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| United States Patent | 4811921 |
| Link to this page | http://www.wikipatents.com/4811921.html |
| Inventor(s) | Whitaker; Charles N. (2834 S. Extension Rd., No. 2024, Mesa, AZ 85202);
Zimmermann; Richard E. (425 E. Greenway, Tempe, AZ 85282) |
| Abstract | A cyclic control stick of the type used in helicopters for reducing the
safety hazards associated with such a mechanism in the event of a crewman
being thrown violently into contact with the cyclic control stick
resulting from a crash or the like. The cyclic control stick is configured
to break away upon the exertion of an impact force which exceeds a
predetermined value and/or is exerted for more than a momentary time
duration. The cyclic control stick is also configured to be adjustable so
as to locate the grip thereof as far away from the crewman as possible for
safety reasons without comprising the comfort of the crewman or the use of
the control stick, and a crushable pad is provided on the top of the grip
for impact energy absorbing purposes. |
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Title Information  |
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Drawing from US Patent 4811921 |
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Cyclic control stick |
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| Publication Date |
March 14, 1989 |
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| Filing Date |
June 22, 1987 |
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Title Information  |
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Claims  |
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What we claim is:
1. A cyclic control stick, being capable of operating the control input
mechanism of a helicopter, for reducing injuries and fatalities resulting
from the pilot of the helicopter being thrown into contact with said
cyclic control stick as a result of a crash or an abnormally abrupt stop,
said cyclic control stick comprising:
(a) a tubular standard having upper and lower ends;
(b) a grip on the upper end of said tubular standard;
(c) a stalk body means mounted on the lower end of said tubular standard;
(d) an adapter housing means connected to the control input mechanism of
the helicopter; and
(e) separating means for interconnecting said stalk body means and said
adapter housing means and for breaking the interconnection therebetween in
response to a downwardly directed impact force being exerted on said grip
when the impact force exceeds a predetermined value and is exerted for
more than a momentary time duration so that said stalk body means, said
tubular standard and said grip will separate from said adapter housing
means upon the occurrence of such a force.
2. A cyclic control stick as claimed in claim 1 wherein said separating
means comprises:
(a) slip-joint means on said stalk body means and said adapter housing
means for free movement of said stalk body means, said tubular standard
and said grip in a generally downward direction relative to said adapter
housing means; and
(b) energy absorbing means on said stalk body means and on said adapter
housing means for maintaining the interconnection of said stalk body means
and said adapter housing means in the absence of impact forces which
exceed the predetermined value and are exerted for longer than the
momentary time duration.
3. A cyclic control stick as claimed in claim 1 and further comprising a
crushable pad means mounted on the top of said grip for absorbing impact
forces.
4. A cyclic control stick, being capable of operating the control input
mechanism of a helicopter, for reducing injuries and fatalities resulting
from the pilot of the helicopter being thrown into contact with said
cyclic control stick as a result of a crash or an abnormally abrupt stop,
said cyclic control stick comprising:
(a) a tubular standard having upper and lower ends;
(b) a grip on the upper end of said tubular standard;
(c) a stalk body means mounted on the lower end of said tubular standard,
said stalk body means having an upstanding sleeve defining an axial bore
in which the lower end of said tubular standard is mounted and having a
tongue which extends laterally from said sleeve and has an opposed pair of
said surfaces and a distal end surface;
(d) an adapter housing means connected to the control input mechanism of
the helicopter, said adapter housing means having a pair of arms extending
in spaced apart relationship from a surface of said adapter housing means
and defining a cavity therebetween which opens in the extending direction
of said pair of arms and in the downward direction transverse to the
extending direction of said pair of arms, said tongue of said stalk body
means being disposed in the cavity of said adapter housing means so that
each of the side surfaces of said tongue is adjacent a different one of
said pair of arms and a space is provided between the distal end of said
tongue and the surface of said adapter housing means; and
(e) separating means for interconnecting said stalk body means and said
adapter housing means for breaking the interconnection therebetween in
response to a downwardly directed impact force being exerted on said grip
when the impact force exceeds a predetermined value and is exerted for
more than a momentary time duration so that said stalk body means, said
tubular standard and said grip will separate from said adapter housing
means upon the occurrence of such a force, said separating means
comprising:
(i) slip-joint means on said stalk body means and said adapter housing
means for accommodating free movement of said stalk body means, said
tubular standard and said grip being in a generally downward direction
relative to said adapter housing means, said slip-joint means being in the
form of bearing means interposed between the opposed pair of side surfaces
of said tongue of said stalk body means and the arms of said adapter
housing means; and
(ii) energy absorbing means on said stalk body means and on said adapter
housing means for maintaining the interconnection of said stalk body means
and said adapter housing means in the absence of impact forces which
exceed the predetermined value and are exerted for longer than the
momentary time duration, said energy absorbing means being disposed in the
space provided between the distal end of said tongue of said stalk body
means and the surface of said adapter housing means.
