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| United States Patent | 4580550 |
| Link to this page | http://www.wikipatents.com/4580550.html |
| Inventor(s) | Kristen; Klaus (Wiesbaden, DE);
Scheidler; Herwig (Mainz-Finthen, DE);
Rieck; Fred (Mainz-Bretzenheim, DE) |
| Abstract | A cooking panel comprising gas-fired burner units and a continuous cooking
surface consisting of glass ceramic or comparable material which is
particularly suited for incorporation in kitchen appliances consists of
one or two, low-height structural parts in which all main components if
the burner units such as combustion chamber, gas mixing chamber, gas
mixing means, exhaust gas ducts, warming zones and exhaust gas stack are
integrated. These integrated structural parts can be economically
manufactured with known wet molding techniques for silicate fiber
material--this leading to a weight reduction--and can be built in with a
minimum of assembly outlay. |
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Title Information  |
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Drawing from US Patent 4580550 |
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Cooking panel comprising gas-fired burner units and a continuous cooking
surface of glass ceramic or a comparable material |
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| Publication Date |
April 8, 1986 |
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| Filing Date |
April 27, 1984 |
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| Priority Data |
Apr 30, 1983[DE]3315745
Mar 14, 1984[DE]3409334 |
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Title Information  |
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References  |
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| *references marked with an asterisk below are user-added references |
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| Market Size |
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Estimate the gross annual revenues of the relevant market
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| Reasonable Royalty |
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Public's "Guesstimation" of Royalty Value
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| Market Size | N/A | [No votes] | | x | Market Share | N/A | [No votes] | | x | Reasonable Royalty | N/A | [No votes] |
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Market Review  |
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Technical Review  |
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Claims  |
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We claim as our invention:
1. A cooking panel including gas-fired burners and a continuous cooking
surface fabricated of a glass ceramic-type material and having at least
two cooking zones separated by means of separate burner units, said burner
units having as main components combustion chambers, gas mixing chambers,
gas/air mixing means, exhaust gas ducts, and a warmer zone with exhaust
stack and depression for mounting of auxiliary means such as temperature
limiters comprising:
said burner units and said exhaust ducts including all components of the
burner units above a predefined plane being built in one single structural
part, which preferably contains all said main components of said burner
units, and which is fabricated of a single piece of low mass thermally
insulating material, and
a single igntion and ignition monitoring unit being provided for common use
by all burner units.
2. A cooking panel including gas-fired burners and a continuous cooking
surface fabricated of a glass ceramic-type material and having at least
two cooking zones separated by means of separate burner units, said burner
units having as main components combustion chambers, gas mixing chambers,
gas/air mixing means, exhaust gas ducts, and a warmer zone with exhaust
stack and depression for mounting of auxiliary means such as temperature
limiters comprising:
said burner units and said exhaust ducts including all components of the
burner units above a predefined plane being built in one single structural
part, which preferably contains all said main components of said burner
units, and which is fabricated of one or more pieces of low mass thermally
insulating material, and
a single ignition and ignition monitoring unit being provided for common
use by all burner units.
3. Cooking panel according to claim 2, wherein the structural part is
composed of an upper part and of a lower part consisting of the same
material, whereby said defined plane is parallel to the surface of the
upper part and the two parts are connected to one another gas-tight.
4. Cooking panel according to claim 2, wherein said common ignition unit is
disposed in the structural part, said common ignition unit being equipped
with one ignition protection unit.
5. Cooking panel according to claim 2, wherein the structural part consists
of temperature-resistent and thermally insulating, compressed fibrous
material having high pore volumes.
6. Cooking panel according to claim 2, wherein the burner unit exhaust gas
ducts molded into the structural part discharge into a common warming zone
which is in turn molded into the structural part and provided with a
discharge channel.
7. Cooking panel according to claim 2, wherein the gas/air mixing device is
a Venturi tube that partially projects into the gas mixing chamber.
8. Cooking panel according to claim 2, wherein metallic vessels are set
into pre-formed depressions of the lower part of the structural part as
the gas mixing chamber.
9. The cooking panel according to claim 2, wherein the gas mixing chamber
formed in the lower part of the structural part are surrounded by a
metallic vessel.
10. Cooking panel according to claim 2, wherein a jet plate which is
manufactured of a ceramic material is glued into said structural part
between the combustion chambers and the gas mixing chambers.
11. Cooking panel according to claim 2, wherein the upper part and the
lower part are equipped with the elements of a labyrinth seal which seal
the combustion chambers when the parts are mechanically pressed together.
