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| United States Patent | 4727848 |
| Link to this page | http://www.wikipatents.com/4727848.html |
| Inventor(s) | Stumpp; Gerhard (Stuttgart, DE);
Wessel; Wolf (Oberriexingen, DE) |
| Abstract | A controlling device for controlling the supply of gases into combustion
spaces of a self-igniting internal combustion engine includes a control
member for regulating the flow of returned exhaust gas and an air throttle
for regulating flow of sucked in air. The air throttle and the control
member are linked to pneumatic setting motors which in turn are controlled
by pressure transforming means operating with a source of a reference
pressure and a source of control pressure. An output of the pressure
transforming means is provided with electrically controlled switching
means which selectively actuate respective setting motors. The electric
control of the pressure transforming means and of the connecting means is
made in dependency on operational variables of the engine. |
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Title Information  |
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Drawing from US Patent 4727848 |
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Device for and method of supplying cases into a combustion space of a
self-igniting internal combustion engine |
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| Publication Date |
March 1, 1988 |
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| Filing Date |
August 3, 1987 |
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| Parent Case |
This application is a continuation of application Ser. No. 763,356, filed
Aug. 7, 1985, now abandoned. |
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| Priority Data |
Aug 14, 1984[DE]3429909
Dec 08, 1984[DE]3444877 |
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Title Information  |
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References  |
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| *references marked with an asterisk below are user-added references |
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U.S. References |
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| | Reference | Relevancy | Comments | Reference | Relevancy | Comments | 4624228 Sahara 123/378 Nov,1986 |      Your vote accepted [0 after 0 votes] | | 4471611 Watanabe 60/274 Sep,1984 |      Your vote accepted [0 after 0 votes] | | 4466416 Kawamura 123/378 Aug,1984 |      Your vote accepted [0 after 0 votes] | | 4463721 Hayashi 123/378 Aug,1984 |      Your vote accepted [0 after 0 votes] | | 4452217 Kawamura 123/378 Jun,1984 |      Your vote accepted [0 after 0 votes] | | 4450824 Ando 123/568.22 May,1984 |      Your vote accepted [0 after 0 votes] | | 4446840 Nakagawa 123/378 May,1984 |      Your vote accepted [0 after 0 votes] | | 4433666 Masaki 123/568.22 Feb,1984 |      Your vote accepted [0 after 0 votes] | | 4401078 Kato 123/376 Aug,1983 |      Your vote accepted [0 after 0 votes] | | 4388909 Ogasawara 123/501 Jun,1983 |      Your vote accepted [0 after 0 votes] | | |
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Market Review  |
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Technical Review  |
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Claims  |
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What is claimed as new and desired to be protected by Letters Patent is set
forth in the appended claims:
1. A device for controlling the supply of gases including air and recycled
exhaust gas components into a combustion space of a self-igniting internal
combustion engine, comprising an air intake system, an exhaust gas
collection system, an exhaust gas return conduit communicating with the
air intake system; a control member arranged between the exhaust gas
return conduit and the air intake system, the control member being
arranged for controlling communication between said return conduit and
said air intake system, a first pressure activated setting motor including
a control pressure chamber, a reference pressure chamber and a movable
wall therebetween, said movable wall being connected to said control
member, a first source of pressure and a second source of reference
pressure, an electrically activated pressure transformer having input
ports connectable respectively to said first and a second pressure sources
and an output port providing a control pressure formed from said first and
second pressure sources and being connectable by connecting means to said
control pressure chamber, an electric control circuit for generating a
control signal correspondidng to operational variables of the engine,
particularly to a sucked in quantity of air and to a supplied quantity of
fuel, the control signal controlling the actuation of said pressure
transformer, said air intake system including an air throttle normally
biased into open position to freely pass fresh air into the engine, a
second pressure activated setting motor including a control presence
chamber, a reference pressure chamber and a movable wall therebetween, the
movable wall of the second setting motor being linked to said air
throttle, the control pressure chamber of said second setting motor being
connectable by connecting means to the output port of said electrically
activated pressure transformer which output port being connectable to said
control pressure chamber of said first setting motor, said pressure
transformer including two electrically controlled pressure transforming
units each having an input connected to said first pressure source and
another input connected to said second pressure source, an output of one
pressure transforming unit being connected to the pressure control chamber
of said first setting motor and an output of the other pressure
transforming unit being connected to the pressure control chamber of the
second setting motor, said electric control circuit being connected to
said connecting means via said electrically controlled pressure
transforming units to apply pressure into the control chambers of
respective setting motors in such a manner that in one operational
condition of the engine during which exhaust gas is recycled the control
pressure chamber of the second setting motor is supplied with reference
pressure from said second pressure source an the control pressure chamber
of the first setting motor is supplied via the output of said one pressure
transforming unit with control pressure, and in another operation
condition of the engine the control pressure chamber of the first setting
motor is supplied with reference pressure from the said second pressure
source and the control pressure chamber of the second setting motor is
supplied via the output port of said other pressure transforming unit with
control pressure.
