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| United States Patent | 4809793 |
| Link to this page | http://www.wikipatents.com/4809793.html |
| Inventor(s) | Hailey; Charles D. (11628 Burning Oaks Rd., Oklahoma City, OK 73150) |
| Abstract | A downhole cutting tool, specifically adapted to function as an enhanced
diameter clean-out tool, includes longitudinal bores which are opened to
fluid flow when cutting members are moved to their extended positions.
Upper and lower subassemblies are connected through an adapter which
establishes an angular offset between an upper pair of extendible members
and a lower pair of extendible members, which upper pair functions as a
stabilizing structure to stabilize rotation of the tool and which lower
pair functions as an enhanced diameter cutter. |
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Title Information  |
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Drawing from US Patent 4809793 |
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Enhanced diameter clean-out tool and method |
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| Publication Date |
March 7, 1989 |
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| Filing Date |
October 19, 1987 |
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Title Information  |
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References  |
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| *references marked with an asterisk below are user-added references |
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| Market Size |
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Estimate the gross annual revenues of the relevant market
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| Reasonable Royalty |
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Market Review  |
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Technical Review  |
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Claims  |
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What is claimed is:
1. A downhole cutting tool, comprising:
a body including a slot defined laterally therethrough and further
including a longitudinal cavity defined therein in communication with said
slot;
two cutting members pivotally mounted in said slot;
movement means, disposed in said cavity so that said movement means is
movable between a first position in said cavity and a second position in
said cavity, for moving said cutting members to respective extended
positions in response to a force acting on said movement means to move
said movement means from said first position to said second position; and
said body further including:
first channel means, defined in said body and spaced from said slot, for
communicating a liquid from said cavity to an outlet of said first channel
means regardless of the position of said movement means between said first
and second positions; and
second channel means, defined in said body and spaced from said slot and
said first channel means, for communicating a liquid from said cavity to
an outlet of said second channel means in response to said movement means
moving from said first position to said second position.
2. A tool as defined in claim 1, wherein:
said first channel means includes a longitudinal bore having an end
disposed within said body near said first position of said movement means
and having another end, defining said outlet of said first channel means,
disposed near an end of said body; and
said second channel means includes a longitudinal bore having an end
disposed within said body nearer said second position of said movement
means than said end of said first channel means and having another end,
defining said outlet of said second channel means, disposed near an end of
said body.
3. A tool as defined in claim 2, wherein:
said body includes a first end through which said cavity is defined and a
second end near which said slot is defined;
said another end of said longitudinal bore of said first channel means
opens through said second end of said body; and
said another end of said longitudinal bore of said second channel means
opens through said second end of said body.
4. A tool as defined in claim 2, wherein:
said body includes a first end through which said cavity is defined and a
second end near which said slot is defined, said second end having a
central indentation defined therein;
said another end of said longitudinal bore of said first channel means
communicates with said central indentation; and
said another end of said longitudinal bore of said second channel means
communicates with said central indentation.
5. A tool as defined in claim 2, wherein:
said body includes a first end through which said cavity is defined and a
second end near which said slot is defined;
said tool further comprises cutting means, disposed at said second end of
said body, for cutting material within a path having a cross-sectional
area substantially the same as the maximum lateral cross-sectional area of
said body;
said another end of said longitudinal bore of said first channel means is
disposed near said second end of said body so that liquid is communicated
through said first channel means to said cutting means; and
said another end of said longitudinal bore of said second channel means is
disposed near said second end of said body so that liquid is communicated
through said second channel means to said cutting means in response to
said movement means moving from said first position to said second
position.
6. A tool as defined in claim 1, wherein:
said movement means includes a piston disposed in said cavity in engagement
with said cutting members, said piston including:
a diametric surface against which pressurized liquid is caused to act when
said cutting members are to be moved to their respective extended
positions; and
a longitudinal surface extending from said diametric surface towards said
cutting members;
said first channel means includes:
a first circumferential groove defined in said body in communication with
said cavity, said first circumferential groove disposed adjacent said
diametric surface of said piston but not covered by said longitudinal
surface of said piston when said piston is at said first position of said
movement means; and
a first passageway defined in said body, said first passageway
communicating with said first circumferential groove and extending towards
an end of said body; and
said second channel means includes: a second circumferential groove defined
in said body in communication with said cavity, said second
circumferential groove disposed between said diametric surface of said
piston and said cutting members so that said second circumferential groove
is covered by said longitudinal surface of said piston when said piston is
at said first position of said movement means, but so that said second
circumferential groove is at least partially uncovered from said
longitudinal surface of said piston when said piston is at said second
position of said movement means; and
a second passageway defined in said body, said second passageway
communicating with said second circumferential groove and extending
towards an end of said body.