5. A cyclic control stick as claimed in claim 4 wherein said bearing means
of said slip-joint means comprises:
(a) first bearing assembly interposed between one of the side surfaces of
said tongue of said stalk-body means and the adjacent one of said pair of
arms of said adapter housing means; and
(b) second bearing assembly interposed between the other one of the side
surfaces of said tongue of said stalk-body means and the other one of said
pair of arms of said adapter housing means.
6. A cyclic control stick as claimed in claim 5 and further comprising:
(a) said one of the side surface of said tongue of said stalk-body means
having a substantially V-shaped groove formed transversely therein to
provide a pair of diverging surfaces;
(b) said adjacent one of said pair of arms of said adapter housing means
having a channel formed in the inwardly facing surface thereof so as to
extend transversely of the extending direction of said adjacent one of
said pair of arms; and
(c) said first bearing assembly including,
i. a pair of bearing races each on a different one of the diverging
surfaces of the substantially V-shaped groove formed in said one of the
side surfaces of said tongue of said stalk-body means,
ii. a wedge-shaped bearing race defining a pair of converging bearing race
surfaces each of which is proximate a different one of said pair of
bearing races,
iii. dowel means extending from said wedge-shaped bearing race into the
channel formed in said adjacent one of said pair of arms of said adapter
housing means,
iv. a pair of roller bearing means each interposed between a different one
of the bearing race urfaces of said wedge-shaped bearing race and the one
of said pair of bearing races which is proximate thereto.
7. A cyclic control stick as claimed in claim 5 and further comprising:
(a) said other one of the side surfaces of said tongue of said stalk-body
means being of planar configuration;
(b) said other one of said pair of arms of said adapter housing means
having a channel formed in the inwardly facing surface thereof so as to
extend transversely of the extending direction of said other one of said
pair of arms; and
(c) said second bearing assembly including,
i. a bearing race on the other one of the side surfaces of said tongue of
said stalk-body means,
ii. a planar plate defining a bearing race surface, said planar plate being
disposed proximate said bearing race,
iii. dowel means extending from said planar plate into the channel formed
in said other one of said pair of arms of said adapter housing means,
iv. roller bearing means interposed between said bearing race and the
bearing race surface of said planar plate.
8. A cyclic control stick as claimed in claim 7 and further comprising
adjustment means for moving said planar plate toward and away from said
tongue of said stalk-body means for adjusting the pre-load on said first
and said second bearing assemblies.
9. A cyclic control stick as claimed in claim 4 wherein said energy
absorbing means comprises:
(a) shaft means mounted in said adapter housing means so as to extend
across the cavity defined thereby;
(b) a bender wire having its opposite ends wrapped around said shaft means
and having an upwardly opening loop depending therefrom; and
(c) a stud extending from the distal end of said tongue of said stalk-body
means into engagement with the loop of said bender wire so that impact
forces exerted in a generally downward direction on said grip will be
transmitted by said stud to the loop of said bender wire for pulling the
opposite ends of said bender wire out of wrapped around engagement with
said shaft means when the impact forces exceed the predetermined value and
are exerted for more than the momentary time duration.
10. A cyclic control stick as claimed in claim 9 wherein said shaft means
comprises:
(a) a shaft;
(b) a roller bushing mounted for rotation about the longitudinal axis of
said shaft; and
(c) said opposite ends of said bender wire being wrapped around said roller
bushing.