12. Cooking panel according to claim 11, wherein the labyrinth seal is
equipped with an air gap.
13. Cooking panel according to claim 2, including depressions formed in the
structural part for receiving and retaining electrical operating and
monitoring elements.
14. Cooking panel according to claim 2, wherein the exhaust gas ducts are
covered by a cover plate; and the structural part together with the cover
plate are pressed against the cooking surface via an auxiliary frame
whereby the auxiliary frame is supported on spring elements that are
rotatably secured to the locking surface frame by means of rivets, said
spring elements springing out after impression of the auxiliary frame and
clamping the auxiliary frame with the structural parts and against the
cooking surface.
15. Cooking panel according to claim 2, wherein the gas-fired burners are
radiant gas burners.
16. Cooking panel according to claim 2, characterized in that the gas-fired
burners are atmospheric burners that are disposed in the combustion
chamber of the structural part whereby additional openings through which
the burner is supplied with secondary air are situated in the bottom of
the combustion chamber; and in that an exhaust gas duct is annularly
disposed around the burner, the exhaust gases flowing off therethrough at
the edge of the combustion chamber.
17. Cooking panel according to claim 2, wherein a common pilot burner is
employed for all burner units and said common pilot burner is disposed in
the center of the exhaust gas ducts of the burner units.
18. Cooking panel according to claim 17, including guide channels disposed
in the exhaust gas ducts of the burner units by means of webs, said guide
channels conducting the gas/air mixture flowing from the combustion
chamber through the openings in the jet plate to the pilot burner.
19. Cooking panel according to claim 17, wherein the common pilot burner is
equipped with a plurality of ignition tubes which comprise small slots in
their longitudinal direction through which a flame border burns after
ignition has been accomplished along the ignition tubes, said flame border
igniting the pilot burners at the ends of the ignition tubes which burn
into the combustion chambers and effect ignition there when the burner
units are turned on; and in that the common pilot burner is provided with
a gas port block with an orifice crown and is also provided with a gas/air
mixing means comprising a jet and bores in the lower part of the gas port
block and is ignited and monitored with an ignition electrode as well as a
thermocouple.
20. Cooking panel according to claim 2, wherein each burner unit has a
separate pilot burner with its own ignition electrode and its own
thermocouple or ionization sensor for monitoring the pilot flame allocated
to it.
21. A cooking panel including gas-fired burners and a continuous cooking
surface fabricated of a glass ceramic-type material and having at least
two cooking zones separated by means of separate burner units, said burner
units having as main components combustion chambers, gas/air mixing
chambers, gas mixing means, exhaust gas ducts, and a warmer zone with
exhaust stack and depression for mounting of auxiliary means such as
temperature limiters comprising the improvement of
a structural part defining said burner units which is fabricated of one or
more pieces of low mass, thermally insulating material, including
depressions formed in the structural part for receiving and retaining
electrical operating and monitoring elements,
a common ignition and ignition monitoring unit for all burner units, and
further including electrical leads to the electrical operating and
monitoring elements, consisting of solid wires which are implanted into
the structural part when it is manufactured and which serve as stiffening
elements of the structural part at the same time.
22. A cooking panel including gas-fired burners and a continuous cooking
surface fabricated of a glass ceramic-type material and having at least
two cooking zones separated by means of separate burner units, said burner
units having as main components combustion chambers, gas/air mixing
chambers, gas mixing means, exhaust gas ducts, and a warmer zone with
exhaust stack and depression for mounting of auxiliary means such as
temperature limiters, comprising the improvement of
a structural part defining said burner units which is fabricated of one or
more pieces of low mass, thermally insulating material, and
a common ignition and ignition monitoring unit for all burner units,
said exhaust gas ducts being covered by a cover plate; and the structural
part together with the cover plate being pressed against the cooking
surface via an auxiliary frame whereby the auxiliary frame is supported on
locking members that are rotatably secured to the cooking surface frame by
means of rivets.
23. A cooking panel including gas-fired burners and a continuous cooking
surface fabricated of a glass ceramic-type material and having at least
two cooking zones separated by means of separate burner units, said burner
units having as main components combustion chambers, gas/air mixing
chambers, gas mixing means, exhaust gas ducts, and a warmer zone with
exhaust stack and depression for mounting of auxiliary means such as
temperature limiters, comprising the improvement of
a structural part defining said burner units which is fabricated of one or
more pieces of low mass, thermally insulating material,
a common ignition and ignition monitoring unit for all burner units, and
a separate heat resistant tube that is rigidly connected to the mixing
chambers of the burners leading from each burner unit to adjacent the
pilot burner, whereby the gas/air mixture ignites at the end of said tube
when the burner unit is switched on.
