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High contrast photographic emulsions and elements and processes for their development    
United States Patent4650746   
Link to this pagehttp://www.wikipatents.com/4650746.html
Inventor(s)Simson; Joseph M. (Rochester, NY); Jordan; Harold E. (Rochester, NY)
AbstractThis invention relates to a photographic element comprising a support, and coated on the support at least one negative-working photographic emulsion comprising radiation-sensitive silver halide grains capable of forming a surface latent image and a binder, and in the support or in a remaining hydrophilic colloid layer coated on the support in an amount sufficient to increase contrast, a hydrazine compound of the formula ##STR1## wherein R.sup.1 is a phenyl nucleus having a Hammet sigma value-derived electron withdrawing characteristic of less than +0.30.
   














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Drawing from US Patent 4650746
High contrast photographic emulsions and elements and processes for

     their development - US Patent 4650746 Drawing
High contrast photographic emulsions and elements and processes for their development
Inventor     Simson; Joseph M. (Rochester, NY); Jordan; Harold E. (Rochester, NY)
Owner/Assignee     Eastman Kodak Company (Rochester, NY)
Patent assignment
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Publication Date     March 17, 1987
Application Number     06/057,042
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     July 12, 1979
US Classification     430/438 430/437 430/439 430/440 430/446 430/448 430/481 430/482 430/487 430/490 430/567 430/598 430/600
Int'l Classification     G03C 001/10 G03C 005/30 G03C 001/34
Examiner     Schilling; Richard L.
Assistant Examiner    
Attorney/Law Firm     Hawley; J. Jeffrey
Address
Parent Case     This is a continuation of application Ser. No. 944,940 filed Sept. 22, 1978, now abandoned.
Priority Data    
USPTO Field of Search     430/448 430/481 430/482 430/607 430/490 430/437 430/567 430/438 430/439 430/440 430/569 430/446 430/487 430/598 430/600
Patent Tags     high contrast photographic emulsions elements for their development
   
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What is claimed is:

1. An image forming process which comprises imagewise exposing to light a photographic light-sensitive material comprising a support having thereon at least one silver halide photographic emulsion layer comprising substantially surface latent image type monodispersed silver bromide or silver iodobromide grains containing up to about 10 mol % silver iodide, wherein the average grain size of said silver halide grains is about 0.7 microns or less and a binder in an amount of about 250 g or less per mol of silver halide, wherein said silver halide photographic emulsion layer or at least one other hydrophilic colloid layer on said support contains a compound represented by the general formula (I):

R.sup.1 NHNHCOR.sup.2

wherein R.sup.1 represents an aryl group or a substituted aryl group and R.sup.2 represents a hydrogen atom, and developing said photographic light-sensitve material with a developing solution containing, as developing agent, a member selected from the group consisting of (a) dihydroxy-benzene and (c) dihydroxybenzene plus 3-pyrazolidone or substituted 3-pyrazolidone wherein said dihydroxybenzene is present in an amount of about 0.05 mol/liter to about 0.5 mol/liter, said 3-pyrazolidone or substituted 3-pyrazolidone is present in an amount of not more than 0.06 mol/liter, and 0.15 mol/liter or more of sulfite ion and having a pH of about 11 to about 12,3, wherein the amount of the compound of the general formula (I) is 10.sup.-4 to 10.sup.-1 mol/mol Ag.

2. The image forming process as set forth in claim 1, wherein the development is carried out in the presence of at least one benzotriazole compound.

3. The image forming process as set forth in claim 2, wherein said benzotriazole compound is present in said developing solution.

4. The image forming process as set forth in claim 1, wherein said silver halide photographic emulsion contains a compound represented by the formula:

R.sup.11 NHNHCHO (1b)

wherein R.sup.11 represents an unsubstituted phenyl group, a p-tolyl group or an m-tolyl group.

5. The image forming process as set forth in claim 1, wherein said dihydroxybenzene is hydroquinone.

6. The image forming process as set forth in claim 1, wherein said developing solution further contains a 3-pyrazolidone developing agent.

7. The image forming process as set forth in claim 1, wherein the amount of compound represented by the formula (I) is 5.times.10.sup.-4 to 5.times.10.sup.-2 mol/mol Ag.