2. A controlling device as defined in claim 1, wherein one of the pressure
transforming units when deenergized, connects control pressure chamber of
said first setting motor with said second pressure source, and when
energized, with said first pressure source.
3. A controlling device as defined in claim 2, wherein the other pressure
transforming unit when deenergized, connects the control pressure chamber
of said second setting motor with said first pressure source and when
energized with said second pressure source.
4. A controlling device as defined in claim 2, wherein the other pressure
transforming unit when deenergized, connects the control pressure chamber
of said second setting motor with said second pressure source, and when
energized with the first pressure source, and further comprising a bypass
conduit connecting said first pressure source with the control pressure
chamber of said second setting motor, and said connecting means including
an electrically controlled 3/2 directional control valve which in
deenergized condition is open and in energized condition is closed.
5. A method of controlling supply of gas including air and returned exhaust
gas components, into a combustion space of a self-igniting internal
combustion engine, comprising the steps of supplying, in a first
operational condition of the engine, an unthrottled quantity of sucked-in
air and a controlled quantity of returned exhaust gas component to a
quantity of fuel to be injected into the combustion space whereby the
quantity of supplied exhaust gas component is pneumatically controlled in
dependency on said quantity of fuel such as to match for optimum
combustion the supplied air with the supplied fuel and, in a second
operational condition of the engine supplying to a quantity of fuel to be
injected into a controlled quantity of air while interrupting the supply
of the exhaust gas component whereby the supplied air is pneumatically
throttled in dependency on operational variables of the engine.
6. A method as defined in claim 5, further comprising the step of
collecting soot from exhaust gas, and controlling the throttling in
dependency on the temperature of exhaust gases so as to burn the collected
soot.
7. A method as defined in claim 5, wherein said throttling is controlled in
dependency on emission behavior of the engine.
8. A method as defined in claim 5, wherein the amount of sucked in air is
throttled to such an extent as to stop the engine.
9. A method as defined in claim 5, wherein the pneumatic control of the
returned exhaust gas component and of the sucked in air is performed by
pressure transforming means operating with a source of reference pressure
and a source of controlled pressure, the pressure transforming means being
electrically controlled in such a manner that when deenergized the return
of the exhaust gas component is cut off and the supply of sucked-in air is
unthrottled.
10. A method as defined in claim 9, wherein in the running condition of the
engine the supply of sucked in air is closed.