7. A tool as defined in claim 6, wherein said piston has a sealing member
disposed thereon at a position along said longitudinal surface so that
said sealing member does not pass said second circumferential groove in
response to movement of said piston between said first and second
positions of said movement means.
8. A tool as defined in claim 6, wherein:
said first channel means further includes a third passageway defined in
said body diametrically opposite said first passageway, said third
passageway communicating with said first circumferential groove and
extending towards an end of said body; and
said second channel means further includes a fourth passageway defined in
said body diametrically opposite said second passageway, said fourth
passageway communicating with said second circumferential groove and
extending towards an end of said body.
9. A tool as defined in claim 1, further comprising:
a second body, including a slot defined laterally therethrough and further
including a longitudinal cavity defined therein in communication with said
slot of said second body;
two cutting members pivotally mounted in said slot of said second body;
second movement means, disposed in said cavity of said second body so that
said second movement means is movable between a first position in said
cavity of said second body and a second position in said cavity of said
second body, for moving said two cutting members pivotally mounted in said
slot of said second body to respective extended positions in response to a
force acting on said second movement means to move said second movement
means from said first position to said second position of said second
movement means;
said second body further including:
third channel means, defined in said second body and spaced from said slot
in said second body, for communicating a liquid from said cavity of said
second body to an outlet of said third channel means regardless of the
position of said second movement means between said first and second
positions thereof; and
fourth channel means, defined in said second body and spaced from said slot
of said second body and said third channel means, for communicating a
liquid from said cavity of said second body to an outlet of said fourth
channel means in response to said second movement means moving from said
first position to said second position thereof; and
said second body connected to said first-mentioned body so that said
outlets of said third and fourth channel means communicate with said
cavity of said first-mentioned body.
10. A tool as defined in claim 9, wherein said second body is connected to
said first-mentioned body so that said cutting members mounted in said
slot of said second body are offset from said cutting members mounted in
said slot of said first-mentioned body at an angle for enhancing
rotational stability.
11. A tool as defined in claim 10, wherein said angle is about 90.degree..
12. A tool as defined in claim 1, wherein:
said body defines part of an elongated support;
said two cutting members define a first pair of extendible members
pivotally connected to said support to move between retracted and extended
positions within a first longitudinal plane;
said movement means defines first movement means, disposed in said support,
for moving said first pair of extendible members to respective extended
positions; and
said tool further comprises:
a second pair of extendible members pivotally connected to said support to
move between retracted and extended positions within a second longitudinal
plane, said second plane offset at an angle form said first plane so that
said first and second pairs of extendible members effect enhanced
rotational stabilization; and
second movement means, disposed in said support, for moving said second
pair of extendible members to respective extended positions.
13. A tool as defined in claim 12, wherein said angle is about 90.degree..
14. A tool as defined in claim 12, wherein said support includes:
said body characterized as a first cylindrical body, including said slot
characterized as a first longitudinal slot defined laterally therethrough
and further including said longitudinal cavity characterized as a first
longitudinal cavity defined therein between an end of said first
cylindrical body and said first longitudinal slot, said first longitudinal
slot having said first pair of extendible members mounted therein and said
first longitudinal cavity having said first movement means disposed
therein;
a second cylindrical body, including a second longitudinal slot defined
laterally therethrough and further including a second longitudinal cavity
defined therein between an end of said second cylindrical body and said
second longitudinal slot, said second longitudinal slot having said second
pair of extendible members mounted therein and said second longitudinal
cavity having said second movement means disposed therein; and
connector means for connecting said second cylindrical body and said first
cylindrical body to establish said angle between said first and second
planes.
