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Claims  |
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What is claimed is:
1. A rotor for a superconducting rotating electric machine comprising:
a cylindrical coil-carrying shaft having a plurality of parallel coil slots
formed in the surface thereof, each of said coil slots having straight
portions extending in the longitudinal direction of said shaft, arcuate
portions extending in the circumferential direction of said shaft at the
ends of said straight portions, and corners which connect the straight
portions and the arcuate portions of said slots, said shaft also having a
plurality of rotor teeth formed therein whose sides are defined by the
sides of said coil slots, each of said rotor teeth having wedge grooves
formed therein for the insertion of wedges, each of said rotor teeth
having a recess formed therein in at least the portion adjoining the
corners of said coil slots;
a plurality of field coils, each of which is housed in one of said coil
slots;
a plurality of wedges which fit into said wedge grooves in said rotor teeth
and fit over said field coils so as to prevent the radial movement of said
coils; and
detachable retaining means for preventing the movement of said wedges and
said coils housed in the portions of said coil slots adjoining said
recesses.
2. A rotor as claimed in claim 1, wherein:
said recesses are formed in said teeth adjacent to the corners of said coil
slots;
said recesses are formed in at least one side of each of said teeth and
extend between adjacent corners of said slots;
each of said recesses has a depth less than the depth of said slots; and
said retaining means comprises retaining plates which are detachably
secured to the bottom surfaces of each of said recesses, each of said
retaining plates having protruding portions formed in its top portion
which fit over the edges of the wedges in the adjacent slots so as to
prevent their movement.
3. A rotor as claimed in claim 2, wherein said retaining plates are made of
titanium.
4. A rotor as claimed in claim 2, wherein said retaining plates are made of
a titanium alloy.
5. A rotor as claimed in claim 1, wherein;
said recesses are formed in said teeth adjacent to the corners of said coil
slots;
said recesses are formed only on the sides of said teeth which are adjacent
to the outsides of said corners of said slots;
each of said recesses has a depth less than the depth of said slots; and
said retaining means comprises retaining plates which are detachably
secured to the bottom surfaces of said recesses, each of said retaining
plates having a protruding portion formed in its top portion which fits
over the edge of the wedge in the adjacent slot so as to prevent its
movement.
6. A rotor as claimed in claim 5, wherein said retaining plates are made of
titanium.
7. A rotor as claimed in claim 5, wherein said retaining plates are made of
a titanium alloy.
8. A rotor as claimed in claim 1, wherein:
said recesses are formed in said teeth adjacent to the corners of said coil
slots;
said recesses are formed in at least one side of each of said teeth and
extend between adjacent corners of said slots;
each of said recesses has a depth equal to the depth of said slots; and
said retaining means comprises retaining plates and support members, said
support members being detachably secured to the bottom surfaces of said
recesses and said retaining plates being detachably secured to the top
surfaces of said support members, each of said retaining plates having
protruding portions formed in its top portion which fit over the edges of
the wedges in the adjacent slots so as to prevent their movement, and each
of said support members extending between the coils in adjacent coil slots
so as to prevent their movement.
9. A rotor as claimed in claim 8, wherein at least one of said retaining
plates and said support members is formed of titanium.
10. A rotor as claimed in claim 8, wherein at least one of said retaining
plates and said support members is formed of a titanium alloy.
11. A rotor as claimed in claim 8, wherein said support members are formed
of the same material as said coil-carrying shaft.
12. A rotor as claimed in claim 1, wherein:
said recesses are formed in said teeth adjacent to the corners and the
arcuate portions of said coil slots;
said recesses are formed in at least one side of each of said teeth and
extend between adjacent slots;
each of said recesses has a depth equal to the depth of said slots; and
said retaining means comprises retaining plates and support members, each
of said support members being detachably secured to the bottom surface of
one of said recesses and each of said retaining plates being detachably
secured to the top surface of one of said support members, each of said
retaining plates having protruding portions formed in its top portion
which fit over the edges of the wedges in the adjacent slots so as to
prevent their movement, each of said support members extending between the
coils in adjacent coil slots so as to prevent their movement.