8. The image forming process as set forth in claim 1, wherein the amount of compound is 5.times.10.sup.-3 to 5.times.10.sup.-2 mol/mol/Ag.

9. The image forming process as set forth in claim 1, wherein said 3-pyrazolidone is present in an amount of not more than 0.03 mol/liter.

10. A process of imaging comprising developing an imagewise exposed photographic element in a developer, the photographic element comprising

a support,

coated on the support at least one negative-working photographic emulsion comprising

radiation-sensitive silver halide grains of 0.7 micron or less mean grain size chosen from at least one of silver bromide and silver bromoidide of less than 10 mole percent silver iodide and

a binder in a quantity of about 250 grams or less per mole of silver halide, and

in said emulsion or in an adjacent hydrophilic colloid layer in an amount sufficient to increase contrast, a hydrazine compound of the formula ##STR6## wherein R.sup.1 is a phenyl nucleus having a Hammet sigma valuederived electron withdrawing characteristic of less than +0.30,

the developer containing about 0.15 mole or more of sulfite ion per liter and having a pH from about 11.0 to 12.3, and wherein

developing is performed in the presence of at least one benzotriazole antifoggant.

11. An improved imaging process according to claim 10 wherein the benzotriazole antifoggant is present in the developer.

12. An improved process according to claim 10 in which the developer contains developing agents selected from among hydroquinone and pyrazolidone developing agents and mixtures thereof.

13. An improved imaging process according to claim 10 in which the photographic element is spectrally sensitized with a cyanine or merocyanine dye.
 Description Submit all comments and votes
 


FIELD OF THE INVENTION

This invention is directed to a negative-working photographic emulsion, to a photographic element containing a negative-working emulsion layer and to a process forming an image with such a photographic element.

DESCRIPTION OF THE STATE OF THE ART

Relatively high contrast negative-working photographic elements have been recognized to have practical photographic imaging applications. For example, hydrazine compounds have been employed to increase contrast, preferably in combination with an antifoggant. Smith et al U.S. Pat. Nos. 2,410,690, Stauffer et al 2,419,974, Trivelli et al 2,419,975, Hunsberger 2,892,715 and Stauffer, Smith and Trivelli, "The Influence of Photographic Developers Containing Hydrazine Upon the Characteristic Curves of Photographic Materials", Journal of the Franklin Institute. Vol. 238, October 1944, pp. 291-298, illustrate basic discoveries pertaining to relatively high contrast imaging with negative-working silver halide photograhic elements.

Very high contrast (.gamma.>10) negative-working silver halide emulsions and photographic elements are commonly referred to as "lith" emulsions and photographic elements, since they are useful in forming halftone masters for plate exposures in photolithography. Typical lith silver halide photographic elements contain high chloride emulsions (at least about 60 percent by weight silver chloride, based on total silver halide), typically in the form of silver chlorobromides or silver chlorobromoiodides. Very high contrast is achieved using a phenolic developing agent, such as a hydroquinone, limiting the use of secondary developing agents and limiting sulfite preservatives to avoid interference with hydroquinone oxidation products. Hydrazine compounds have not been employed in these very high contrast emulsions and photographic elements.

Conventional approaches to obtaining very high contrast images with negative-working silver halide photographic elements have exhibited a number of disadvantages. First, using silver chloride-containing emulsions, the higher photographic speeds of silver bromide and silver bromoiodide emulsions have not been achieved. Second, the requirement of using hydroquinone developing agents has limited the selection of photographic developer compositions. Third, the need to limit sulfite preservative concentrations has resulted in lack of stability during storage of developers.

SUMMARY OF THE INVENTION

The present invention achieves the unexpected advantages of higher speed and very high contrast through the use of selected hydrazine compounds. In a preferred form advantages are obtained by employing these hydrazine compounds in combination with a specific class of antifoggants. This invention obtains very high contrasts using silver halide emulsions generally, rather than just high chloride emulsions. Further, very high contrast images are obtained using conventional photographic developers having higher sulfite concentrations than have heretofore been employed in processing of lith photographic elements. Specifically, this invention achieves the advantage of being able to employ developers which are more storage stable. Further, auxiliary, nonphenolic developing agents can be employed to increase developer capacity and reduce induction times. This invention then expands both the choice of silver halide emulsions and developers which can be employed in obtaining relatively high contrast photographic images.