15. A tool as defined in claim 14, wherein said connector means includes a
third cylindrical body, including a first end threadedly connected to said
end of said first cylindrical body and further including a second end
threadedly connected to another end of said second cylindrical body so
that said second cylindrical body is spaced from, but in line with, said
first cylindrical body.
16. A downhole cutting tool, comprising:
an elongated support having a continuous fluid communication path defined
therein;
a first pair of extendible members pivotally connected to said support to
move between retracted and extended positions within a first longitudinal
plane;
first movement means, disposed in said support, for moving said first pair
of extendible members to respective extended positions, said first
movement means including a first piston disposed within said fluid
communication path above said first pair of extendible members;
a second pair of extendible members pivotally connected to said support
above said first pair of extendible members to move between retracted and
extended positions within a second longitudinal plane;
second movement means, disposed in said support, for moving said second
pair of extendible members to respective extended positions at a time
subsequent to said first movement means moving said first pair of
extendible members to their respective extended positions, said second
movement means including a second piston disposed within said fluid
communication path above said second pair of extendible members, said
first and second pistons movable within said fluid communication path
independently of each other; and
wherein said second plane is offset at an angle from said first plane so
that said first and second pairs of extendible members effect enhanced
rotational stabilization in response to said first and second movement
means moving said first and second pairs of extendible members to their
respective extended positions and maintaining them thereat.
17. A tool as defined in claim 16, wherein said angle is about 90.degree..
18. A tool as defined in claim 16, wherein said support includes:
a first cylindrical body, including a first longitudinal slot defined
laterally therethrough and further including a first longitudinal cavity
defined therein between an end of said first body and said first slot,
said first slot having said first pair of extendible members mounted
therein and said first cavity having said first movement means disposed
therein;
a second cylindrical body, including a second longitudinal slot defined
laterally therethrough and further including a second longitudinal cavity
defined therein between an end of said second body and said second slot,
said second slot having said second pair of extendible members mounted
therein and said second cavity having said second movement means disposed
therein; and
connector means for connecting said second body and said first body to
establish said angle between said first and second planes.
19. A tool as defined in claim 18, wherein said connector means includes a
third cylindrical body, including a first end threadedly connected to said
end of said first body and further including a second end threadedly
connected to another end of said second body so that said second body is
spaced from, but in line with, said first body.
20. A method of cutting material located within a borehole having a tubing
disposed therein, said method comprising the steps of:
lowering a clean-out tool into the tubing, which clean-out tool includes: a
first pair of members movable below the tubing to an extended position in
response to a pressurized fluid, and a second pair of members movable
below the tubing to an extended position in response to a pressurized
fluid;
rotating and lowering the clean-out tool through the lower end of the
tubing and into the borehole;
applying a pressurized fluid to the clean-out tool so that the first pair
of members is moved to its extended position when the first pair of
members is lowered below the tubing and into the borehole;
transmitting, to the surface from which the borehole and tubing extend, a
signal indicating the first pair of members has moved to its extended
position within the borehole below the tubing;
maintaining rotating and lowering the clean-out tool in the borehole
through and after said step of transmitting and cutting the material with
the extended first pair of members;
maintaining applying a pressurized fluid to the clean-out tool so that the
second pair of members is moved to its extended position when the second
pair of members is lowered below the tubing and into the borehole;
transmitting to the surface a signal indicating the second pair of members
has moved to its extended position within the borehole below the tubing;
and
maintaining the first and second pairs of members in their respective
extended positions simultaneously, and concurrently continuing rotating
and lowering the clean-out tool against the material in the borehole, and
stabilizing the rotating clean-out tool with the extended second pair of
members and cutting the material in the borehole with the extended first
pair of members.
21. A method as defined in claim 20, wherein:
the first-mentioned step of transmitting includes opening a first
longitudinal channel, defined through a lower portion of the clean-out
tool, to the pressurized fluid; and
the second-mentioned step of transmitting includes opening a second
longitudinal channel, defined through an upper portion of the clean-out
tool, to the pressurized fluid.
