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| United States Patent | 4662600 |
| Link to this page | http://www.wikipatents.com/4662600.html |
| Inventor(s) | Schwelm; Hans (Kaarst, DE) |
| Abstract | An adjustable throttle valve is controlled by a low pressure control
pressure acting on a spring urged adjusting cylinder for positioning the
end of a follow-up piston adjacent the end of a discharge channel
extending the length of a throttle piston; power fluid flows from a source
through a discharge opening between a housing and the throttle piston with
the spring force, the control pressure, infeed pressure and discharge
pressure acting in concert to maintain the end of the follow-up piston
adjacent but slightly spaced from the end of the discharge channel for
maintaining throttle piston equilibrium. |
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Title Information  |
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Drawing from US Patent 4662600 |
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Adjustable throttle valve |
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| Publication Date |
May 5, 1987 |
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| Filing Date |
September 9, 1983 |
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| Priority Data |
Sep 10, 1982[LU]84377 |
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Title Information  |
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References  |
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| Market Size |
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| Reasonable Royalty |
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Market Review  |
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Technical Review  |
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Claims  |
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I claim:
1. An adjustable throttle valve adapted to supply hydraulic fluid to
consumption chamber, comprising:
a housing having a side wall, first and second ends, a control part on said
side wall, a throttle part at said second end thereof, and a fluid supply
aperture in said throttle part;
a fluid supply source for providing pressurized hydraulic fluid at a first,
substantially high, pressure to said fluid supply aperture;
said throttle part having a longitudinal axis and including:
(a) a discharge aperture at one end of said throttle part, said discharge
aperature communicating with said consumption chamber;
(b) a valve seat positioned adjacent to said discharge aperture;
(c) a hydraulically operated throttle piston mounted for axial movement in
said throttle part, said throttle piston including first and second ends,
a hydraulically actuated control surface on said first end of said
throttle piston, a seating surface on said second end of said throttle
piston corresponding to and facing said valve seat in said throttle part,
a substantially axial feed channel extending through said throttle piston,
said axial feed channel connecting said control surface to said fluid
supply aperture, said axial feed channel having a flow restrictor therein,
an axial discharge channel extending through said throttle piston, said
axial discharge channel connecting said control surface with the
consumption chamber and said axial discharge channel having a regulating
aperture therein opening at said control surface, said regulating aperture
defining a facing end edge of said axial discharge channel; and
(d) an annular flow passageway between said fluid supply aperture and said
discharge aperture, the annular passageway defined by said seating surface
of said throttle piston and said corresponding, facing valve seat, the
annular passageway being variably open to a greater or smaller extent
depending on the axial position of said throttle piston, whereby the
passage of fluid between said fluid supply aperture and said discharge
aperture can be throttled;
said control part including:
(a) a cylindrical chamber therein;
(b) a follow-up piston mounted for axial movement in said control part,
said follow-up piston having first and second ends, said end being
positioned in said cylindrical chamber, and an axial bore extending
between said first and second ends of said follow-up piston, said first
end of said follow-up piston being aligned with said discharge channel of
said throttle piston and facing said facing end edge of said discharge
channel, and forming in conjuction withsaid facing end edge of said
discharge channel a control passageway which can be opened or closed,
whereby the control pressure applied to said control surface can be
regulated;
(c) an adjusting piston mounted for axial movement in said control part and
drivingly connected to said follow up piston, said adjusting piston
movable coaxially relative to said throttle piston, and said adjusting
piston including an axial cylindrical bore in communication with the axial
bore of said follow-up piston, the diameter of a portion of said axial
cylindrical bore being substantially equal to the diameter of said
follow-up piston, whereby the pressure on both ends of said follow up
piston, whereby the pressure on both ends of said follow-up piston is the
same and said follow-up piston is in a suspended state of equilibrium when
said control passageway is open;
(d) spring means for exerting a force on said adjusting piston in a
direction tending to result in the closing of said control passageway; and
(e) hydraulic control pressure providing means for exerting a control
pressure on said adjusting piston in a direction opposite the force
exerted by said spring means so as to tend to result in the opening of
said control passageway, the control pressure being substantially less
than said first pressure.
2. A throttle valve in accordance with claim 1, wherein said housing has a
side and the hydraulic fluid enters said throttle part in a direction
transverse to the axis of said throttle piston from said side of said
housing and leaves said throttle part in an axial direction parallel to
the axis of said throttle piston.
