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Claims  |
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What is claimed as new and desired to be secured by Letters Patent of the
United States is:
1. A cutting shank tool comprising:
(a) a first part having:
(i) a longitudinal axis and
(ii) a cylindrical recess coaxial with said longitudinal axis;
(b) a second part having:
(i) a longitudinal axis coaxial with said longitudinal axis of said first
part;
(ii) a centering extension coaxial with said longitudinal axis of said
first part; and
(iii) a cylindrical recess coaxial with said longitudinal axis of said
first part;
(c) a connecting rod that:
(i) is coaxial with said longitudinal axis of said first part;
(ii) is mounted by means that allow movement like a pendulum in said first
part;
(iii) extends into said cylindrical recess in said second part; and
(iv) has a conical groove around its periphery inside said cylindrical
recess in said second part; and
(d) a plurality of adjusting devices that:
(i) project radially from said second part and
(ii) are received in said conical groove in said connecting rod,
whereby said connecting rod can be placed under tension between said first
part and said plurality of adjusting devices.
2. A cutting shank tool as recited in claim 1 wherein said plurality of
adjusting devices includes a set screw that is threadly received in said
second part.
3. A cutting shank tool as recited in claim 2 where said connecting rod can
be pressed by said set screw against two further supporting surfaces;
(a) that are located on others of said plurality of adjusting devices and
(b) that match the point of said set screw.
4. A cutting shank tool as recited in claim 3 wherein said further support
surfaces are formed on adjustable screws located in the same radial plane
as said set screw.
5. A cutting shank tool as recited in claim 4 wherein said set screw and
said adjustable screws are equiangularly spaced.
6. A cutting shank tool as recited in claim 4 wherein said adjustable
screws are sealed after having been initially positioned.
7. A cutting shank tool as recited in claim 1 and further comprising a
drive ring:
(a) that is mounted in said cylindrical recess in said first part;
(b) that mounts said connecting rod; and
(c) that has, on the side facing said second part, claw extensions for
fitting engagement into corresponding recesses in said centering extension
on said second part.
8. A cutting shank tool as recited in claim 7 wherein two diametrically
offset claw extensions are formed in said drive ring.
9. A cutting shank tool as recited in claim 7 wherein said drive ring is
detachably received in said cylindrical recess in said first part.
10. A cutting shank tool as recited in claim 9 wherein:
(a) three conical recesses are located in the outer peripheral surface of
said drive ring and spaced equiangularly from one another and
(b) three fastening screws are threadly received in said first part, each
one of said three fastening screws having a point received in a
corresponding one of said three conical recesses.
11. A cutting shank tool as recited in claim 10 wherein said drive ring can
be pressed by said fastening screws against a base contact surface in said
cylindrical recess in said first part.
12. A cutting shank tool as recited in claim 10 wherein:
(a) two diametrically offset claw extensions are formed on said drive ring;
(b) said two diametrically offset claw extensions define a plane of
symmetry; and
(c) said plane of symmetry is located at 30.degree. in an axial plane to
another axial plane that runs through the center of one of said three
conical recesses.
13. A cutting shank tool as recited in claim 9 wherein said drive ring has,
on the side facing away from said claw extensions, a radially offset drive
extension for interlocking engagement in a correspondingly shaped
indentation in said cylindrical recess in said first part.
14. A cutting shank tool as recited in claim 13 wherein said drive
extension has the form of a hollow prism the outer surfaces of which are
arched and convex.
15. A cutting shank tool as recited in claim 14 wherein the edges of said
drive extension are rounded.
16. A cutting shank tool as recited in claim 14 wherein:
(a) said drive extension has an at least approximately polygonal cross
section and (b) the number of corners of said drive extension can be
divided evenly by three.
17. A cutting shank tool as recited in claim 14 wherein an axial plane that
runs through a vertex of said drive extension encloses, with the plane of
symmetry of said claw extension, an angle of 30.degree..
18. A cutting shank tool as recited in claim 13 wherein:
(a) said drive ring has, on its outer surface, a V-shaped annular tee slot
and
(b) a plurality of fastening screws are threadly received in said first
part, each one of said plurality of fastening screws have a point received
in said V-shaped annular tee slot.
19. A cutting shank tool as recited in claim 13 wherein:
(a) said drive ring has, on its outer surface, a rectangular slot;
(b) said cylindrical recess in said first part has, on its inner surface, a
corresponding perforation;
(c) a divided retaining ring is received in said rectangular slot; and
(d) said divided retaining ring can be forced into said corresponding
perforation by at least one fixing screw threadly mounted in said first
part and projecting into said cylindrical recess in said first part.
