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Claims  |
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What I claim is:
1. A thickened aqueous cleaning composition consisting essentially of
(a) from about 0.1% to about 5% by weight of a tertiary amine oxide of
formula R.sub.1 R.sub.2 R.sub.3 N.fwdarw.O wherein R.sub.1 is a C.sub.12
-C.sub.15 linear or branched alkyl group and R.sub.2 and R.sub.3 are
independently selected from C.sub.1 -C.sub. 4 alkyl groups and C.sub.2
-C.sub.4 hydroxyl alkyl groups;
(b) from about 0.05% to about 0.5% by weight of an alkali metal or alkaline
earth metal mono or polyalkylated benzene or naphthalene sulfonate in
which the alkyl groups contain from 1 to 4 carbon atoms;
(c) from 0% to about 25% by weight of ionisable non surface active organic,
or inorganic compounds; the weight ratio of a:b lying in the range from
about 2.5:1 to about 10:1, said composition exhibiting a zero shear
viscosity of at least about 500 mPa.sec at 10.degree. C., a Brookfield
viscosity of less than about 500 mPa sec using a No. 3 spindle at
20.degree. C., and a modal relaxation time of about 0.5 seconds maximum at
10.degree. C.
2. A thickened aqueous cleaning composition according to claim 1 wherein
component (b) is present in an amount of from about 0.01% to about 0.25%
by weight.
3. A thickened aqueous cleaning composition according to claim 1 wherein
component (b) is selected from sodium xylene sulfonate and sodium cumene
sulfonate.
4. A thickened aqueous cleaning composition according to claim 1 further
including from about 0.01% to about 0.1% by weight of a compound selected
from salicylic acid and its 5-sulfo and 3,5-dimethyl derivatives, m- and
p-chloro benzoic acid, p-bromobenzoic acid, p-toluic acid and
m-nitrobenzoic acid and mixtures thereof, provided that the weight of the
compound does not exceed about 25% by weight of the alkali metal benzene
or naphthalene sulfonate present.
5. A thickened aqueous cleaning composition according to claim 4 wherein
the compound is selected from m- and p- chlorobenzoic acids.
6. A thickened aqueous cleaning composition according to claim 1
incorporating an auxiliary surfactant in an amount not exceeding the
amount of amine oxide present.
7. A thickened aqueous cleaning composition according to claim 6 wherein
the auxiliary surfactant is an anionic surfactant selected from alkali or
alkaline earth metal alkanoates, C.sub.11 -C.sub.13 alkyl benzene
sulfonates, s--C.sub.12 -C.sub.18 -alkane sulfonates, C.sub.12 -C.sub.16
alkyl sulphates and ethoxylated derivatives thereof containing not more
than four ethoxy groups per mole, and mixtures of any of the foregoing,
the auxiliary surfactant being present in an amount of from about 0.1% to
about 20% by weight of the mixture of amine oxide and anionic surfactants.
8. A thickened aqueous cleaning composition according to any one of claims
1 wherein the non surface active organic, or inorganic ionisable compounds
are selected from alkali metal or ammonium citrate, formate, acetate or
succinate, hydroxide, sulfate, chloride, hypochlorite, carbonate, nitrate,
orthophosphate, pyrophosphate, polyphosphate, amino polycarboxylate, amino
polyphosphonate and mixtures of any thereof.
9. A thickened aqueous cleaning composition consisting essentially of
(a) from about 0.1% to about 5% by weight of a tertiary amine oxide of
formula R.sub.1 R.sub.2 R.sub.3 N.fwdarw.O wherein R.sub.1 is a C.sub.12
-C.sub.15 linear or branched alkyl group and R.sub.2 and R.sub.3 are
independently selected from C.sub.1 -C.sub.4 alkyl groups and C.sub.2
-C.sub.4 hydroxyl alkyl groups;
(b) from about 0.01% to about 0.25% by weight of an alkali metal or
alkaline earth metal mono or polyalkylated benzene or naphthalene
sulfonate in which the alkyl groups contain from 1 to 4 carbon atoms;
(c) from 0% to about 25% by weight of non surface active organic or
inorganic ionisable compounds selected from alkali metal or ammonium
citrate, formate, acetate or succinate, hydroxide, sulfate, chloride,
hypochlorite, carbonate, nitrate, orthophosphate, pyrophosphate,
polyphosphate, amino polycarboxylate, amino polyphosphonate and mixtures
of any thereof.
the amino oxide component (a) comprising the sole surfactant species
present, the weight of ratio a:b lying in the range from about 2.5:1 to
about 10:1, said composition exhibiting a zero shear viscosity of at least
about 500 mPa.sec at 10.degree. C., a Brookfield viscosity of less than
about 500 mPa sec using a No. 3 spindle at 20.degree.C., and a modal
relaxation time of about 0.5 seconds maximum at 10.degree. C.
10. A thickened aqueous cleaning composition according to claim 9 wherein
R.sub.1 is a linear alkyl group having an average carbon chain length in
the range C.sub.14 -C.sub.15.