3. A throttle valve in accordance with claim 1, wherein the hydraulic fluid
enters said throttle part in a direction flowing parallel to the axis of
said throttle piston and emerges from said housing in a direction oriented
transversely with respect to the axis of said throttle piston.
4. A throttle valve in accordance with claim 1, wherein said facing end
edge of said discharge channel comprises a conical surface.
5. A throttle valve in accordance with claim 1, said control part further
comprising a pin slideably mounted in said cylindrical bore of said
adjusting piston and which has one end urged against said housing by
hydraulic pressure in said cylindrical bore in said adjusting piston.
6. A throttle valve in accordance with claim 5, wherein said housing has a
side and the hydraulic fluid enters said throttle part in a direction
transverse to the axis of said throttle piston from said side of said
housing and leaves said throttle part in an axial direction parallel to
the axis of said throttle piston.
7. A throttle valve in accordance with claim 1, wherein said housing has a
side and the hydraulic fluid enters said throttle part in a direction
transverse to the axis of said throttle piston from said side of said
housing and leaves said throttle part in an axial direction parallel to
the axis of said throttle piston and said seating surface on one end of
said throttle piston is a conical annular surface facing said valve seat.
8. A throttle valve in accordance with claim 7, wherein said facing end
edge of said discharge channel comprises a conical surface.
9. A throttle valve in accordance with claim 1, wherein said spring means
extends between said housing and said adjusting piston.
10. An adjustable throttle valve adapted to supply hydraulic fluid to a
consumption chamber, comprising: accordance
a housing having a side wall, first and second end, a control part on side
wall, a throttle part at said second end thereof, and a fluid supply
aperture in said throttle part
a fluid supply source for providing pressurized hydraulic fluid at a first,
substantially high, pressure to said fluid supply aperture;
said throttle part having a vertical axis and including:
(a) a discharge aperture at one end of said throttle part, said discharge
aperature communicating with said consumption chamber;
(b) a valve seat positioned adjacent to said discharge aperture;
(c) a hydraulically operated throttle piston mounted for axial movement in
said throttle part, an adjusting piston being movable coaxially relative
to said throttle piston, said throttle piston including first and second
ends, a hydraulically actuated control surface on said first end of said
throttle piston a seating surface on said second end of said throttle
piston, corresponding to and facing said valve seat in said throttle part,
an axial feed channel extending through said throttle piston, said axial
feed channel having a flow restrictor therein, said axial feed channel
connecting said control surface to said fluid supply aperture, an axial
discharge channel extending through said throttle piston, said axial
discharge channel connecting said control surface with the consumption
chamber and said axial discharge channel having a regulating aperture
therein opening at said control surface, said regulating aperture defining
a facing end edge of said axial discharge channel, and an integrated low
pressure feed-back means comprising a lateral recess in said throttle
piston, said recess being connected with said discharge channel and
positioned opposite to and in communication with a discharge point of a
pressure line in said throttle part; and
(d) an annular flow passageway between said fluid supply aperture and said
discharge aperture, the annular passaway defined by said seating surface
of said throttle piston and said corresponding, facing valve seat, the
annular passageway being variably open to a greater or smaller extent
depending on the axial position of said throttle piston, whereby the
passage of fluid between said fluid supply aperture and said discharge
aperture can be throttled;
said control part including:
(a) a cylindrical chamber therein;
(b) a follow-up piston mounted for axial movement in said control part,
said follow-up piston having first and second ends, said second end being
positioned in said cylindrical chamber, and an axial bore extending
between said first and second ends of said follow-up piston, said first
end of said follow-up piston being aligned with and facing said discharge
channel of said throttle piston and facing said facing end edge of said
discharge channel, and forming in conjunction with said facing end edge of
said discharge channel, a control passageway which can be opened or
closed, whereby the control pressure applied to said control surface can
be regulated;
(c) an adjusting piston mounted for axial movement in said control part and
drivingly connected to said follow-up piston, said adjusting piston being
movable coaxially relative to said throttle piston, and said adjusting
piston including an axial cylindrical bore in communication with the axial
bore of said follow-up piston, the diameter of a portion of said axial
cylindrical bore being substantially equal to the diameter of said follow
up piston, whereby the pressure on both ends of said follow-up piston is
the same and said follow-up piston is in a suspended state of equilibrium
when said control passageway is open;
(d) spring means for exerting a force on said adjusting piston in a
direction tending to result in the closing of said control passageway; and
(e) hydraulic control pressure providing means for exerting a control
pressure on said adjusting piston in a direction opposite the force
exerted by said spring means so as to tend to result in the opening of
said control passageway.