13. A rotor as claimed in claim 12, wherein at least one of said retaining
plates and said support members is formed of titanium.
14. A rotor as claimed in claim 12, wherein at least one of said retaining
plates and said support members is formed of a titanium alloy.
15. A rotor as claimed in claim 12, wherein said support members are formed
of the same material as said coil-carrying shaft.
16. A rotor as claimed in claim 1, wherein:
said recesses are formed in said teeth adjacent to the corners and the
arcuate portions of said coil slots;
said recesses are formed in at least one side of each of said teeth and
extend between adjacent slots;
each of said recesses has a depth equal to the depth of said slots;
in the portions of said recesses adjacent to said corners of said slots,
said retaining means comprises retaining plates and support members, said
support members being detachably secured to the bottom surfaces of said
recesses and said retaining plates being detachably secured to the top
surfaces of said support members, each of said retaining plates having
protruding portions formed in its top portion which fit over the edges of
the wedges in the adjacent slots so as to prevent their movement, and each
of said support members extending between the coils in adjacent coil slots
so as to prevent their movement: and
in the portions of said recesses adjacent to said arcuate portions of said
slots, said retaining means comprises retaining members detachably secured
to the bottom surfaces of said recesses and having wedge grooves formed in
the top portion thereof into which the wedges in adjoining slots fit and
are prevented from movement, each of said retaining members being a single
body extending over the height of said wedges and said field coils in the
adjacent coil slots.
17. A rotor as claimed in claim 16, wherein at least one of said said
retaining members and said support members is made of the same material as
said coil-carrying shaft.
18. A rotor as claimed in claim 16, wherein at least one of said retaining
plates, said support members, and said retaining members is made of
titanium.
19. A rotor as claimed in claim 16, wherein at least one of said retaining
plates, said support members, and said retaining members is made of a
titanium alloy.
20. A rotor as claimed in claim 1, wherein:
said recesses are formed in said teeth adjacent to the corners and the
arcuate portions of said coil slots;
said recesses are formed in at least one side of each of said teeth and
extend between adjacent slots;
each of said recesses has a depth equal to the depth of said slots;
in the portions of said recesses adjacent to the arcuate portions and in
the portions of said recesses adjacent to the corners of said slots, said
retaining means comprises retaining members detachably secured to the
bottom surfaces of said recesses and having wedge grooves formed in the
top portion thereof into which the wedges in adjoining slots fit and are
prevented from movement, said retaining members extending between coils in
adjacent coil slots so as to prevent their movement, each of said
retaining members being a single body extending over the height of said
wedges and said field coils in the adjacent coil slots.
21. A rotor as claimed in claim 19, wherein said retaining members are
formed of the same material as said coil-carrying shaft.
22. A rotor as claimed in claim 19, wherein said retaining members are
formed of titanium.
23. A rotor as claimed in claim 19, wherein said retaining members are
formed of a titanium alloy. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates to a rotor for a superconducting rotating
electric machine. More particularly, it relates to a rotor for a
superconducting rotating electric machine in which the superconducting
field coils are more reliably secured to the rotor.
Due to the very high speeds of rotation of a rotor for a superconducting
rotating electric machine, the superconducting field coils of such a rotor
are subjected to very high centrifugal forces. Since any movement of the
field coils may not only result in their damage but may generate
frictional heat which can cause a loss of superconductivity, it is
extremely important that the coils be rigidly secured to the rotor.
Japanese Laid Open Patent Application No. 57-166839 discloses a rotor for a
superconducting rotating electric machine in which the straight,
longitudinally-extending portions of field coils are housed in separate,
longitudinally-extending slots formed in the rotor and are secured against
centrifugal forces by slot wedges inserted into the slots above the coils,
while the arcuate portions of the coils are all housed in a single wide
circumferentially-extending slot machined in the rotor. The arcuate
portions of the coils are separated from one another by electrically
insulating packing, and a retaining ring is shrink-fit over the arcuate
portions of the coils to secure them against centrifugal forces. However,
the electrically insulating packing between the arcuate portions of the
field coils has a coefficient of thermal expansion which is about twice as
large as that of the rotor or the field coils. Therefore, while it is
possible to rigidly secure the field coils in the slots at normal
temperatures, when the rotor is cooled to extremely low temperatures
during operation, gaps develop between the field coils and the
electrically insulating packing. As the electrically insulating packing is
not secured to the slots in the rotor, it is possible for the field coils
to move, producing frictional heat which may cause a loss of
superconductivity. Furthermore, the use of a retaining ring to secure the
arcuate portions of the field coils makes it difficult to inspect and
repair the coils at a later time, since the retaining ring is not readily
detachable.