11. A thickened aqueous cleaning composition according to claim 10 wherein
component (c) provides an ionic strength of not more than 5.0 g
moles/dm.sup.3.
12. A thickened aqueous cleaning composition according to claim 11 wherein
component (c) comprises a mixture of sodium hypochlorite, sodium chloride
and sodium hydroxide.
13. A thickened aqueous cleaning composition according to claim 12 wherein
the hypochlorite is present in an amount from about 1 to about 10% by
weight, the sodium chloride is present in an amount of from about 1 to
about 10% by weight and the sodium hydroxide is present in an amount of
from about 0.5% to about 1.5% by weight.
14. A thickened aqueous cleaning composition according to claim 12
incorporating at least about 400 ppm of at least one monocyclic or
bicyclic monoterpene alcohol or the ester thereof with a C.sub.2 -C.sub.3
alkanoic acid.
15. A thickened aqueous cleaning composition according to claim 12
incorporating from about 0.001% to about 0.25% based on the total weight
of the composition of an organo silicon quaternary compound of formula
##STR3##
wherein R.sub.9 is C.sub.16 -C.sub.20 alkyl
R.sub.10 is C.sub.1 -C.sub.4 alkyl
R.sub.11 is C.sub.1 -C.sub.4 alkyl
y is an integer from 0 to 2 and X.sup.- is a water soluble anion. |
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Claims  |
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Description  |
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FIELD OF THE INVENTION
This invention relates to aqueous cleaning compositions incorporating low
levels of amine oxide surfactants and displaying pronounced shear thinning
behaviour i.e. exhibiting high visocities at low rates of shear and much
lower viscosities at high rates of shear. This type of behaviour is of
particular utility in cleaning compositions intended to be applied "as is"
to non-horizontal structural surfaces such as walls, and windows and
sanitary fittings such as sinks, baths, showers, wash basins and WCs. The
invention is especially concerned with aqueous hypochlorite
bleach-containing cleaning compositions which are commonly applied to the
surfaces of sanitary fittings.
BACKGROUND OF THE INVENTION
It is well known that the higher the viscosity of a liquid composition, the
greater will be its residence time when applied to a non-horizontal
surface such as a wall. Viscosity can be increased in many ways e.g. by
the use of a polymeric organic thickening agent as a component of the
composition, by increasing the concentration of dissolved components, by
adding solid components which are suspended in the solution or by
modifying the characteristics of the dissolved components to create gel
phases.
Each of these approaches has its limitations. A polymeric thickening agent,
although of value in compositions that are not exposed to aggressive
aqueous environments, is not useful where the composition contains a
hypochlorite bleach because of the tendency of the hypochlorite to attack
the polymer, which leads to the destruction of the latter's thickening
capability. Mere increases in the solution concentration of components
have a limited effect on solution viscosity and are thus not particularly
cost effective. The addition of solid, i.e. non-soluble, components
introduces additional complexity, in that settling out or sedimentation on
storage has to be avoided, and the physical form of the product is
normally limited to an opaque suspension which is not ideal for an aqueous
cleaning composition. Modification of the physical characteristics of the
dissolved components by interaction to form viscous phases can also
introduce limitations on the type and concentration of the components.
In order to overcome the problem of thickener (and bleach) stability in
thickened aqueous hypochlorite-containing compositions, a variety of
formulations have been proposed. Most of these involve combinations of
surfactants that are stable to hypochlorite solution, examples being the
compositions disclosed in BP No. 1329086 and BP 1418671, European
Published Patent Applications Nos. 21581 and 30401 and French Pat. No.
2355909. Hypochlorite bleach compositions containing surfactant
combinations with product viscosity values of up to .apprxeq.150 mPa.sec
are disclosed by the art but the attainment of higher viscosities than
this is not specifically taught and is believed to require surfactant
levels that are likely to be unattractive economically.
It has been found by the Applicants that shear thinning behaviour is a
desirable characteristic for thickened aqueous hypochlorite-containing
compositions intended for use on non horizontal ceramic surfaces. Sheat
thinning allows the development of very high viscosities at the low rates
of shear which are produced as a result of the movement of a liquid down a
vertical surface under its own weight, whilst giving rise to low
viscosities when the solution is dispensed under pressure through a
restricted orifice such as the neck of a flexibility sided bottle. The
commonly assigned Stoddart U.S. Pat. No. 4,576,728 discloses compositions
displaying this characteristic which compositions comprise aqueous
solutions of long chain amine oxides in combination with certain aromatic
compounds having a carboxylic or hydroxylic functionality and possessing a
defined amphiphilic character. However, it has also been found that
thickened liquid compositions incorporating low levels of one or more
additives to produce shear thinning, also show a tendency towards
viscoelastic behaviour, particularly at temperatures in the range
5.degree.-20.degree. C. commonly encountered in e.g. toilet bowls. This is
a less desirable characteristic as it results in uneven distribution of
the liquid over the treated surface. It is also less attractive
aesthetically to the consumer. Accordingly there is a need for a thickened
aqueous cleaning composition displaying shear thinning characteristics
whilst exhibiting controlled, or more prefereably substantially no
viscoelastic behaviour.