11. A device for controlling the supply of gases including air and recycled
exhaust gas components into a combustion space of a self-igniting internal
combustion engine, comprising an air intake system, an exhaust gas
collection system, an exhaust gas return conduit communicating with the
air intake system; a control member arranged between the exhaust gas
return conduit and the air intake system, the control member being
arranged for controlling communication between said return conduit and
said air intake system, a first pressure activated setting motor including
a control pressure chamber, a reference pressure chamber and a movable
wall therebetween, said movable wall being connected to said control
member, a first source of pressure and a second source of reference
pressure, an electrically activated pressure transformer having input
ports connectable respectively to said first and a second pressure sources
and an output port providing a control pressure formed from said first and
second pressure sources and being connectable by connecting means to said
control pressure chamber an electric control circuit for generating a
control signal corresponding to operational variables of the engine,
particularly to a sucked in quantity of air and to a supplied quantity of
fuel, the control signal controlling the actuation of said pressure
transformer, said air intake system including an air throttle normally
biased into open position to freely pass fresh air into the engine, a
second pressure activated setting motor including a control pressure
chamber, a reference pressure chamber and a movable wall therebetween, the
movable wall of the second setting motor being liked to said air
throttle, the control pressure chamber of said second setting motor being
connectable by connecting means to the output port of said electrically
activated pressure transformer which output port being connectable to said
control pressure chamber of said first setting motor, said pressure
transformer including a single electrically controlled pressure
transforming unit and said connecting means including an electrically
controlled directional control valve having a first port connected to the
output port of said pressure transforming unit, a second port connected to
said reference pressure source, a third port connected to said control
pressure chamber of the first setting motor and a fourth port connected to
the control pressure chamber of said second setting motor to selectively
connect one of said control pressure chambers to said output port of said
pressure transforming unit, said electric control circuit being connected
to said connecting means and to said electrically controlled pressure
transformer to apply pressure into the control chambers of respective
setting motors in such a manner that in one operational condition of the
engine during which exhaust gas is recycled the control pressure chamber
of the second setting motor is supplied with reference pressure from said
second pressure source and the control pressure chamber of the first
setting motor is supplied via said output port of said pressure
transforming unit with control pressure, and in another operational
condition of the control pressure chamber of the first setting motor is
supplied with reference pressure from the said second pressure source and
the control pressure chamber of the second setting motor is supplied via
said output port of said pressure transforming unit with control pressure.
12. A controlling device as defined in claim 11, wherein said electrically
controlled directional control valve in deenergized condition thereof
connects the control pressure chamber of the first setting motor with the
reference pressure source.
13. A controlling device as defined in claim 11, further comprising means
for changing pressure supplied from the said pressure transformer into the
control pressure chamber of the first setting motor in such a manner that
according to an adjustable fuel-air ratio the gaseous components applied
to combustion spaces of the engine provide residual charge of the
combustion space with an amount of returned exhaust gas.
14. A controlling device as defied in claim 11, wherein said single
pressure transforming unit has an input connected to said first pressure
source and another input connected to said second pressure source, and an
output branching to respective control pressure chambers of said setting
motors, said connecting means including an electrically controlled 3/2
directional control valve connected in a branch leading to control
pressure chamber of said first setting motor to connect the same in one
position with the outer atmosphere and in another position with the output
of said pressure transforming unit.
15. A controlling device as defined in claim 14, wherein said electrically
controlled directional control valve in deenergized condition thereof
connects the control pressure chamber of the first setting motor with the
reference pressure source.
16. A controlling device as defined in claim 11, wherein said first
pressure sourced is a pneumatic underpressure source.
17. A controlling device as defined in claim 16, wherein said first
pressure source is a pneumatic pump driven by the engine.
18. A controlling device as defined in claim 11, wherein in the second
operational condition of the engine the electric control circuit controls
said connecting means and said pressure transformer in such manner that
control pressure chamber of the first setting motor is exposed to
reference pressure and the control chamber of the second setting motor is
exposed to the control pressure from the said pressure transformer, said
air throttle is adjusted to a position in which said air intake system is
throttled in order to produce low noise during idling of the engine and at
a low engine load while a desired fuel-air ratio is maintained.