20. A cutting shank tool as recited in claim 19 wherein:
(a) said divided retaining ring has mating surfaces on its faces;
(b) one of said mating surfaces braces planar on a shoulder of said
rectangular slot that faces away from said claw extension; and
(c) another one of said mating surfaces, in the spread state of said
divided retaining ring, braces against a graduated surface of said
corresponding perforation.
21. A cutting shank tool as recited in claim 19 where said divided
retaining ring can be spread apart by at least one expansion screw that
can be screwed axially into said drive ring and that has a tapered tip
that can be pressed against supporting surfaces, placed wedge-shaped to
one another, of adjacent segments of said divided retaining ring.
22. A cutting shank tool as recited in claim 19 wherein said divided
retaining ring has on its outer peripheral surface an annular slot in
which an elastic clamping ring is received.
23. A cutting shank tool as recited in claim 7 wherein said drive ring has
a conical inner support surface with which a convex, arched support
section of said connecting rod is in abutting contact.
24. A cutting shank tool as recited in claim 7 wherein said second part is
centered relative to said first part by an intermediate ring and tensible
against said first part.
25. A cutting shank tool as recited in claim 24 wherein:
(a) said intermediate ring has a centering section that is in fitting
engagement with said cylindrical recess in said first part and
(b) said centering section has a centering inner surface that receives said
centering extension.
26. A cutting shank tool as recited in claim 25 wherein said drive ring
merges, by way of a radial shoulder, into an adaptor extension that lies
radially inside said intermediate ring.
27. A cutting shank tool as recited in claim 1 wherein said connecting rod
has a continuous inner hole.
28. A cutting shank tool as recited in claim 1 wherein said first part is a
part of a tool base holding fixture for attachment to a machine spindle.
29. A cutting shank tool as recited in claim 1 wherein said first part is a
part of a shank elongation that forms, on its end facing the corresponding
cutting tool, a holding fixture and that form, on its other end, a
centering extension for a further coupling.
30. A cutting shank tool as recited in claim 1 wherein said first part is a
part of an adaptor for a tool base holding fixture.
31. A cutting shank tool as recited in claim 1 wherein said second part is
a part of a boring tool shank.
32. A cutting shank tool as recited in claim 1 wherein said second part is
a part of a drive for a boring tool spiral part.
33. A cutting shank tool as recited in claim 1 wherein said second part is
a part of a tool holding fixture.
34. A cutting shank tool as recited in claim 33 wherein:
(a) said tool holding fixture has an inner tapered sleeve into which a
clamping bolt projects and
(b) said clamping bolt has a head which braces against a shoulder formed
beneath one of said plurality of adjusting devices.
35. A cutting shank tool as recited in claim 34 wherein said clamping bolt
has a continuous inner recess.
36. A cutting shank tool as recited in claim 2 and further comprising a
drive ring:
(a) that is mounted in said cylindrical recess in said first part;
(b) that mounts said connecting rod; and
(c) that has, on the side facing said second part, claw extensions for
fitting engagement into corresponding recesses in said centering extension
on said second part.
37. A cutting shank tool as recited in claim 3 and further comprising a
drive ring:
(a) that is mounted in said cylindrical recess in said first part;
(b) that mounts said connecting rod; and
(c) that has, on the side facing said second part, claw extensions for
fitting engagement into corresponding recesses in said centering extension
on said second part.
38. A cutting shank tool as recited in claim 4 and further comprising a
drive ring:
(a) that is mounted in said cylindrical recess in said first part;
(b) that mounts said connecting rod; and
(c) that has, on the side facing said second part, claw extensions for
fitting engagement into corresponding recesses in said centering extension
on said second part.
39. A cutting shank tool as recited in claim 14 wherein:
(a) said drive ring has, on its outer surface, a V-shaped annular tee slot
and
(b) a plurality of fastening screws are threadedly received in said first
part, each one of said plurality of fastening screws having a point
received in said V-shaped annular tee slot.
40. A cutting shank tool as recited in claim 15 wherein:
(a) said drive ring has, on its outer surface, a V-shaped annular tee slot
and
(b) a plurality of fastening screws are threadedly received in said first
part, each one of said plurality of fastening screws having a point
received in said V-shaped annular tee slot.