SUMMARY OF THE INVENTION
According to the present invention there is provided a thickened aqueous
cleaning composition comprising
(a) from 0.1% to 5% by weight of a tertiary amine oxide of formula R.sub.1
R.sub.2 R.sub.3 N.fwdarw.O wherein R.sub.1 is a C.sub.12 -C.sub.15 linear
or branched alkyl group and R.sub.2 and R.sub.3 are independently selected
from C.sub.1 -C.sub.4 alkyl groups and C.sub.2 -C.sub.4 hydroxyl alkyl
groups,
(b) from 0.05% to 0.5% by weight of an alkali metal or alkaline earth metal
mono- or polyalkylated benzene or naphthalene sulfonate in which the alkyl
groups contain from 1 to 4 carbon atoms;
(c) from 0% to 25% by weight of ionisable non surface active organic, or
inorganic compounds;
the weight ratio of a:b lying in the range from 2.5:1 to 10:1 said
composition exhibiting a zero shear viscosity of at least 500 mPa.sec at
10.degree. C., a Brookfield viscosity of less than 500 mPa sec using a No.
3 spindle at 100 rpm at 20.degree. C., and a modal relaxation time of 0.5
secs maximum at 10.degree. C.
For the purposes of the present invention the rheological characteristics
of the thickened aqueous cleaning compositions are determined using
(a) A Brookfield Synchrolectric Viscometer Model RVT made by Brookfield
Engineering Laboratories Inc. Stoughton, Massachusetts, U.S.A. The
Viscometer uses a No. 3 spindle at 100 rpm and reading are made at
20.degree. C.
(b) A Carrimed Controlled Stress Rheometer made by Carrimed Ltd., Interpret
House, Curtis Road Industrial Estate, Dorking, Surry RH 4 1DP, England.
The Rheometer employs Carrimed oscillatory shear computer software, with
cone and plate shear geometry (cone diameter: 4 cm; cone angle; 2.degree.)
normally set to provide a shear stress of 8.94 dyne cm.sup.-2 over an
oscillatory frequency range of 0.063-6.3 radians sec.sup.-1. Measurements
on this instrument are carried out at temperatures of 6.degree.,
10.degree., 14.degree. and 18.degree. C.
The Rheometer measures two parameters of thickened aqueous compositions in
accordance with the invention as a function of oscillation frequency, viz,
the inphase component of complex viscosity (mPa sec) and the rigidity
modulus (Pa), each of which parameters have the meanings given to them in
Viscoelastic properties of polymers' by J. D. Ferry (3rd Edition)
published by Wiley & Sons in 1980. The Applicants have found that the
variation of a derived function of at least one of these parameters, viz,
the in phase component of complex viscosity, correlates with the consumer
perception of the viscoelasticity of thickened aqueous compositions at
temperatures in the range from 5.degree. C. to 20.degree. C.
The zero shear viscosity is taken as the low frequency asymptote of the
in-phase component of complex viscosity and this value is a measure of the
shear thinning nature of the aqueous composition. A measure of the
viscoelastic behaviour is obtained by mathematically transforming the
in-phase component of complex viscosity. This involves multiplication of
the in-phase complex viscosity component by the frequency so as to give a
loss modulus value. A plot of this loss modulus against the inverse of the
frequency will produce a maximum valve for the loss modulus, and the
inverse frequency at this value is taken as the modal relaxation time of
the liquid composition. Although the in phase complex viscosity component
and the modal relaxation time are not completely independent of each other
their relationship is indirect and not clearly defined.
DETAILED DESCRIPTION OF THE INVENTION
In its broadest aspect the invention comprises an aqueous cleaning
composition containing two components viz. a long chain amine oxide and an
alkali metal or alkaline earth metal salt of a mono or poly alkylated
benzene or naphthalene sulfonate in which the alkyl group(s) contain from
one to four carbon atoms.
Amine oxides useful in the present invention have the formula R.sub.1
R.sub.2 R.sub.3 N.fwdarw.O wherein R.sub.1 is a C.sub.12 -C.sub.15 alkyl
group and R.sub.2 and R.sub.3 are C.sub.1 -C.sub.14 alkyl groups. The
amine oxide is present in an amount of from about 0.1% to about 5%, more
preferably from about 0.5% to about 2.5% and, in preferred embodiments of
the invention in which the R.sub.1 average chain length is .gtoreq.14
carbon atoms, from about 1% to about 1.5% by weight of the composition.
The R.sub.1 group may be linear or branched and may be derived from
natural or synthetic hydrocarbon sources. For the purposes of the present
invention, linear groups are defined as including moieties incorporating
up to about 25% methyl branching, predominantly in the 2-position relative
to the nitrogen atom of the amine oxide.