An alternative method of securing field coils to a rotor which has been
used in the past is to house not only the longitudinally-extending
portions of the field coils but also the arcuate portions of the coils in
individual slots in the rotor. The arcuate portions of the field coils are
held in the slots by wedges, just as are the longitudinally-extending
portions. No electrically insulating packing is required between coils,
nor is a retaining ring necessary, and thus inspection and repair are made
easier. However, with this method, it is impossible to install a
previously-wound field coil into the slots in the rotor. Rather, the field
coils must be wound inside the slots, which makes their installation
extremely time-consuming and expensive.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a rotor for a
superconducting rotating electric machine in which the field coils are
reliably secured to the rotor at all temperatures.
It is another object of the present invention to provide a rotor for a
superconducting rotating electric machine in which the field coils are
reliably secured to the rotor without the use of a retaining ring over the
arcuate portions of the coils.
It is a further object of the present invention to provide a rotor for a
superconducting rotating electric machine in which previously-wound field
coils can be easily installed in the rotor.
It is yet another object of the present invention to provide a rotor for a
superconducting rotating electric machine which permits the field coils to
be easily inspected and repaired.
According to the present invention, a rotor for a superconducting rotating
electric machine comprises a coil-carrying shaft in which are formed a
number of parallel coil slots, each slot having straight portions, arcuate
portions, and corners connecting the straight portions and the arcuate
portions. In the rotor teeth formed between adjacent slots, recesses are
formed at least in the portions of the teeth adjacent to the corners of
the slots, thereby enabling previously-wound coils to be inserted in the
slots. The teeth have wedge grooves formed therein in which wedges are
inserted to prevent the radial movement of field coils inserted into the
coil slots. Retaining means comprising one or more members such as
retaining plates and support members are detachably secured in the
recesses by bolts or the like. The retaining means fit over the top edges
of the wedges which fit in the coil slots and prevent their movement.
Additional objects and features of the invention will become clear from the
following description in which the preferred embodiments have been set
forth in detail in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a longitudinal cross-sectional view of a rotor for a
superconducting rotating electric machine of the type to which the present
invention pertains.
FIG. 2 is a perspective view of a superconducting field coil of the rotor
of FIG. 1.
FIG. 3 is a perspective view of one end of a coil-carrying shaft of a rotor
for a superconducting rotating electric machine according to a first
embodiment of the present invention.
FIG. 4 is a cross-sectional view of the shaft of FIG. 3 taken along Line
A--A.
FIG. 5 is a plan view of one of the retaining plates illustrated in FIG. 3.
FIG. 6 is an elevation of the retaining plate of FIG. 5.
FIG. 7 is a cross-sectional view of the shaft of FIG. 3 taken along Line
B--B.
FIG. 8 is a perspective view of the shaft of FIG. 3, showing the manner in
which field coils are inserted into the coil slots in the shaft.
FIG. 9 is a perspective view of one end of a coil-carrying shaft of a rotor
of a superconducting rotating electric machine according to a second
embodiment of the present invention.
FIG. 10 is a cross-sectional view of the shaft of FIG. 9 taken along Line
C--C.
FIG. 11 is a perspective view of one of the retaining plates illustrated in
FIG. 10.
FIG. 12 is a perspective view of one end of a coil-carrying shaft of a
rotor according to a third embodiment of the present invention.
FIG. 13 is a cross-sectional view of the shaft of FIG. 12 taken along Line
D--D.
FIG. 14 is a perspective view of one of the support members illustrated in
FIG. 13.
FIG. 15 is a perspective view of the shaft of FIG. 12 showing the manner of
installing the field coils into the coil slots in the shaft.
