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Description  |
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FIELD OF THE INVENTION
This invention relates to a constant current circuit. More particularly, it
relates to an improvement in monitoring current flowing in a circuit and
providing a feedback voltage that is related to the current flow such that
the current monitoring device can be employed in an on-off control mode or
in a linear feedback control mode.
DESCRIPTION OF THE PRIOR ART
The prior art has proven the desirability of providing a voltage parameter
related to current flow in integrated circuit technology such that a
constant current circuit could be employed in a wide variety of
applications. Illustrative of the types of approaches employed in the
prior art for providing constant current flow are the inventions described
in the following U.S. patents. U.S. Pat. No. 3,454,894 shows stabilization
of drain-electrode current of insulated gate field effect transistors. It
employs a direct current bias (positive for N-type substrates and negative
for P-type substrates), of magnitudes sufficient to minimize sensitivity
to external drift and to minimize the tendency for long term drift,
applied between substrate and source electrodes. The invention described
in that patent is not an integrated circuit and could not be used as is
this invention. It is more nearly analogous to a conventional metal oxide
semi-conductor (MOS).
U.S. Pat. No. 3,852,679 shows a current mirror amplifier for combining the
output currents of metal oxides semi-conductor source-coupled differential
amplifiers and includes first and second bi-polar transistors having
parallel to base-emitter circuits including emitter degenerative
resistors. The invention of that patent is not really accomplishing the
same thing as this invention and is inordinately complex for most of the
integrated circuit work for which this invention is designed.
U.S. Pat. No. 4,072,975 describes an insulated gate field effect transistor
(FET). The dopings in the figures are complex and the invention could not
be deemed economically feasible for the applications for which this
invention is designed and employed.
U.S. Pat. No. 4,152,662 describes a pre-amplifier with an integrated
circuit in which the active elements of the first stage and the resistor
which establishes the current flowing through these active elements are
mounted on the outside of the integrated circuit with the remaining
pre-amplifier components inside the integrated circuit.
U.S. Pat. No. 4,327,321 describes a very interesting approach to
accomplishing the same end as this invention. It describes a constant
current circuit with a constant current source capable of feeding a
constant current to a load connected in series with the source drain path
of a low drive MOSFET (metal oxide semi-conductor field effect
transistor). That invention employs a current mirror comprising first and
second P-channel MOSFET's, and first and second N-channel MOSFET's
connected in series with the first and second P-channel MOSFET's,
respectively. To avoid dependence on variations in power source voltage
and/or threshold voltage characteristics of the MOSFET's, a resistor is
inserted between the first P- and N- channel MOSFET's and the gate of the
low drive MOSFET is coupled to both the junction of the resistor and first
N-channel MOSFET and the gate of the second N-channel MOSFET.
U.S. Pat. No. 4,399,375 shows a current stabilizer comprising two
enhancement field effect transistors which are each included in one of two
current paths. One of the field effect transistors has a gate-source
voltage which has a constant voltage difference with respect to the
gatesource voltage of the other transistor by including between the gate
electrodes of the two field effect transistors a biased bi-polar
semi-conductor junction.
From the foregoing it can be seen that the prior art does not provide the
economical, simple, integrated circuit for providing a current sensing
feedback voltage from a MOSFET such as this invention employs.
Specifically, the prior art failed to provide a constant current monitor in
which a feedback voltage was provided that was indicative of the current
flowing at the drain for the integrated circuit MOSFET. The voltage can
then be employed as a parameter for control in an on-off sense, to sound
an alarm in the event of a shorted circuit, non-conductive circuit; or to
serve as a parameter for a linear feedback controller as desired. The
modern trend toward miniaturization and the use of as low a current as
possible in the small integrated circuit devices such as clocks,
calculators and the like, this type invention becomes significant in the
integrated circuit technology.
Much of the prior art employs bi-polar devices which are a different kind
of current conductors. There is more distortion in a bi-polar device which
are also less accurate. The MOSFET's on the other hand may comprise many
cells each carrying the same current and the proportion that is ratioed
off and passed through the sensing resistor represents a more accurate and
more nearly a true proportion of the current carrying capacity. Yet, the
amount that is ratioed off is so small so as not to deleteriously affect
the performance of the circuit and does not adversely affect the "on"
voltage of the device.
SUMMARY OF THE INVENTION
Accordingly, it is an object of this invention to provide a MOSFET that
provides a feedback voltage that is related in a more nearly accurate
manner to the current flowing through the circuit than the prior art
bi-polar devices, yet is simpler and more economical to fabricate in
quanity.
It is a specific object of this invention to provide a MOSFET that affords
a feedback voltage that is related to the current flowing through the
drain therefor and that can be employed in either an on-off controller or
a linear feedback controller, that provides diagnostic feedback as to load
conditions; for example, open, shorted, or the like; and that provides an
input to a digital level shifter for purposes of handshake with forcing
function; and that has the following advantages:
1. Gives load current monitoring with no resistive insertion loss;
2. That provides low level voltage feedback, that does not introduce high
level load current perturbations into external circuits; and that offers
user feedback matched to active switching temperature characteristics.