Methyl branching on the alkyl chain also predominates in those amine oxides
useful in the present invention in which the R.sub.1 group is branched,
rather than linear in nature.
Commercially available sources of these amine oxides are normally a mixture
of
##STR1##
which mixture arises as a result of the processing route used to form the
precursor alcohol or aldehyde. This route involves carbonylating or
hydroformylating an olefin, preferably a linear .alpha.-olefin and leads
to a mixture of the desired branched chain aldehyde or alcohol of the same
carbon number. For olefin starting materials having a range of carbon
chain length, the resultant alcohol or aldehyde mixture contains compounds
of different carbon number and isomers containing straight chain and
2-alkyl branched chain alkyl groups. Mixture of linear and branched chain
material are available commercially and comprise from about 25 to about
75% by weight C.sub.13 and from about 75 to about 25% by weight C.sub.15
amine oxides with approximately 50% by weight straight chain and 50% by
weight 2-alkyl branched chain where the 2-alkyl group is predominantly
methyl. In thickened cleaning compositions in accordance with the
invention the level of usage of the branched chain amine oxides and
mixtures thereof with linear chain amine oxides varies, depending on the
average chain length of the detergent alkyl group. Where the olefin
starting material comprises 65-75% C.sub.13 and 25-35% C.sub.15
hydrocarbyl groups, the resulting amine oxides are used at levels towards
the upper end of the range viz. .gtoreq.2% by weight of the composition
and typically from about 2.0% to about 2.5% by weight.
Where the mixture in the starting material is closer to the reverse of that
above viz. 65-75% C.sub.15 and 25-35% C.sub.13, the level of usage of the
resultant amine oxides can be reduced to a value in the range from 1% to
2% by weight of the composition. Furthermore, amine oxides in which the
long chain alkyl group R.sub.1 is linear are more susceptible than those
where R.sub.1 is non linear to the effect of the viscosity modification
agents useful in the present invention. Thus, a bleaching composition
containing 8-10% hypochlorite and an amine oxide in which the long chain
alkyl group is branched and has a carbon number of about 13.3 requires an
ionic strength of at least 4.7 g moles/dm.sup.3 to achieve a product
viscosity in excess of 200 mPa. sec. This level of ionic strength is
believed to make the storage stability of the hypochlorite bleach less
than that which is considered desirable for the expected shelf life of the
product. The preferred amine oxide structure for `thickened` products
having a viscosity of >200 mPa. sec. at 20.degree. C. is one in which
R.sub.1 has an average chain length in the range C.sub.14 -C.sub.15.
Compositions containing these preferred amine oxides require a lower amine
oxide level viz. <2.0%, more typically 1.0-1.5%, and also a lower ionic
strength viz. 3.0 g moles/dm.sup.3 minimum in order to achieve target
viscosity. Both of these reductions in ingredient level lead to improved
storage stability and also lower the cost of the product.
The second essential component of the composition of the invention is an
alkali metal or alkaline earth metal salt of a mono- or poly alkylated
benzene or naphthalene sulfonate in which the alkyl groups contain from 1
to 4 carbon atoms. Examples of suitable materials include alkali metal
toluene, xylene and cumene sulfonates with sodium xylene sulfonate and
more especially sodium cumene sulfonate being the most effective
materials. The levels of incorporation are such as to provide an amine
oxide to alkylated benzene or naphthalene sulfonate weight ratio of from
about 2.5:1 to about 10:1 more preferably from about 4:1 to about 10:1. In
practice the level of incorporation ranges from about 0.05% to about 0.5%
by weight of the composition more preferably from about 0.1% to about
0.25% by weight.
The mode of operation of these materials in the composition of the
invention is not understood, although it is believed that they are
responsible for some form of association between the amine oxide micelles.
This association leads to the production of a loosely bound structure in
solution, which displays high viscosity at low shear rates whilst not
possessing visco elastic properties.
Compositions in accordance with the invention should have a zero shear
viscosity of at least about 500 mPa sec at 10.degree. C. and preferably
the zero shear viscosity is greater than about 1000mPa sec more preferably
greater than about 2000 mPa sec at this temperature.
The Modal Relaxation time of compositions in accordance with the invention
is no more than about 0.5 seconds at 10.degree. C. and is preferably less
than about 0.4 seconds. Ideally the modal relaxation time should approach
zero.
The Brookfield viscosity at 20.degree. C. using the No. 3 spindle at 100
ppm should not exceed about 500 mPs sec and is preferably less than about
400 mPa sec, normally in the range from about 200 to about 350 mPa sec,
and is a reflection of the ease of dispensing of the composition from its
storage container. Whilst a measure of thickness is believed to be
aestheticaly desirable, high Brookfield viscosities (i.e. >500 mPa sec)
have been found to be less acceptable to consumers.