11. A cyclic control stick as claimed in claim 4 wherein said energy
absorbing means comprises:
(a) a bender plate means extending from said tongue of said stalk body
means toward said adapter housing means;
(b) a load resistor means mounted on said adapter housing means and having
at least one deflectable tab extending therefrom in underlaying supportive
engagement with said bender plate means so that impact forces exerted in a
generally downward direction on said grip will move said bender plate
means downwardly to bend said deflectable tab out of supportive engagement
therewith when the impact forces exceed the predetermined value and are
exerted for more than the momentary time duration.
12. A cyclic control stick as claimed in claim 11 wherein said load
resistor means includes a plurality of said deflectable tabs arranged in
vertically spaced relationship with each other below said bender plate so
that said bender plate will move downwardly into sequential bending
engagement therewith when the impact forces exceed the predetermined value
and are exerted for more than the momentary time duration.
13. A cyclic control stick as claimed in claim 4 and further comprising
means for axially relocating the mounted position of the lower end of said
tubular standard in the axial bore of said sleeve of said stalk body means
for adjusting the height of said tubular standard and said grip relative
to said stalk body means.
14. A cyclic control stick as claimed in claim 13 wherein said means for
axially relocating the mounted position of the lower end of said tubular
standard comprises:
(a) an elongated rack mounted on the lower end of said tubular standard and
having a plurality of holes formed in spaced apart relationship along the
length thereof so that the holes extend laterally of the axis of said
tubular standard; and
(b) latching means mounted on said sleeve of said stalk body means for
selective engagement with a desired one of the holes of said rack.
15. A cyclic control stick as claimed in claim 14 wherein said latching
means is manually operable.
16. A cyclic control stick as claimed in claim 14 wherein said latching
means comprises:
(a) a boss extending laterally from said sleeve of said stalk body means
and defining an axial bore which opens into said sleeve of said stalk body
means;
(b) nut means on said boss and having an opening formed axially through an
otherwise closed end thereof;
(c) a pin having a front end and being mounted for axial movement in the
bore of said boss between an extended position wherein the front end of
said pin is in engagement with a desired one of the holes of said rack and
a retracted position wherein the front end of said pin is out of
engagement with the holes of said rack, said pin having a back end which
extends through the opening of said nut means;
(d) biasing means in the bore of said boss for yieldably urging said pin to
its extended position; and
(e) manually operable lever means connected to the back end of said pin for
movement thereof between its extended and retracted positions.
17. A cyclic control stick as claimed in claim 4 wherein said energy
absorbing means comprises a load resistor means in engagement with said
tongue of said stalk-body means and demountably attached to said adapter
housing means so that impact forces exerted in a generally downward
direction on said grip will break the demountable attachment of said load
resistor means to said adapter housing means when the impact forces exceed
the predetermined value and are exerted for more that the momentary time
duration.
18. A detachably attachable cyclic control stick for use with the control
input mechanism of a helicopter, said cyclic control stick comprising:
(a) housing means for connecting said cyclic control stick to the control
input mechanism of the helicopter, said housing means including a sleeve
defining an axial bore;
(b) a tubular standard having upper and lower ends, said tubular standard
being mounted for telescopically adjustable movement in the axial bore of
the sleeve of said housing means;
(c) means for releasably holding said tubular standard in desired
telescopically adjusted positions in the axial bore of the sleeve of said
housing means;
(d) a grip mounted on said upper end of said tubular standard; and
(e) said housing means including;
(i) a stalk body having the sleeve of said housing means formed thereon;
(ii) an adapter housing for connecting said cyclic control stick to the
control input mechanism of the helicopter; and
(iii) separating means interconnecting said stalk body and said adapter
housing for breaking the interconnection therebetween in response to a
downwardly directed impact force being exerted on said grip when the
impact force exceeds a predetermined value and is exerted for longer than
a momentary time duration so that said stalk body, said tubular standard
and said grip will separate away from said adapter housing upon
application of such an impact force.
19. A cyclic control stick as claimed in claim 18 wherein said means for
releasably holding said tubular standard is manually operable.
20. A cyclic control stick as claimed in claim 18 wherein said means for
releasably holding said tubular standard comprises:
(a) an elongated rack mounted on the lower end of said tubular standard so
as to extend in parallel relationship with the longitudinal axis of said
tubular standard, said rack having a plurality of holes formed in spaced
apart relationship along the length thereof with said holes being normal
with respect to the longitudinal axis of said tubular standard; and
(b) latching means mounted on the sleeve of said housing means for
selective engagement with a desired one of the holes of said rack.