24. A cooking panel including gas-fired burners and a continuous cooking
surface fabricated of a glass ceramic-type material and having at least
two cooking zones separated by means of separate burner units, said burner
units having as main components combustion chambers, gas/air mixing
chambers, gas mixing means, exhaust gas ducts, and a warmer zone with
exhaust stack and depression for mounting of auxiliary means such as
temperature limiters, comprising improvement of
a structural part defining said burner units which is fabricated of one or
more pieces of low mass, thermally insulating material, and
a common ignition and ignition monitoring unit for all burner units,
wherein each burner unit has separate burner with its own ignition
electrode and its own thermocoupled or ionization sensor for monitoring
the pilot flame allocated to it, and wherein an opening through which the
pilot flame burns into the combustion chamber is disposed in the jet plate
of each cooking unit burner; and in that the pilot burners have gas safety
switches allocated to them, these being coupled such that they are
actuatable and common by a switch means for initiating the ignition
operation.
25. Cooking panel according to claim 24, wherein said opening for the pilot
flame is disposed in front of the exhaust gas duct of the cooking unit
burner, being disposed in the jet plate thereof and in the region of the
combustion chamber, whereby a tube is disposed in said opening such that
no gas/air mixture of the cooking unit member proceeds from the mixing
chamber thereof into the combustion chamber.
26. Cooking panel according to claim 24, wherein a control valve is
allocated to every cooking unit burner, whereby the gas safety switches
and the control valves of the cooking unit burners are combined to form
one structural unit.
27. Cooking panel according to claim 24 wherein the switch means consists
of a manual switch.
28. Cooking panel according to claim 24, wherein an electrical switch is
coupled to the switch means, said electrical switch inhibiting the gas
feed to the cooking unit burners via the control valves for the duration
of the ignition operation of the pilot burners and simultaneously engaging
the electrical spark ignition of the pilot burners.
29. Cooking panel according to claim 24, including a glow element disposed
above said opening at a distance from the cooking surface such that it
prevents direct contact of the pilot flame with the cooking surface and
such that it functions as a signal indicator for the presence of the pilot
flame.
30. Cooking panel according to claim 29, wherein the glow element consists
of an incandesent wire.
31. Cooking panel according to claim 29, wherein said glow element consists
of a material that catalytically promotes the ignition of the air/gas
mixture.
32. Cooking panel according to claim 29, wherein said glow element is
coated with a material that effects a bright luminous spot. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a cooking panel whose cooking units are heated
with gas burners which are covered by a common or continuous cooking
surface, consisting of glass ceramic or similar material.
2. Description of the Prior Art
Gas-fired cooking panels having a continuous cooking surface of glass
ceramic or similar material are known. They are disclosed, for example, in
the German Pat. Nos. 24 40 701, 27 21 921, 26 33 849 as well as in the
French Pat. Nos. 2 058 722 and 2 076 174. The cooking units of these known
cooking panels are heated with radiant gas burners according, for example,
to the German Pat. Nos. 26 33 849 or with atmospheric burners. Differences
between the embodiments according to the aforementioned patents consist,
among other things, in the manner of managing the combustion air and the
exhaust gas, this being done with auxiliary blowers in some of the
devices--that, for instance, according to the German Pat. No. 20 76 174.
The fundamental structure of known cooking appliances of the type described
above shall be described below with reference to the example of a cooking
panel comprising a continuous cooking surface of glass ceramic heated with
radiant gas burners that is equipped with three cooking zones and one
warmer zone.
Each cooking zone of this cooking panel has a radiant gas burner allocated
to it, the burner consisting of a gas mixing chamber with an externally
attached venturi tube with a gas jet and a perforated ceramic plate which
upwardly terminates the gas mixing chamber. The German Pat. No. 26 33 849
describes this type of burner. In operation, this ceramic plate is caused
to glow by means of small flames that burn at the end of the perforation
and functions as a heat radiator. A sheet metal ring, referred to as the
exhaust gas ring, is put in place on this burner arrangement as a
combustion chamber limitation, the ring being supported on a plurality of
springs secured to the combustion chamber and being pressed by the springs
against the glass ceramic cooking surface from below via a sealing ring
consisting of refractory material. The exhaust gas ring carries a rod
expansion switch for temperature limitation of the burner and the required
ignition and monitoring electrodes as well as an exhaust gas nozzle. The
latter discharges into an exhaust gas channel consisting of sheet metal
which eliminates the burner exhaust into the warmer zone or directly out
of the cavity. The warmer zone is heated by the exhaust gases of one or
more cooking unit burners. It consists of an upwardly open sheet metal
trough comprising a sealing ring and connections for the exhaust gas ducts
as well as an exhaust stack. It is likewise pressed against the cooking
surface by means of springs and conducts the exhaust gases into the open
air via a system of baffle plates which serve the purpose of intimately
mixing the hot exhaust gases with the cool ambient air.
