim 14, wherein said
terminal pin includes a radially outwardly extending skirt portion
intermediate said terminal pin.
17. The improved bipolar cardiac pacer lead of claim 14, wherein said
coupling assembly coaxially receives said terminal pin in said coupling
annular passageway.
18. The improved bipolar cardiac pacer lead of claim 14, wherein said
connector coil is composed of an electrically conductive springwire.
19. The improved bipolar cardiac pacer lead of claim 14, wherein said
connector coil is a wound length of springwire that had been wound under
tension around a generally non-circular mandrel having an outer diameter
less than that of said terminal pin, and said wire coil has a continuous
deformed shape that is approximately that of a helical coil and that has
individual adjacent coil turns which are rotated with respect to each
other.
20. The improved bipolar cardiac pacer lead of claim 19, wherein said
mandrel is substantially rectangular in cross-sectional shape. |
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Claims  |
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Description  |
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BACKGROUND AND SUMMARY OF THE INVENTION
This invention generally relates to electrical connections capable of
mechanical movement, and more particularly to an improved cardiac pacer
lead incorporating an electromechanical connection for providing an
electrical connection between a rotatable terminal pin and an external
pacer terminal casing.
A conventional cardiac pacer lead includes an electrode at its distal end
and a cardiac pacer or pulse generator terminal at its proximal end. The
two ends are interconnected by an insulating sleeve or sheath that is
inert to body fluids and that contains an electrical conductor
therewithin. The distal end electrode, which may be porous, must be
properly manipulated so that it is brought into contact with the cardiac
tissue that it will subsequently activate. The surgeon implanting the
pacer lead typically inserts the pacer lead into the patient by way of a
surgical incision in the chest cavity and through appropriate body
passageways for attachment of the electrode to cardiac tissue in an atrial
or ventricular heart chamber. These insertion techniques are greatly
facilitated by structuring the lead to permit rotation of the electrode
within the insulating sleeve which is connected to the terminal end to
allow the surgeon to properly position the electrode end by manipulating
the terminal end which is exterior of the body so that the surgeon is
certain that the electrode end of the pacer lead makes contact at the
desired cardiac tissue location.
It therefore becomes desirable to equip cardiac pacer leads with a terminal
end that, when rotated, will rotate the distal electrode. Due to this
needed rotatability, it further becomes desirable to supply a pacer lead
terminal pin with a reliable electrical connection that allows
substantially unrestricted rotation of the terminal end and transmits
current from the pacer through the terminal to the electrode.
One generally known method of obtaining such an electromechanical
connection involves the use of "spring fingers" at the pacer lead proximal
end, that is, a series of slender electrically conductive strips extending
longitudinally from the pacer lead, each strip having a radially inwardly
extending catch at its forwardmost end that engages an annular rib on the
terminal pin shaft. This type of connection, although adequate and
reliable, presents potential problems in that excessive pressure upon the
spring fingers by the surgical team while handling or inserting the pacer
lead can potentially deflect the spring fingers outwardly so that one or
more of the spring fingers disengage the terminal end. Additionally, with
this type of connection the terminal pin is not entirely contained within
the pacer lead assembly. When this connection is flexed excessively, the
spring fingers have a tendency to slightly separate from the terminal pin.
It therefore becomes desirable to supply an improved electromechanical
connection encased within a pacer lead terminal end that will allow
unrestricted rotation of the pacer terminal pin within the terminal casing
while providing a plurality of pressure contact points between the outer
casing and the terminal pin.
The present invention provides this type of enhanced reliability in an
electrical connection by providing a flexible and conductive coil that is
deformed to provide a generally continuous but non-uniform helical shape
in which individual turns of the coil adjacent one another randomly extend
radially outwardly from the coil axis. In an important aspect of this
invention, the coil is inserted over the terminal pin shaft of a pacer
lead and retained on the terminal pin by an external casing that allows
rotation of the terminal pin therein. Outward radial protrusions of the
coil provide multiple contact points having proper contact pressure to
electrically connect the terminal casing to the pacer terminal pin while
allowing unrestricted rotation of the terminal pin within the casing. The
coil has an inner diameter, as defined by the inwardlymost positioned
turns, that is less than that of the terminal pin, and these inwardlymost
positioned turns engage and continuously contact the pin.