22. A method as defined in claim 21, wherein the step of lowering a
clean-out tool into the tubing includes:
rotating the clean-out tool within an upper portion of the tubing having a
first diameter;
applying a pressurized fluid to the clean-out tool so that the first and
second pairs of members are extended substantially to the first diameter
within the upper portion of the tubing;
lowering the clean-out tool through a constriction in the tubing so that
the first and second pairs of members engage the constriction and are
moved back to a second diameter smaller than the first diameter;
rotating the clean-out tool within a lower portion of the tubing below the
constriction, which lower portion has a diameter substantially equal to
the second diameter; and
applying a pressurized fluid to the clean-out tool so that the first and
second pairs of members are extended substantially to the diameter of the
lower portion of the tubing within the lower portion of the tubing.
23. A downhole cutting tool, comprising:
an elongated support;
a first pair of extendible members pivotally connected to said support to
move between retracted and extended positions within a first longitudinal
plane;
first movement means, disposed in said support, for moving said first pair
of extendible members to respective extended positions;
a second pair of extendible members pivotally connected to said support to
move between retracted and extended positions within a second longitudinal
plane, said second plane offset at an angle from said first plane so that
said first and second pairs of extendible members effect enhanced
rotational stabilization;
second movement means, disposed in said support, for moving said second
pair of extendible members to respective extended positions; and
wherein said support includes:
a first cylindrical body, including a first longitudinal slot defined
laterally therethrough and further including a first longitudinal cavity
defined therein between an end of said first body and said first slot,
said first slot having said first pair of extendible members mounted
therein and said first cavity having said first movement means disposed
therein;
a second cylindrical body, including a second longitudinal slot defined
laterally therethrough and further including a second longitudinal cavity
defined therein between an end of said second body and said second slot,
said second slot having said second pair of extendible members mounted
therein and said second cavity having said second movement means disposed
therein; and
connector means for connecting said second body and said first body to
establish said angle between said first and second planes.
24. A tool as defined in claim 23, wherein said connector means includes a
third cylindrical body, including a first end threadedly connected to said
end of said first body and further including a second end threadedly
connected to another end of said second body so that said second body is
spaced from, but in line with, said first body. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
This invention relates generally to downhole cutting tools and cleaning
methods and more particularly, but not by way of limitation, to clean-out
tools having enhanced stability and including longitudinal fluid channels
defined therethrough and used a method for removing material from a
tubular string and/or a borehole.
Casing fixed downhole in a well bore sometimes needs to be cleaned of
cement, sand, shale, mud and other types of deposits as is known in the
oil and gas industry. This requires a type of tool which can be lowered
through a relatively narrow diameter tubing string to clean the tubing
string and which can be lowered for subsequent use to clean below the
lower end of the tubing string in the relatively wider diameter casing.
This type of tool will be referred to herein as an enhanced diameter
clean-out tool, or simply a clean-out tool. An early form of such a
clean-out tool which has been in commercial use is disclosed in my U.S.
patent application Ser. No. 888,418, filed July 23, 1986, now abandoned.
Other types of tools have been disclosed to include blades which are to be
retracted within the support portion of the tool so that the blades and
the tool can pass through tubing string having an inner diameter smaller
than the maximum diameter of the blades when they are extended. Once
having passed through the tubing string, the blades can be extended
outwardly to cut out a diameter up to substantially the inner diameter of
the casing or other borehole surface within which the tool is used.
It is my understanding that some tools which have been proposed or used
have utilized springs to extend or retract the blades or have otherwise
been mechanically operated to achieve the movement of the blades between
their extended and retracted positions. Pistons moved by pressurized fluid
have also been used to extend the blades. Some of these tools also have
had jet ports through which fluid can be ejected to assist in cutting the
material and in subsequently flushing the cut material out of the well.
Others use ports which are opened to pressure-affecting fluid flow in
response to the blades being extended.
Larger diameter tools of a generally similar type have been used in the
cutting and parting of casing strings but these have not been of a type
that can be passed through smaller diameter tubulars.
I am also aware of a pipe or casing cutter which cuts pipe or casing at its
outer point and not along its side edges. A specific type of cutter of
which I am aware is a Bowen internal pressure pipe cutter having a
plurality of knives each separately pivotally connected within a body in
which a piston is also disposed. The piston is used to drive the blades
outwardly to apply pressure by which a pipe is cut.
A formation notching apparatus including two sets of cutting elements is
disclosed in U.S. Pat. No. 3,050,122.