19. A controlling device as defined in claim 18, wherein said exhaust gas
collection system includes means for collecting soot contained in exhaust
gas, and further comprising means for adjusting the air throttle during
the second mode of operation of the engine into a position in which
throttling occurs whereby temperature of the exhaust gases is raised to a
level at which soot collected in said collecting means is burned.
20. A controlling device as defined in claim 19, wherein said means for
adjusting the position of said air throttle are controlled in dependence
on characteristic values of said exhaust gas collection system and on
operational variables of the engine.
21. A controlling device as defined in claim 19, wherein in an inoperative
condition of said electric control circuit the engine is brought in its
second operational condition and the control pressure chamber of the
second setting motor is supplied with pressure from the first pressure
source. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates in general to a device for controlling the
supply of air and recycled exhaust gas components into combustion spaces
of a self-igniting internal combustion engine and also relates to a method
of controlling the supply of such gas components.
In prior art devices of this kind, known for example from U.S. Pat. No.
4,177,777, air sucked in by the engine is metered by an air flow sensor
and a control signal indicative of the intake air flow and if desired of
other operational parameters of the engine, changes control pressure in a
pneumatically operated valve in a return conduit for exhaust gas, thus
controlling the quantity of returned exhaust gas components.
In another prior art controlling device of this kind known from U.S. Pat.
No. 4,467,775 the control of the amount of the returned exhaust gas is
effected according to the deviation of the actual value of the supplied
air quantity from a desired air flow value which is determined from
operational variables of the engine, particularly from the load. The
correction of the actual air flow occurs by changing the quantity of the
returned exhaust gas at free suction of air by the engine. The actuation
of a control member for the returned exhaust gas is made by means of a
pneumatic pressure medium supplied through a pressure transforming device
in a control pressure chamber of a setting motor. The pressure transformer
in this known controlling device consists of two solenoid controlled 2/2
directional control valves which selectively connect the control pressure
space of the setting motor either with outer atmosphere acting as a
reference pressure source or with a source of vacuum or low pressure. The
actuation of the solenoids of the directional control valve can be made
either by an analog or a digitial signal.
This known controlling device adjusts accurately only the quantity of the
fed back exhaust gas so as to achieve an optimum combustion at a high rate
of exhaust gas recycling, and to reduce emission of NO.sub.x pollutants.
At a given engine load or quantity of supplied fuel, the fuel-air ratio is
accurately preserved through the control of the fresh air flow by means of
the returned exhaust gas control and consequently the proportion of HC and
CO pollutants as well as soot or carbon deposit in exhaust gas is kept
low.
In the case of self-igniting internal combustion engines however such prior
art controlling devices do not meet all operational requirements. In
particular, when no special measures are taken, a self-igniting internal
combustion engine produces an increased quantity of soot in exhaust gas
and care mus be taken that the excessive soot does not reach free
atmosphere.
SUMMARY OF THE INVENTION
It is therefore a general object of the present invention to overcome the
disadvantages of prior art controlling devices of this kind.
More particularly, it is an object of this invention to provide an improved
device for and a method of controlling the sucked in air in dependency on
operational variables of an internal combustion engine even at those modes
of operation of the latter at which no exhaust gas feedback takes place.
Another object of this invention is to control the supply of gases in the
combustion spaces of the engine in such a manner as to reduce noise during
idling mode of operation and to make the idling stable.
Still another object of this invention is to increase temperature of
exhaust gas in order to burn out soot accumulated in a soot filter
arranged in the exhaust gas system.
An additional object of this invention is to enable an immediate stoppage
of the engine.
