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Claims  |
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What is claimed is:
1. A foam destabilizing composition comprising (A) a foam destabilizing
agent consisting essentially of
(1) a diorganopolysiloxane having terminal groups selected from the class
consisting of hydroxyl, hydrocarbonoxy and triorganosiloxy groups and
having the average formula
##STR13##
(2) an amine containing compound selected from the group consisting of an
aminofunctional organopolysiloxane having a viscosity of from 5 to 100,000
mPa.s at 25.degree. C., an organic amine of the formula
##STR14##
and mixtures thereof, where R is a monovalent hydrocarbon radical having
from 1 to 50 carbon atoms, in which an average of at least one R group of
the diorganopolysiloxane has from 6 to 50 carbon atoms and the remaining R
groups have from 1 to 5 carbon atoms, in which the ratio of R groups
radical having from 1 to 5 carbon atoms to R groups having from 6 to 50
carbon atoms range from 1:2.5 to 5600:1, R.sup.1 is a monovalent
hydrocarbon radical having from 1 to 25 carbon atoms, R.sup.2 is a
divalent hydrocarbon radical having from 1 to 10 carbon atoms per
molecule, with the proviso that at least one of the radicals represented
by R.sup.1 or R.sup.2 must have at least 6 carbon atoms, a has an average
value of from about 1.8 to 2.2, b is 0, 1 or 2, c is 0 or 1, and m has an
average value greater than 3, in which the diorganopolysiloxane (1) is
present in the destabilizing agent in an amount of from 4 to 96 percent by
weight and the amine containing compound (2) is present in the
destabilizing agent in an amount of from 96 to 4 percent by weight based
on the weight of the destabilizing agent; (B) a nonaqueous dispersing
agent; and (C) an inorganic filler.
2. The foam destabilizing composition of claim 1, wherein the composition
contains water.
3. The foam destabilizing composition of claim 1, wherein the destabilizing
agent is present in an amount of from 0.75 to 40 percent by weight based
on the weight of the destabilizing composition.
4. The foam destabilizing composition of claim 1, wherein the nonaqueous
dispersing agent (B) is present in an amount of from 1 to 98.75 percent by
weight based on the weight of the destabilizing composition.
5. The foam destabilizing composition of claim 1, wherein the inorganic
filler is present in an amount of from 0.5 to 60 percent by weight based
on the weight of the destabilizing composition.
6. The foam destabilizing composition of claim 2, wherein the water is
present in an amount up to 18 percent by weight based on the weight of the
destabilizing composition.
7. The foam destabilizing composition of claim 1, wherein the amine
compound is an aminofunctional organopolysiloxane.
8. The foam destabilizing composition of claim 1, wherein the amine
compound is an organic amine of the formula
##STR15##
where R.sup.1 is a monovalent hydrocarbon radical having from 1 to 25
carbon atoms, R.sup.2 is a divalent hydrocarbon radical having from 1 to
10 carbon atoms per molecule, with the proviso that one of the radicals
represented by R.sup.1 or R.sup.2 must have at least 6 carbon atoms, b is
0, 1 or 2 and c is 0 or 1.
9. The foam destabilizing composition of claim 2, wherein the composition
contains an emulsifying agent.
10. The foam destabilizing composition of claim 1, wherein the filler has a
surface area of from about 150 m.sup.2 /g to 350 m.sup.2 /g.
11. The foam destabilizing composition of claim 1, wherein the nonaqueous
dispersing agent (B) is a diorganopolysiloxane fluid having a viscosity of
from about 10 to 5000 mPa.s at 25.degree. C.
12. The foam destabilizing composition of claim 1, wherein the nonaqueous
dispersing agent (B) is a mineral oil having a viscosity of from 10 to 200
mPa.s at 25.degree. C.
13. The foam destabilizing composition of claim 1, wherein the nonaqueous
dispersing agent (B) is a carboxylic acid ester having from about 14 to 24
carbon atoms.