Although there are various types of downhole cutting devices, there has
existed the need for an improved clean-out tool which has enhanced
stability so that it can be used effectively, without substantial
vibrations being created, on what is known as a coil tubing motor. An
example of one such motor is known as a SLIMDRIL motor marketed by
SlimDril, Inc. of Houston, Tex. There has also existed the need for an
improved clean-out tool which provides significant liquid flow
longitudinally through it for washing out, or otherwise lubricating,
cuttings but which also generates through such liquid flow signals
indicating when the extendible elements of the tool have opened.
SUMMARY OF THE INVENTION
The present invention meets the aforementioned needs by providing a
downhole enhanced diameter clean-out tool which includes channels through
which cutting-lubricating liquid flows to provide signals indicating when
extendible elements of the tool have opened. In one embodiment the tool
has two sets of extendible elements angularly offset relative to each
other to provide enhanced stability when the tool is rotated.
One embodiment of the downhole enhanced diameter clean-out tool of the
present invention comprises: a body including a slot defined laterally
therethrough and further including a longitudinal cavity defined therein
in communication with the slot; two cutting members pivotally mounted in
the slot; movement means, disposed in the cavity so that the movement
means is movable between a first position in the cavity and a second
position in the cavity, for moving the cutting members to respective
extended positions in response to a force acting on the movement means to
move the movement means from the first position to the second position;
and the body further including: first channel means, defined in the body
and spaced from the slot, for communicating a liquid from the cavity to an
outlet of the first channel means regardless of the position of the
movement means between the first and second positions; and second channel
means, defined in the body and spaced from the slot and the first channel
means, for communicating a liquid from the cavity to an outlet of the
second channel means in response to the movement means moving from the
first position to the second position.
Another embodiment of the downhole enhanced diameter clean-out tool of the
present invention comprises: an elongated support; a first pair of
extendible members pivotally connected to the support to move between
retracted and extended positions within a first longitudinal plane; first
movement means, disposed in the support, for moving the first pair of
extendible members to respective extended positions; a second pair of
extendible members pivotally connected to the support to move between
retracted and extended positions within a second longitudinal plane, the
second plane offset at an angle from the first plane so that the first and
second pairs of extendible members effect enhanced rotational
stabilization when the support is rotated; and second movement means,
disposed in the support, for moving the second pair of extendible members
to respective extended positions.
The present invention also encompasses a method of cutting material, such
as cement, located within a borehole, such as a cased well bore, having
tubing located in the borehole. This method comprises the steps of:
lowering a clean-out tool into the tubing, which clean-out tool includes a
first pair of members movable below the tubing to an extended position in
response to a pressurized fluid, and a second pair of members movable
below the tubing to an extended position in response to a pressurized
fluid; rotating and lowering the clean-out tool through the lower end of
the tubing and into the borehole; applying a pressurized fluid to the
clean-out tool so that the first pair of members is moved to its extended
position when the first pair of members is lowered below the tubing and
into the borehole; transmitting, to the surface from which the borehole
and tubing extend, a signal indicating the first pair of members has moved
to its extended position within the borehole below the tubing; maintaining
rotating and lowering the clean-out tool in the borehole through and after
the step of transmitting and cutting the material with the extended first
pair of members; maintaining applying a pressurized fluid to the clean-out
tool so that the second pair of members is moved to its extended position
when the second pair of members is lowered below the tubing and into the
borehole; transmitting to the surface a signal indicating the second pair
of members has moved to its extended position within the borehole below
the tubing; and maintaining the first and second pairs of members in their
respective extended positions simultaneously, and concurrently continuing
rotating and lowering the clean-out tool against the material in the
borehole and stabilizing the rotating clean-out tool with the extended
second pair of members and cutting the material in the borehole with the
extended first pair of members.
Therefore, from the foregoing, it is a general object of the present
invention to provide a novel and improved downhole enhanced diameter
clean-out tool and method. Other and further objects, features and
advantages of the present invention will be readily apparent to those
skilled in the art when the following description of the preferred
embodiments is read in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1A is a schematic illustration of a preferred embodiment of the
clean-out tool of the present invention located within a tubing string
disposed within a cased well bore, which tool is shown as having fluid
pressure applied thereto so that extendible members are partially extended
to clean the inside of the tubing string.