11. An adjustable throttle valve adapted to supply hydraulic fluid to a
consumption chamber, comprising:
housing means;
a fluid supply aperture in said housing means;
a housing valve seat in said housing means;
a fluid supply source for providing pressurized hydraulic fluid at a first,
substantially high, pressure to said fluid supply aperture;
a discharge aperture communicating with said housing valve seat and being
at a pressure lower than said first pressure;
a throttle piston having an outer cylindrical surface, said throttle piston
being mounted for movement in said housing means, said throttle piston
having a first end and a second end, said first end having a sealing
surface engagable with said housing valve seat for preventing fluid flow
between said fluid supply aperture and said discharge aperture, and said
second end having a throttle valve seat therein;
a flow chamber communicating with said throttle piston so that pressure in
said flow chamber tends to urge said throttle piston toward said housing
valve seat;
means including a feed channel for communicating said fluid supply source
withsaid flow chamber;
a discharge channel extending through said throttle piston and having a
first end communicating with said throttle valve seat to communicate with
said flow chamber and a second end in communication with the consumption
chamber;
a control chamber in said housing means;
guide means defining a wall of said flow chamber in alignment with said
discharge channel;
a follow-up piston mounted for axial reciprocation in said guide means, the
follow-up piston including an internal passageway extending along the
length of said follow-up piston, said follow-up piston having first and
second ends, said first end of said follow-up piston being engageable with
said throttle valve seat on said second end of said throttle piston to
place said internal passageway in communication with said discharge
channel and preclude communication between said discharge channel and said
flow chamber, said follow-up piston also being movable away from said
throttle valve seat to provide a control passageway between said flow
chamber and said discharge channel, and said second end of said follow-up
piston extending into said control chamber;
an adjusting piston mounted in said control chamber for coaxial movement
with respect to said throttle piston and being drivingly engaged with said
second end of said follow-up piston;
an axial cylindrical bore extending through said adjusting piston and
communicating with the axial bore of said follow-up piston, the diameter
of a portion of said axial cylindrical bore being substantially equal to
the diameter of said follow-up piston, whereby the pressure on both ends
of said follow-up piston is the same and said follow-up piston is in a
suspended state of equilibrium when said control passageway is opened;
means for urging said adjusting piston and said follow-up piston toward
said throttle piston to tend to close said control passageway; and
control pressure providing means communicating with said control chamber
for providing a control pressure for urging said adjusting piston in a
direction away from said throttle piston so as to tend to open said
control passageway, the control pressure being substantially less than
said first pressure.
12. A throttle valve as recited in claim 11 wherein the control pressure is
in the range of 0 to 20 bar and said first pressure is several hundred
bar.
13. A throttle valve as recited in claim 11 additionally including:
pin piston means having a first end and a second end, said first end
mounted in communication with said adjusting piston bore and said second
end engaged with fixed abutment means so that pressure in said adjusting
piston bore urges said pin piston toward said fixed abutment means.