21. A cyclic control stick as claimed in claim 20 wherein said latching
means comprises:
(a) a boss extending laterally from the sleeve of said housing means and
defining an axial bore which opens into the sleeve of said housing means;
(b) nut means on said boss and having an opening formed axially through an
otherwise closed end thereof;
(c) a pin having a front end and being mounted for axial movement in the
bore of said boss between an extended position wherein the front ene of
said pin is in engagement with the desired one of the holes of said rack
and a retracted position wherein the front end of said pin is out of
engagement with the holes of said rack, said pin having a back end which
extends through the opening of said nut means;
(d) biasing means in the bore of said boss for yieldably urging said pin to
its extended position; and
(e) a manually operably lever means connected to the back end of said pin
for movement thereof between its extended and retracted positions.
22. a cyclic control stick as claimed in claim 18 and further comprising a
crushable pad means on the top end of said grip. |
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Claims  |
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Description  |
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BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side view of the cyclic control stick of the present invention
which is partially broken away to show some of the various features
thereof.
FIG. 2 is an enlarged fragmentary sectional view taken along the line 2--2
of FIG. 1.
FIG. 3 is a fragmentary sectional view taken along the line 3--3 of FIG. 2.
FIG. 4 is an enlarged fragmentary sectional view taken along the line 4--4
of FIG. 1.
FIG. 5 is a fragmentary sectional view taken along the line 5--5 of FIG. 4.
FIG. 6 is a fragmentary sectional veiw similar to FIG. 4 and showing an
alternate embodiment of the present invention.
FIG. 7 is a fragmentary sectional veiw taken along the line 7--7 of FIG. 6.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring more particularly to the drawings, FIG. 1 shows the cyclic
control stick of the present invention which is indicated in its entirety
by the reference numeral 10. A will hereinafter be described in detail,
the cyclic control stick 10 includes the major components of a grip 12, a
tubular standard 14 and a coupling assembly 16.
The grip 12 which is illustrated in FIG. 1 is intended to be representative
of all such grips and the present invention is not intended to be limited
to the particular configuration shown. However as is typical in all grips,
the grip 12 has a top end 18 which forms what may be described as the
contact area into which the helicopter pilot's head, neck or torso may be
violently thrown in the event of a crash or other abnormally sudden and
abrupt stop. To reduce the lethal nature of the top end 18 of the grip 12,
a crushable pad means 20 is mounted on the contact area 18. The pad means
20 preferably includes a pad body 21 of crushable deformable material such
as polyurethane foam having a density of about 5.0 pounds per cubic foot.
The pad body 21 is encased within a protective cover 22, such as of nylon
mesh, which protects the pad body 21 from wear and helps hold it in place
in the event of impact. The crushable pad means 20 may be bonded to the
top of the grip 12 by means of a suitable adhesive.
The grip 12 further includes a tubular boss 24 which extends from its lower
end for mounting on the upper end 26 of the tubular standard 14. The upper
end 26 of the standard 14 is disposed in the bore 27 of the boss 24, and a
fastener means, such as the illustrated bolt-nut assembly 28, is located
in suitably aligned holes to demountably hold the grip 12 on the standard
14.
The standard 14 is of tubular configuration to allow passage of electrical
conductors (not shown), from the grip controls through the bore 29 of the
standard to the helicopter equipment that is controllable from the grip.
The actual length and curved shape of the standard 14 are optional.
A will hereinafter be described in detail, the coupling assembly 16
includes a breakaway stalk body 30 having an upstanding sleeve portion 32
which defines an upwardly opening axial bore 34. The lower end 36 of the
tubular standard 14 is slideably mounted in the axial bore 34 of the
sleeve 32, and a manually operably latching means 38 is provided to
selectively and adjustably hold the standard 14 in desired telescopically
extending positions. This provides the cyclic control stick 10 of the
present invention with a heigh adjustment for locating the top of the grip
12 as far away from the helicopter pilot as possible without compromising
pilot comfort and the ability for proper use of the cyclic control stick
10.
