An electronic circuit for use with an electrical generator having a voltage regulator which responds to raise or lower control signals to change the voltage output of the generator. The electronic circuit has a circuit for sensing the magnitude of the difference between the voltage output of the generator and the voltage of a bus to which the generator is to be connected. The electronic circuit also includes a circuit for generating control pulses, each control pulse having a fixed maximum pulse duration when the magnitude of the difference is greater than a first predetermined value but which decreases with a decreasing magnitude of difference down to a fixed minimum pulse duration at a second and lesser predetermined magnitude of difference when the magnitude sensed is less than the first predetermined value. The pulses of the minimum pulse duration are generated for magnitudes less than the second predetermined value, whereby the control pulses produce the raise or lower control signals for the voltage regulator to cause the voltage output of the generator to approach the voltage of the bus.
The present invention features a voltage-limiting regulator for use with an AC generator having DC-excited fields. The AC output voltage from the generator is sensed and compared to a fixed reference representative of the sensed difference is amplified and applied to the DC field excitation input of the AC generator. As the DC voltage supplied to the field varies, the AC output voltage from the generator may be held constant under varying load conditions. The voltage-limiting regulator is particularly useful for vehicle-mounted, high power, single phase AC generators.
A programmable autosynchronizer for use with a system having generator and bus voltages and having a breaker circuit for connecting the generator and bus voltages to each other. The autosynchronizer synchronizes the frequency and phase of the generator and bus AC voltages by controlling the generator voltage. A microprocessor compares the frequencies of generator and bus voltage signals, the microprocessor generating a proportional difference signal having a parameter representative of a proportional difference in frequency between the generator and bus voltage signals. The proportional correction range extends within the synchronization range. The microprocessor permits a sync signal when the frequency difference of the frequencies of the generator and bus voltage signals is within the synchronization frequency range. A first output circuit responsive to the proportional difference signal provides a correction signal to the generator for varying the frequency of the generator. A second output circuit responsive to the sync signal provides a breaker close signal to the breaker circuit for closing the breaker thereby enabling connection of the generator and bus voltages. A frequency correction dead band within the frequency range and a target slip band within the dead band define a zone of limited proportional correction to nudge the generator into synchronization and prevent a hung scope.
A system and method for sensing alternator current levels are disclosed. The system includes the combination including an operational amplifier having an input and an output, an input resistor connecting the input to a signal indicative of an alternator current level, and a feedback resistor connected between the input and the output. The system further includes an adjustment resistor and a switching element coupled in series between the input and the output, in parallel with the feedback resistor, and a processor coupled to the output. The processor is operable, based upon a current indication related to a level of alternator current indicated at the output, to control the operation of the switching element such that the switching element is closed when the current indication increases to exceed a first threshold, and such that the switching element is opened when the current indication decreases to fall below a second threshold.
An autosynchronizer for use with a system having generator and bus voltages and having a breaker circuit for connecting the generator and bus voltages to each other. The autosynchronizer synchronizes the frequency and phase of the generator and bus AC voltages by controlling the generator voltage. A microprocessor compares the frequencies of generator and bus voltage signals, the microprocessor generating a proportional difference signal having a parameter representative of a proportional difference in frequency between the generator and bus voltage signals. The proportional correction range extends within the synchronization range. The microprocessor permits a sync signal when the frequency difference of the frequencies of the generator and bus voltage signals is within the synchronization frequency range. A first output circuit responsive to the proportional difference signal provides a correction signal to the generator for varying the frequency of the generator. A second output circuit responsive to the sync signal provides a breaker close signal to the breaker circuit for closing the breaker thereby enabling connection of the generator and bus voltages. A frequency correction dead band within the frequency range and a target slip band within the dead band define a zone of limited proportional correction to nudge the generator into synchronization and prevent a hung scope.
A genset controller that is configurable for controlling a variety of types of gensets, as well as a method of configuring a genset controller for controlling a genset, are disclosed. The genset controller includes a memory for storing a plurality of software routines, a personality profile data set, and a user-settable data set, and further includes a processor coupled to the memory for executing the software routines and reading data from the personality profile data set and the user settable data set to control the genset. The genset controller additionally includes an input port coupled to the memory for enabling changes to the personality profile data set and the user-settable data set to be downloaded into the memory. The personality profile data set and the user-settable data set include data that configures the genset controller for operation with a particular genset.