FIG. 1B is a schematic illustration showing the preferred embodiment of the
tool from FIG. 1A in a lower position so that a set of extendible members
(specifically, cutting members) of the tool are opened below the tubing
string.
FIG. 1C is a schematic illustration showing the preferred embodiment of the
tool from FIG. 1A in a still lower position so that both the set of
cutting members and an upper set of the extendible members, used primarily
for stabilization but also possibly providing some cutting, are opened
below the tubing string.
FIG. 2 is an elevational view of the tool schematically shown in FIGS.
1A-1C.
FIG. 3 is a top view of the tool as taken along line 3--3 shown in FIG. 2
but without the illustrated connected conveyancing structure.
FIG. 4 is a sectional elevational view, taken along line 4--4 shown in FIG.
3, wherein the sets of extendible elements are in retracted positions.
FIG. 5 is a sectional elevational view as illustrated in FIG. 4, but
showing, the sets of extendible elements in extended positions.
FIG. 6 is a sectional view taken along line 6--6 shown in FIG. 2.
FIG. 7 is a sectional view taken along line 7--7 shown in FIG. 2.
FIG. 8 is a sectional elevational view taken along line 8--8 shown in FIG.
7.
FIG. 9 is a sectional elevational view as shown in FIG. 8 but showing
passageways converging to a central indentation in the bottom of the tool.
FIG. 10 is a schematic illustration of casing in which are disposed two
tubing strings of different diameters (but both smaller than the diameter
of the casing) connected in line; this illustrates another structure in
which the present invention is contemplated to have utility.
FIG. 11A schematically shows a portion of another embodiment of the
clean-out tool of the present invention under pressure and positioned in
the larger diameter tubing string of the structure represented in FIG. 10.
FIG. 11B schematically shows the portion of the tool depicted in FIG. 11A
after it has been lowered into the smaller diameter tubing string of the
structure represented in FIG. 10.
FIG. 11C schematically shows the same portion of the tool depicted in FIGS.
11A and 11B but now lowered below the connected tubing strings and into
the casing of the structure represented in FIG. 10.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIGS. 1A-1C illustrate three stages of usage of the present invention
within a downhole environment. This environment includes a well bore 2
having a cased or uncased borehole. As illustrated, the well bore 2 is
cased with suitable casing 4 (e.g., 7-inch casing).
Disposed within the well bore 2 is a tubing string 6 of a suitable type as
known to the art (e.g., 41/2-inch tubing). As illustrated, the tubing
string 6 is centered coaxially within the casing 4; however, the present
invention is also useful where a tubing string is off-centered.
Lowered into the tubing string 6 is a downhole enhanced diameter clean-out
tool 8 schematically shown in FIGS. 1A-1C but more particularly described
hereinbelow and embodying a preferred embodiment of the apparatus of the
present invention. The tool 8 is moved into and out of the tubing string 6
and the well bore 2 on suitable conveyancing means 10 of a type as known
to the art. One example of such a conveyancing means is a coil tubing
motor apparatus of a type as known to the art for rotating and lowering
(and subsequently raising) the tool 8. An example of a coil tubing motor
apparatus is one including a SLIMDRIL motor of SlimDril, Inc. of Houston,
Tex. Another example of a conveyancing means is a tubing string of smaller
diameter than the tubing string 6.
The downhole tool 8 is used to cut material 12 located in the borehole
and/or the tubing string 6. An example of such material is cement which
has been pumped into the well bore for a known purpose and which has set
up (hardened).
FIG. 1A illustrates the tool 8 at an initial stage of cutting. This cutting
occurs within the tubing string 6 and is done with cutting elements 14
located on the bottom end (as oriented in FIG. 1A) of the tool 8. The
cutting elements 14 have an overall width substantially equal to the width
of the main body of the tool 8; therefore, the cutting elements 14 cut
material within a path which is in line with the tool 8 and which has a
cross-sectional area substantially the same as the maximum cross-sectional
area of the main body of the tool 8. Cutting is also done in part by
extendible members 16, 18 which are partially extended by fluid pressure
exerted down through the conveyancing means 10 to the tool 8 in a manner
known to the art. The members 16, 18 are only partially extended because
they are limited by the inner diameter of the tubing string 6 which is not
to be cut by the tool 8. Prior to application of fluid pressure, the
members 16, 18 are fully retracted to the position illustrated in FIG. 4.