Measurements are normally made on product at a time from 48 to 96 hours,
generally about 72 hours after its manufacture. The viscosity values do
not normally change significantly after the composition has equilibrated
but, in the case of the preferred compositions incorporating hypochlorite
bleaching species, the degradation of the hypochlorite does affect the
characteristics of the composition and leads to a slow reduction in
viscosity and modal relaxation times. These reductions become perceptible
after approximately six weeks to two months depending on the storage
temperature of the compositions.
In the broadest aspect of the invention the only essential component other
than the amine oxide and the alkylated benzene or naphthalene sulfonate is
water which forms the remainder of the composition. Nevertheless for
practical purposes, compositions embodying the present invention will
normally contain other, optional, ingredients and in preferred executions
of the invention these will include ionisable compounds which may be
organic or inorganic in character. These ionisable compounds provide a
source of ionic strength (I) which also serves to enhance the viscosity of
the compositions. Levels of ionisable inorganic compounds of up to about
25% by weight of the composition can be utilised corresponding to ionic
strengths of up to about 6.5 gmoles/dm.sup.3, depending on the compounds
employed.
In the aspect of the invention directed to liquid detergent compositions
suitable for cleaning hard surfaces such as walls and windows, the
ionisable compounds can include any of the water soluble inorganic and
organic builder and sequestrant salts normally incorporated in such
products. Compounds classifiable and well-known in the art as detergent
builder salts include the nitrilotriacetates, polycarboxylates, citrates,
ortho- and pyro-phosphates, silicates and mixtures of any of these. Metal
ion sequestrants include all of the above, plus materials like alkali
metal ethylenediaminetetraacetates, the amino-polyphosphonates and
phosphates (DEQUEST). A wide variety of poly-functional organic acids and
salts is disclosed in European Patent Application Publication No 0040882
which contains examples of the use of such materials in various cleaning
compositions. In general the builder/sequestrant will comprise from about
1% to about 25% of the composition. Citric acid (2%-20% as sodium citrate)
is a preferred builder.
In preferred embodiments of the compositions of the invention the ionisable
compounds include a hypochlorite bleach and the alkali metal chloride and
chlorate salts which accompany it in commercially availabe material. These
salts provide the majority, and preferably all, of the ionic strength
desirable for achieving viscosities of 200 cps for such compositions. An
alkali metal hypochlorite content of 9-10% in the composition will
normally result in an ionic strength of at least about 3.0 g
moles/dm.sup.3. Ionic strength values in excess of about 5.0 g
moles/dm.sup.3 are not desirable because of their adverse influence on the
stability of the hypochlorite. Preferably the ionic strength is less than
about 4.0 g moles/dm.sup.3 and values in the region of from about 3.4 to
about 3.8 g moles/dm.sup.3 are considered to be optimum where a stable
product of viscosity >200 mPa. sec. at 20.degree. C. is desired.
The alkali metal hypochlorite may be a lithium, potassium or sodium
hypochlorite and the level of hypochlorite in the composition is normally
arranged to lie in the range from about 1% to about 12%, preferably from
about 5% to about 10% by weight. Customarily hypochlorite bleach
compositions contain approximately 6% or 9% hypochlorite is conventionally
expressed in terms of the weight percentage of available chlorine in the
composition, and the actual weight percentage of bleaching species is
arranged to provide the desired level of `available chlorine`. The
preferred hypochlorite species is sodium hypochlorite which contains 95.3%
available chlorine.
Alkali metal hypochlorites are commercially available as aqueous solutions
containing from about 10% to about 15% by weight `available chlorine` and
the bulk suppliers normally produce material having available chlorine
contents towards the upper end of this range viz. from 12% to 14% by
weight. These commerically available hypochlorite solutions contain other
salts as byproducts or contaminants, more specifically free alkalinity in
the form of alkali metal hydroxide and alkali metal carbonate, and alkali
metal chloride. Low levels of other species such as sodium chlorate are
also believed to be formed during hypochlorite manufacture but their
chemical stability is sufficiently low that they have largely decomposed
by the time the hypochlorite is employed in product formulations. The
levels of the byproduct materials depend on the processing conditions
employed in the manufacture of the hypochlorite but in general they fall
within the ranges
0.2 -1.0% alkali metal hydroxide
0.01 -0.1% alkali metal carbonate
10.0 -18.0% alkali metal chloride
expressed as a weight percentage of the hypochlorite solution as supplied.
As stated hereinbefore, the salts accompanying the hypochlorite bleach
provide most if not all of the ionisable species necessary for the ionic
strength requirement. However, other non surface active organic or
inorganic compounds can be added where necessary to provide an ionic
strength in the desired range.
The ionisable compound(s) can be inorganic in nature eg. alkali metal or
ammonium hydroxide, sulphate, halide, (particularly chloride), silicate
carbonate, nitrate, orthophosphate, pyrophosphate, or polyphosphate, or
organic such as formate, acetate or succinate. The ionisable alkali metal
compound normally comprises a caustic alkali such as sodium or potassium
hydroxide either alone or in admixture with alkali metal salts. For
product safety reasons the amount of caustic alkali is normally limited to
a value in the range of from about 0.5% to about 2%, more usually from
about 0.75% to about 1.5% by weight of the composition.