As shown in FIGS. 2 and 3, an elongated rack 40 is fixedly mounted on the
lower end 36 of the tubular standard 14 such as by the rivets 41 so that
the rack extends axially of the standard. A series of spaced apart holes
42 are formed in the rack 40 along the length thereof for selective
engagement by the latching means 38. The upstanding sleeve portion 32 of
the breakaway stalk body 30 has an extending protrusion 44 which defines
an elongated groove 45 that opens inwardly into the bore 34 of the sleeve
32. The elongated rack 40 of the tubular standard 14 is disposed so as to
be slideably moveable in the groove 45. An externally threaded boss 46
extends normally from the protrusion 44 of the sleeve and defines a bore
48 which opens into the groove 45 and has a suitable bushing mounted
therein. The boss 46 further defines a counterbore 49 which opens onto the
extending end of the boss 46. An internally threaded nut 50 is mounted on
the boss 46 and has a suitable bushing mounted in an opening 52 formed
axially through its otherwise closed end 54. A slide pin 56 having a front
end 57 and a back end 58, is mounted for movement in the bushing of the
bore 48 of the boss 46 and the bushing of the opening formed in the nut
50. A compression spring 60 is disposed in the counterbore 49 of the boss
46 for biasing the slide pin 56 to an extending position wherein its front
end 57 extends into a selected one of the holes 42 of the rack 40. The
back end 58 of the slide pin 56 extends axially from the closed end 54 of
the nut 50 and is eccentrically connected by means of a suitable pin 62 to
a manually operable cam lever 64. The cam lever 64 includes a bifurcated
cam 66 of circular configuration which is held in bearing engagement with
the closed end 54 of the nut 50 by action of the compression spring 60.
Due to the eccentric connection of the slide pin 56 to the cam 66 of the
cam lever 64, manual lifting of a handle 68 of the lever will move the
slide pin 56 to a retracted position wherein its front end 57 is pulled
out of engagement with the rack 40 of the tubular standard 14.
Therefore, the tubular standard 14 is telescopically adjustable in the
upstanding sleeve 32 of the breakaway stalk body 30. To prevent the
tubular standard 14 from being moved beyond its intended adjustment range,
either upwardly or downwardly, an elongated groove 70 is formed in one
side of the rack 40 that is mounted on the tubular standard 14. The groove
70 is closed at its top and bottom ends as indicated at 71 and 72,
respectively, to serve as stops. A set screw 74 is threadingly carried in
a bore 76 formed in the side of the protrusion 44 of the sleeve 32 of the
breakaway stalk body 30. As shown in FIG. 2, the set screw 74 protrudes
into the groove 70 of the rack 40 and will therefore limit both the up and
down movements of the standard 14 in the sleeve 32.
As seen best in FIG. 4, the breakaway stalk body 30 includes a tongue 78,
in addition to the upstanding sleeve 32 The tongue 78 extends normally
from the lower end of the sleeve 32 in a direction which is diametrically
opposed to the protrusion 44 of the sleeve.
In addition to the breakaway stalk body 30, the coupling assembly 16
further includes an adapter housing 80. As will hereinafter be described,
the stalk body 30 is connected to the adapter housing for separation upon
the exertion of an impact force on the top end of the grip 12 of the
cyclic control stick 10. The adapter housing also provides means for
connection of the cyclic control stick 10 to the control input mechanism
of the helicopter, with the input mechanism being indicated by the
reference numeral 82 in FIG. 1. For this reason, the adapter housing 80 is
provided with a mounting means 84 which is shown in the form of a shaft
which is carried in a bore 85 provided in one end of the adapter housing.
The shaft 84 is mounted in the bore 85 by means of a suitable bolt 86 and
depends angularly from the adapter housing 80 for connection to the
helicopter input mechanism 82 such as by means of the illustrated bolt 87.
The opposite end of the adapter housing 80 is bifurcated to define an open
cavity 90 between a pair of arms 92 and 94. The housing 80 is a cover 96
mounted thereon which closes the top of the cavity 90 with the cavity
being otherwise open, i.e. both laterally and downwardly.
The tongue 78 of the breakaway stalk body 30 is normally disposed so as to
extend into the cavity 90 through the lateral opening thereof, and a slip
joint means 98 and an energy absorbing means 100 combine to interconnect
the stalk body 30 and the adapter housing 80 and to allow separation in
response to the aforementioned impact forces.