FIG. 16 is a perspective view of one end of a coil-carrying shaft of a
rotor according to a fourth embodiment of the present invention.
FIG. 17 is a cross-sectional view of the shaft of FIG. 16 taken along Line
E--E.
FIG. 18 is a perspective view of one of the retaining members of FIG. 17.
FIG. 19 is a perspective view of one of the support members illustrated in
FIG. 17.
FIG. 20 is a perspective view of one end of a coil-carrying-shaft of a
rotor according to a fifth embodiment of the present invention.
FIG. 21 is a cross-sectional view of the shaft of FIG. 20 taken along Line
F--F.
FIG. 22 is a perspective view of one of the retaining members illustrated
in FIG. 21.
FIG. 23 is a perspective view of one end of a coil-carrying shaft of a
rotor according to a sixth embodiment of the present invention.
FIG. 24 is a perspective view of the shaft of FIG. 23 taken along Line G--G
.
In the drawings, the same reference numerals indicate the same or
corresponding parts.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Hereinbelow, a number of preferred embodiments of the present invention
will be described while referring to the accompanying drawings, of which
FIG. 1 is a longitudinal cross-sectional view of a rotor of the type to
which the present invention pertains, and FIG. 2 is a perspective view of
one of the field coils of the rotor of FIG. 1. As can be seen from FIG. 1,
the rotor has a cylindrical torque tube 1 in the middle of which is formed
a coil-carrying shaft 2. The outer periphery of the rotor is defined by a
cylindrical warm damper shield 3, which is rigidly secured at either end
to an outboard shaft 7 and an inboard shaft 8, the inboard shaft 8 being
connected to an unillustrated turbine or load, depending upon whether the
rotor is used as part of a generator or a motor. Both of the shafts 7 and
8 are journaled in bearings 9. The inboard shaft 8 has slip rings 10
formed thereon by which current is supplied to superconducting field coils
14 mounted on the coil-carrying shaft 2. A cylindrical cold damper shield
4 is secured to the torque tube 1 between the coil-carrying shaft 2 and
the warm damper shield 3. The damper shields 3 and 4 serve to shield the
superconducting field coils 14 from alternating current magnetic fields,
and also serve to damp low frequency oscillations of the rotor during
disturbances of the electrical system to which the rotor is connected.
Liquid helium, whose flow is indicated by the arrows, is supplied via
unillustrated piping to the inner cavity of the coil-carrying shaft 2 and
to heat exchangers 11 formed in or mounted on the torque tube 1. The inner
cavity of the coil-carrying shaft 2 is hermetically sealed by an outer
tube 5 secured to the outer periphery of the coil-carrying shaft 2 and by
end plates 6 secured to the ends of the shaft 2 so that liquid helium
introduced into the cavity will not spread to other parts of the rotor.
Thermal radiation shields 12 which protect the field coils 14 from lateral
radiation are mounted on the torque tube 1 at the ends of the
coil-carrying shaft 2. The portions indicated by reference numeral 13 are
evacuated.
As shown in FIG. 2, each of the superconducting field coils 14 comprises
parallel straight portions 15, arcuate portions 16 formed at the ends of
the straight portions 15, and corners 17 which connect the straight
portions 15 and the arcuate portions 16. The straight portions 15 of the
field coils 14 extend parallel to the axis of the coil-carrying shaft 2 in
which it is housed while the arcuate portions 16 extend circumferentially
over the coil-carrying shaft 2.
FIGS. 3 through 8 show a coil-carrying shaft 2 of a rotor according to a
first embodiment of the present invention. The coil-carrying shaft 2 has a
number of parallel coil slots 19 formed therein in which the field coils
14 are housed. Each of the coil slots 19 has longitudinally-extending
straight portions 20, circumferentially-extending arcuate portions 21 at
the ends of the straight portions 20, and corners 22 connecting the
straight portions 20 and the arcuate portions 22. The coil slots 19 are
separated from one another by rotor teeth 18 which extend radially outward
from the longitudinal axis of the coilcarrying shaft 2. The teeth 18 have
wedge grooves formed near their radial outer ends into which wedges 24 are
inserted so as to restrain the coils 14 housed in the slots 19 against
centrifugal forces.