In keeping with these objects and others which will become apparent
hereafter, one feature of the invention resides, in a controlling device
of the aforedescribed type including an air intake system and an exhaust
gas collection system communicating with the latter via a return conduit,
in a combination which includes a control member arranged between the
return conduit and the air intake system, the control member being
normally in its closing position interrupting communication between the
air intake and exhaust gas collection systems, a first pressure actuated
setting motor including a control pressure chamber and a reference
pressure chamber separated from the latter by a movable wall, the wall
being connected to the control member, a first and a second source of
pressure medium, the first source communicating via an electrically
controlled pressure transformer with the first pressure control chamber,
the second pressure source being at atmospheric pressure, an electronic
control circuit generating a control signal indicative of operational
variables of the engine, particularly a quantity of sucked-in air and
quantity of supplied fuel, the control signal being applied to the
pressure transformer, the air intake system including an air throttle
normally biased into its open position, a second pressure activated
setting motor including a control pressure chamber and a reference
pressure chamber communicating with the intake system upstream of the air
throttle, the wall of the second setting motor being coupled to the air
throttle to control working position of the same and the control pressure
chamber of the second setting motor being normally connected to the second
pressure source.
In a preferred embodiment of this invention, the first and the second
setting motors are supplied with pressure medium delivered through a
single pressure transformer whereby a solenoid controlled directional
control valve is interconnected between the pressure transformer and the
setting motors.
In a modification, a solenoid controlled 3/2 directional control valve is
connected between the pressure transformer and the first setting motor,
the valve connecting in one position thereof the setting motor to the
outer atmosphere and in another position to the pressure transformer. The
second setting motor remains connected to the pressure transformer and
consequently the sucked-in air is controlled even at those operational
conditions at which no exhaust gas is returned. By virtue of the air
throttle the control of the returned exhaust gas is stabilized and
requisite pressure difference at the control member for the returned
exhaust gas is affected so as to achieve an exact rate of the exhaust gas
return.
The novel features which are considered as characteristic for the invention
are set forth in particular in the appended claims. The invention itself,
however, both as to its construction and its mode of operation, will be
best understood from the following description of specific embodiments
when viewed in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 is a schematic illustration of a first embodiment of the controlling
device of this invention employing only a single pressure transformer and
an electrically controlled directional control valve;
FIG. 2 shows a modification of the device of FIG. 1 employing two pressure
transformers each cooperating with an assigned setting motor;
FIG. 3 is a modification of the embodiment of FIG. 2 in which the two
pressure transformers in inactive condition deliver a reference pressure;
and
FIGS. 4 and 5 illustrate still other modifications of the device of FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring firstly to FIG. 1 a self-igniting internal combustion engine 1 is
provided with an air intake system 2 and with an exhaust gas collecting
system 3. A return conduit 4 connects the system 3 with the intake tube 9
of the system 2. The intake tube 9 is part of a non-illustrated air intake
manifold. The engine 1 can operate with supercharging, for example by
means of exhaust gas turbo supercharger whereby an exhaust gas turbine 6
is installed in the exhaust gas collecting system 3 while an air
compressor 7 is installed in the air intake system 2 and driven by the
turbine 6. An air flow sensor 8 is arranged at the inlet of the air intake
system 2 upstream of the opening of the exhaust gas return conduit 4 in
the tube 9. The sensor 8 can be arranged before or after the air
compressor 7. A throttling organ, for example in the form of an air
throttle 11 is arranged in the intake tube 9 upstream of the opening of
the return conduit 4 so as to change the suction cross-section of the
intake pipe and hence to change the quantity of air flowing into
combustion spaces of the engine 1.
A control member 12, in the form of a poppet valve is arranged in the
opening of the exhaust gas return conduit 4 into the intake pipe 9. The
control member 12 which can be also of a different construction than
illustrated, is connected to a movable wall 15 of a first setting motor
14. The wall 15 which in this example is in the form of a setting
diaphragm secured to the inner wall of the housing of the setting motor,
delimits a control pressure space 16 at one side and a reference pressure
space 18 at the opposite side. Control pressure space 16 houses a biasing
spring 17 urging through the diaphragm the control member 12 into its
closing position. The reference pressure chamber 18 communicates with
ambient atmosphere whereas the control pressure space 16 is connected via
conduit 19 with a port of an electrically controlled directional control
valve 21.