14. The foam destabilizing composition of claim 1, wherein the nonaqueous
dispersing agent (B) is a monohydric alcohol having from 8 to 18 carbon
atoms.
15. A foam destabilizing composition comprising (A) from 0.75 to 40 percent
by weight based on the weight of the destabilizing composition of a foam
destabilizing agent consisting essentially of
(1) a diorganopolysiloxane having terminal groups selected from the class
consisting of hydroxyl, hydrocarbonoxy and triorganosiloxy groups and
having the average formula
##STR16##
(2) an amine containing compound selected from the group consisting of an
aminofunctional organopolysiloxane, an organic amine of the formula
##STR17##
and mixtures thereof, where R is a monovalent hydrocarbon radical having
from 1 to 50 carbon atoms, in which an average of at least one R group of
the diorganopolysiloxane has from 6 to 50 carbon atoms and the remaining R
groups have from 1 to 5 carbon atoms, in which the ratio of R groups
having from 1 to 5 carbon atoms to R groups having from 6 to 50 carbon
atoms range from 1:2.5 to 5600:1, R.sup.1 is a monovalent hydrocarbon
radical having from 1 to 25 carbon atoms, R.sup.2 is a divalent
hydrocarbon radical having from 1 to 10 carbon atoms per molecule, with
the proviso that one of the radicals represented by R.sup.1 or R.sup.2
must have at least 6 carbon atoms, a has an average value of from about
1.8 to 2.2, b is 0, 1 or 2, c is 0 or 1, and m has an average value
greater than 3, in which the diorganopolysiloxane (1) is present in the
destabilizing agent in an amount of from 4 to 96 percent by weight and the
amine containing compound (2) is present in the destabilizing agent in an
amount of from 96 to 4 percent by weight based on the weight of the
destabilizing agent; (B) a nonaqueous dispersing agent in an amount of
from 1 to 98.75 percent by weight based on the weight of the destabilizing
composition; and (C) an inorganic filler in an amount of from 0.5 to 60
percent by weight based on the weight of the destabilizing composition.
16. A process for preparing a foam destabilizing agent composition which
comprises mixing a foam destabilizing agent consisting essentially of from
4 to 96 percent by weight based on the weight of the destabilizing agent
of
(1) a diorganopolysiloxane having terminal groups selected from the class
consisting of hydroxyl, hydrocarbonoxy and triorganosiloxy groups and
having the average formula
##STR18##
and from 96 to 4 percent by weight based on the weight of the
destabilizing agent of
(2) an amine containing compound selected from the group consisting of an
aminofunctional organopolysiloxane, an organic amine of the formula
##STR19##
and mixtures thereof, where R is a monovalent hydrocarbon radical having
from 1 to 50 carbon atoms, in which an average of at least one R group of
the diorganopolysiloxane has from 6 to 50 carbon atoms and the remaining R
groups have from 1 to 5 carbon atoms in which the ratio of R groups having
from 1 to 5 carbon atoms to R groups having from 6 to 50 carbon atoms
range from 1:2.5 to 5600:1, R.sup.1 is a monovalent hydrocarbon radical
having from 1 to 25 carbon atoms, R.sup.2 is a divalent hydrocarbon
radical having from 1 to 10 carbon atoms per molecule, with the proviso
that one of the radicals represented by R.sup.1 or R.sup.2 must have at
least 6 carbon atoms, a has an average value of from about 1.8 to 2.2, b
is 0, 1 or 2, c is 0 or 1, and m has an average value greater than 3 with
(B) a nonaqueous dispersing agent and thereafter adding (C) a filler to
the resultant mixture. |
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Claims  |
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Description  |
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The present invention relates to antifoam compositions and more
particularly to antifoam compositions which will prevent or abate foaming
in aqueous and nonaqueous systems.
BACKGROUND OF THE INVENTION
Antifoam compositions containing linear diorganopolysiloxanes such as
dimethylpolysiloxanes have been widely used as defoamers in, for example,
jet dyeing of textile materials.