In one aspect this invention is directed to a negative-working photographic emulsion comprised of radiation-sensitive silver halide grains capable of forming a surface latent image, a binder and, in an amount sufficient to increase contrast, a hydrazine compound of the formula ##STR2## wherein R.sup.1 is a phenyl nucleus having a Hammett sigma value-derived electron withdrawing characteristic of less than +0.30.

In another aspect this invention is directed to a photographic element comprising a support, coated on the support at least one negative-working photographic emulsion comprising radiation-sensitive silver halide grains capable of forming a surface latent image and a binder and, in the emulsion or in a remaining hydrophilic colloid layer coated on the support in an amount sufficient to increase contrast, a hydrazine compound of the formula ##STR3## wherein R.sup.1 is a phenyl nucleus having a Hammett sigma value-derived electron withdrawing characteristic of less than +0.30.

In an additional aspect this invention is directed to an improvement in developing an imagewise exposed photographic element as described above wherein the developer contains about 0.15 mole or more of sulfite ion per liter and has a pH of from about 11.0 to 12.3.

This invention can be better appreciated by reference to the following detailed description considered in conjunction with the drawing, in which characteristic curves for photographic elements containing 1-formyl-2-phenylhydrazines according to this invention are compared with similar photographic elements containing pyridinium hydrazide and semicarbazide compounds in similar and higher concentrations.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

The hydrazine compounds employed in the practice of this invention exhibit the following general formula: ##STR4## wherein R.sup.1 is a phenyl nucleus having a Hammett sigma value-derived electron withdrawing characteristic of less than +0.30.

R.sub.1 can take the form of a phenyl nucleus which is either electron donating (electropositive) or electron withdrawing (electronegative); however, phenyl nuclei which are highly electron withdrawing produce inferior nucleating agents. The electron withdrawing or electron donating characteristic of a specific phenyl nucleus can be assessed by reference to Hammett sigma values. The phenyl nucleus can be assigned a Hammett sigma value-derived electron withdrawing characteristic which is the algebraic sum of the Hammett sigma values of its substituents (i.e., those of the substituents, if any, to the phenyl group). For example, the Hammett sigma values of any substituents to the phenyl ring of the phenyl nucleus can be determined algebraically simply by determining from the literature the known Hammett sigma values for each substituent and obtaining the algebraic sum thereof. Electron withdrawing substituents are assigned negative sigma values. For example, in one preferred form R.sup.1 can be a phenyl group which is unsubstituted. The hydrogen attached to the phenyl ring each have a Hammett sigma value of 0 by definition. In another form the phenyl nuclei can include halogen ring substituents. For example, ortho- or para-chloro or fluoro substituted phenyl groups are specifically contemplated, although the chloro and fluoro groups are each mildly electron withdrawing.

Preferred phenyl group substituents are those which are not electron withdrawing. For example, the phenyl groups can be substituted with straight or branched chain alkyl groups (e.g., methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, n-hexyl, n-octyl, tert-octyl, n-decyl, n-dodecyl and similar groups). The phenyl groups can be substituted with alkoxy groups wherein the alkyl moieties thereof can be chosen from among the alkyl groups described above. The phenyl groups can also be substituted with acylamino groups. Illustrative acylamino groups include acetylamino, propanoylamino, butanoylamino, octanoylamino, benzoylamino and similar groups.

In one particularly preferred form the alkyl, alkoxy and/or acylamino groups are in turn substituted with a conventional photographic ballast, such as the ballasting moieties of incorporated couplers and other immobile photographic emulsion addenda. The ballast groups typically contain at least eight carbon atoms and can be selected from both aliphatic and aromatic relatively unreactive groups, such as alkyl, alkoxy, phenyl, alkylphenyl, phenoxy, alkylphenoxy and similar groups.

The alkyl and alkoxy groups, including ballasting groups, if any, preferably contain from 1 to 20 carbon atoms, and the acylamino groups, including ballasting groups, if any, preferably contain from 2 to 21 carbon atoms. Generally, up to about 30 or more carbon atoms in these groups are contemplated in their ballasted form. Methoxyphenyl, tolyl (e.g., p-tolyl and m-tolyl) and ballasted butyramidophenyl nuclei are specifically preferred.