The air throttle 11 is controlled by a second setting motor 23 of similar
construction as the first setting motor. For this purpose, the air
throttle which in this example is in the form of a valve plate, is linked
to the movable wall or diaphragm 24 of the second motor 23. The diaphragm
separates the housing of the motor 23 into a control pressure chamber 25
which communicates via a conduit 29 with another port of the directional
control valve 21. The control pressure chamber 25 houses a biasing spring
26 which urges via the diaphragm 24 the air throttle 11 into its normally
open position. The other side of the movable wall or diaphragm 24 delimits
reference pressure chamber 27 which communicates through the inlet part of
tube 9 with the outer atmosphere.
The electrically controlled directional control valve 21 has, apart from
the first mentioned two ports, a third port connected to a conduit 30 and
a fourth port connected to a connection piece 31 which is connected to a
source of reference pressure which in this example is the atmospheric
pressure of ambient air. The electrically controlled directional control
valve has a sliding spool 32 which is biased by a spring 33 into a rest
position in which the intake conduit 29 of the second setting motor 23 is
connected to the conduit 30 for supplying a pressure medium, and venting
conduit 31 is connected to the intake conduit 19 for the first setting
motor 14. Upon actuation of a solenoid 34 by a control signal from an
electric control circuit 44, the spool 32 is displaced into its activated
position against the force of biasing spring 33. The actuation of the
valve 21 can occur also in different ways conventional in the art, for
example, by means of servo motors. In the actuated position of the valve
control pressure chamber 25 of the second setting motor is connected with
the second pressure source (ambient atmosphere) and the control pressure
space 16 of the first setting motor is connected with a conduit 30.
The conduit 30 leads to an electrically controlled pressure transformer 36
which can be for example in the form of a 3/2 directional control valve or
in the form of two 2/2 directional control valves, or a proportional
control valve. The pressure transformers of this kind are well known in
the art, for example from the beforementioned U.S. Pat. No. 4,467,775 or
from the U.S. Pat. No. 4,177,777 and need not be described in detail. In
general, the electrically controlled pressure transformer 36, which in
this example is an electropneumatic converter (EPW) has an output port
which is connected to the supply conduit 30, a reference pressure port 37
connected if desired through a throttle 38 with a second source of
pressure medium (ambient air), and a port 39 connected through a second
throttle 40 to the first source of pressure medium 41 which may be in the
form of a vacuum pump. An actuating member 42 such as a solenoid for the
pressure transformer 36, is connected to an output of the electric control
circuit 44 which from a predetermined number of sensed engine variables
such as rotary speed, fuel dosing and air intake produces after evaluation
a corresponding control signal which is applied to the actuator 42. The
actuator can be controlled, for example, intermittently by pulses of
variable width so that ports 37 and 39 are alternately connected to the
output conduit 30. In a modification, the control of the actuating member
42 can be effected by an analog signal changing the cross-section of ports
37 and 39. In the drawing the block indicating the pressure transformer 36
is provided with a characteristic of the transformer showing the behavior
of supplied underpressure p.sub.u in response to the applied control
signal. It will be seen that when no signal is applied to the actuator 42,
full underpressure p.sub.u passes from the intake port 39 to the output
conduit 30 while the port 37 is closed. When the highest control signal is
applied to the transformer then the port 37 leading to the second
reference pressure source is continuously opened and the port 39 leading
to the control pressure source 41 is closed. By means of throttles 38 and
40 the course the functional characteristic can be adjusted.
As mentioned before, the electrical control circuit 44 controls also the
solenoid 34 of the directional control valve 21. The circuit 44 has a
plurality of inputs indicated by arrows which are connected, apart to the
air flow sensor 8, to non-illustrated sensors of additional operational
parameters of the engine. The circuit 44 is designed such as to
distinguish between two operational conditions, namely between a first
operational condition in which exhaust gas is fed back (ARF) and a second
operational condition in which the exhaust gas return is interrupted. The
second condition corresponds, among others, to idling of the engine during
which burning of soot filters 45 or stopping of the engine is necessary.