In the portions of the teeth 18 adjacent to the corners 22 of the slots,
recesses 32 are cut which extend between adjacent coil slots 19. As shown
in FIG. 4, which is a cross-sectional view of the shaft 2 of FIG. 3 taken
along Line A--A, the recesses 32 have a depth less that that of the
adjacent slots 19. In each of the recesses 32, means for preventing the
movement of the wedges 24 in the adjacent coil slots 19 are provided. In
this first embodiment, the means for preventing movement comprises
retaining plates 34 which are detachably secured to the bottom surfaces of
the recesses by bolts 36. (In order to better illustrate the structure,
one of the retaining plates 34 shown in FIG. 3 has been omitted from FIG.
4.) The retaining plates 34 may be made from titanium or a titanium alloy.
As shown in FIGS. 5 and 6, which are a plan view and an elevation of one
of the retaining plates 34, the retaining plates 34 have a curved shape.
This curved shape corresponds the shape of the rotor teeth 18 in the
portions adjoining the corners 22 of the slots 19. The retaining plates 34
also have one or more countersunk bolt holes 38 formed therein through
which the above-mentioned bolts 36 pass. The bolts 36 screw into
unillustrated screw holes formed in the bottoms of the recesses 32. As
shown best in FIG. 4, each of the retaining plates 34 has protruding
portions 35 which extend along its length and fit over the edges of the
wedges 24 in the adjoining slots 19, thereby preventing the wedges 24 from
moving. The left side of the wedge 24 on the extreme lefthand side of FIG.
4 fits into a wedge groove, while its right side is restrained by a
retaining plate 34. As for the other wedges 24 covering the corners 17 of
the coils 14, both sides are restrained by retaining plates 34.
In each portion of the slots 19, the superconducting field coils 14 are
surrounded on the bottom and sides by inner electrical insulation 40
disposed between the coils 14 and the sides of the slots 19 and on top by
wedge electrical insulation 42, over which wedges 24 are placed. In the
straight portions 20 and the arcuate portions 21 of the slots 19, the
coils 14 are held in place by wedges 24 which are inserted into wedge
grooves formed in the top portions of the slots 19, and in the corner
portions 22 are held in place by the wedges 24 in conjunction with the
above-described retaining plates 34. FIG. 7 shows a cross-sectional view
taken along Line B--B of FIG. 3, illustrating the manner in which the
coils 14 are retained in the arcuate portions 21. The coils 14 are housed
in the same manner in the straight portions 20 of the slots 19.
FIG. 8 illustrates the manner in which a previously-wound field coil 14 is
inserted into the slots 19 of the coil carrying-shaft 2 of FIG. 3. The
straight portions 15 and the arcuate portions 16 of the coils 14 are first
inserted into the corresponding portions of the slots 19, and then the
corner 17 of each coil 14 is inserted into the corner 22 of the
corresponding slot 19. The wedges 24 are then fit into the wedge grooves
in the slots 19 so as to cover the coils 14, and the retaining plates 34
are secured to the recesses 32 by bolts 36 so as to restrain the wedges 24
in the corners 22 of the slots 19. It can be seen that because of the
provision of the recesses 32, a previously-wound coil 14 can be easily
housed in the coil-carrying shaft 2 and at the same time can be securely
restrained against movement by the retaining plates 34. Furthermore,
because there is no retaining ring and because the retaining plates 34 are
detachably secured to the shaft 2, the inspection and repair of the field
coils 14 after assembly is made much easier.
FIGS. 9 and 10 show a coil-carrying shaft of a rotor according to a second
embodiment of the present invention. As in the first embodiment, a
coil-carrying shaft 50 has a plurality of parallel coil slots 19 formed in
its surface, each coil slot 19 having straight portions, arcuate portions,
and corners connecting the straight portions and the arcuate portions.
Similarly, the straight portions of field coils are housed in the straight
portions of the slots 19 and the arcuate portions of the coils 14 are
housed in the arcuate portions of the slots 19 and are held in place by
wedges 24 which fit into wedge grooves formed in the teeth 18 formed
between the slots 19 a manner analogous to that illustrated in FIG. 7.