Although the hydrazine compounds intended for use in the practice of this invention each contain a formyl moiety, it is appreciated that otherwise comparable hydrazine compounds containing a benzoyl moiety which is substituted with a highly electron withdrawing substituent, such as a cyano group, are operative. Such compounds have, however, been found to be inferior to the hydrazine compounds containing a formyl moiety.

The synthesis of 1-formyl-2-phenylhydrazine compounds employed in the practice of this invention is well known in the art and need not be described in detail. Generally such compounds can be formed by reacting formic acid or its salt with the corresponding phenylhydrazine. The conventional nature of the 1-formyl-2-phenylhydrazine compounds as such is illustrated by Honig et al U.S. Pat. No. 3,386,831, which shows 1-acetyl-2-phenylhydrazine and homologues formed by higher molecular weight carboxylic acid adducts, and Olivares et al U.S. Pat. No. 3,782,949, which shows 1-formyl-2-phenylhydrazine, there designated formyl-.beta.-phenylhydrazine.

The following are illustrative of specifically preferred hydrazine compounds useful in the practice of this invention: ##STR5##

The hydrazine compounds are present in the photographic elements of this invention in a concentration of from about 10.sup.-4 to about 10.sup.-1 mole per mole of silver. A preferred quantity of the hydrazine compound is from 5.times.10.sup.-4 to about 5.times.10.sup.-2 mole per mole of silver. Optimum rests are obtained when the hydrazine compound is present in a concentration of from about 8.times.10.sup.-4 to about 5.times.10.sup.-3 mole per mole of silver. The hydrazine compound can be incorporated in a silver halide emulsion used in forming the photographic element. Alternatively the hydrazine compound can be present in a hydrophilic colloid layer of the photographic element, preferably a hydrophilic colloid layer which is coated to be contiguously adjacent to the emulsion layer in which the effects of the hydrazine compound are desired. The hydrazine can, of course, be present in the photographic element distributed between or among emulsion and hydrophilic colloid layers, such as undercoating layers, interlayers and overcoating layers.

The hydrazine compounds are employed in combination with negative-working photographic emulsions comprised of radiation-sensitive silver halide grains capable of forming a surface latent image and a binder. The silver halide emulsions include the high chloride emulsions conventionally employed in forming lith photographic elements as well as silver bromide and silver bromoiodide emulsions, which are recognized in the art to be capable of attaining higher photographic speeds. Generally the iodide content of the silver halide emulsions is less than about 10 mole percent silver iodide, based on total silver halide.

The silver halide grains of the emulsions are capable of forming a surface latent image, as opposed to being of the internal latent image-forming type. Surface latent image silver halide grains are employed in the overwhelming majority of negative-working silver halide emulsions, whereas internal latent image-forming silver halide grains, though capable of forming a negative image when developed in an internal developer, are usually employed with surface developers to form direct-positive images. The distinction between surface latent image and internal latent image silver halide grains is generally well recognized in the art. Generally some additional ingredient or step is required in preparation to form silver halide grains capable of preferentially forming an internal latent image as compared to a surface latent image.

Although the difference between a negative image produced by a surface latent image emulsion and a positive image produced by an internal latent image emulsion when processed in a surface developer is a qualitative difference which is visually apparent to even the unskilled observer, a number of tests have been devised to distinguish quantitatively surface latent image-forming and internal latent image-forming emulsions. For example, according to one such test when the sensitivity resulting from surface development (A), described below, is greater than that resulting from internal development (B), described below, the emulsion being previously light exposed for a period of from 1 to 0.01 second, the emulsion is of a type which is "capable of forming a surface latent image" or, more succinctly, it is a surface latent image emulsion. The sensitivity is defined by the following equation: ##EQU1## in which S represents the sensitivity and Eh represents the quantity of exposure necessary to obtain a mean density--i.e., 1/2(D.sub.max +D.sub.min).