The distinguishing capability of the circuit 44 can be achieved for
example by load signal or by a signal corresponding to fuel quantity
supplied to the engine or to other operational variables such as pressure
drop across the soot filter 45.
In the position of the directional control valve 21 illustrated in FIG. 1,
the engine is in the above described second operational condition. Upon
energization of solenoid 34, the control spool 32 of the valve 21 is
displaced against the biasing spring 33 and intake conduit 19 of the first
setting motor is connected to the conduit 30. The intake conduit 29 of the
second setting motor is connected to the venting connection piece 31.
Accordingly, control pressure space 25 of the second setting motor 23 is
under atmospheric pressure. Since the same atmospheric pressure is also in
the reference pressure chamber 27, the biasing spring 26 displaces the air
throttle 11 into its fully open position. The control pressure chamber 16
of the first setting motor 14 however is attacked by variable control
pressure delivered from the pressure transformer 36. As a consequence, the
engine sucks in both air and controlled amounts of returned exhaust gas
whereby by means of the exhaust gas quantity control the proportion of air
admitted into combustion spaces of the engine is also changed. From the
air flow signal generated by sensor 8 and from a signal indicative of the
amount of supplied fuel, the circuit 44 delivers a control signal which in
the abovedescribed manner changes the rate of the exhaust gas return and
hence adjusts certain fuelair ratio. The engine operates continuously with
complete loading whereby maximum quantities of exhaust gas can be fed back
inasmuch residual charge with exhaust gas takes place in the combustion
spaces. As known, the recycling of exhaust gases causes a drop of peak
temperatures in the combustion spaces and consequently a reduction of
emission of components NO.sub.x in the exhaust gas. By means of stored
characteric fields and access parameters to these fields, such as rotary
speed, quantity of metered fuel, temperature and other, the fuel quantity
can be exactly controlled by the recycled exhaust gas over the entire
operational range. The temperature factor affects particularly the cold
engine and corresponding fuel-air ratios necessary for a trouble-free
operation of the engine.
As mentioned before, in the second operational condition of the engine, the
exhaust gas return is interrupted inasmuch as in certain operational
ranges of the engine the cylinders are supposed to work with lower charge.
Especially in idling state a minute gas charging of the cylinders is
advantageous for the quiet run of the engine. Moreover, with low cylinder
charge the temperature of exhaust gases increases so that soot filter can
be burned up. In the second operational condition the solenoid controlled
valve 21 is deenergized and control spool 32 is in the position
illustrated in FIG. 1. The control pressure chamber 16 is connected to
ambient air and is under the same pressure level as the reference pressure
chamber 18. As a consequence, movable wall or diaphragm 15 is biased by
resetting spring 17 in a position in which the control member 12 at the
outlet of return conduit 4 is in its closed position. At the same time,
however, control pressure delivered by the pressure transformer 36 is
applied to the control pressure chamber 25 of the second setting motor
and, at the corresponding modulation of the pressure medium by the circuit
44, adjusts the position of air throttle 11 in accordance with sensed
operational variables of the engine applied to the control circuit 44. The
adjustment of the air throttle 11 reduces noise in idling operation of the
engine. The air throttle acts on the final pressure in the combustion
spaces of the engine after compression and produces a vibration-free
running. Rotary speed signal can be applied as a verification in a
regulating loop for controlling the air throttle 11.
During the second operational condition of the engine when no exhaust gas
return occurs, the exhaust gas temperature can be also increased through
throttling the engine by air throttle 11 and the increased temperature is
also used for burning the soot filter in the exhaust gas collection
system. In self-igniting internal combustion engines exhaust gas has a
high component of soot and the pores of the filter quickly fill up with
separated soot whereby back pressure in the system 3 increases. The soot
filters can be either replaced or the accumulated soot can be burned up
without the need of any change. The latter method has eviently the
advantage of simpler maintenance. By means of air throttle 11 the exhaust
gas temperature can be increased during the second operational condition
of the engine to such an extent that the accumulated soot burns up. With
advantage the burning is effected in the presence of catalytic components
of the filter which lower the ignition temperature.