These and other objects will become apparent from the descriptive matter
hereinafter, particularly when taken in conjunction with the appended
drawings.
In accordance with this invention there is provided improvement in a
constant current circuit comprising a MOSFET integrated circuit consisting
essentially of a pair of field effect transistors connected in parallel
with common drain terminal and gate terminal; at least one source
terminal; at least a feedback terminal; a first of the field effect
transistors having a relatively large first current carrying capability
under operational conditions whereas a second one of the field effect
transistors has a much lower second current carrying capacity under
operational that is only a predetermined portion of the first load
carrying capacity of the first field effect transistor; a first resistor
Rf being serially connected with the second field effect transistor and at
least one of the source terminals, the resistor being sufficiently small
and in the low current side of the circuit to provide a feedback voltage
Vf at the feedback junction that is related to the current flowing at the
drain terminal.
Specific equivalent circuits as well as a cross-sectional view of a typical
MOSFET are described herein.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a diagramatic representation of the equivalent MOSFET in
accordance with one embodiment of this invention.
FIG. 2 is an equivalent circuit diagram of one of the embodiments of this
invention.
FIG. 3 is an equivalent circuit diagram of a second embodiment of this
invention.
FIG. 4 is a cross-sectional view of one MOSFET cell in accordance with an
equivalent circuit embodiment of FIG. 2.
DESCRIPTION OF PREFERRED EMBODIMENT(S)
This invention may be widely useful in many different kinds of technology
from biomedical devices and sensor-controllers therefor through small
calculators, mini computers, microprocessors, clocks or watches and the
like. It is widely useful where it is desired to provide a constant
current flow regardless of degradation of a power source such as a battery
under loading. The invention will be described hereinafter as method and
apparatus for providing a current sensing feedback voltage from a metal
oxide field effect transistor (MOSFET). The following descriptive matter
will be given with respect to a single cell and equivalent circuits,
although it is to be realized that in integrated circuit technology there
may be a plurality of such cells connected into a circuit.
Referring to FIG. 1, the device 11 includes a drain terminal 13, gate
terminal 15, at least one source terminal 17 and a feedback terminal 19.
These terminals are labeled in FIG. 1 with their proper name and in
parenthesis thereafter the symbols that are employed in FIGS. 2 and 3 for
the respective terminals.
This structure includes the standard connection with drain gate and source
terminals, as with any MOSFET; and the back gate is internally tied to the
source. Fabrication of MOSFET's and their use is well known and is
documented in many texts. For example, BASIC INTEGRATED CIRCUIT
ENGINEERING, Hamilton and Howard, McGraw-Hill book company, New York,
N.Y., 1975, contains a description of fabrication of MOSFET at pages
198-206. Elsewhere in the cited text are described the various facets of
MOSFET integrated circuit technology. In addition, in this invention, a
fourth terminal is provided as a feedback output, shown by the feedback
terminal 19. This feedback terminal provides a point for monitoring of
voltage that is related to the current flowing through the drain terminal
13. In the illustrated embodiment of FIG. 2, the voltage is proportional
to the current flowing through the drain terminal.
Moreover, the structure in accordance with this invention provides the
feedback feature in a semi-conductor structure that is only negligibly
larger than a MOSFET of equal performance and conventional structure. FIG.
2 shows an equivalent circuit that is useful in explaining this invention.
The structure operates as two MOSFETs in parallel, sharing common drains
and gates. The two MOSFETs are labeled Q1 and Q2. The MOSFET Q1 is many
times larger than Q2 but both are fabricated in the interdigitated method
so as to yield nearly identical characteristics. For example, Q1 may be
sufficiently larger than Q2 so as to pass one hundred times as much
current as Q2 with the same operational conditions.
FIG. 4 shows a typical cross-section of one embodiment of this invention.
Referring to FIG. 4, the device 11 includes an N-type substrate 21 such as
monocrystalline silicon that has been doped with antimony or arsenic to
provide the N-plus (N+) characteristics. The drain terminal 13 is provided
in a conventional manner such as the formation of a gold contact layer 23
to the backside of substrate 21, thereby providing a low resistivity
electrical connection to the drain terminal 13. Exteriorly of the gold
contact layer 23, the conductor is illustrated by the numeral 25 in FIG.
4. As the term conductor is employed herein, it may comprise either a
conductive, low resistivity metal or a doped region of semi-conductor.
Ordinarily, it is advantageous to use metal conductor exteriorly of the
semi-conductor chip itself.
Formed on the substrate 21 is an N-type epitaxial silicon layer 27. Such an
epitaxial layer may be formed by using the same antimony or arsenic doping
in the silicon to form an N-type layer. If desired, in certain uses,
P-type silicon layer such as formed by being doped with boron or the like
can be employed to form such a layer. A plurality of body regions 29 of
P-type silicon are then formed. For example, the P-type body regions may
be formed by doping with boron.