In the preferred embodiments of the invention inorganic and organic
compounds incorporating oxidisable groups are avoided because of their
tendency to have adverse effects on physical and/or chemical stability of
the compositions on storage. Certain organic sequestrants such as the
amino poly (alkylene phosphonates) salts can, however, be incorporated in
an oxidised form in which they are not susceptible to attack by the
hypochlorite bleach. Such sequestrants are normally present in amounts of
from about 0.1% to about 0.5% by weight of the composition.
The ionic strength of the composition is calculated by means of the
expression
##EQU1##
where C.sub.i is the molar concentration of the ionic species in g
moles/dm.sup.3
Z.sup.i is the valency of the species.
The function C.sub.i Z.sub.i.sup.2 is calculated for each of the ionic
species in solution, these functions are summed and divided by two to give
the composition ionic strength.
A useful optional component of the compositions of the invention is an
aromatic molecule containing ring substitution in at least two positions,
one substituent being a carboxylic acid group. With the exception of
hydroxy group substitution, the second substituent in the aromatic ring is
preferably not in the o-position. These molecules are very effective shear
thinning additives although at low temperatures they do give rise to
viscoelastic properties and thus are preferably used at low levels viz,
not more than about 25%, preferably not more than about 10% by weight of
the alkylated benzene or naphthalene sulfonate component. Examples of
aromatic molecules as defined above are meta- and para-chlorobenzoic acid,
meta-mitrobenzoic acid, para bromobenzoic acid, salicyclic acid,
5-sulphosalicyclic acid, 3,5-dimethyl salicyclic acid and paratoluic acid.
Of the above materials the chlorobenzoic acids are preferred.
The level of use of the aromatic molecule in compositions of the invention
is from about 0.01% to about 0.10% by weight of the composition.
Another optional component of compositions of the present invention is an
anionic surfactant. Suitable anionic surfactants are those incorporating
an aliphatic hydrocarbyl moiety having an average carbon chain length of
more than about 12 and less than about 18 atoms, said moiety comprising at
least about 40% by weight of the anionic surfactant. Suitable anionic
surfactants satisfying this constraint include alkanoates, C.sub.1
-C.sub.15 alkyl esters of sulfonated alkanoic acids, olefin sulfonates,
alkyl benzene sulfonates in which the alkyl group contains 11-13 carbon
atoms, s--C.sub.12 -C.sub.18 alkane sulfonates, C.sub.12 -C.sub.16 alkyl
sulfates, certain alkyl polyethoxy sulfates, alkyl phosphates and certain
alkyl ether phosphates. Mixtures of any of these surfactants can also be
employed if desired.
Preferred alkanoates are the C.sub.12 -C.sub.14 alkali metal or alkaline
earth metal soaps and mixtures thereof derived from e.g. coconut or palm
kernel oils. The preferred sulfonated alkanoic acid esters are alkali
metal sulfonate salts of methyl, ethyl, propyl and butyl esters of
C.sub.12 -C.sub.14 alkanoic acids. Preferred olefin sulfonates are the
alkali metal C.sub.12 -C.sub.14 .alpha.olefin sulfonates and the alkyl
benzene sulfonates are preferably those with a linear alkyl chain. The
alkyl sulfates may be primary or secondary in type, the alkyl group being
derived from primary or secondary alcohols. In turn these alcohols may be
derived from any of the sources described above in connection with the
long chain group of the amine oxide. The average number of ethoxy groups
in the alkyl polyethoxysulfates should not exceed about 3 per mole where
the alkyl chain length is from 12 to 14 carbon atoms and about 4 per mole
where the alkyl chain length is from 14 to 16 carbon atoms.
The cation is normally alkali metal, such as sodium, potassium, lithium, or
ammonium, although for certain surfactants, alkaline earth metals such as
magnesium can also be used.
Preferred anionic surfactants are primary C.sub.12 -C.sub.16 alkyl
sulphates with up to approximately 50% methyl branching, s--C.sub.13
-C.sub.15 alkane sulfonates and C.sub.11 -C.sub.13 alkyl benzene
sulfonates. Soaps are also preferred anionic surfactants in mixtures in
which the amine oxide: anionic surfactants weight ratio is >20:1. Where
anionic surfactants are incorporated as components of the compositions of
the invention, their level of use is such as to comprise from about 0.1%
to about 20% by weight of the mixture of anionic surfactants and amine
oxides, the latter comprising the remaining 80% to 99% of the mixture.
