A composite structure for extracting water from a wet paper web in a papermaking process. The structure includes a base or substrate and a layer of water permeable polymeric foam, such as polyurethane foam, is secured to a surface of the substrate and an outer web supporting layer of water permeable polymeric material is bonded to the outer surface of the foam layer. The outer polymeric layer provides a smooth web supporting surface having toughness and abrasion resistance.

A press fabric for use on the press section of a paper machine has a multilayer structure, and is woven according to techniques normally applied in the weaving of forming fabrics. The press fabric is woven from at least one system of warp yarns and two or more layers of weft yarns, with the yarn sizes and weave patterns chosen with a view toward providing the resulting press fabric with a fine paper-contacting surface, and ample void volume. One of the two or more layers of weft yarns includes, or is entirely composed of, multicomponent yarns having a plurality of load-bearing members. The multicomponent yarns may be multifilament or multistrand yarns composed of fine filaments, or may be polyurethane-coated monofilament yarns, and provide the press fabrics with a compressible and resilient structure. The multifilament or multistrand yarns may also be polyurethane-coated.

The invention comprises a method for applying a curable resin such as a photosensitive resin, to a substrate such as a papermaker's dewatering felt. The method comprises the steps of providing a curable liquid resin, providing a substrate having a first surface and a second surface, the substrate comprising fibers defining voids intermediate the first and second surfaces, and the substrate comprising a second material different from the curable liquid resin, the second material coating at least some of the fibers, wherein the voids adjacent the coated fibers provide fluid communication from the first surface of the substrate to the second surface of the substrate; removing at least some of the second material coating at least some of the fibers; applying the curable liquid resin to the substrate; and curing at least some of the resin to provide a resin layer on the substrate.

A method to produce a papermaker's shoe press belt or other industrial process belt and a belt made according to such method. The belt is produced by dispensing a mixture of polymer and staple fiber onto a cylindrical mandrel, by extrusion or by co-extrusion. Preferably, the variation of the concentration and/or orientation of the staple fiber within the polymer is controlled such that the finished belt has desired properties.

The invention comprises a method for applying a curable resin, such as a photosensitive resin, to a substrate such as a papermaker's dewatering felt. The method comprises the steps of providing a substrate; providing a curable liquid resin; providing a second material different from the curable liquid resin; applying the second material to the substrate to occupy at least some of the voids in the substrate intermediate the first and second surfaces of the substrate; applying the curable resin to the substrate; curing at least some of the resin to provide a resin layer on the substrate; and removing at least some of the second material from the substrate, wherein at least some of the second material is removed from the substrate after applying the curable resin to the substrate.