Aqueous silicone emulsions containing dimethyl silicone fluids have been
described, for example, in U.S. Pat. No. 4,194,988 to Schneider et al for
defrothing purposes in which the dimethylpolysiloxanes are mixed with an
emulsifier containing mono- or diesters of orthophosphoric acid until a
clear solution is obtained and then an organic base or alkali is added to
neutralize the clear solution.
Antifoam compositions for aqueous systems have been described in U.S. Pat.
No. 3,666,681 to Keil, which contain (A) a water insoluble organic liquid
such as a mineral oil, esters of carboxylic acids, monohydric alcohols,
vegetable oils, polyoxypropylene and polyoxybutylene glycols; (B) an
organopolysiloxane compound selected from a hydroxyl endblocked
dimethylpolysiloxane fluid or a benzene soluble organopolysiloxane resin;
(C) a silica filler; and (D) a compound selected from a hydrocarbon amine,
ammonia or a disilazane.
An emulsion defoamer composition is also described in U.S. Pat. No.
4,225,456 to Schmidt et al which contains (A) hydrophobic silica; (B) an
amide; (C) an organic polymer; (D) an emulsifier; (E) an oil, such as a
mineral oil; (F) a silicone oil; and (G) water.
In contrast to the antifoam compositions described heretofore, the antifoam
compositions of this invention have certain advantages. For example,
emulsions of these antifoam compositions are more effective in an alkali
medium and their effectiveness lasts for a longer period of time. Also,
emulsions of this invention have a longer shelf-life, have better thermal
stability and are more stable to mechanical stresses such as shear
stresses. Moreover, the antifoam compositions of this invention are more
effective in controlling foam formation in, for example, the evaporation
of alkaline black liquor in the paper industry, textile dyeing, sewage
disposal and in the concentration of synthetic rubber latices.
Therefore, it is an object of the present invention to provide a novel
antifoaming composition which prevents or abates undesirable foaming in
aqueous and nonaqueous systems. Another object of the present invention is
to provide an antifoam composition having a longer shelf-life and better
thermal stability. Still another object of the present invention is to
provide an antifoam composition which is easily emulsified to form an
aqueous or nonaqueous emulsion. A further object of the present invention
is to provide an antifoam composition which is more effective in
controlling foam formation.
SUMMARY OF THE INVENTION
The foregoing objects and others which will become apparent from the
following description are accomplished in accordance with this invention,
generally speaking, by providing foam destabilizing compositions for
aqueous and nonaqueous systems comprising (A) a foam destabilizing agent
containing (1) a diorganopolysiloxane having the average formula
##STR3##
and (2) an amine containing compound selected from the group consisting of
an aminofunctional organopolysiloxane and/or an organic amine having the
formula
##STR4##
where R is a monovalent hydrocarbon radical having from 1 to 50 carbon
atoms, in which an average of at least one R group contains from 6 to 50
carbon atoms, R.sup.1 is a monovalent hydrocarbon radical having from 1 to
25 carbon atoms, R.sup.2 is a divalent hydrocarbon radical having from 1
to 10 carbon atoms, with the proviso that at least one of the radicals is
represented by R.sup.1 or R.sup.2 must have at least 6 carbons, a has an
average value of from about 1.8 to 2.2, b is 0, 1 or 2, c is 0 or 1, and m
has a value greater than 3; (B) a nonaqueous dispersing agent; (C) an
inorganic filler; and (D) water, if desired.
DESCRIPTION OF THE INVENTION
The foam destabilizing composition of this invention comprises
(A) from 0.75 to 40 weight percent of a foam destabilizing agent based on
the weight of the foam destabilizing composition, in which the foam
destabilizing agent contains (1) a diorganopolysiloxane in an amount of
from 4 to 96 weight percent based on the weight of the foam destabilizing
agent and (2) an amine compound selected from the group consisting of an
organic amine and/or an aminofunctional organopolysiloxane; in an amount
of from 96 to 4 weight percent based on the weight of the destabilizing
agent;
(B) from 1 to 98.75 weight percent based on the weight of the composition
of a nonaqueous dispersing agent;
(C) from 0.5 to 60 weight percent of an inorganic filler; and
(D) from 0 to 18 weight percent of water based on the weight of the foam
destabilizing composition.