All three cooking unit burners are completely independent of one another
and consist of the above-described main components in addition to further
piece parts.
The cooking unit burners are controlled with allocated solenoid valves that
are disposed in the cavity space in the course of the gas conduits. A
separate, thermally insulated housing is provided for the
temperature-sensitive control and monitoring electronics, the housing
being attached laterally or to the front of the cooking panel or being
externally mounted at some other location.
The various, known cooking panels of the type described above are
respectively constructed of similar component parts having equivalent
functions and include a number of disadvantages:
The separate manufacture of the numerous, sometimes complex components as
piece parts is cost-intensive and the assembly of the cooking panel
necessarily requires a great assembly outlay with high assembly cost. The
multitude of components promotes susceptibility to malfunction and reduces
the service friendliness of these cooking panels. Also disadvantageous are
the high weight of these cooking panels as well as the lack of versatility
in the selection of the cooking unit diameters and the disposition of the
cooking zones in the cooking surface. It is also disadvantageous that the
individual burners have large structural heights, wherewith large overall
heights of the cooking panels necessarily follow, in turn preventing easy
incorporation of these cooking panels in kitchen appliances. A further
disadvantage of the known cooking panels with gas firing and a continuous
cooking surface is that the exhaust-carrying parts of sheet metal become
very hot during operation and thus heat the cavity space surrounding the
burner unit, so that electrical lines and auxiliary elements such as, for
example, gas control valves that are disposed in the cavity space are
exposed to great temperature stresses.
A further disadvantage given the known cooking panels is that the
electrical ignition and flame monitoring require complex electronic
control devices that are cost-intensive and which, due to their
temperature sensitivity can only be disposed in spaces that are well
thermally insulated, usually outside of the cavity space.
SUMMARY OF THE INVENTION
An object of the invention is therefore a cooking panel for gas firing
comprising a continuous cooking surface of glass ceramic or similar
material which avoids the described disadvantages, which, in particular,
can be manufactured simply and cost-favorably with low assembly outlay,
which is operational reliable and service-friendly, is constructed
mechanically stable given low overall weight and good thermal insulation,
and which, given a low built-in depth, simultaneously guarantees the
greatest possible freedom in view of the selection of the cooking zone
diameters as well as the disposition of the cooking and warmer zones in
the cooking surface.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a top plan view of the burner units with the cooking unit
removed.
FIG. 2 is a side sectional view of a burner unit with the cooking panel in
place.
FIG. 3 is a partial side sectional view of an alternative embodiment of a
burner unit.
FIG. 3a is a partial side sectional view for alternative embodiment of a
burner unit.
FIG. 4 is a partial side sectional view of a burner unit showing a
labyrinthoseal.
FIG. 4a is a partial side sectional view of a burner unit with the
labyrinthoseal having an air gap.
FIG. 5 is a partial side sectional view showing an easily maneuvered lever
for removing a burner from the cooking panel.
FIG. 5a is an end view of the lever shown in FIG. 5.
FIG. 6 is a side sectional view of an alternative embodiment of the burner
unit.
FIG. 7 is a side sectional view of an alternative embodiment of the burner
unit.
FIG. 8 is a side sectional view of an alternative embodiment of the burner
unit using an atmospheric burner.
FIG. 9 is a side sectional view of a pilot light.
FIG. 9a is a plan view of the pilot light shown in FIG. 9.
FIG. 10 is a plan view of the burner units with the cooking surface
removed.
FIG. 11 is a side sectional view of an alternative embodiment of the burner
unit.
FIG. 12 is a side sectional view of an alternative embodiment of the burner
unit.
FIG. 13 is a schematic diagram showing the controls and burner units.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The main element of the gas-fired cooking panel comprising a continuous
cooking surface of glass ceramic or similar material according to the
invention is a low-mass component of refractory material, preferably
consisting of aluminum silicate fibers with an inorganic binder, in which
all burner units as well as one or more warmer zones of the cooking panel
are molded with their essential components.