Also, like the previous embodiment, recesses 52 are formed in the teeth 18
of the coil-carrying shaft 50 in the portions adjoining the corners of the
slots 19. However, in this second embodiment, the recesses 52 are formed
on only one side of each slot 19 on the side adjacent to the outside of
the corner of each slot 19 and the recesses 52 do not extend between
adjacent slots 19. Each recess 52 has a depth less than that of the
adjoining slot 19, and a retaining plate 54 is rigidly secured to the
bottom of each recess 52 by a bolt 60. The retaining plate 54 may be made
from titanium or a titanium alloy. As shown in FIG. 11, each retaining
plate 54 has a countersunk bolt hole 56 formed in it for a bolt, and a
protruding portion 58 formed along one of its sides. As shown in FIG. 10,
which is a cross-sectional view of the coil-carrying shaft 50 of FIG. 9
taken along Line C--C, when the bolts 60 are screwed into screw holes
formed in the bottom surfaces of the recesses 52, the protruding portions
58 of the retaining plates 54 fit over one of the edges of a wedge 24 in
the corresponding slot 19 and prevent the wedge 24 from moving. The
opposite edge of each wedge 24 is held in a wedge groove formed in the
portion of the teeth 18 confronting the recess 52. The installation of a
field coil 14 in the coil-carrying shaft 50 is identical to that described
with respect to the first embodiment.
As in the first embodiment, the provision of the recesses 52 in the teeth
18 adjacent to the corners of the slots 19 enables a previously-wound
field coil 14 to be easily inserted into the slots 19, and the retaining
plates 54 rigidly secure the wedges 24 and the coils 14 in the slots 19
and prevent their movement during operation of the rotor. Furthermore, as
no retaining ring is required and the retaining plates 54 can be detached
from the recesses 52 when necessary, the inspection and repair of the
field coils 14 is facilitated.
FIGS. 12 through 15 illustrate a coil-carrying shaft 70 of a rotor
according to a third embodiment of the present invention. From the
outside, this shaft 70 appears identical to the shaft 2 of FIG. 3, but as
can be seen from FIG. 13, which is a cross-sectional view along Line D--D
of FIG. 12, the recesses 72 which are formed in the teeth 18 of the shaft
70 adjacent to the corners of the slots 19 have a depth equal to the depth
of the slots 19. The recesses 72 extend between adjacent slots 19. In this
embodiment, the means for preventing movement of the wedges 24 and coils
14 comprise retaining plates 34 like those of FIGS. 5 and 6 and support
members 74, one of which is illustrated in perspective in FIG. 14. The
retaining plates 34 and support members 74 may be formed of titanium, a
titanium alloy, or the same material as the coil-carrying shaft 70. The
support members 74 are rigidly secured by bolts 80 to the bottom surfaces
of the recesses 72, and the retaining plates 34 are secured to the top
surfaces of the support members 74 by bolts 36. Each of the support
members 74 has a number of countersunk bolt holes 76 through which the
bolts 80 pass, and a number of screw holes 78 formed in its top surface
into which the bolts 36 of the retaining plates 34 are screwed. The bolts
80 for the support members 74 screw into screw holes formed in the bottom
surfaces of the recesses 72. Instead of using separate bolts for the
retaining plates 34 and the support members 74, if the bolt holes 38 in
the retaining plates 34 are aligned with the bolt holes 76 in the support
members 74, a single long bolt can be used to secure the retaining plates
34 and the support members 74 to the recesses 72 and to each other at each
location where a bolt is necessary. As shown in FIG. 13, the width of each
support member 74 is made large enough to completely fill the space
between adjacent coils 14, so that there will be no gaps between the
support members 72 and the coils 14 and the coils 14 will be restrained
from moving. In FIG. 13, in order to better illustrate the structure, one
of the retaining plates 34 shown in FIG. 12 has been omitted.
It is desirable that the support members 74 be made of the same material as
the coil-carrying shaft 70 or of a material having an identical
coefficient of thermal expansion so that when the rotor is cooled to
operating temperatures, the shaft 70 and the support member 74 will shrink
at the same rate and no gaps will develop between the support members 74
and the coils 14.