14. An adjustable throttle valve adapted to supply hydraulic fluid to a
consumption chamber, comprising:
housing means;
a fluid supply aperture in said housing means;
a housing valve seat in said housing means;
a fluid supply source for providing pressurized hydraulic fluid at a first,
substantially high, pressure to said fluid supply aperture;
a discharge aperture communicating with said housing valve seat and being
at a pressure lower than said first pressure;
a throttle piston having an outer cylindrical surface, said throttle piston
being mounted for movement in said housing means, said throttle piston
having a first end and a second end, said first end having a sealing
surface engageable with said housing valve seat for preventing fluid flow
between said fluid supply aperture and said discharge aperture, and said
second end having a throttle valve seat therein;
a flow chamber communicating with said throttle piston so that pressure in
said flow chamber tends to urge said throttle piston toward said housing
valve seat;
means including a feed channel for communicating said fluid supply source
with said flow chamber;
a discharge channel extending through said throttle piston and having a
first end communicating with said throttle valve seat to communicate with
said flow chamber and a second end in communication with the consumption
chamber;
a control chamber in said housing means;
guide means defining a wall of said flow chamber in alignment with said
discharge channel;
a follow-up piston mounted for axial reciprocation in said guide means, the
follow-up piston including an internal passageway extending along the
length of said follow-up piston, said follow-up piston having first and
second ends, said first end of said follow-up piston being engageable with
said throttle valve seat on said second end of said throttle piston to
place said internal passageway in communication with said discharge
channel and preclude communication between said discharge channel and said
flow chamber, said follow-up piston also being movable away from said
throttle valve seat to provide a control passageway between said flow
chamber and said discharge channel, and said second end of said follow-up
piston extending into said control chamber;
an adjusting piston mounted in said control chamber for coaxial movement
with respect to said throttle piston and being drivingly engaged with said
second end of said follow-up piston;
an axial cylindrical bore extending through said adjusting piston and
communicating with the axial bore of said follow-up piston, the diameter
of a portion of said axial cylindrical bore being substantially equal to
the diameter of said follow-up piston, whereby the pressure on both ends
of said follow-up piston, whereby the pressure on both ends of said
follow-up piston is the same and said follow-up piston is in a suspended
state of equilibrium when said control passageway is open;
means for urging said adjusting piston and said follow-up piston toward
said throttle piston to tend to close said control passageway;
control pressure providing means communicating with said control chamber
for providing a control pressure for urging said adjusting piston in a
direction away from said throttle piston so as to tend to open said
control passageway; and
an integrated low pressure feed-back signal providing means comprising a
laterial recess in said outer cylindrical surface of said throttle piston,
a passageway connecting said lateral recess with said discharge channel,
and a line communicable with a compensator communicating with said lateral
recess in response to movement of said throttle piston away from said
valve seat. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates to an adjustable throttle valve consisting of
a single or multi-part housing and having a control part and a throttle
part, the throttle part containing a two-way seating valve with an axially
movable hydraulically operated throttle piston which on one side connects
a reserve supply channel via an annular restrictor with a consumption
channel. The annular restrictor is formed between a seating surface of the
throttle piston and a corresponding seating of the housing and is open to
a greater or a smaller extent according to the axial position of the
throttle piston, while on the other side it has a hydraulically actuated
control surface connected to the reserve supply channel via a feed channel
having a restrictor and to the consumption channel via a discharge
channel. The said discharge channel has an aperture which is adjustable
via the control part and which serves to regulate the pressure applied to
the control surface, the said pressure determining the movement and
position of the throttle piston.
Throttle valves of this kind are generally known and are used in many types
of units. Among their numerous applications there are many, such as
hydraulic presses and heavy-duty cranes, in which despite the size of the
plant and the high hydraulic operating pressure, very precise movements
have to be performed, so that exacting demands are made on the operating
precision and accuracy of the throttle valves.
Unfortunately, the known throttle valves of the foregoing type only partly
or inadequately satisfy the precision desirable for optimum accuracy of
operation.
In the first place, conventional throttle valves involve excessive
adjusting forces in the control part, which is a disadvantage from an
economic point of view. In the second place, these known throttle valves
involve excessive switching time for a number of applications, which
detracts from their suitability for use. In addition, these known throttle
valves are exposed to excessive wear, which unduly shortens their service
life.
SUMMARY OF THE INVENTION
The primary object of the present invention is to enable a conventional
throttle valve of the previously discussed type to be further constructed
in such a way that the expensive preliminary control system with return
force can be dispensed with and the over-all size of the apparatus reduced
without sacrificing any of the known advantages of the valve and in
particular without detracting from the operating efficiency. A control gap
is formed between the end surface of the follow-up piston and the edge of
the discharge channel when the valve is open, the said control gap
remaining permanently within the order of magnitude of one micron
throughout the interactions between the pressure on the control surface of
the throttle piston and the pressure on the opposite side of the latter.
Consequently, the throttle piston follows the axial control movements of
the follow-up piston very accurately. This construction provides a means
of highly accurate operation even in the case of large machines, i.e.
those having an operating pressure of several hundred bar and a flow
capacity of several thousand liters per minute.