41. A cutting shank tool as recited in claim 16 wherein:
(a) said drive ring has, on its outer surface, a V-shaped annular tee slot
and
(b) a plurality of fastening screws are threadedly received in said first
part, each one of said plurality of fastening screws having a point
received in said V-shaped annular tee slot.
42. A cutting shank tool as recited in claim 17 wherein:
(a) said drive ring has, on its outer surface, a V-shaped annular tee slot
and
(b) a plurality of fastening screws are threadedly received in said first
part, each one of said plurality of fastening screws having a point
received in said V-shaped annular tee slot.
43. A cutting shank tool as recited in claim 14 wherein:
(a) said drive ring has, on its outer surface, a rectangular slot;
(b) said cylindrical recess in said first part has, on its inner surface, a
corresponding perforation;
(c) a divided retaining ring is received in said rectangular slot; and
(d) said divided retaining ring can be forced into said corresponding
perforation by at least one fixing screw threadedly mounted in said first
part and projecting into said cylindrical recess in said first part.
44. A cutting shank tool as recited in claim 15 wherein:
(a) a drive ring has, on its outer surface, a rectangular slot;
(b) said cylindrical recess in said first part has, on its inner surface, a
corresponding perforation;
(c) a divided retaining ring is received in said rectangular slot; and
(d) said divided retaining ring can be forced into said corresponding
perforation by at least one fixing screw threadedly mounted in said first
part and projecting into said cylindrical recess in said first part.
45. A cutting shank tool as recited in claim 16 wherein:
(a) said drive ring has, on its outer surface, a rectangular slot;
(b) said cylindrical recess in said first part has, on its inner surface, a
corresponding perforation;
(c) a divided retaining ring is received in said rectangular slot; and
(d) said divided retaining ring can be forced into said corresponding
perforation by at least one fixing screw threadedly mounted in said first
part and projecting into said cylindrical recess in said first part.
46. A cutting shank tool as recited in claim 17 wherein:
(a) said drive ring has, on its outer surface, a rectangular slot;
(b) said cylindrical recess in said first part has, on its inner surface, a
corresponding perforation;
(c) a divided retaining ring is received in said rectangular slot; and
(d) said divided retaining ring can be forced into said corresponding
perforation by at least one fixing screw threadedly mounted in said first
part and projecting into said cylindrical recess in said first part.
47. A cutting shank tool as recited in claim 13 wherein:
(a) said intermediate ring has a centering section that is in fitting
engagement with said cylindrical recess in said first part and
(b) said centering section has a centering inner surface that receives said
centering extension.
48. A cutting shank tool as recited in claim 19 wherein:
(a) said intermediate ring has a centering section that is in fitting
engagement with said cylindrical recess in said first part and
(b) said centering section has a centering inner surface that receives said
centering extension.
49. A cutting shank tool as recited in claim 9 wherein said second part is
centered relative to said first part by an intermediate ring and tensible
against said first part.
50. A cutting shank tool as recited in claim 13 wherein said second part is
centered relative to said first part by an intermediate ring and tensible
against said first part. |
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Claims  |
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Description  |
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FIELD OF THE INVENTION
The invention relates to a coupling system for cutting shank tools with
which a permanent connection between coaxial parts of the shank tool can
be produced in the direction of rotation and in the axial direction.
BACKGROUND OF THE INVENTION
The technical development in the field of cutting shank tools in line with
the increasingly higher cutting speeds and the use of program-controlled
machine tools leads to tool systems built in modular fashion. For example,
on a clamping cylinder of a tool holding fixture that is produced with
great precision and thus is very expensive, a system of different tools is
attached that must be interchangeable by means of a tool changer that
operates automatically.
This development requires a specifically compatible coupling system which
successfully guarantees, with sufficient quality, the power transmission
from the tool holding fixture or the clamping cylinder to the tool,
accuracy of concentricity, and the matching of the position of the tool
cutting edges to the shank or to the holding fixture for the entire
spectrum of tools that are to be coupled.
In this connection, a series of such coupling systems has already been
suggested which, however, only partially fulfill the requirements
mentioned above.
It has been suggested, for example, that the coupling be produced through a
self-centering Hirth-type serration that, together with a spring chuck,
assures an interlocking coupling of the parts to be attached to one
another. This suggested solution is expensive as regards production and is
limited, depending on the chucking system used, to the coupling point with
the base holding fixture. In further coupling points must be provided in
the shank region of the tool (for example, for the case where extension
pieces or adaptors must be used), different couplings are needed. An
automatic tool change is made more difficult in this way.