Such a structural part for cooking panels comprising three cooking units
that are heated with radiant gas burners and that are equipped with a
warmer zone is shown in plan view in FIG. 1; FIG. 2 shows a section along
the line II--II in FIG. 1 through the right front cooking unit burner 1 in
this low-mass structural part 1 consisting of refractory material.
In the plan view (FIG. 1) onto the structural part 9, one can see three
cooking unit burners 1 having circular, perforated ceramic plates or jet
plates 6 of which only one-fourth is respectively illustrated. The jet
plates 6 separate combustion chambers 2 from gas mixing chambers 3 that
are situated therebelow and which are not illustrated in FIG. 1 (see FIG.
2). Exhaust gas ducts 5 lead from the combustion chambers 2 to the center
of the cooking panel. A pilot light 10 shared by all cooking unit burners
1 and comprising an ignition and monitoring means 11 is situated in the
center and shall be described later.
The exhaust gas ducts 5 conduct the exhaust gases from the center into a
warmer zone 7 having an exhaust stack 8 through which the exhaust gases
are eliminated from the cooking cavity. Depressions 12 are also molded
into the structural part 9, temperature limiters 13, rod expansion
switches in this case, being inserted thereinto with precise fit and being
capable of being pemanently fixed there. The electrical feeder lines of
the temperature limiters 13 as well as other electrical auxiliaries that
are not shown in FIG. 1, for instance, the leads of ignition and
monitoring electrodes, can expediently be manufactured of solid wires that
are co-embedded in the mass of refractory material when the part 9 is
molded and thus act as an additional stiffening of the structural part 9
after drying. Further details of the structural part 9 consisting of
refractory material proceed from the section in FIG. 2. For the sake of
clarity, all parts shown in FIG. 1 that are behind the cooking unit burner
1 such as, for example, the warmer zone 7, are not shown in FIG. 2.
The gas mixing chamber 3 of the burner 1 with a gas mixing means 4 is
formed onto the combustion chambers 2 in FIG. 2. The jet plate 6 is
supported around on a seat 17 and is glued in this seat 17 with adhesive
(not shown), preferably an inorganic, refractory bonding agent. The
exhaust gas duct 5 is covered by a separate refractory part 15a comprising
a cover. The cover 15a is expediently manufactured of the same material as
part 9 and is glued into it. The sealing of the combustion chamber 2
relative to the cooking surface 14 is assumed by a soft seal 16 consisting
of aluminum silicate fiber.
All three cooking unit burners of the cooking panel according to the
invention are constructed in the same fashion and molded into the
structural part 9 with their components such as combustion chamber 2, gas
mixing chamber 3, exhaust gas duct 5, gas mixing means 4 together with the
warming zone 7 and the exhaust stack 8.
The entire heating means of the cooking panel thus consists of a single,
thermally well-insulating structural part having a low overall height, the
part 9, that can be economically manufactured with known wet molding
techniques for silicate fiber material and can be built into the cooking
panel with minimum assembly outlay. Additional adjustment work such as
required in the known cooking panels is largely eliminated with
precise-fit recesses 12 in part 9 for the temperature limiters 13 and
potential, additional recesses (not shown) for the ignition and monitoring
unit 11 of the central pilot light 10. There are no restrictions with
respect to the placement of the gas mixing units 4 in the structural part
9 so that they can be placed at the respectively most favorable locations
in the structural part 9 in order to further reduce the assembly outlay.
Additionally, the greatest possible freedom with respect to the selection
of the cooking unit diameters and their position in the cooking surface is
provided within the framework of the commonly prescribed dimensions of the
cooking surface 14.
The gas mixing means 4 (FIG. 2) is described as follows: The conical bore
in FIG. 2 cooperates with a gas jet 30 as an injector through which the
combustion air is suctioned in. The necessary over-pressure in the gas
mixing chamber 3 is achieved by means of the sudden reduction in
cross-section at the end of the conical bore down to the cross-section of
the mixing chamber 3. The gas is mixed with the combustion air by means of
eddy formation at the same time.
The air quantity can be regulated with an air choke plate 32 that is
screwed onto a thread 31 of the gas jet 30. Tests have shown that the
burners 1 function well with this simple mixer means 4 and that, in
particularly, the exhaust gas hygiene according to regulations is assured.