The tongue 78 is formed with one side surface 102 which is planar and an
opposed side surface which has a transversely extending substantially
V-shaped groove 104 formed therein. A first bearing race 106 is affixed,
such as by means of a suitable adhesive, to the planar surface 102 of the
tongue 78, and a pair of bearing races 107 and 108 are each similarly
affixed to different ones of the diverging surfaces of the V-shaped groove
104. A wedge shaped bearing race 110 is interposed between the inwardly
facing surface of the arm 94 and the V-shaped groove 104 of the tongue 78.
A dowel 111 extends from the wedge-shaped race 110 into a channel 112 that
is transversely formed in the inwardly facing surface of the arm 94. The
dowel-channel arrangement prevents lateral movements of the wedge-shaped
race 110 and allows it to move along the length of the channel 112 for
reasons which will be hereinafter described. A pair of caged roller
bearings 114 and 116 are each interposed between a different one of the
converging bearing race surfaces of the wedge-shaped race 110 and the
races 107 and 108 that are mounted in the V-shaped groove 104 of the
tongue 78. An adjustable planar plate defining a bearing race 118 is
interposed between the arm 92 and the race 106 that is mounted on the
planar surface 102 of the tongue 78. The adjustable race 118 has a
projecting dowel 120 which extends normally therefrom into a channel 122
that is formed transversely in the inwardly facing surface of the arm 92.
A is the case with the wedge-shaped bearing race 110, the dowel-channel
arrangement of the adjustable bearing race 118 prevents lateral movements
of the race but allows it to move along the length of the channel 122. A
caged roller bearing 124 is interposed between the adjustable bearing race
118 and the race 106 that is fixed on the planar surface 102 of the tongue
78.
In addition to the free movement of the adjustable bearing race 118 in a
direction transverse with respect to the extending length of the arm 92,
the adjustable bearing race 118 is movable toward and away from the planar
surface 102 of the tongue 78. Such movement of the adjustable bearing race
118 is controlled by a plurality of adjustment screws 126 which are
threadingly carried in suitable bores formed in the arm 92 of the adapter
housing 80. The adjustment screws 126 extend into bearing engagement with
the adjustable bearing race 118 for adjustable positioning thereof so that
the race 118 will exert a desired load on the bearings 114, 116 and 124.
From the above, it will be seen that because of the dowel-channel mounting
arrangements of the adjustable and wedge-shaped races 118 and 110, those
races are prevented from moving laterally with respect to the extending
length of the arms 92 and 94 of the adapter housing 80. Due to the angular
and opposed orientation of the surfaces of the wedge-shaped race which
holds the bearings 114 and 116 in engagement with the diverging surfaces
of the V-shaped groove 104, the tongue 78 and thus the breakaway stalk
body 30, are also prevented from moving laterally with respect to the
extending length of the arms 92 and 94 of the adapter housing 80. However,
the tongue 78 is journaled for free movement in a direction which is
transverse with respect to the extending length of the arms 92 and 94. The
hereinbefore mentioned cover 96 which closes the upper end of the cavity
90 defined between the arms 92 and 94, prevents the breakaway stalk body
30 from being pulled upwardly from between the arms 92 and 94. But, the
bottom end of the cavity 90 is open as indicated in FIG. 5, and the
breakaway body 30 is free to fall out of the bottom of that cavity 90 by
virtue of the hereinbefore described bearing arrangement of the slip-joint
means 98.
The above mentioned energy absorbing means 100 is used to keep the
breakaway stalk body 30 from falling out of the open bottom of the cavity
90 of the adapter housing in the absence of impact forces of predetermined
magnitude and time duration.
In a first embodiment, the energy absorbing means 100 which may be referred
to as a wire-bender energy absorbing device, is shown in FIGS. 4 and 5.
The wire-bender device 100 includes a shaft 130 which has its opposite
ends disposed in suitably aligned openings formed in the arms 92 and 94 so
that the shaft 130 extends transversely across the cavity 90 proximate the
inwardly disposed closed end thereof. A suitable roller bushing 132 is
mounted on the shaft 130 for rotation about the longitudinal axis thereof.
A load resistor in the preferred form of a single length of wire 133 such
as music wire, is formed with a loop 134 intermediate its opposite ends,
and its opposite ends 136 and 138 are wrapped around the roller bushing
132 to form coils. A stud 140 extends normally from the distal end 142 of
the tongue 78 of the breakaway stalk body 30 into the loop 134 of the
wire. Thus, the stalk body 30 is supported and connected to the adapter
housing 80 by virtue of the stud 140 and the loop 134 of the wire 133.