Since the follow-up piston and the adjusting piston have an axial boring,
the surfaces of the opposite sides of the throttle piston are subject to
the same pressure. A fully suspended state of equilibrium is thus ensured
between all pistons for any position to which the valve has been opened so
that the hysteresis effects from which the known types of throttle valve
suffer do not occur.
As the control pressure is independent of the operating pressure and the
throttle piston is in suspended equilibrium at all times, the control
pressure can be limited to twenty bar, even if the operating pressure
amounts to several hundred bar.
The throttle valve according to the invention also has very low inertia,
i.e. the time drift between the control input and the response is within
the millisecond range.
Two examples of the invention will be described below by reference to the
attached drawings.
BRIEF DESCRITPION OF THE DRAWING
FIG. 1 is a side view, partly in vertical section of a first embodiment of
the invention;
FIG. 2 is a side view, partly in section, of a second example; and
FIG. 3 is an enlarged view of the lower end of the embodiment of FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The two-way seating valves which are shown in the drawings, in which any
given component retains one of the same reference number throughout, act
as throttle valves in the direction of flow indicated by the arrows with
the same reference numbers being used in the different figures for
illustrating the same parts.
The two valves of FIGS. 1 and 2 have a housing 4 which mainly consists of a
throttle part 6 and a control part 2. Throttle part 6 includes a throttle
piston 8 with the parts 6 and 8 in the example shown being movable axially
in separate parts of a housing block having a through boring.
A cylindricl boring of the throttle part 6 receives the axially movable
throttle piston 8 which communicates with fluid supply apertures 10 and
10' in throttle part 6 which also includes a discharge aperture 12. The
end of throttle piston 8 includes a conical seating surface 14 engageable
with a seat 16 to block the discharge aperture 12 when the piston is in a
closed position. In the open position or piston 8 an annular flow passage
is formed between the seating surface 14 and the seat 16 to permit the
flow of oil from apertures 10 and 10' to a consumption channel (not shown)
in which the lower end of throttle piston 8 is positioned.
As may be seen from the drawings, the diameter of the sealing surfaces,
particularly of the seat 16, is smaller than the diameter of the
cylindrical boring and the diameter of the throttle piston 8. An annular
surface 18 of the throttle piston 8 thus subjected to the fluid supply
pressure P1 provided in the fluid supply apertures 10 and 10' by a supply
pump (not shown) which pumps oil to a reserve supply channel (not shown)
with which the fluid supply apertures 10 and 10' communicate.
The throttle piston 8 has an oil feed channel 20 with a lower opening
including a flow restrictor 22 which connects the reserve supply channel
with a cylindrical chamber 24 situated above a control surface 26 of the
throttle piston 8 which is on the opposite end of the throttle valve from
seating surface 14. The throttle piston 8 also has an axial oil discharge
channel 28 which connects the control surface 26 with the opposite
throttle side of the piston 8 and leads into the consumption channel (not
shown), where a pressure P2 prevails, P2 being lower than or equal to P1.
In the idle or closed position the oil discharge channel 28 is closed by
the free end of a follow-up piston 30. For the sake of more satisfactory
inter-action between the parts the upper edge of the discharge channel 28
is preferably constructed as a seating 32 widening out conically while the
free end of the follow-up piston 30 can likewise take the form of a
truncated cone so that a control passageway is defined between seating 32
and piston 30.
The follow-up piston 30 is axially movable in a sealed guide 34 and leads,
in that side of the guide 34 which is opposite to the cylindrical chamber
28, into an adjusting cylinder 36. An adjusting piston 38, which is
unitarily formed with the follow-up piston 30, is hermetically guided in
the said adjusting cylinder 36. On that side of the adjusting piston 38
which is opposite to the follow-up piston 30 the said adjusting piston is
provided with an annular ring 42 on a shoulder of piston 38 situated in a
cylindrical boring 40 of the control part 2, the said boring being wider
than the adjusting cylinder 36. Boring 40 contains a spiral spring 44
which rests on the one hand on the annular ring 42 and on the other on a
spring retainer 46 situated opposite. The spiral spring 44 thus presses
the adjusting piston 38 and the follow-up piston 30 in the direction of
the position of rest illustrated, in which the free end of the follow-up
piston 30 engages the seating 32 of the throttle piston 8 and closes the
cylindrical chamber 24 in the direction of the discharge channel 28, so
that the pressure transmitted via the oil supply channel 20 into this
cylindrical chamber secures the throttle piston 8 in closed position on
the housing seating 16.