FIG. 15 illustrates the manner of inserting a previously-wound field coil
14 into the slots 19 in the shaft 70, the manner being identical with that
described with respect to FIG. 8. Because of the provision of the recesses
72 in the teeth 18 of the coil-carrying shaft 70, a previously-wound field
coil 14 can be easily housed in the slots 19. Furthermore, even though the
recesses 72 are larger in this embodiment than in the previous two
embodiments, the support members 74 which are secured in the recesses 72
prevent the sideways movement of the coils 14, and the retaining plates 34
which are secured atop the support members 74 prevent the movement of the
wedges 24 and thus restrain the coils 14 against radial movement. As in
the previous embodiments, a retaining ring is not necessary, and therefore
the inspection and repair of the coils 14 is facilitated.
FIGS. 16 through 19 illustrate a coil-carrying shaft 90 of a rotor
according to a fourth embodiment of the present invention. This embodiment
is similar to the previous embodiment except that instead of having
recesses 72 formed only in the portions of the teeth 18 adjacent to the
corners of the slots 19, the recesses 72 extend over the portions of the
teeth 18 adjacent to the arcuate portions of the slots 19 as well. As
shown in FIG. 17, which is a cross-sectional view taken along Line E--E of
FIG. 16, the recesses 72 in the portions of the teeth 18 adjoining the
arcuate portions of the slots 19 have a depth equal to the depth of the
slots 19 and extend between adjacent slots 19 so that in effect the
arcuate portions and the corners of the coils 14 are housed in a single
large circumferentially-extending slot at each end of the coil-carrying
shaft 90 instead of in separate slots. As in the previous embodiment, the
coils 14 and wedges 24 are prevented from moving by support members 74
secured to the bottom surfaces of the recesses 72 by bolts 80 and
retaining plates 34 secured to the top surfaces of the support members 74
by bolts 36. (In FIG. 17, in order to better illustrate the structure, one
of the retaining plates 34 of FIG. 16 has been omitted.) The retaining
plates 34 and support members 74 may be formed of titanium, a titanium
alloy, or the same material as the coil-carrying shaft 90. FIG. 18
illustrates a retaining plate 34. This retaining plate 34 is for use in
the arcuate portions of the slots 19. It is basically identical to the
retaining plates 34 provided adjacent to the corners of the slots 19,
differing only in that it has an arched shape in conformance with the
circumferential curvature of the coil-carrying shaft 90 and in that it
appears straight in plan view instead of curved like the retaining plate
34 illustrated in FIG. 5. FIG. 19 illustrates a support member 74. This
support member 74 is for securing the arcuate portions of the coils 14,
and except for having a different curvature is basically the same as the
support member 74 for the corners of the coils 14 illustrated in FIG. 14.
As shown in FIG. 17, the support members 74 are detachably secured to the
bottom surfaces of the recesses 72 by bolts 80 which screw into screw
holes formed in the bottom surfaces of the recesses 72, and the retaining
plates 34 are secured to the top surfaces of the support members 74 by
bolts 36 which screw into screw holes 78. However, as explained with
reference to the previous embodiment, if the bolt holes 38 and 76 are
aligned with one another, the retaining plates 34 and the support members
74 can be secured to the recesses 72 and to one another by a single long
bolt in each location where a bolt is necessary. The support members 74
completely fill the spaces between adjacent coils 14, leaving no gaps
which could allow the coils 14 to move.
As in the previous embodiment, it is desirable that the support members 74
be made of the same material a the coil-carrying shaft 90 so that no gaps
will develop between the support members 74 and the adjacent coils 14 upon
cooling to the operating temperatures of the rotor.
FIGS. 20 through 22 illustrate a coil-carrying shaft 90 of a rotor
according to a fifth embodiment of the present invention. In this
embodiment, the means for preventing the movement of the wedges 24 and the
field coils 14 are different in the portions of the recesses 72 adjoining
the corners and in the portions adjoining the arcuate portions of the
coils 14. In the portions adjoining the corners of the coils 14, the
movement prevention means comprises retaining plates 34 and support
members identical to those used in the previous embodiment. However, in
the portions of the recesses 72 adjoining the arcuate portions of the
coils 14, the movement prevention means comprises retaining members 92
detachably secured to the bottom surfaces of the recesses 72 by bolts 96.