The gas jet 30 and the air choke plate 32 are not integrated into the
structural part 9. They are expediently combined in a prefabricated unit
for all burners together without the required gas admission conduits and
gas control valves.
The structural part 9 can be manufactured of one-piece or, should the
molding technology applied require it, can be composed of a plurality of
parts. It can, for example, be divided into an upper part and a lower part
by means of a parting plane indicted in FIG. 3 with the line E--E, said
upper and lower parts being separately manufactured and subsequently glued
or mechanically pressed together.
FIGS. 3, 4 and 4a show further embodiments of the cooking cavity according
to the invention. Identical positional numbers in these and all further
Figures indicate structural parts having the same function or,
respectively, indicate identical structural parts. Given the embodiment
according to FIG. 3, the covers 15a and the sealing rings 16 (FIG. 2) have
been replaced by a common cover plate 15 which covers all exhaust gas
conducts 5 (FIG. 3) and from which the openings for the combustion
chambers 2 of the cooking unit burners 1 (FIG. 1) and the warmer zone 7
(FIG. 1) are punched. Like the part 9, the cover plate 15 is manufactured
of, for example, aluminum silicate fiber material having an inorganic
binder. It can be glued to the cooking surface 14. The structural part 9
is executed bipartite in this case and is formed by the upper part 9a and
the lower part 9b whose parting plane is indicated with the line E--E in
FIG. 3.
The jet plate 6 consisting of a special ceramic material is glued into the
seat 17 provided therefor, as shown at the left in FIG. 3. Alternatively,
the jet plate 6 is manufactured of silicate fiber material and is molded
in one work step with the upper part 9a, as shown at the right in FIG. 3.
In contrast to the above-described execution with a glued-in jet plate
(FIG. 2) consisting of a special ceramic compound, the jet plate is a
component part of the structural part 9 in this case, arising when the
parts 9a and 9b are bonded in the plane E--E.
An embodiment wherein the upper part 9a is not bonded to the lower part 9b
is shown in FIG. 4. The two parts are equipped with the elements of a
labyrinth seal 23 and are pressed tightly against one another with a press
means. The remaining parts in FIG. 4 correspond to the illustrations in
FIGS. 2 and 3.
For reasons of stability, there is often a demand that the cooking surface
14 be able to move or, respectively sag in the direction toward the jet
plate 6 given percussive stresses. In order to produce the necessary play,
the labyrinth seals 23 are executed with the air gap having a height of
1.5 mm through 2 mm, as shown in FIG. 4a at 23a.
FIGS. 5 and 5a show a simple and service-friendly apparatus for assembling
the complete heating unit which is composed of the structural part 9 (FIG.
2) and the cover plate 15 (FIG. 3). These parts are placed in an auxiliary
frame 18 consisting of the parts 9 and 15 against the cooking surface 14
with levers 19, as shown in FIG. 5a. To this end, the levers 19 are
rotatably secured to a cooking surface frame 21 with rivets 22, the frame
21 being in turn rigidly connected to the cooking surface 14 via an
adhesive 20.
The above-described structural part 9 can also be manufactured of
refractory material and sheet metal in a hybrid format such as is shown in
FIG. 6. The parts 9a and 15 of refractory material (FIG. 3) which define
the combustion chambers 2 and the exhaust gas ducts 5 as well as the
warmer zone 7 (FIG. 1) are expediently retained. Instead of the lower part
9b (FIG. 3), the mixing chambers 3 (FIG. 6) comprising an all-around seat
17 into which the jet plates 6 can be glued are now impressed into a
common sheet metal trough 9c. If necessary, further depressions for the
region of the warming zone 7 (FIG. 1) and the exhaust gas duct regions can
be impressed in the sheet metal trough. Additional beads can serve to
stiffen the sheet metal trough 9c. The parts 9a and 15a are laid or,
respectively, glued into the trough 9c. The mixing chambers 3 are supplied
with the gas/air mixture over applied mixing means 4, for example venturi
tubes that can partially project into the mixing chambers.
The weight of the cooking cavity can be further reduced in that the common
structural part 9 for the cooking unit burners 1 and the warming zone 7
(FIG. 1) is manufactured of expanded aluminum silicate material having a
binder. When this material is open-pored, then an additional seal is
required in the region of the gas mixing chamber of the structural part 9.