The annular cylindrical chamber 48 around the follow-up piston 30 and
between the guide 34 and the adjusting piston 38 is connected to a
preliminary control apparatus 52 via a preliminary control pressure line
50. This preliminary control apparatus is a commercial apparatus known per
se, with which, e.g. by means of a potentiometer, a preliminary control
pressure Ps in the line 50 can be steplessly adjusted, e.g. from 0 to 20
bar, via a proportional magnetic and a pressure-limiting valve, although
the maximum selectable preliminary control pressure must be sufficiently
great to move the adjusting piston 38 axially in opposition to the force
of the spiral spring 44.
According to one of the characteristics of the throttle valve shown the
follow-up piston 30 is provided with an axial bore 54 by which the oil
discharge channel 28 in the throttle piston is connected to an axial
cylindrical bore 56 in the adjusting piston 38. The cross section of this
boring is particularly important because, as will be shown farther on,
this cross section is required to be the same as that of the follow-up
piston 30. This boring 56 contains a pin 58, likewise of the same cross
section which hermetically closes the boring and rests inside the spiral
spring 44 on a cylindrical projection 60 of the spring retainer 46. In the
bore 56, therefore, the same pressure P2 prevails as in the consumption
channel, so that normally the pin is secured against the projection 60
under the effect of this pressure and its position remains unchanged
whether or not the adjusting piston 38 is moved in relation to the pin 58.
According to a further characteristic the throttle valve is provided with
an integrated low pressure feed back. For this purpose the oil discharge
channel 28 is connected to a lateral recess 62 on the outer surface of the
throttle piston 8. This recess 62, when the throttle piston 8 is open,
transmits the pressure P2 of the consumption channel via a line 64 to a
compensator in order to compensate, in the known manner, that part of the
pressure prevailing in the consumption channel which is not required, so
that the pump is not continuously subjected to its maximum load.
The blocking function of the throttle valve covered by the invention will
be obvious, without any further explanations, from the foregoing
description, referring to the position shown in the diagrams. It might
merely be repeated that the pressure P1 prevailing in the reserve supply
channel is transmitted into the cylindrical chamber 24 via elements 22, 20
and that when the follow-up piston 30 occupies its extended position, i.e.
when the preliminary control pressure Ps is absent or inadequate, the said
pressure presses the throttle piston 8 against the seat 16.
If the preliminary control pressure Ps is increased by the apparatus 52
until the expansion force of a spiral spring 44 has been overcome the
adjusting piston 38 is displaced and the free end of the follow-up piston
30 rises from its seating 32 on the throttle piston 8. In this process the
axial oil discharge channel 28 is opened so that oil can flow out of the
cylindrical chamber 24 into the consumption channel. The pressure P0 in
the cylindrical chamber 24 which was previously equal to the pressure P1,
now decreases in order to adapt itself to the lower pressure P2 on the
consumption side. Owing to the pressure drop caused by the restrictor 22
in the oil supply channel 20 when the oil is flowing the pressure P0 in
the cylindrical chamber 24 is now no longer influenced by the pressure P1,
so that with decreasing pressure P0 the influence of the pressure P1 in
the reserve channel on the annular surface 18 becomes greater and finally
overcomes the force exerted by the pressure P0 on the annular control
surface 26 of the throttle piston. The result is that the throttle piston
8 rises off its seating 16 and moves towards the follow-up piston 30 until
the oil channel discharge 28 is closed on the impact of the seating 32 on
the free- end of the piston 30. As soon as the oil discharge channel 28
has been closed the pressure P0 in the cylindrical chamber 24 is once
again influenced by P1 via the oil supply channel 20 and rises until the
force exerted on the annular control surface 26 counteracts the lifting
force on the annular surface 18, so that the throttle piston is once again
thrust away from the follow-up piston 30. As soon as the oil discharge
channel 28 is once again opened, however, the pressure P0 in the
cylindrical chamber once more decreases, and the foregoing processes are
continuously repeated.