The diorganopolysiloxane employed in the foam destabilizing agent may be
represented by the general formula
##STR5##
where R is a monovalent hydrocarbon radical having from 1 to 50 carbon
atoms, in which at least one R group contains from 6 to 50 carbon atoms,
and the remaining R groups have from 1 to 5 carbon atoms, a has an average
value of from about 1.8 to 2.2 and m has an average value greater than 3.
It is preferred that the ratio of R groups having from 1 to 5 carbon atoms
to R groups having from 6 to 50 carbon atoms range from 1:2.5 to 5600:1,
preferably from 10:1 to 5000:1, and more preferably from 10:1 to 100:1.
The diorganopolysiloxanes may be either linear or branched siloxanes having
an average of from about 1.8 to 2.2 organic radicals per silicon atom. The
diorganopolysiloxanes may be fluids or gums having a viscosity of from 5
to 1,000,000 mPa.s at 25.degree. C. and more preferably from 100 to
500,000 mPa.s at 25.degree. C. Also, it is possible to blend high and low
viscosity fluids to form a fluid having the desired viscosity range.
Examples of suitable monovalent hydrocarbon radicals represented by R are
alkyl radicals such as ethyl, propyl, isopropyl, butyl, isobutyl,
isopentyl, hexyl, octyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl,
eicosyl, docosyl, tetracosyl, hexacosyl, octacosyl, triacontyl,
dotriacontyl, tetracontyl and pentacontyl radicals; alkenyl radicals such
as vinyl, allyl, 2-butenyl, 2-pentenyl, and cyclohexenyl radicals; aryl
radicals such as the phenyl and naphthyl radicals; alkaryl radicals such
as the tolyl, xylyl, cumenyl, mesityl, ethylphenyl, methyl-
.alpha.-naphthyl and 1-ethyl-B-naphthyl radicals; and aralkyl radicals,
such as the benzyl, alpha-phenyl-ethyl,alpha-phenyl-propyl,
alpha-phenyl-isopropyl, alpha-phenyl-butyl, alpha-phenyl-isobutyl and
beta-phenyl-sec-butyl radicals.
Examples of linear diorganopolysiloxanes which may be used are those that
are terminated with R.sub.3 'SiO.sub.0.5 units, in which R' is the same as
R above or a hydroxyl group or a hydrocarbonoxy radical. Specific examples
of preferred diorganopolysiloxanes which may be employed are
triorganosiloxy terminated diorganopolysiloxanes such as trimethylsiloxy
terminated methylhexylpolysiloxanes, methyloctylpolysiloxanes,
methyldecylpolysiloxanes, methyloctadecylpolysiloxanes,
methylphenylpolysiloxanes, methyltriacontylpolysiloxanes,
methyltetracontylpolysiloxanes and copolymers of said
diorganopolysiloxanes and organosiloxanes in which the organic groups have
from 1 to 4 carbon atoms. Also, hydroxyl, alkoxy or aryloxy terminated
diorganopolysiloxanes may be employed.
The organic amine which may be employed in the foam destabilizing agent may
be represented by the general formula
##STR6##
where the R.sup.1, which may be the same or different, is a saturated or
unsaturated monovalent hydrocarbon radical having from 1 to 25 carbon
atoms, R.sup.2 is a divalent hydrocarbon radical having from 1 to 10
carbon atoms, with the proviso that at least one of the radicals
represented by R.sup.1 or R.sup.2 must have at least 6 carbon atoms, b is
0, 1 or 2 and c is 0 or 1.