It is accordingly a general object of the present invention to provide an
improved multi-contact electromechanical connection.
Another object of this invention is to provide an improved
electromechanical connection for use within a cardiac pacer lead wherein
the proximal end terminal pin is capable of unrestricted rotating
movement.
A further object of this invention is to provide an improved pacer lead
having an electromechanical connection entirely contained within the pacer
proximal end casing that allows rotation of the cardiac terminal pin.
Another object of the present invention is to provide a compact
electromechanical connecting assembly that is especially suitable for a
pacing lead having bipolar electrodes.
A still further object of this invention is to provide a multi-contact
electomechanical connection incorporating a springwire coil having a
non-uniformly deformed generally helical shape such that individual coil
turns adjacent one another are generally radially spaced from one another
to create a plurality of internal and external electrical contact points.
Another object of the present invention is to provide a compact
electromechanical connection that has a minimal longitudinal extent.
These and other objects of the present invention will become apparent from
the following detailed description of this invention, taken in conjunction
with accompanying drawings, wherein:
FIG. 1 is an elevational view, partly cutaway, of a cardiac pacer lead
incorporating a preferred embodiment of the invention;
FIG. 2 is an enlarged sectional view of the proximal end of the device
illustrated in FIG. 1;
FIG. 3 is a cutaway perspective view of the terminal end of the pacer lead
illustrated in FIG. 1 showing the position of the electromechanical
connection assembly;
FIG. 4 is a section along line 4--4 of FIG. 3;
FIG. 5 is a perspective view illustrating the coil of the electromechanical
connection assembly being formed upon a non-circular mandrel;
FIG. 6 is a perspective view of the coil illustrated in FIGS. 4 and 5 after
it has been removed from the mandrel and before it has been incorporated
into the electromechanical connector assembly.
FIG. 7 is an elevational view, partly cutaway, of a bipolar cardiac pacer
lead incorporating an electromechanical connection assembly of the
invention; and
FIG. 8 is an enlarged sectional view of the proximal end of the device
illustrated in FIG. 7.
DETAILED DESCRIPTION OF THE INVENTION
An improved cardiac pacer lead constructed in accordance with the
principles of the present invention is illustrated in FIGS. 1-2. In
particular, FIG. 1 describes a cardiac pacer lead 10 of generally
conventional construction having a proximal end 20 and a distal end 12.
Distal end 12 terminates in an electrode assembly 15 containing an
electrode 14 and a wire screw 16 that facilitates maneuvering of the
electrode 14 into contact with cardiac tissue.
Wire screw 16 is initially contained within an end guide 18 of the
electrode assembly 15 and is extended during implantation upon rotation of
wire screw 16. Such rotation is effected when the surgeon maneuvers the
proximal end 20 of the device. The end guide 18 is attached to a flexible
metal ribbon wound in a coil 22 that is enclosed in a flexible insulating
sleeve 24 and that extends the length of the insulating sleeve 24 to a pin
terminal 28 at the proximal end 20. Pin terminal 28 inserts into a cardiac
pacer or pulse generator 26, shown in phantom. Ribbon coil 22 is connected
to pin terminal 28, such as by insertion of a shaft end 30 of the pin
terminal 28 into the proximal end of the ribbon coil 22, the ribbon coil
22 tightly engaging the pin terminal shaft end 30.
The electrode 14 at the distal end 12 of the pacer lead 10 transmits an
electrical current impulse to stimulate the cardiac tissue. The surgeon
implants the pacer lead 10 by inserting it through a surgical incision and
body passageways until the electrode assembly 15 enters the intended heart
chamber. Terminal pin 28 is rotatable at the proximal end 20 and
correspondingly rotates the ribbon coil 22 and, when provided, the wire
screw 16, in order to enhance the ability of the surgeon to maneuver the
electrode 14 into contact with the heart tissue in the chamber.