A further suggestion consists of the coupling of adjacent parts of the
shank of the tool occurring through a centric screw coupling. It has been
shown that this coupling techniques makes the use of automatic tool
changer systems more difficult since, to disengage the coupling, a frontal
access to the shank parts is necessary to be able to disengage the
connection quickly. Further, it has grown disadvantageous that the
coupling of tools with reduced shank diameter is possible only by a
simultaneously relatively great increase in the separation of the tool
cutting edge from the base holding fixture, which can have a negative
effect on the precision of the machining operation.
Finally, to simplify the automated disengagement of the coupling between
various shank parts, a solution has been suggested in which a cylindrical
centering extension of a shank part is inserted into a holding fixture
hole of the adjacent shank part. The outer surface of the centering
cylinder contains two diametrically offset recesses that are undercut in
the opposite direction so that, when corresponding positioning screws are
screwed in, an immovable bracing of the shank part used relative to the
holding fixture part can occur. Driving occurs through a mandrel that
engages in an axial slot in the centering cylinder. If this is true, the
coupling system can be used at any point on the shank tool. However, it
assumes an axial position fixing of the shank sections to be coupled with
one another during the tightening operation of the fastening screws, by
which the use of automatic tool changer systems is made more difficult,
since two clamping bolts must be actuated.
Further, a coupling system for a tool system built in a modular fashion has
been suggested in which, with a single set screw that can be actuated
laterally from outside, the parts that are to be coupled can be fixed in
an immobile position relative to one another. For this, in the centering
extension a fastening bolt is provided that is mounted to be slidably
movable in a diametrically aligned guide hole. A front surface of the
fastening bolt contains a conical recess, whereas the outer end surface of
the fastening bolt has a conical outer surface. Through an adjusting
device formed as a countersunk head bolt, the body of which is matched to
the inner recess of the fastening bolt, there occurs a shifting of the
fastening bolt in the diametrical bore hold so that the tapered outer
surface can brace against a conical recess of a carrying bolt that can be
screwed from the other side of the first fastening part. The axis of the
fastening bolt is offset relatively to the axis of the countersunk head
bolt and the carrying bolt so that, when the countersunk head bolt is
screwed in, an axial force can be transmitted to the centering extension
so that the parts to be coupled can be put under tension against each
other through a prop ring surface pairing. To achieve the positioning and
a coupling of both parts in the peripheral direction, an index pin is
provided in the region of the prop ring surfaces.
Aside from the fact that, with this solution, a symmetrical distribution of
contact pressure can be achieved only when there is a precisely controlled
vane position of the support surfaces on the side of the supporting nut
and the conical recess in the fastening bolt and, further, a precise
alignment of the axial planes of the shank tool that run through the
respective axes of the fastening bolt and the carrying bolt, as well as
the countersunk head bolt, drawbacks can occur in the sense that, with the
use of certain tools, rotating tool vibrations occur which can be
countered only in a limited way by the present orientation and position of
the support surfaces. Further, with this solution, when the centering
extension is formed on the part nearer to the tool cutting edge, the tool
system becomes basically more expensive. To counteract this problem, it
was suggested that the coupling system be supplemented with an annexed
spindle flange on which the centering extension for the holding fixture of
the fastening bolt could be attached. However, this variant can lead,
especially in shank tools with high thermal stress, to the fact that, when
changing the tool (i.e., when putting on a new tool that does not yet have
the higher operating temperature of the centering extension), fitting
problems occur, due to which down time must be accepted.
OBJECT OF THE INVENTION
The object of the invention is to make a coupling system that is
distinguished by easy operability, by an improved power transmission from
the tool holding fixture to the tool, by a high accuracy of concentricity,
and by a greater flexibility with regard to the tool parts to be coupled.
SUMMARY OF THE INVENTION
According to the invention, due to the fact that the connecting rod is
mounted like a pendulum, an introduction of axial tension occurs without
transverse forces, even when in fact there might be an eccentricity
(caused by tolerances) of the support surfaces for the connecting rod. In
this way a rotationally symmetrical power introduction into the prop ring
surface pairing occurs. Thus a connection is made which makes it possible,
from a structural view point, to keep the bending moment of resistance the
same size in all axial planes. This prevents bending vibrations even when
extremely strong forces act on the tool. In doing so, as always, an
adjusting device accessible from the outside can be used that facilitates
the use of automatic tool changer systems and also is uneffected in regard
to the resolution of the occurring machining forces. The design further
achieves the requirement that centering extension can be formed on that
part which lies closer to the tool cutting edges. This makes the tool
system more economical to produce and, in addition, the fitting problems
described above in regard to tool changing (i.e., during the putting on of
a tool part that has not yet reached the operating temperature of the
adjacent parts) can be largely eliminated. In this the fact that the
connecting rod is supported symmetrically assures that the entire
structural space around the connecting rod can be used for the formation
of the drive device. In this way a very greater flexibility results in
regard to the design and matching of the drive device to the most varied
part of a tool system.