Examples of monovalent hydrocarbon radicals represented by R.sup.1 are
alkyl radicals such as methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl,
dodecyl and octadecyl radicals; alkenyl radicals, such as vinyl, allyl,
1-butenyl, 2-butenyl, 1-isobutenyl, 2-pentenyl, 1-hexenyl, 2-hexenyl,
octenyl, and decenyl radicals; aryl radicals, such as the phenyl radical;
alkaryl radicals, such as tolyl, xylyl, o-cumenyl, m-cumenyl, p-cumenyl
and the ethylphenyl radical and aralkyl radicals, such as benzyl,
phenyl-ethyl, phenyl-propyl and the phenyl-butyl radicals.
Examples of saturated and unsaturated divalent hydrocarbon radicals
represented by R.sup.2 are alkylene radicals such as ethylene,
trimethylene, tetramethylene, hexamethylene, octamethylene and
decamethylene radicals; alkenylene radicals such as propenylene,
butenylene, hexenylene, octenylene and decenylene radicals and aryl
radicals such as the phenylene radical.
Suitable examples of organic amines are aniline, m-toluidine, 2,3-xylidine,
N-ethyl-N-methyl-hexylamine, N,N-dimethyl-hexylamine, N-hexyl-allylamine,
N-hexylamine, dipropylamine, N,N-dimethyl-phenylamine,
N-phenyl-benzylamine, N-cyclohexylhexylamine, benzylamine, phenethylamine,
1-naphthalenemethylamine, and diamines, such as
##STR7##
Aminofunctional polysiloxanes which may be employed in the foam stabilizing
agent have at least one unit of the general formula
##STR8##
where R.sup.3, which may be the same or different, is a divalent
hydrocarbon radical selected from the group consisting of saturated
divalent hydrocarbon radicals having from 2 to 10 carbon atoms, a divalent
hydrocarbonoxy radical in which the oxygen is in the form of an ether
linkage and an unsaturated divalent hydrocarbon radical having from 2 to
10 carbon atoms, R.sup.4 is a monovalent hydrocarbon radical having from 1
to 18 carbon atoms, a and b are the same as above.
Examples of suitable divalent hydrocarbon radicals represented by R.sup.3
are alkylene radicals having from 2 to 10 carbon atoms such as ethylene,
trimethylene, tetramethylene, hexamethylene and octamethylene radicals.
The divalent hydrocarbonoxy radicals may be represented by the general
formula, (--OC.sub.2 H.sub.4 --).sub.d, (--OC.sub.2 H.sub.4 OCH.sub.2
--).sub.d and (--OCH.sub.3 H.sub.6 --).sub.d in which d is a number of
from 1 to 30, such as ethylene oxide, trimethylene oxide and polymers
thereof. Examples of suitable unsaturated divalent hydrocarbon radicals
are alkenylene radicals such as vinylene, propenylene, butenylene,
hexenylene, octenylene and decenylene radicals.
The aminofunctional siloxanes may be prepared by equilibrating a mixture
containing an organopolysiloxane and an aminofunctional silane or siloxane
in the presence of an equilibration catalyst. Organopolysiloxanes which
may be used in the preparation of these aminofunctional siloxanes are
cyclic siloxanes having the general formula
##STR9##
or linear or branched organopolysiloxanes having the general formula
R.sub.Y.sup.4 SiR.sub.z.sup.4 O.sub.4-Y-z/2
in which R.sup.4 represents monovalent hydrocarbon radicals having from 1
to 18 carbon atoms, y is a number of from about 0.5 to 3.0, z is a number
of from 0.001 to 1 and the sum of y and z is a number of from 1 to 3 and w
is a number of from 3 to 10.
Examples of suitable cyclic organopolysiloxanes which may be used in the
formation of these aminofunctional silicone fluids are
hexamethylcyclotrisiloxane, hexaphenylcyclotrisiloxane,
1,2,3-trimethyl-1,2,3-triphenylcyclotrisiloxane,
1,2,3-trimethyl-1,2,3-trivinylcyclotrisiloxane,
octamethylcyclotetrasiloxane,
1,2,3,4-tetramethyl-1,2,3,4-tetravinylcyclotetrasiloxane and the like.