The retaining plates 34, support, members and retaining members 92 may be
made of titanium, a titanium alloy, or the some material as the
coil-carrying shaft 90. The retaining members 92 extend over the height of
both the coils 14 and the wedges 24, and prevent the sideways movement of
the coils 14 as well as restrain the wedges 24 and the coils 14 against
centrifugal forces. As shown in FIG. 22, each retaining member 92 has a
countersunk bolt hole 94 formed therein a bolt 96 passes, through the hold
94 the bolt 96 screwing into a screw hole formed in the bottom surface of
the recess 72. Furthermore, wedge grooves 98 extend along both sides of
each of the retaining members 92. The edges of the wedges 24 fit into
these wedge grooves 98 and are thereby securely held in place. As shown in
FIG. 21, which is a cross-sectional view taken along Line F--F of FIG. 20,
the dimensions of the retaining members 92 are such that they completely
fill the spaces between adjacent coils 14 so that there are no gaps
between the retaining members 92 and the coils 14 or between the coils 14
and the sides of the recess 72 so that the coils 14 are prevented from any
sideways movement. Since a single retaining member 92 performs the
functions of both a support member and a retaining plate, it permits a
decrease in the number of parts required to secure the arcuate portions of
the coils 14 to the shaft 90.
As with the support members, it is preferable that the retaining members 92
be made of the same material as the coil-carrying shaft 90 so that thermal
shrinkage of the support members when they are cooled to the operating
temperatures of the rotor will not result in any gaps between the
retaining members 92 and the coils 14.
FIGS. 23 and 24 illustrate a coil-carrying shaft 90 of a rotor according to
sixth embodiment of the present invention. In this embodiment, the corners
of the field coils 14 as well as the arcuate portions are prevented from
moving by retaining members 92 like the one illustrated in FIG. 22 which
are detachably secured to the bottoms of the recesses 72 by bolts 96 which
screw into screw holes formed in the recesses 72. The retaining members 92
may be formed of titanium, a titanium alloy, or the same material as the
coil-carrying shaft 90. As shown in FIG. 24, which is a cross-sectional
view taken along Line GG of FIG. 23, each of the retaining members 92 is
made large enough to completely fill the spaces between adjacent coils 14.
As with the retaining members 92 which secure the arcuate portions of the
coils 14, the retaining members 92 for the corners of the coils 14 are
preferably made of the same material as the coil-carrying shaft 90.
In this embodiment, the structure of the other portions of the
coil-carrying shaft 90 is identical to that for the previous embodiment,
and therefore cross-sectional views of those portions have been omitted.
During operation of a superconducting rotating electric machine, the rotor
rotates at a very high speed, and accordingly the forces which are exerted
on the various bolts which secure the retaining plates, support members,
and retaining members to the coil-carrying shaft are very high. In order
to reduce these forces, it is desirable that the retaining plates, the
support members, and the retaining members be made of a metal having a
high strength-to-weight ratio so that the weight of these members can be
decreased. Titanium or a titanium alloy is particularly suitable for these
members, since in addition to its lightness it has a very low coefficient
of thermal expansion.
Although in the accompanying drawings the number of retaining plates,
support members, and retaining members as well as the number of bolts used
to secure these members vary among the embodiments, these numbers can be
increased or decreased according to need without influencing the effects
provided by the present invention.
As should be clear from the preceding explanation, the provision of
recesses in the teeth of a coil-carrying shaft of a rotor for a
superconducting rotating machine enables previously-wound field coils to
be easily inserted into slots formed in the shaft, and the provision of
movement preventing means in the recesses enables the field coils to be
rigidly secured in the slots without movement at all temperatures.
Accordingly, with the present invention, there is no fear of movement of
the coils producing frictional heat and causing a loss of
superconductivity. Furthermore, since a retaining ring is not employed in
the present invention and since the retaining plates, support members, and
retaining members can be easily detached from the coil-carrying shaft when
necessary, the inspection and repair of the field coils is greatly
facilitated.
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