As shown in FIG. 7, this seal can be achieved in that a gas mixing chamber
is inserted into the structural part 9 as a sheet metal bucket 3a into
whose seat 17a the jet plate 6 is glued. The sheet metal bucket 3a is
expediently rigidly glued to the structural part 9a. The sheet metal
bucket 3a can also be disposed such that it externally surrounds the gas
mixing chamber 3 molded into the structural part 9. All further features
of the arrangement in FIG. 7 correspond to the features of the embodiments
described above.
In the above-cited examples, the cooking unit burners 1 (FIG. 1) are
constructed as radiant gas burners or gas jet burners comprising a mixing
chamber 3 and the jet plate 6. When the structural part 9 (FIGS. 2 or 3)
is modified in accordance with FIG. 8, then atmospheric burners can be
utilized for heating the cooking unit. The combustion chamber 2 in FIG. 8
is larger than in the preceeding example and the mixing chamber is
eliminated. The burner exhaust of the atmospheric burner 24 proceeds via
an annular exhaust gas duct 5 at the upper edge of the combustion chamber
2 that is covered by the cover plate 15 into an exhaust gas duct system
that can, for example, be executed in accordance with FIG. 1 and heats the
warming zone 7 (FIG. 1). An exhaustor is expediently attached to the
exhaust stack 8 (FIG. 1) of the warming zone 7 in a known manner, the
exhaustor promoting the exhaust gas flow and seeing to the induced
aeration of the combustion chamber 2 in FIG. 8 through the large bottom
opening 25. The burner 24 is ignited through the exhaust gas duct 5 via a
pilot light in the center of the cooking panel that is provided there in
common for all burner units of the cooking panel. Only the trigger tube
10b of this pilotlight is shown in FIG. 8. When the cooking unit burners
are individually ignited and monitored, then ignition electrodes 101 and
monitoring thermocouples 111 are provided at the respective burner 24 in a
known manner instead of the common pilot light. These parts are indicated
with broken lines in FIG. 8.
The operating reliability of the cooking panels having radiant gas burners
is significantly improved when a gas safety switch that is protected in a
known manner with a thermocouple is disposed in front of the solenoid
valves that are required for the control of the calorific output of the
cooking unit. It is advantageous that the monitoring circuit comprising
thermocouple and gas safety switch works without auxiliary energy and
completely independent of the control circuit comprising the solenoid
valves and offers additional safety in case of failure of the solenoid
valve. Expediently and cost-favorably, a common pilot light 10 with
monitoring thermocouple 11 is provided, as shown schematically in FIG. 1,
this actuating a common gas safety switch for all burner units 1 which is
inserted in the main gas line of the cooking panel.
FIG. 9 shows a suitable pilot light, for example for the ignition and
monitoring of three burner units. Ignition tubes 10b having fine bores or
slots 10e disposed behind one another on a line are attached to the gas
port block 10a which is equipped with fine bores 10h and a jet 10i for the
monitoring flame. The ends of the ignition tubes 10b are designed as a jet
10f. This system is supplied with gas via the gas jet 10d, whereby the
required combustion air is sucked in through the bores 10g in the lower
part of the gas port block. The gas port block 10a, the gas jet 10d and
the ignition electrode 11a as well as the monitoring thermocouple 11 are
secured in common on or, respectively, in the console 10c.
When the gas/air mixture flows into the burner, it emerges at the fine
bores 10h and 10e as well as at the pilot light jet 10i and the end jets
10f of the ignition tube. A flame border that ignites the gas/air mixture
at the jets 10f is formed during ignition both around the gas port block
10a as well as along the ignition tube 10b. Pilot lights can thus burn
into the combustion chambers of the cooking unit burners or, respectively,
a gas/air mixture emerging from them is ignited.
An auxiliary gas flow is diverted from the gas mixing chambers of the
cooking unit burners 1 (FIG. 10) over separate feeder lines or
respectively, the illustrated bores 27 whose diameters are greater than
the jet orifices of the jet plate 6 and is conducted through the webs 26
which bound ignition channels 26a in the exhaust gas ducts 5 to the
ignition gas port block 10a and is ignited there, so that gas/air mixture
flowing from the jet plate 6 is in turn ignited by means of flashback via
the already ignited auxiliary gas flow.
The ignition of the gas mixture proceeding from the burner (FIG. 9) through
the channels 26a can advantageously ensue by means of a catalytically
acting ignition surface which is disposed in the center of the exhaust gas
ducts 5 instead of the pilot light and which is heated indirectly either
with gas or electrically. A thermocouple is provided for monitoring
ignition, this monitoring the temperature of the ignition surface.