Cyclic siloxanes in which w has a value from 3 to 4 are preferred.
Examples of linear or branched chained siloxanes which may be used are
triorganosiloxy end-blocked organopolysiloxanes such as trimethylsiloxy
end-blocked dimethylpolysiloxanes, diethylpolysiloxanes,
methylphenylpolysiloxanes, diphenylpolysiloxanes and copolymers thereof.
Examples of suitable aminofunctional silanes are
beta-aminopropyltriethoxysilane, gamma-aminopropyltrimethoxysilane,
methyl-beta-(aminoethyl) gamma-aminopropyldimethoxysilane,
omega-aminohexyltributoxysilane, beta-(aminoethoxy)hexyltriethoxysilane,
beta-(aminopropoxy)butyltributoxysilane,
methyl-beta-(aminopropoxy)propyldi-(aminoethoxy)silane, and silanes of the
formula
##STR10##
Representative examples of aminofunctional siloxanes are
##STR11##
The aminofunctional siloxanes and methods for preparing the same are
described in U.S. Pat. No. 3,890,269 to Martin, which is incorporated
herein by reference.
Other aminofunctional siloxanes which may be used are those obtained from
the reaction of polyaminoalkyl alkoxysilanes of the formula
R.sub.f.sup.4 (E.sub.h M)Si(OR.sup.4).sub.3-f
or the corresponding siloxanes with organosiloxanes of the general formula
R.sub.x.sup.4 Si(OH).sub.n O.sub.4-n-x/2
where R.sup.4 is the same as above, M is an aliphatic hydrocarbon radical
having from 1 to 10 carbon atoms and having a valence of h+1, where h is a
number of from 1 to 3, E is a monovalent radical attached to M by a
carbon-nitrogen bond and is composed of carbon, nitrogen and hydrogen
atoms and contains at least one amine group, f is a number of from 0 to 2,
n has a positive average value up to and including 2, and x is a number of
from about 0.5 to 2.49 and the sum of n and x has an average value up to
and including 3.
These aminofunctional siloxane copolymers may be prepared by contacting the
aminofunctional silanes or the corresponding siloxanes with the
organosiloxane in a liquid phase in accordance with the procedure
described in U.S. Pat. No. 3,355,424 to Brown, which is incorporated
herein by reference.
Other aminofunctional siloxanes which may be used are tertiary
aminoorganosilanes or siloxanes which have at least one ether linkage in
the organic group connecting the tertiary amino group to the silicon
atoms.
These tertiary aminoorganosiloxanes may be prepared by a platinum catalyzed
addition reaction of an alkenyl ether of a tertiary hydroxyalkyl amine and
a hydrosilicon compound (i.e., a silane or siloxane containing
silicon-bonded hydrogen) in accordance with the procedure described in
U.S. Pat. No. 3,402,191 to Morehouse.
Other aminofunctional siloxanes which may be used are those derived from
the condensation and/or the partial hydrolysis and condensation of a
liquid silanol chain-stopped polydiorganosiloxane and an
aminoalkoxyalkylsilane or an aminoalkoxyalkenylsilane having the formula
##STR12##
and, if desired, aminoalkylsilanes or from the condensation of the above
liquid silanol chain-stopped polydiorganosiloxane with the above
aminofunctional silanes in various mole ratios. In the above formula R" is
a monovalent hydrocarbon radical having from 1 to 18 carbon atoms or
hydrogen; R.sup.3 and R.sup.4 are the same as above and g is a number of
from 1 to 10. These aminofunctional siloxanes may be prepared in
accordance with the procedure described in U.S. Pat. No. 3,544,498 to
Holdstock et al in which a mixture containing the silanol chain-terminated
polyorganosiloxane and the aminoalkoxyalkylsilane or
aminoalkyoxyalkenylsilane and, if desired, the aminoalkylsilane are
partially hydrolyzed and condensed. Also, the aminofunctional
organopolysiloxanes may be prepared in accordance with the procedure
described in U.S. Pat. No. 3,355,424 to Brown in which an aminofunctional
silane and silanol chain-stopped polyorganosiloxanes are condensed.