Surface Development (A)

The emulsion is processed at 20.degree. C. for 10 minutes in a developer solution of the following composition:

______________________________________ N--methyl- -p-aminophenol (hemisulfate) 2.5 g Ascorbic acid 10 g Sodium metaborate (with 4 molecules of water) 35 g Potassium bromide 1 g Water to bring the total to 1 liter. ______________________________________

Internal Development (B)

The emulsion is processed at about 20.degree. C. for 10 minutes in a bleaching solution containing 3 g of potassium ferricyanide per liter and 0.0125 g of phenosafranine per liter and washed with water for 10 minutes and developed at 20.degree. C. for 10 minutes in a developer solution having the following composition:

______________________________________ N--methyl- -p-aminophenol (hemisulfate) 2.5 g Ascorbic acid 10 g Sodium metaborate (with 4 moles of water) 35 g Potassium bromide 1 g Sodium thiosulfate 3 g Water to bring the total to 1 liter. ______________________________________

The silver halide grains, when the emulsions are used for lith applications, have a mean grain size of not larger than about 0.7 micron, preferably about 0.4 micron or less. Mean grain size is well understood by those skilled in the art, as illustrated by Mees and James, The Theory of the Photographic Process, 3rd Ed., MacMillan 1966, Chapter 1, pp. 36-43. The photographic emulsions of this invention are capable of producing higher photographic speeds than would be expected from their mean grain sizes. The photographic emulsions can be coated to provide emulsion layers in the photographic elements of any conventional silver coverage. Common conventional silver coating coverages fall within the range of from about 0.5 to about 10 grams per square meter.

As is generally recognized in the art, higher contrasts can be achieved by employing relatively monodispersed emulsions. Monodispersed emulsions are characterized by a large proportion of the silver halide grains falling within a relatively narrow size-frequency distribution. In quantitative terms, monodispersed emulsions have been defined as those in which 90 percent by weight or by number of the silver halide grains are within plus or minus 40 percent of the mean grain size.

Silver halide emulsions contain in addition to silver halide grains a binder. The proportion of binder can be widely varied, but typically is within the range of from about 20 to 250 grams per mole of silver halide. Excessive binder can have the effect of reducing maximum densities and consequently also reduce contrast. Thus for contrast values of 10 or more it is preferred that the binder be present in a concentration of 250 grams per mole of silver halide or less.

The binders of the emulsions can be comprised of hydrophilic colloids. Suitable hydrophilic materials include both naturally occurring substances such as proteins, protein derivatives, cellulose derivatives--e.g., cellulose esters, gelatin--e.g., alkali-treated gelatin (cattle bone or hide gelatin) or acid-treated gelatin (pigskin gelatin), gelatin derivatives--e.g., acetylated gelatin, phthalated gelatin and the like, polysaccharides such as dextran, gum arabic, zein, casein, pectin, collagen derivatives, collodion, agar-agar, arrowroot, albumin and the like as described in U.S. Pat. Nos. 2,614,928 and '929, to Yutzy et al., Lowe et al 2,691,582, 2,614,930, '931, 2,327,808 and 2,448,534, Gates et al 2,787,545 and 2,956,880, Himmelmann et al. 3,061,436, Farrell et al 2,816,027, Ryan 3,132,945, 3,138,461 and 3,186,846, Dersch et al U.K. Pat. No. 1,167,159 and U.S. Pat. Nos. 2,960,405 and 3,436,220, Geary 3,486,896, Gazzard U.K. Pat. No. 793,549, to Gates et al U.S. Pat. Nos. 2,992,213, 3,157,506, 3,184,312 and 3,539,353, Miller et al 3,227,571, Boyer et al 3,532,502, Malan 3,551,151, Lohmer et al 4,018,609, to Luciani et al U.K. Pat. Nos. 1,186,790, 1,489,080 and Hori et al Belgian Pat. No. 856,631, U.K. Pat. Nos. 1,490,644, 1,483,551, Arase et al 1,459,906, to Salo U.S. Pat. Nos. 2,110,491 and 2,311,086, Fallesen 2,343,650, Yutzy 2,322,085, Lowe 2,563,791, Talbot et al 2,725,293, Hilborn 2,748,022, DePauw et al 2,956,883, Ritchie U.K. Pat. No. 2,095, DeStubner U.S. Pat. Nos. 1,752,069, Sheppard et al 2,127,573, Lierg 2,256,720, Gaspar 2,361,936, Farmer U.K. Pat. Nos. 15,727, Stevens 1,062,116 and Yamamoto et al U.S. Pat. No. 3,923,517.