Another surfactant which can be incorporated in the compositions of the
invention and which is also stable to hypochlorite solutions is a
substituted betaine of formula
R.sub.5 R.sub.6 R.sub.7 N.sup.+ --R.sub.8 COO.sup.-
wherein R.sub.5 is a C.sub.8 -C.sub.18 alkyl group, preferably a C.sub.10
-C.sub.14 alkyl group, R.sub.6 and R.sub.7 are C.sub.1 -C.sub.4 alkyl
groups, more preferably methyl groups, and R.sub.8 is a C.sub.1 -C.sub.4
alkylene group more preferably a C.sub.2 -C.sub.3 alkylene group. Specific
examples include octyl, decyl, dodecyl, tetradecyl and hexadecyl betaines
in which R.sub.8 is an ethylene or propylene group and R.sub. 6 and
R.sub.7 are methyl groups. This surfactant can be included at levels up to
about 100% of the level of the amine oxide but for cost reasons is
normally incorporated at a lower level, preferably at less than about 50%,
most preferably at less than about 25% of the level of the amine oxide.
A highly preferred optional component for use in the bleach-containing
embodiments of the present invention is a quaternised alkoxy silane which
confers a long lasting antibacterial effect on surfaces, particularly
siliceous surfaces washed with the compositions. Compositions containing
the organosilicon quaternary compounds are preferably free of anionic
surfactants in order to avoid interaction between the two components.
Where anionic surfactants are present they should comprise less than the
molar amount of organosilicon quaternary compound in order to maintain the
cationic character of the latter.
Organosilicon quaternary ammonium compounds having the desired combination
of broad spectrum antibacterial activity and physico-chemical stability in
the cleaning compositions of the invention have the general structure:
##STR2##
wherein R.sub.9 is C.sub.16 -C.sub.20 alkyl, R.sub.10 is C.sub.1 -C.sub.4
alkyl, R.sub.11 is C.sub.1 -C.sub.4 alkyl, y is an integer from 0 to 2,
and X.sup.- is a water soluble anion. A preferred chain length for
R.sub.9 is C.sub.18 for antibacterial efficacy reasons, and for reasons of
cost and ease of preparation R.sub.10 and R.sub.11 are usually methyl. In
aqueous alkaline solution the (R.sub.11 O) groups will hydrolyse to give
the silanol derivative so that references herein to the organic silicon
quaternary ammonium compound include the silanol derivative thereof.
X.sup.- is normally halide, particularly chloride, but can also include
methosulfate, acetate or phosphate.
The level of incorporation of the organosilicon compound is from about
0.001% to about 0.25% based on the total weight of the composition but is
more usually in the range of from about 0.005% to about 0.05% and most
preferably from about 0.01% to about 0.03% by weight.
A desirable optional component of compositions in accordance with the
invention is a perfume which is present at a level of from about 0.01% to
about 0.5% preferably from about 0.05% to about 0.25% by weight of the
composition.
Monocyclic and bicyclic monoterpene alcohols and their esters with C.sub.2
-C.sub.3 alkanoic acids are known and used as ingredients in fragrances,
including those employed in detergent compositons. As such their level of
incorporation varies from about 10 to about 500 ppm of the composition
depending on the perfume formulation and the nature of the detergent
composition.
It has been found that in aqueous hypochlorite bleach solutions containing
from about 1.0% to about 2.5% of a C.sub.14 -C.sub.16 amine oxide as the
only surfactant, the incorporation of at least about 400 ppm of at least
one monocyclic or bicyclic monoterpene alcohol or the ester thereof with
C.sub.2 -C.sub.3 alkanoic acid provides an enhancement of the viscosity of
the bleach solution and facilitates the generation of viscosities of 200
mPa sec. and greater at 20.degree. C. Preferably the monoterpene alcohol
or ester is present in an amount of at least about 600 ppm. Examples of
materials demonstrating this effect are isoborneol, isobornyl acetate,
dihydroterpineol and dihydroterpinyl acetate.
The mode of operation of these materials in this system is not fully
understood but it is hypothesised that in the absence of anionic
surfactants, hydrogen bonding occurs between adjacent alcohol functions of
the relatively water insoluble terpene alcohols held in the amine oxide
micelles. This leads to the formation of an extended micellar structure in
the solution which provides an increased viscosity.
Thickened aqueous hypochlorite bleach compositions in accordance with the
present invention and including the above mentioned terpene alcohol
derivatives are particularly preferred for the incorporation of
quaternised alkoxy silane as an antibacterial component. Such compositions
utilise the minimum amounts of amine oxide surfactant and ionic salts
necessary to generate the desired product viscosity and hence enhance the
stability of the quaternised alkoxy silanes.
The compositions can be made by conventional mixing techniques but, because
of the relatively low aqueous solubility of the aromatic viscosity
enhancing compound, the amine oxide should be present in the solution to
which the viscosity enhancing compound is added. In the preferred
compositions the following method of preparation is highly preferred, in
order to ensure that problems of incomplete solution, and/or precipitation
on storage, do not arise.
In the preferred mode of preparation, a premix of the amine oxide, perfume,
added caustic alkali and water is formed at ambient temperature (viz.