As the conveyancing means 10 rotates and lowers the tool 8, cutting
continues as just described until the lower set of extendible members 16
(comprising two pieces 16a, 16b in the depicted preferred embodiments and
shaped as shown in FIGS. 4 and 5) is moved below the bottom of the tubing
string 6. This position is illustrated in FIG. 1B. At this point of the
operation, the fluid (e.g., hydraulic) pressure exerted through the tubing
string 6 opens farther the cutting members 16, which thereafter cut a
wider (i.e., enhanced diameter) path radially beyond what the bottom
cutting elements 14 cut. As subsequently described, a signal is generated
for communication to the surface at this time so that accurate positioning
of the tool 8 can be known (i.e., by indicating that the lower members 16
are just below the tubing string 6, which has a length which is known).
Such signal also indicates the opening or extension and the degree of
opening or extension of the set of members 16.
Continued rotation and lowering of the tool 8 ultimately moves the upper
set of members 18, functioning primarily as stabilizers but also being of
a cutting construction (and shaped) the same as the members 16 so that the
members 18 are sometimes referred to herein as an upper set of cutting
members, below the bottom of the tubing string 6 and into open or extended
positions in response to the fluid pressure within the tubing string 6.
This position is illustrated in FIG. 1C. Another signal is generated at
this time to mark the position of the tool 8 and the opening (and degree
thereof) of the stabilizer members 18 (which are illustrated as including
two pieces 18a, 18b). Use of the stabilizers in this exemplary
environment, wherein the tool 8 is driven by a coil tubing motor, is
important to enhance the stability of the tool 8 during rotation within
the wider region below the tubing string 6, which enhanced stability
reduces vibrations or "chattering" arising from the tool being rotated
within a cut region having a significantly wider diameter than the
diameter of the main support body of the tool 8.
With reference to FIGS. 2-9, preferred embodiments of the downhole cutting
tool 8 will be more particularly described. The tool 8 includes an
elongated support 20 comprising a cylindrical body 22, a cylindrical body
24, and connector means 26 for connecting the two bodies 22, 24 to
establish an angle between the set of cutting members 16 associated with
the body 22 and the set of cutting members 18 associated with the body 24.
The cylindrical body 22 provides support for a lower subassembly 28, and
the cylindrical body 24 provides support for an upper subassembly 30. In
the preferred embodiment of FIG. 2 the two subassemblies are connected
through an adapter defined by the connector means 26.
The connector means 26, or adapter, of the preferred embodiments of FIGS.
2-9 has a cylindrical shape defined by an annular wall 32 (FIGS. 4 and 5).
A threaded inner surface 34 defines a coupling receptacle for threadedly
engaging with a mating portion of the cylindrical body 24. A threaded
outer surface 36 is part of a protuberant portion of the adapter 26 for
engaging with a mating portion of the cylindrical body 22. The adapter 26
is used in the preferred embodiments to establish a predetermined angle by
which a longitudinal plane in which the stabilizing cutting members 18 are
retained is circumferentially offset from a longitudinal plane in which
the cutting members 16 are retained. This offset is obtained by
appropriately machining an upper radial surface 38 against which a surface
of the body 24 abuts when the body 24 is connected to the adapter 26. That
is, by machining the surface 38, one can control the degree to which the
cylindrical body 24 can be screwed into the adapter 26 thereby defining
the relationship between a longitudinal plane of the cutting members 18
and the body of the adapter 26 and thus the relationship to the lower
cylindrical body 22. This angular offset is important to provide for the
enhanced rotational stability. In the illustrated preferred embodiments
the angle is about 90.degree. (as illustrated, a longitudinal plane for
the members 16 could include the sheet containing FIG. 4 and a
longitudinal plane for the members 18 would include one perpendicular to
the sheet containing FIG. 4). Of course, this relative positioning could
be obtained by other suitable means. As is apparent from the drawings, the
cylindrical body of the adapter 26 spaces or separates the two bodies 22,
24 from e | | |