In addition to hydrophilic colloids the emulsion binder can be optionally comprised of synthetic polymeric materials which are water insoluble or only slightly soluble, such as polymeric latices. These materials can act as supplemental grain peptizers and carriers, and they can also advantageously impart increased dimensional stability to the photographic elements. The synthetic polymeric materials can be present in a weight ratio with the hydrophilic colloids of up to 2:1. It is generally preferred that the synthetic polymer materials constitute from about 20 to 80 percent by weight of the binder.

Suitable synthetic polymer materials can be chosen from among poly(vinyl lactams), acrylamide polymers, polyvinyl alcohol and its derivatives, polyvinyl acetals, polymers of alkyl and sulfoalkyl acrylates and methacrylates, hydrolyzed polyvinyl acetates, polyamides, polyvinyl pyridine, acrylic acid polymers, maleic anhydride copolymers, polyalkylene oxides, methacrylamide copolymers, polyvinyl oxazolidinones, maleic acid copolymers, vinylamine copolymers, methacrylic acid copolymers, acryloyloxyalkylsulfonic acid copolymers, sulfoalkylacrylamide copolymers, polyalkyleneimine copolymers, polyamines, N,N-dialkylaminoalkyl acrylates, vinyl imidazole copolymers, vinyl sulfide copolymers, halogenated styrene polymers, amineacrylamide polymers, polypeptides and the like as described in Hollister et al U.S. Pat. Nos. 3,679,425, 3,706,564 and 3,813,251, Lowe 2,253,078, 2,276,322, '323, 2,281,703, 2,311,058 and 2,414,207, Lowe et al 2,484,456, 2,541,474 and 2,632,704, Perry et al 3,425,836, Smith et al 3,415,653 and 3,615,624, Smith 3,488,708, Whiteley et al 3,392,025 and 3,511,818, Fitzgerald 3,681,079, 3,721,565, 3,852,073, 3,861,918 and 3,925,083, Fitzgerald et al 3,879,205, Nottorf 3,142,568, Houck et al 3,062,674 and 3,220,844, Dann et al 2,882,161, Schupp 2,579,016, Weaver 2,829,053, Alles et al 2,698,240, Priest et al 3,003,879, Merrill et al 3,419,397, Stonham 3,284,207, Lohmer et al 3,167,430, Williams 2,957,767, Dawson et al 2,893,867, Smith et al 2,860,986 and 2,904,539, Ponticello et al 3,929,482 and 3,860,428, Ponticello 3,939,130, Dykstra 3,411,911 and Dykstra et al Canadian Pat. No. 774,054, Ream et al U.S. Pat. No. 3,287,289, Smith U.K. Pat. Nos. 1,466,600, Stevens 1,062,116, Fordyce U.S. Pat. Nos. 2,211,323, Martinez 2,284,877, Watkins 2,420,455, Jones 2,533,166, Bolton 2,495,918, Graves 2,289,775, Yackel 2,565,418, Unruh et al 2,865,893 and 2,875,059, Rees et al 3,536,491, Broadhead et al U.K. Pat. No. 1,348,815, Taylor et al U.S. Pat. Nos. 3,479,186, Merrill et al 3,520,857, Bacon et al 3,690,888, Bowman 3,748,143, Dickinson et al U.K. Pat. Nos. 808,227 and 808,228, Wood 822,192 and Iguchi et al 1,398,055.

Although the term "binder" is employed in describing the continuous phase of the silver halide emulsions, it is recognized that other terms commonly employed by those skilled in the art, such as carrier or vehicle, can be interchangeably employed. The binders described in connection with the emulsions are also useful in forming undercoating layers, interlayers and overcoating layers of the photographic elements of this invention. Typically the binders are hardened with one or more photographic hardeners, such as those described in Paragraph VII, Product Licensing Index, Vol. 92, December 1971, Item 9232, here incorporated by reference.