The viscosity of the aminofunctional siloxanes may range from about 5 up to
about 100,000 mPa.s at 25.degree. C., preferably from about 50 to 50,000
mPa.s and more preferably from about 100 to 20,000 mPa.s at 25.degree. C.
The foam destabilizing agent, which consists of a mixture of a
diorganopolysiloxane and an amine compound is present in the foam
destabilizing composition in an amount of from 0.75 to 40 percent by
weight, preferably from 2 to 35 percent by weight and more preferably from
5 to 30 percent by weight based on the weight of the foam destabilizing
composition.
The diorganopolysiloxane is present in the foam destabilizing agent in an
amount of from 4 to 96 percent, preferably from 15 to 75 percent by weight
based on the weight of the foam destabilizing agent.
The amine compound is present in the foam destabilizing agent in an amount
of from 96 to 4 percent, preferably from 90 to 10 percent based on the
weight of the foam destabilizing agent.
Any nonaqueous liquid which does not substantially interfere with the
effectiveness of the foam destabilizing agent may be employed in the
compositions of this invention. Nonaqueous liquids such as a liquid
petrolatum, vegetable oils, diorganopolysiloxane fluids, carboxylic acid
esters having from about 14 to about 24 carbon atoms and monohydric
alcohols having from 8 to 18 carbon atoms and mixtures thereof may be
employed in the compositions as dispersing agents.
It is preferred that the liquid petrolatum (mineral oil) have a viscosity
of from about 10 to 200 mPa.s at 25.degree. C.
Vegetable oils which are employed in the compositions as dispersing agents
are generally derived from the seeds of plants and generally are mixtures
of mixed glycerides. Preferably, the vegetable oils have a viscosity of
from about 10 to 200 mPa.s at 25.degree. C.
Diorganopolysiloxane fluids which may be employed as nonaqueous dispersing
agents in the antifoam compositions are trialkylsiloxy endblocked
diorganopolysiloxanes having a viscosity of from about 10 to 5000 mPa.s at
25.degree. C. and more preferably from about 100 to 4000 mPa.s at
25.degree. C. Examples of suitable diorganopolysiloxanes are
trimethylsiloxy endblocked dimethylpolysiloxanes, triethylsiloxy
endblocked diethylpolysiloxanes, and copolymers having dimethylsiloxane
units and diphenylsiloxane units or methylphenyl and dimethylsiloxane
units. Preferably, the organopolysiloxanes are trimethylsiloxy endblocked
polydimethylsiloxanes. These organopolysiloxane fluids are well-known in
the art and generally consist predominantely of diorganosiloxane units
(R.sub.2.sup.4 SiO).
Preferably, the carboxylic acid esters employed in the compositions of this
invention have from 14 to 24 carbon atoms and more preferably from 16 to
20 carbon atoms. Suitable examples of carboxylic acid esters which may be
used are isobutyl stearate, isobutyl palmitate, butyl oleate, isocetyl
stearate and butoxethyl stearate.
Examples of monohydric alcohols which may be employed are octyl alcohol,
1-decyl alcohol, lauryl alcohol, myristyl alcohol, cetyl alcohol, stearyl
alcohol, and tallow alcohol.
The amount of nonaqueous dispersing agent present in the foam destabilizing
composition may range from 1 to 99 percent by weight, preferably from 2 to
90 percent by weight and more preferably from 5 to 80 percent by weight
based on the weight of the foam destabilizing composition.