15.degree.-25.degree. C.) and the alkylated benzene or naphthalene
sulfonate compound is then added with vigorous agitation. Where an
organosilicon compound is included it will also be added at this stage. In
the preferred thickened bleach compositions incorporating a monocyclic or
bicyclic monoterpene alcohol component, this can conveniently be
incorporated in the perfume mixture. The premix is then added to a
solution of the remaining ingredients e.g. hypochlorite, other
surfactants, ionisable inorganic or organic compounds, chelants, etc. to
make the final product.
The invention is illustrated in the following examples in which percentages
are expressed by weight of the composition unless otherwise stated.
EXAMPLE 1
20.525 g of a 28.6% solution of C.sub.14 linear alkyl dimethyl amine oxide
was added to 166.965 g of demineralised water and 0.625 g of a perfume
material containing 0.32 g of isobornyl acetate was dispersed therein. Tc
this solution was slowly added, with vigorous agitation, 1.25 g of sodium
cumene sulfonate as a crystalline powder to form 200 g of a premix
solution. 10.635 g of a 47% sodium hydroxide solution was dissolved in 300
g of sodium hypochlorite solution (15.0% AvCl.sub.2 solution supplied by
ICI Ltd) and the premix was then blended with high shear agitation into
this solution.
The resultant composition had the following analysis:
______________________________________
NaOCl 8.57 (= 9.0% Av Cl.sub.2)
NaCl 8.54
NaOH 1.00
Amine Oxide 1.16
NaCumene 0.25
Sulfonate
Perfume 0.125
Water & Misc. 80.355
______________________________________
The calculated ionic strength was 3.3 g moles/dm.sup.3 and the composition
exhibited a Brookfield viscosity of 312 mPa sec at 20.degree. C. on 72
hour old product.
When examined using the Carrimed Rheometer, the composition displayed the
following characteristics:
______________________________________
Temperature .degree.C.
6.degree.
10.degree.
14.degree.
18.degree.
Zero shear viscosity mPa sec
4600 2850 1330 750
Modal relaxation time sec
0.51 0.31 0.16 0.16
______________________________________
A comparative composition was also made using the same preparative
procedure but incorporating an amine oxide level of 1.00%, 0.1% by weight
of p-chloro benzoic acid as a shear thinning additive and no alkylated
benzene sulfonate. This composition had a Brookfield viscosity of 231 mPa
sec at 20.degree. C. on 72 hour old product and displayed the following
zero shear viscosity and modal relaxation time values:
______________________________________
Temperature .degree.C.
6 10 14 18
Zero shear viscosity mPa sec
3800 2600 1700 1140
Modal relaxation time sec
1.08 0.62 0.38 0.23
______________________________________
The comparative composition displayed high viscosities at zero shear but
these was accompanied by significantly higher modal relaxation times than
were exhibited by the composition in accordance with the invention.
EXAMPLE 2
Using the technique of Example 1 a composition having the following
analysis was prepared:
______________________________________
NaOCl 8.57
NaCl 8.54
NaOH 1.0
Linear alkyl dimethyl
1.0
C.sub.14 Amine oxide
sodium xylene sulfonate
0.1
Perfume** 0.125 (including 0.064 g isobornyl
acetate)
Water & Misc. 80.665
100.000
______________________________________
**Incorporating a mixture of monoterpene alcohols and esters thereof in a
amount corresponding to approximately 950 ppm on a composition basis.
This composition had a calculated ionic strength of 3.28 g moles/dm.sup.3
and gave a Brookfield viscosity of 290 mPa sec at 20.degree. C. on 72 hour
old product. The zero shear viscosity at 10.degree. C. was found to be 950
mPa sec with a modal relaxation time of 0.18 seconds at 10.degree. C.
EXAMPLE 3
An identical composition to that in Example 2 was made with the exception
that the sodium xylene sulfonate was replaced by sodium toluene sulfonate.
This gave a Brookfield viscosity of 270 mPa sec at 20.degree. C. on 72
hour old product and when tested in the Rheometer gave a zero shear
viscosity at 10.degree. C. of 650 mPa sec with a modal relaxation time of
0.16 seconds at 10.degree. C.
EXAMPLE 4
The composition of Example 1 was taken and p-chlorobenzoic acid added in an
amount of 0.025% by weight of the product, i.e. a level of 10% by weight
of the sodium cumene sulfonate. The viscosity as measured by the
Brookfield viscometer was 320 mPa seconds at 20.degree. C. on 72 hour old
product. When tested in the Carrimed Rheometer, the following measurements
were obtained:
______________________________________
Temperature .degree.C.
6 10 14 18
Zero shear viscosity mPa sec
5800 3100 1710 810
Modal relaxation time
0.68 0.33 0.24 0.16
______________________________________
The addition of a low level of p-chlorobenzoic acid can be seen to assist
in maintaining a high viscosity (relative to the composition of Example 1)
under zero shear conditions, particularly towards the upper end of the
tested temperature range. However, the modal relaxation times also show an
increase relative to that in Example 1 at the low end of the temperature
range, and thus the use of more than minor amounts of substituted aromatic
acids of U.S. Pat. No. 4 576 728 is not preferred.
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