A time factor in the second operational condition or in connection with the
increase of backpressure or pressure drop across the filter can be also
used as a control parameter provided that the engine has already reached
its working temperature.
If the engine is to be stopped then the stoppage can also be made with
advantage by the air throttle 11 which is brought in its fully closed
position. For this purpose, the directional control valve 21 is
deenergized so that control pressure chamber 29 is attacked by pressure
from transformer 36. The pressure transformer is also deenergized whereby
underpressure or vacuum from pressure space 41 is applied through control
valve 21 in the control pressure chamber 25 to the second setting motor,
resulting in the closure of the air throttle 11. The same process takes
place also when the electronic control circuit 44 is inactivated. This
possibility guarantees a reliable stopping of the engine even in the case
of a failure. In starting the engine, the vacuum pump 41 is inoperative at
this time point and consequently no underpressure is delivered which might
close the air throttle.
In the embodiment of FIG. 2, there are provided two separate electrically
controlled pressure transformers 50 and 52 connected via conduit 51 and 53
to respective control pressure chambers 16 and 25 of the first and second
setting motors. The directional control valve 21 is dispensed with. The
first input ports of the two pressure transformers are connected via
throttle 40 to the first source 41 of underpressure and the second port of
each pressure transformer is connected to the second pressure source,
namely to ambient air. The pressure transformer 50 is designed such that
in its deenergized condition the reference pressure (atmospheric pressure)
is admitted through supply conduit 51 in the control pressure chamber 16
of the first setting motor, whereas in the fully energized condition only
the underpressure from the source 41 is supplied to the chamber 16.
Consequently, when the pressure transformer 60 is deenergized, control
member 12 for the returned exhaust gas is brought in its lifted or closing
position and the return conduit 4 is interrupted.
The second pressure transformer 52 is designed in such a manner that during
its deenergized condition vacuum or underpressure from pressure source 41
is applied through conduit 53 in the control pressure chamber 25 of the
second setting motor whereas in fully activated condition only the
reference (atmospheric) pressure is supplied into the chamber 25.
Accordingly, in the deenergized condition of the adjuster of pressure
transformer 62 underpressure in the controlled pressure space 25 of the
second setting motor counteracts the biasing spring 26 and sets the air
throttle 11 into its fully closed position. In this manner the device
performs a safety function in the sense that when the electric control
circuit is accidentally inactivated the engine stops.
The solution according to this invention enables the most accurate
positioning of the air throttle 11 and of the control member 12 for the
returned exhaust gas so as to achieve the desired running behavior,
loading and emission behavior of the engine.
FIG. 3 illustrates a variation of the embodiment of FIG. 2 employing also
two pressure transformers 50 and 55 assigned to respective setting motors
13 and 23. An input in both pressure transformers is connected via
throttle 40 to a common source 41 of low pressure or vacuum and another
input of respective transformers is connected to ambient air. This
embodiment differs from that of FIG. 2 in the construction of the second
pressure transformer 55 which is identical with the first pressure
transformer 50. It means that when the acuator of the second pressure
transformer 55 is deenergized, reference (atmospheric) pressure is
supplied into controlled pressure space 25 of the second setting motor 23.
This embodiment has the advantage that the two pressure transformers have
an identical controlling behavior. In order to stop the engine in the case
of a malfunction, the second pressure transformer 55 must have been
energized with maximum current of a continuous pulse. To simplify the
design and to reduce power requirements, there is provided a bypass
conduit 6 leading from the first input conduit 39 to the output conduit 53
and via a 3/2 directional control valve 57 to the control pressure
chamber 25. The directional control valve 57 is solenoid controlled
whereby in the deenergized condition it connects the conduit 51 directly
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