An electrical connection is maintained between the electrode 14 and the
proximal end 20 by means of a quadrafilar coil 32 formed of an
electrically conductive material connected to the electrode assembly 15 at
the distal end 12 of the pacer lead 10. The quadrafilar coil 32 is
generally cylindrical in shape, extends longitudinally within the
insulating sleeve 24 and is connected to the proximal end 20 at a terminal
coupling 34. The terminal coupling 34 is electrically connected to the
terminal pin 28. Quadrafilar coil 32 is disposed concentrically and
outwardly of ribbon coil 22 within the insulating sleeve 24. An annular
gap 36 is defined between the conductive coil 32 and the rotatable ribbon
coil 22. Gap 36 ensures that ribbon coil 22 will rotate substantially
unrestrictedly within the insulating sleeve 24 when the terminal pin 28 is
turned.
The insulating sleeve 24 is typically fabricated from a flexible material
inert to body fluids such as silicone, polyurethane or other non-reactive
material. Sleeve 24 generally encases the electrode assembly 15 at the
distal end 12 and is adhered to the proximal-end terminal coupling 34,
such as to an axial lip 38 thereof. A flexible boot 40 having resilient
annular ribs 42 and typically molded of Silastic rubber or the like,
covers both the proximal end of the insulating sleeve 24 and the axial lip
38 of the terminal coupling 34. Boot 40 inserts into a female receptacle,
not shown, of pulse generator 26 and prevents the body fluids from
entering into the pulse generator 26.
When the pacer lead 10 is inserted into the female receptacle of pulse
generator 26, electrical contact is established, in accordance with
generally known assembly techniques, between the pulse generator 26 and
the terminal pin 28. A multi-contact electromechanical assembly is
provided for transmitting electrical current between the terminal pin 28
and the quadrafilar coil 32 within insulating sleeve 24, which is in
current passing communication with the distal end electrode 14, while
allowing the terminal pin 28 to freely rotate so that the electrode 14 can
be rotated or otherwise positioned by maneuvering the proximal end 20 of
pacer lead 10.
Referring more particularly to the multi-contact electromechanical
assembly, such includes a connecting coil generally designated as 46 that
is constructed in accordance with the principles of the present invention.
The coil 46 is mounted over the terminal pin 28 and is retained within an
external collar 48 which overlies the coil 46. Proximal end 44 of the
terminal pin 28 projects out of an opening 49 of the collar 48. Collar 48
is connected to the terminal coupling 34, to provide a path for electrical
current to flow from the pulse generator 26 to the to terminal pin 28,
through the connecting coil 46, the collar 48 and to the coupling 34,
which is in electrical communication with the quadrafilar coil 32 and the
electrode 14 embedded in the heart tissue to provide cardiac stimulation
of the patient.
Terminal pin 28 has a generally cylindrical shape and includes a main shaft
52 having a terminal contact nib 50. A rib 51 of the terminal pin 28
engages a detent in the pacer female receptacle, not shown, to maintain
electrical contact between the terminal pin 28 and the pacer or pulse
generator 26. The shaft end 30 axially extends from the distal end of the
terminal pin 28. An outwardly radially extending skirt portion 54 which
separates the main shaft 52 from the shaft distal end 30, has an outer
diameter that is greater than that of the main shaft 52. A distal face 56
of the skirt portion 54 and a proximal end 56 of the terminal coupling 34
are preferably polished or burnished to remove any major surface
irregularities so that the terminal pin 28 can freely rotate without
interference or excessive frictional contact with the terminal coupling
34.
Retaining collar 48 which is generally cylindrically shaped, has an axial
bore 58 having a diameter slightly greater than the outer diameter of
terminal pin main shaft 52 so as to allow free rotation of the terminal
pin 28 therein. An axial counterbore 60 adjacent to the axial bore 58 has
an inner diameter slightly greater than the outer diameter of the terminal
pin skirt portion 54 so that the skirt portion 54 is free to rotate with
respect to the counterbore 60, this inner diameter of the counterbore 60
being substantially the same as the outer diameter of the proximal portion
of the terminal coupling 34, which may include the illustrated indent 62.