To enable the course taken by these processes to be understood more clearly
they will now be described one by one. In reality, however, these
processes are not repeated suddenly, as might have been assumed from the
description. In particular as a result of the damping effect caused at the
throttle point 22 they take place continuously. The continuously and
rapidly changing pressure forces exerted on the throttle piston 8 remain
in equilibrium with one another in such a way that on the control edge of
the follow-up piston above the seat 32 a permanent control gap of the
order of magnitude of one micron is formed and is maintained whether or
not the follow-up piston is moved.
As the throttle piston 8 continuously follows the piston 30, the said
throttle piston performs an exact movement or occupies an exact position
proportional to the preliminary control pressure Ps, so that they are
likewise in proportion to the opening of the restrictor over the seat 16
between the reserve supply channel and the consumption channel.
It is important to emphasize that the movements of the throttle piston 8,
i.e. the opening and closing of the throttle valve, are brought about by
the pressure P1 in the reserve supply channel but that the control is
effected by the pressure Ps. As the latter may be less than one tenth of
the pressure P1, an extremely advantageous amplification effect is
obtained.
As already previously mentioned, the through borings 54 and 56 of the
pistons piston 30 and 38 play a very important part as regards the
equalization of pressure. The annular control surface 26, owing to the
opening of the oil discharge channel 28, is smaller than the opposite side
of the throttle piston. Consequently, if the pressure P2 prevails through
the aperture 12 on the piston 8 and acts on the complete surface of the
head of the latter it may happen that the resulting pressure forces exceed
those exerted by P0 in the cylindrical chamber 24 and the equilibrium is
temporarily destroyed. This results in a hysteresis effect i.e. the
pressure-volume characteristic will not be the same in the opening process
as in the closing process.
Since, however, the pressure P2 is transmitted by the follow-up piston 30
into the bore 56, a force is exerted in the latter and via the pin 58 on
the housing and, in particular, an opposite force in the direction of the
follow-up piston. If, therefore, the cross section of the boring 56
coincides with that of the oil discharge channel 28, this interference is
counteracted, a complete suspended state of equilibrium prevailing both
for the throttle piston and for the follow-up an adjusting piston.
FIG. 2 shows a second example, in which the throttle effect takes place in
the opposite directions although the method of operation remains the same.
The same reference numbers have therefore been used for the respective
components as in FIG. 1 while for corresponding components with similar
functions corresponding three-figure numbers have been used.
In the example shown in FIG. 2 the reserve supply channel and the
consumption channel have been interchanged in relation to FIG. 1, i.e. the
reserve supply pressure P1 prevails on the surface of the head of the
throttle piston 108, opposite to the aperture 12, while the construction
pressure P2 prevails to one side opposite the aperture 10'.
An oil feed channel 120 with a restrictor 122 connects the reserve supply
side to the cylindrical chamber 24 over the control surface 26 of the
throttle piston 108. Similarly, an L-shaped oil discharge channel 128
connects the control surface 26 and the cylindrical chamber 24 to the
consumption side, where the pressure P2 prevails.
Owing to the conical annular surface 118 and the seating 114 the annular
control surface 26 is greater than the opposite surface of the head of the
throttle piston 108. When the oil discharge channel 128 is closed,
therefore, the pressure force exerted on the control surface 26
predominates, as a result of the pressure P1 transmitted through the
channel 120, so that the piston 108 remains closed.
With the restrictor opened and the oil discharge channel 128 closed, the
pressure force exerted on the annular control surface 26 predominates even
though this surface is smaller than the whole of the opposite surface
subjected to pressure. The annular surface 118 and the seating 114 are
subjected to the already throttled oil pressure P2, which is less than P1,
so that the total force of P1 and P2 is nevertheless less than the force
exerted on the control surface 26 and thrusts the throttle piston 108
towards the seating 16. By this movement, however, the equilibrium is
restored, because the piston 108 moves away from the follow-up piston 30
and the oil discharge channel 128 is opened, so that the pressure P0 in
the cylindrical chamber 24 decreases. The method of operation of the
throttle valve according to the version shown in FIG. 2 is thus identical
to the method of operation of the throttle valve shown in FIG. 1. The
throttle piston 108 thus continuously occupies the suspended position
determined by the follow-up piston 30.
Finally it should be emphasized that both throttle valves in FIGS. 1 and 2
are self-locking, because when the pressure decreases in the preliminary
control system, e.g. as a result of a break-down, the throttle valve
remains closed under the effect of the pressure P1.
* * * * *
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