By the term "doping" there is meant the exposing of a surface and allowing
diffusion of the dopant impurity molecules to move into the predetermined
region of the silicon or the like.
Formed adjacent the body regions 29 are a plurality of respective source
regions 31. As illustrated, the source regions 31 are of N-type, such as
formed by doping the silicon with arsenic. A thin layer of gate insulation
33 separates the gate electrode 35 for both the MOSFETs Q2 and Q1.
Insulation also electrically isolates the gate electrode from the metal
surface conductors 37, 39 forming, respectively, the conductors 41, 43 to,
respectively, the feedback terminal 19 and the source terminal 17.
Insulation 45 also prevents electrical contact between the respective
metal conductors 37, 39 and other parts of the semi-conductor chip.
The insulation may be silicon nitride or silicon dioxide. Ordinarily from a
pragmatic point of view, silicon dioxide is frequently preferred. The gate
insulation 33 will be only 500.degree.-1500.degree. A (angstroms) in
thickness.
The gate electrode may be formed from amorphous and polycrystalline silica.
It may be doped with phosphorous or the like and may be about 8000.degree.
A thick. As indicated hereinbefore, the gate electrode for the MOSFET Q2
will be much larger in areal extent and dimension than that for the MOSFET
Q1.
The metal conductors 37, 29 may be formed of any suitable conductor such as
gold or aluminum or the like. Ordinarily, aluminum is economical, easy to
work with and frequently preferred.
The gate electrode 35 for each of the respective MOSFETs Q1 and Q2 will be
connected, as by conductors 47, 49 with the gate terminal 15.
Only one way of forming the device 11 has been described hereinbefore.
There are a variety of conventional technology methods that can be
employed once the physical nature of the device has been outlined and
described; and these different methods are outlined in conventional texts
such as the above-cited "BASIC INTEGRATED CIRCUIT ENGINEERING".
A small feedback resistor Rf is inserted between the intrinsic sources of
Q1 and Q2. The resistance Rf is small so power dissipation is minimized.
It is further minimized because the MOSFET Q2 is so much smaller than Q1
and handles so much less current. In this arrangement, the voltage is
substantially directly proportional to the current flowing through the
drain terminal at low current flow. Thus the feedback voltage at feedback
terminal 19 is substantially linear. Even at higher current flows, it is
satisfactory to provide on-off parameter for an on-off controller such as
illustrated by the on-off controller 51 in FIG. 2. At low current flows it
is quite satisfactory to provide a parameter for a linear feedback
controller such as the controller 53 as illustrated in FIG. 2. Dashed
lines are shown intermediate these respective controllers such that either
or both may employ the parameter as desired.
In normal operation, with the gate biased above the source, current flows
in both Q1 and Q2. If the resistor Rf is small, then the voltage drop
across it will be small. In this case, the gate-to-source voltages across
Q1 and Q2 are nearly equal, so that the current in each device is
proportional to its size, shown by its width divided by its length (W/L).
The feedback voltage at the feedback terminal relates to the total drain
current by the approximate relationship shown by Equation I, as follows:
##EQU1##
where V.sub.F =feedback voltage V.sub.f, and where R.sub.F =R.sub.f.
At higher currents, the voltage drop across Rf will not be negligble,
causing distortion in the current-voltage relationship expressed by
Equation I. Even in this situation, the feedback voltage may be used,
either as an on-off current sensor or in linear feedback mode. The
important point is that the larger power device is not degraded at all by
the non-linearity of Q2 divided by Rf. Another point to be noted is the
power dissipation is minimized in the device 11 in accordance with this
invention.
A second embodiment of this invention is shown in FIG. 3. In this circuit,
the resistor Rf is disconnected from the source terminal 17, designated
S1, and is connected with a second source terminal 53, designated S2. By
such an arrangement, the source terminal S2 may be pulled to a lower
voltage than S1 in a feedback scheme so that the voltage at feedback
terminal F is the same as that at the first source terminal S1. In this
manner, the total drain current may be monitored by the voltage drop
V.sub.F -V.sub.S 2 without any degradation at high current. This scheme
would have the disadvantage of requiring a second, negative power supply,
but would operate on currents much lower than the drain current.
From the foregoing it can be seen that this invention achieves the objects
delineated hereinbefore. More specifically, this invention facilitates
load current monitoring with no resistive insertion loss; provides low
level voltage feedback that does not introduce high level load current
perturbations into external circuits; and that offers user feedback
matched to active temperature switching characteristics. This invention
can be used advantageously with external linear devices to provide control
of load current; can provide diagnostic feedback as to load condition to
show whether the circuit is open, shorted, and the like; and can provide
input to digital lever shifters for purposes of a handshake with a forcing
function.
Although this invention has been described with a certain degree of
particularity, it is understood that the present disclosure is made only
by way of example and that numerous changes in the details of construction
and the combination and arrangement of parts may be resorted to without
departing from the spirit and the scope of the invention, reference being
had for the latter purpose to the appended claims.
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Description  |
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