When a separate pilot light is employed with an appertaining gas safety
switch for each burner unit, then the pilot lights can be disposed as
shown in FIG. 11. Openings are provided in the structural parts 9a and 9c
such that the pilot light 20 which forms a unit with the ignition
electrode 28 projects to the edge of the combustion chamber 2 so that the
pilot flame can heat the monitoring thermocouple 11a. It is advantageous
given this arrangement that the pilot flame of the burner 29 burns right
above the burner jet plate 6, wherewith the gas/air mixture of the main
burner is ignited immediately upon actuation of the cooking unit switch.
FIG. 12 shows a cooking unit burner 1 comprising the combustion chamber 2
and the exhaust gas duct 5 which are both formed into the structural part
9 of refractory material and comprising the gas mixing chamber 3 and the
gas admission 54. The gas mixing chamber is covered by the jet plate 6.
The cumbustion chamber 2 is terminated by the cooking surface 14.
The jet plate 6 and the housing or the gas mixing chamber 3 comprise an
opening 38a in the proximity of the exhaust gas channel for the pilot
flame 41 of the pilot light 110 attached below the opening 38a. A ceramic
tube 38 in the opening 38a is bonded gas-tight to the jet plate 6 and to
the housing of the gas mixing chamber 3 so that no gas/air mixture of the
cooking unit burner 1 proceeds from its mixing chamber 3 into the
combustion chamber 2.
The pilot flame 41 now burns perpendicular to the flow of exhaust gas from
the cooking unit burner 1 and is no longer unfavorably influenced by said
flow, even during ignition and extinguishing processes. In particular, the
pilot flame 41 is kept from going out due to pressure surges in the
combustion chamber 2 with this pilot burner arrangement.
As a further embodiment according to FIG. 12, flow element 43 is attached
above the opening 38a and below the cooking surface 14, said flow element
preventing the tip of the pilot flame 41 from topically overheating the
cooking surface 14. The flow element 43 can, for example, consist of a
heat-resistant wire wound into a flat spiral and, given transparent
cooking surfaces, simultaneously serves as a luminous display for the
presence of the pilot flame. As known from incandscent hoods, it can, for
example, be coated with a mixture of thorium and ceroxide in order to
improve the luminous spot and/or can consist of or be coated with, for
example, platinum which catalytically promotes the ignition of the air/gas
mixture in the combustion chamber 2 of the cooking unit burner 1.
The manner of functioning of the cooking unit burner 1, particularly its
ignition and ignition supervision, is seen in the schematic diagram of the
cooking panel comprising two cooking unit burners shown in FIG. 13.
The gas safety switches 46 are combined in a block, this being indicated in
FIG. 13 by means of a broken line around the parts 46. The manual
actuation of the gas safety switches 46 and an electrical change-over
switch 47a are mechanically coupled to one another and to a manual key 47.
This mechanical coupling is shown in FIG. 13 by means of the dot-dash
line. Further, the double lines marked in black and white identify the
gas-carrying conduits in FIG. 13. A pilot burner unit 110a consisting of a
pilot burner 110 with ignition electrode 44 and thermocouple 45 is
allocated to each cooking unit burner 1, as are an electromagnetic control
valve 50 and an energy regulator 49. The gas safety switches 46 and the
control valves 50 are combined into a structural unit. The ignition
electrodes 44 are supplied by the high voltage means 48. A switch 49a
which is coupled to the corresponding energy regulator 49 is inserted in
the control circuit of the thermocouples 45. With the assistance of an
electrically heated bimetallic switch, the energy regulators 49 generate a
chronological clocking of the supply stream of the control valves 50 and
thus control the temperature of the cooking unit via the selectable
on-time of the cooking unit burner 1 in a known manner. The D.C. voltage
required for the control valves 50 is generated with the rectifiers 52. A
rod limit switch (not shown) which is disposed in the combustion chamber 2
of the cooking unit burner 1 interrupts the coil current of the control
valves 50 when the temperature of the cooking unit exceeds the maximum
allowable value.
In order to light one of the two cooking unit burners 1, its energy
regulator 49 is switched on and, thus, the contact 19a in the thermocouple
circuit is also closed. The allocated control valve 50 opens
simultaneously. The control valve 50 is thereby switched currentless by
the changover switch 47a and inhibits the gas feed to the cooking unit
burner 1 for the duration of the ignition operation of the pilot burner
110. At the same time, the change over switch 47a switches the high
voltage means 48 on and the spark ignition 44 of the pilot burner 110 is
placed in operation. Both pilot burners are | | |