When an impact force is applied downwardly on the cyclic control stick 10,
that force will be transmitted by the stud 140 to the bender wire 133
which will tend to straighten the coiled ends 136 and 138 by unwinding
them from their wrapped around placement on the roller bushing 132. When
the applied impact force is below a predetermined value, or is applied for
only a momentary time duration, the full unwinding of the coiled end 136
and 138 will not occur. This prevents unwanted separation of the breakaway
stalk body 30, and the tubular standard 14 and grip 12 carried thereby,
from the adapter body 80 as a result of short duration and/or impact
forces which are less than life threatening, i.e. less than that can be
reasonably expected in the event of a crash or other abnormally abrupt
stop. However, upon the occurrence of such an event and the helicopter
pilot is thrown violently into contact with the cyclic control stick 10,
the bender wire 133 will be pulled off the roller bushing 132, and the
breakaway stalk body 30, the tubular standard 14 and the grip 12 will
separate from the adapter housing 80, as a result of the above described
slip-joint means 98, by falling onto the floor of the helicopter, as
indicated in dashed lines in FIG. 5.
Reference is now made to FIGS. 6 and 7 wherein a modification of the cyclic
controls tick of the present invention is shown as including a second
embodiment of the energy absorbing means in the form of a tab-bender
structure which is indicated generally by the reference numeral 144. The
above described slip-joint means 98 is used in this embodiment for
interconnecting a modified breakaway stalk body 30A to a modified adapter
housing 80A. The stalk body 30A is provided with a bender plate 146 that
is mounted, such as by means of the illustrated screw 147, in a notch 148
which is formed for that purpose in the top surface of the tongue 78A.
Also, the tongue 78A has a cover 149 mounted thereon for closing the
bottom end of the cavity 90 without interfering with the desired
separation of the stalk body 30A from the adapter housing 80A. The bender
plate 146 extends normally from the distal end 142A of the tongue 78A into
the open space provided at the innermost end of the cavity 90 defined by
the adapter housing 80A. A load resistor means 150 is attached, such as by
the illustrated screws 151, and 157 the surface 152 of the adapter housing
80A which defines the inner closed end of the cavity 90. The load resistor
means 150 includes a flat plate 154 from which a plurality (three shown)
of tabs 156 extend normally toward the distal end 142A of the tongue 78A
of the stalk body 30A. As shown, the extending tabs 156 are arranged in
vertically spaced alignment with each other so that impact forces will
result in downward movement of the bender plate 146 into sequentially
deflecting engagement with the tabs 156.
Therefore, the tab-bender energy absorber means 144 will react to impact
forces much in the same manner as the hereinbefore described wire-bender
energy absorber 100. In other words, impact forces below a predetermined
value and/or of a momentary duration will not result in full separation,
but forces which meet or exceed those built-in safety factors will result
in separation.
Dynamic testing of the cyclic control stick 10 of the present invention has
indicated that a substantial reduction in the severity of serious injuries
an d fatalities can be expected in comparison to the cyclic control sticks
currently being used in, for example, the UH-60A Black Hawk helicopter.
Head injury severity which is measured by a "HIC" value (head injury
criterion) showed a reduction to 568 of the cyclic control stick 10 in
comparison to a HIC value of 1026 for the control stick currently being
used in the UH-60A Black Hawk helicopter.
Although the predetermined impact force value at which separation of the
cyclic control stick 10 will occur may be altered, a force of
approximately 125 pounds exerted on the energy absorber means appears to
be a satisfactory comprise between maintaining the operability of the
cyclic control stick in non-like threatening situations and reducing the
seriousness of injuries or fatalities in life-threatening situations.
While the principles of the invention have now been made clear in the
illustrated embodiments, there will be immediately obvious to those
skilled in the art, many modifications of structure, arrangements,
proportions, the elements, materials and components used in the practice
of the invention and otherwise, which are particularly adapted for
specific environments and operation requirements without departing from
those principles. The appended claims are therefore intended to cover and
embrace any such modifications within the limits only of the true spirit
and scope of the invention.
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