The fillers used in the antifoams of this invention may be any fillers
which have been or could have been used heretofore in the preparation of
antifoams containing an organopolysiloxane and a filler. Examples of such
fillers are titanium oxide, calcium carbonate, aluminum oxide, ground
quartz, talc, magnesium oxide, zinc oxide and finely divided silicas which
have a particle size that does not exceed 25 microns.
The preferred silicas are pyrogenically prepared or precipitated silicon
dioxide having a surface area of from about 150 m.sup.2 /g up to about 350
m.sup.2 /g. Additional examples of fillers which may be used in this
invention are lithium stearate and magnesium aluminum silicate. Other
fillers which may be used are products which remain solid at least at the
temperature at which the antifoam is to be used and which are obtained
from the reaction of at least one monovalent or polyvalent isocyanate with
at least one organic compound containing at least one hydrogen atom which
can react with the isocyanate group, such as the reaction product of
naphthylene diisocyanate and cyclohexylamine. It is preferred that fillers
prepared from the isocyanate and the organic compound be prepared in the
presence of an organopolysiloxane containing dihydrocarbon siloxane units.
Mixtures of various fillers as well as treated fillers may be employed in
the antifoams of this invention.
The amount of inorganic filler may range from about 0.5 to 60 percent by
weight, preferably from 1 to 50 percent by weight and more preferably from
5 to 40 percent by weight based on the weight of the foam destabilizing
composition.
The defoamer compositions of this invention need not contain water in order
to be an effective antifoam. Oftentimes, it is preferred that the
composition be free of water. However, when water is present, it generally
ranges from about 0 to 18 percent by weight, preferably from 2 to 15
percent by weight and more preferably from 5 to 12 percent by weight based
on the weight of the foam destabilizer composition.
When the foam destabilizing compositions of this invention are emulsified
with water, it is preferred that an emulsifying agent be employed.
Water-soluble emulsifiers are well-known. Nonionic emulsifiers are
preferred, especially those which are liquid at room temperature or melt
on moderate heating under the conditions of the process of this invention.
Mixtures of such emulsifiers may also be used. Examples of nonionic
emulsifiers which may be used are ethoxylated fatty alcohols, ethoxylated
fatty acids, ethoxylated fatty esters of polyols, such as, glycerol,
sorbitol, or sorbitan, ethoxylated alkyl phenols, polyethers containing
ethylene oxide and propylene oxide groups and water-soluble silicon
polyethers. Watersoluble polyoxyalkylene-polysiloxane block copolymers are
especially suitable. Furthermore, ethoxylated amines, amides, or
amidoamines may be used. Ionic, water-soluble surfactants can also be
used. Of the anionic surfactants, the sulfates and sulfonates of organic
compounds must be especially mentioned. As cationic compounds, quaternary
ammonium compounds with longchain alkyl residues, as well as betaines, are
suitable.
The amount of emulsifying agent present in the destabilizing compositions
may range from about 2 to 30 percent, preferably from 3 to 25 percent and
more preferably from about 5 to 20 percent by weight, based on the weight
of the destabilizing agent.
The foam destabilizing compositions of this invention may be prepared in
any conventional manner. Although the addition of the ingredients is not
critical, it is preferred that the foam destabilizing agent be mixed with
the nonaqueous dispersing agent, followed by the addition of the inorganic
filler. When water is added to the composition, it is preferred that the
water and emulsifying agent be added prior to the addition of the
inorganic filler. The ingredients can be handmixed or they can be mixed in
any suitable mechanical mixer, such as a leaf or disk stirrer, or a
planetary mixer. The antifoam composition can be prepared at room
temperature and at atmospheric pressure. However, if desired, higher or
lower temperatures as well as higher or lower pressures may be used.
However, temperatures in excess of about 100.degree. C. should be avoided.
Preferably, the destabilizing compositions are prepared at elevated
temperatures, such as from 25.degree. to about 100.degree. C. and more
preferably from about 30.degree. to about 80.degree. C.
Other ingredients which may be added to the foam destabilizing compositions
of this inve | | |