Emulsions according to this invention having silver halide grains of any conventional geometric form (e.g., regular cubic or octahedral crystalline form) can be prepared by a variety of techniques--e.g., single-jet, double-jet (including continuous removal techniques), accelerated flow rate and interrupted precipitation techniques, as illustrated by Trivelli and Smith, The Photographic Journal, Vol. LXXIX, May, 1939, pp. 330-338, T. H. James, The Theory of the Photographic Process, 4th Ed., Macmillan, 1977, Chapter 3, Terwilliger et al Research Disclosure, Vol. 149, September 1976, Item 14987, as well as Nietz et al U.S. Pat. No. 2,222,264, Wilgus German OLS No. 2,107,118, Lewis U.K. Pat. Nos. 335,925, 1,430,465 and 1,469,480, Irie et al U.S. Pat. Nos. 3,650,757, Kurz 3,672,900, Morgan 3,917,485, Musliner 3,790,387, Evans 3,761,276 and Gilman et al 3,979,213. Double jet accelerated flow rate precipitation techniques are preferred for forming monodispersed emulsions. Sensitizing compounds, such as compounds of copper, thallium, cadmium, rhodium, tungsten, thorium, iridium and mixtures thereof, can be present during precipitation of the silver halide emulsion, as illustrated by Arnold et al U.S. Pat. Nos. 1,195,432, Hochstetter 1,951,933, Overman 2,628,167, Mueller et al 2,950,972, Sidebotham 3,488,709 and Rosecrants et al 3,737,313.

The individual reactants can be added to the reaction vessel through surface or sub-surface delivery tubes by gravity feed or by delivery apparatus for maintaining control of the pH and/or pAg of the reaction vessel contents, as illustrated by Culhane et al U.S. Pat. Nos. 3,821,002, Oliver 3,031,304 and Claes et al, Photographische Korrespondenz, 102 Band, Number 10, 1967, p. 162. In order to obtain rapid distribution of the reactants within the reaction vessel, specially constructed mixing devices can be employed, as illustrated by Audran U.S. Pat. Nos. 2,996,287, McCrossen et al 3,342,605, Frame et al 3,415,650, Porter et al 3,785,777, Saito et al German OLS Nos. 2,556,885 and Sato et al German OLS 2,555,364. An enclosed reaction vessel can be employed to receive and mix reactants upstream of the main reaction vessel, as illustrated by Forster et al U.S. Pat. Nos. 3,897,935 and Posse et al 3,790,386.

The grain size distribution of the silver halide emulsions can be controlled by silver halide grain separation techniques or by blending silver halide emulsions of differing grain sizes. The emulsions can include ammoniacal emulsions, as illustrated by Glafkides, Photographic Chemistry, Vol. 1, Fountain Press, London, 1958, pp. 365-368 and pp. 301-304; thiocyanate ripened emulsions, as illustrated by Illingsworth U.S. Pat. No. 3,320,069; thioether ripened emulsions, as illustrated by McBride U.S. Pat. Nos. 3,271,157, Jones 3,574,628 and Rosecrants et al 3,737,313 or emulsions containing weak silver halide solvents, such as ammonium salts, as illustrated by Perignon U.S. Pat. No. 3,784,381 and Research Disclosure, Vol. 134, June 1975, Item 13452.

The silver halide emulsion can be unwashed or washed to remove soluble salts. The soluble salts can be removed by chill setting and leaching, as illustrated by Craft U.S. Pat. Nos. 2,316,845 and McFall et al 3,396,027; by coagulation washing, as illustrated by Hewitson et al U.S. Pat. Nos. 2,618,556, Yutzy et al 2,614,928, Yackel 2,565,418, Hart et al 3,241,969, Waller et al 2,489,341, Klinger U.K. Pat. Nos. 1,305,409 and Dersch et al 1,167,159; by centrifugation and decantation of a coagulated emulsion, as illustrated by Murray U.S. Pat. Nos. 2,463,794, Ujihara et al 3,707,378, Audran 2,996,287 and Timson 3,498,454; by employing hydrocyclones alone or in combination with centrifuges, as illustrated by U.K. Pat. Nos. 336,692, Claes U.K. Pat. No. 1,356,573 and Ushomirskii et al Soviet Chemical Industry, Vol. 6, No. 3, 1974, pp. 181-185; by diafiltration with a semipermeable membrane, as illustrated by Research Disclosure, Vol. 102, October 1972, Item 10208, Hagemaier et al Research Disclosure, Vol. 131, March 1975, Item 13122, Bonnet Research Disclosure, Vol. 135, July 1975, Item 13577, Berg et al German OLS No. 2,436,46and Bolton U.S. Pat. No. 2,495,918 or by employing an ion exchange resin, as illustrated by Maley U.S. Pat. Nos. 3,782,953 and Noble 2,827,428. The emulsions, with or without sensitizers, can be dried and stored prior to use as illustrated by Research Disclosure, Vol. 101, September 1972, Item 10152.