The counterbore 60 is dimensioned within retaining collar 48 so as to
define an annular cavity 64 within which the connecting coil 46 is
positioned to provide the electromechanical connection between the
terminal pin 28 and the retaining collar 48. Connecting coil 46 is seated
upon the main shaft 52 of terminal pin 28 adjacent to an inclined proximal
face 65 of the skirt portion 54.
Connecting coil 46 needs to satisfy a minimum of two criteria. Firstly, it
must allow free and relatively unrestricted rotational movement of the
terminal pin 28 within the retaining collar 48. Also, the connecting coil
46 must provide a reliable electrical contact between the terminal pin 28
and the retaining collar 48 so as to consistently transmit electrical
current from the pulse generator 26 to the distal end electrode 14.
Additionally, due to the small size of typical pacer leads, the connecting
coil 46 must itself be small and have a minimal axial length and radial
extent.
The distal end of retaining collar counterbore 60 mates with indent 62 of
the terminal coupling 34 and is joined to the coupling 34 by a weld 63, or
other method of joining, such as a crimp, snap ring or O-ring. When so
joined, the connecting coil 46 is entirely contained within the annular
cavity 64, being unexposed and covered by the retaining collar 48.
Terminal pin 28, retaining collar 48 and terminal coupling 34 are
preferably fabricated from the same electrically conductive and
non-corroding material, such as stainless steel or a stainless steel
alloy.
FIGS. 7 and 8 illustrate the use of the preferred embodiment of the
invention in a bipolar cardiac pacer lead, that is, one having two
electrodes at its distal end for electrical stimulation of two areas of
cardiac tissue by two separate electrical impulses.
FIG. 8 illustrates the proximal end of a bipolar cardiac pacer lead. The
pacer lead 80 is similiar in overall construction to the unipolar pacer
lead illustrated in FIGS. 1 and 2 and described above but differs from
such a lead in that two paths for current flow electrically isolated from
one another are provided down the length of the insulating sheath 81.
Such a construction provides a two-piece coupling assembly 82 containing a
distal sleeve 83 and a proximal sleeve 84 that overlie one another while
being insulated from each other. The insulating sheath 81 and boot 85 are
fabricated from insulating materials such as those described and are
seated upon an axially extending indent 86 of the distal sleeve 83. A
first quadrafilar coil 87 of an electrically conductive material extends
longitudinally within the insulating sheath 81 along its inner diameter
88. A second, inner insulating sheath 89 lies longitudinally and coaxially
within the first conducting coil 87 to electrically insulate it from a
second and inner quadrafilar coil 90.
The second coil 90 also transmits current from the pulse generator 26 to a
second electrode 100 that contacts an area of cardiac tissue apart from
that area contacted by the first electrode 14. The coil 90 is generally
cylindrical in shape and extends longitudinally within the second
insulating sheath 89 and also is connected to the distal sleeve 83 of the
coupling assembly 82 by contacting a lip 96 at the distal end of the
sleeve 83. Both quadrafilar coils 87 and 90 are disposed concentrically
and outwardly of ribbon coil 91 within the insulating sheath 81. An
annular gap 92 is defined between the inner, second conductive coil 90 and
the rotatable ribbon coil 91. This gap 92 extends throughout both the
length of the insulating sheath 81 and the coupling assembly 82.
The coupling assembly distal sleeve 83 and proximal sleeve 84 are insulated
from each other by a very thin layer 93 of electrically non-conductive
insulating material such as parylene. This thin layer 93 can be applied by
either dipping one of the coupling sleeves 83 or 84 in the insulating
material or by premolding an insulating endcap, not shown, that is sized
to receive either the proximal sleeve indent 94 or the inner bore 97 of
distal sleeve 83 and subsequently inserting it therein. The thickness of
the insulating layer 93 in chosen such that when the proximal sleeve 84 is
pressed into the distal sleeve 83, a substantially rigid connection is
maintained between the two.
The retaining collar 48, terminal pin 28 and connecting coil 46 are all
constructed the same as described hereinabove. The distal end of the
retaining collar counterbore 60 mates with the coupling proximal sleeve 84
and is joined to the retaining collar 60 by a weld 63 or other method of
joining, such as a crimp, snap ring or O-ring.