The silver halide emulsions can be chemically sensitized with active gelatin, as illustrated by T. H. James, The Theory of the Photographic Process, 4th Ed., Macmillan, 1977, pp. 67-76, or with sulfur, selenium, tellurium, platinum, palladium, iridium, osmium, rhenium or phosphorus sensitizers or combinations of these sensitizers, such as at pAg levels of from 5 to 10, pH levels of from 5 to 8 and temperatures of from 30.degree.to 80.degree. C., as illustrated by Research Disclosure, Vol. 134, June 1975, Item 13452, Sheppard et al U.S. Pat. Nos. 1,623,499, McVeigh 3,297,447, Dunn 3,297,446, Berry et al Patent 3,772,031, Gilman et al 3,761,267, Ohi et al 3,857,711, Klinger et al 3,565,633 and Oftedahl 3,901,714 and 3,904,415. Additionally or alternatively, the emulsions can be reduction sensitized--e.g., with hydrogen, as illustrated by Janusonis U.S. Pat. Nos. 3,891,446 and Babcock et al 3,984,249, by low pAg (e.g., less than 5 ) high pH (e.g., greater than 8) treatment or through the use of reducing agents, such as stannous chloride, thiourea dioxide, polyamines and amineboranes, as illustrated by Allen et al U.S. Pat. No. 2,983,609, Oftedahl et al Research Disclosure, Vol. 136, August 1975, Item 13654, Lowe et al U.S. Pat. Nos. 2,518,698 and 2,743,182, Chambers et al 3,026,203 and Bigelow et al 3,361,564. Generally sulfur sensitization is the preferred chemical sensitization for the emulsions. The emulsions need not be chemically sensitized, however, in order to exhibit the advantages of this invention.

The silver halide emulsions can be spectrally sensitized with dyes from a variety of classes, including the polymethine dye class, which includes the cyanines, merocyanines, complex cyanines and merocyanines (i.e., tri-, tetra- and poly-nuclear cyanines and merocyanines), oxonols, hemioxonols, styryls, merostyryls and streptocyanines.

The cyanine spectral sensitizing dyes include, joined by a methine linkage, two basic heterocyclic nuclei, such as those derived from quinolinium, pyridinium, isoquinolinium, 3H-indolium, benz[e]indolium, oxazolium, thiazolium, selenazolinium, imidazolium, benzoxazolinium, benzothiazolium, benzoselenazolium, benzimidazolium, naphthoxazolium, naphthothiazolium, naphthoselenazolium, thiazolinium dihydronaphthothiazolium, pyrylium and imidazopyrazinium quaternary salts.

The merocyanine spectral sensitizing dyes include, joined by a methine linkage, a basic heterocyclic nucleus of the cyanine dye type and an acidic nucleus, such as can be derived from barbituric acid, 2-thiobarbituric acid, rhodanine, hydantoin, 2-thiohydantoin, 4-thiohyantoin, 2-pyrazolin-5-one, 2-isoxazolin-5-one, indan-1,3-dione, cyclohexan-1,3-dione, 1,3-dioxan-4,6-dione, pyrazolin-3,5-dione, pentan-2,4-dione, alkylsulfonyl acetonitrile, malononitrile, isoquinolin-4-one, and chroman-2,4-dione.

One or more spectral sensitizing dyes may be used. Dyes with sensitizing maxima at wavelengths throughout the visible spectrum and with a great variety of spectral sensitivity curve shapes are known. The choice and relative proportions of dyes depends upon the region of the spectrum to which sensitivity is desired and upon the shape of the spectral sensitivity curve desired. Dyes with overlapping spectral sensitivity curves will often yield in combination a curve in which the sensitivity at each wavelength in the area of overlap is approximately equal to the sum of the sensitivities of the individual dyes. Thus, it is possible to use combinations of dyes with different maxima to achieve a spectral sensitivity curve with a maximum intermediate to the sensitizing maxima of the individual dyes.

Combinations of spectral sensitizing dyes can be used which result in supersensitizat