When inserted into a pulse generator that is adapted to deliver two
separate electrical impulses, the terminal pin 28 engages an electrical
contact collar and is held in place with a set screw, not shown. Current
is transmitted from the pulse generator 26 to the terminal pin 28 through
the connecting coil 46, the collar 48, and to the coupling assembly
proximal sleeve 84 which is in electrical communication with the inner
quadrafilar coil 90 that electrically communicates with one of the two
distal end electrodes 14 and 100 embedded in the heart tissue of the
patient.
While inserted in the pulse generator 26 the distal sleeve 83 engages a
ring electrode, not shown, within the receptacle of the pacer. The ring
electrode contacts the distal sleeve 83 just forward of `V-notch` 95.
Current is transmitted from the pacer ring electrode of the pulse
generator to the coupling assembly distal sleeve 83 which is in electrical
communication with the outer quadrafilar coil 87 that electrically
communicates with the other distal end electrode 100 embedded in an area
of heart tissue that is not contacted by the first electrode 14.
The contained connecting coil 46 utilized in both the unipolar and bipolar
leads shown in the drawings is formed by winding electrically conductive
springwire 72 tightly around the perimeter of a mandrel 68 having a
non-circular cross-section, such as the pentagonal cross-section
illustrated in FIG. 5. Other non-circular cross-sectional shapes are also
suitable, such as rectangles and ellipses. Mandrel 68, which can be
rotated during this process, has a cross sectional perimeter that is less
than that of the terminal pin main shaft 52. The springwire 72 is tightly
wound around the mandrel 68 under tension so that during the winding
process a slight amount of tension is thereby imparted to the springwire
72, and it temporarily takes on a shape that approximates, but typically
does not precisely coincide with, the cross-sectional perimeter of the
mandrel 68.
When the mandrel 68 is subsequently removed, residual tension within the
wound springwire 72 results in springback of individual turns 70 of the
springwire 72 to form the coil 46 having a shape as illustrated in FIG. 6.
Due to this springback, the deformed springwire individual turns 70 unwind
slightly and rotate with respect to adjacent turns. The non-circular
cross-section of the mandrel 68 imparts a deformation to each individual
turn 70.
This springback results in a coil 46 that is deformed throughout the length
of the springwire 72, and in which individual turns 70 are
circumferentially offset from adjacent turns 70 and are radially spaced
from the coil axis, as best seen in FIGS. 3, 4 and 6. The deformed coil 46
is non-symmetrical about its axis and has a configuration generally
approximating that of a helix. The combination of the radial projection
and rotational displacement of the individual turns 70 provides a
plurality of external contact points 74 and a plurality of internal
contact points 75.
As best seen in FIGS. 2 and 3, when the coil 46 is structured for inclusion
within the proximal terminal assembly of the pacer lead 10, the external
contact points 74 project from the central axis of the uninstalled coil 46
for a radial distance that is greater than the radius of the counterbore
60. When the coil 46 is installed, the external contact points 74 engage
the counterbore 60 and compress the coil 46 at these external contact
points 74. In this embodiment, the internal contact points 75 project from
the central axis of the uninstalled coil 46 for a radial distance that is
less then the radius of the main shaft 52 of the terminal pin 28. When the
coil 46 is installed over the main shaft 52, the internal contact points
75 are urged outwardly. Each individual turn 70 of the connecting coil
will undergo compressive stress so that connecting coil 46 is under a
uniform stress along its entire length, ensuring a high contact pressure
upon the terminal pin main shaft 52 and the collar 48, thus establishing a
reliable and consistent electrical contact irrespective of the extent of
rotational movement of the terminal pin 28.
Connecting coils of the type hereinabove described can be easily
manufactured in extremely small sizes to accommodate correspondingly sized
pins for use in various devices wherein an electrical contact must be
maintained between a rotatable pin and its external casing. Numerous other
embodiments of this invention will be apparent to those skilled in the
art, especially with respect to the pacer leads within which
electromechanical connection is included, without departing from the
spirit and scope of this invention. Therefore, this invention is to be
defined only by the appended claims.
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