By designing the adjusting device according to the invention, a very simply
and fast operation results. This kind of adjusting device can be actuated
without problems by automatic tool changer systems so that the coupling
system according to the application can be integrated without problem into
a manufacturing system with robotized tool changing.
When the connecting rod according to the invention is pressed by the set
screw against two further support bodies, a centering of the tapered
sleeve section occurs in a very simple way. In a particularly preferred
embodiment, the additional advantage further results that a correction of
manufacturing in accuracy is possible through the two adjustable screws.
It has been seen that, with a further development of the invention (i.e.,
with the bracing of the connecting rod on three points distributed
equidistantly around the periphery), the bending moment of resistance can
be kept sufficiently homogeneous in the various axial planes to counteract
vibration problems or deviations of the cutting edge from the nominal
position even with the greatest occurring tool forces. In doing so, one
proceeds preferably so that, during the production process, the carrying
bolts can be set once and sealed in this position.
A further development of the invention couples the mounting of the
connecting rod with the drive device in an advantageous way. In addition
this results, for torsional safety, in an indexation of the parts to be
coupled with one another, and as alway a ring-shaped closed planar bracing
of the parts to be pressed against one another is maintained. The
integration of the recesses in the centering extension save space, but in
doing so does not impair the quality of the centering. An additional
advantage of this further development of the invention can be seen in the
fact that it opens the possibility of coupling shank parts of varying
diameters with one another so that as little axial structure space is lost
as possible. This occurs in an advantageous way in that, to reduce the
diameter, the drive ring and the connecting rod are elongated in an axial
direction, and an intermediate ring is inserted between the prop ring
surfaces of the parts to be coupled. In this way a diameter reduction from
one size to various smaller sizes, even in multi-skip jumps, can occur in
the region of a single coupling.
A further development of the invention allows a purposeful angle setting
between the parts to be coupled with one another, and thus a multiple
indexing of the tools so that the coupling system according to the
invention is also suited for stationary tools (for example, for a rotating
mechanism or a boring mill).
Attachment of the drive ring according to a further development of the
invention results in a uniform and full installation of the drive ring in
the base of the holding fixture, by which the fit between the claw
extension and the recess in the centering extension can be produced more
exactly.
A further development of the invention results in the possibility of
indexing the tool cutting edge relative to the shank in angular increments
of 30.degree.. This results in an increased flexibility with regard to the
use of the coupling system.
With a further development of the invention, an interlocking drive of the
drive ring can successfully be made available with means that are simpler
from a production engineering view point. In contrast to the embodiment
described above, the production of the drive ring can be simplified, since
the spacing of the tapped holes provided for the fastening screws in the
holding fixture can no longer have a negative effect on the generation of
a uniform contact pressure for the drive ring. By spatial separation of
the functional surfaces for the drive in the peripheral direction on the
one hand and in the axial force on the other other, the further
possibility arises that the respective functional surfaces can be
optimized without the necessity of a compromise.
A further development of the invention is advantageous from the production
engineering view point, since in this way the indentation in the holding
fixture can be produced easily.
A further development of the invention again gives rise to the possibility
of indexing the cutting edge relative to the shank in angular increments
of 30.degree., whereby the application possibilities of the coupling
system are broadened.
According to a possible alternative to the axial fixation of the drive
ring, only one side of the V-shaped annular slot, in regard to position,
must be matched to the shape of the tapered sleeve surface of the
fastening screw. The drive ring is pressed by the fastening screws flat
with its radial shoulder adjacent to the drive extension against the base
of the holding fixture.
Alternatively, a divided retaining ring can be used which is mounted with
fit in an annular slot of the drive ring. To secure its position in the
axial direction, the retaining ring can be spread radially outwardly in a
corresponding perforation in the holding fixture.
A further development of the invention leads to especially simple
geometrical functional surfaces on the respective components, by which it
has been shown that, for a sufficient positioning in the axial direction,
it suffices to design the front and the mating surfaces plane-parallel. To
generate, in addition, an axial bracing of the drive ring against the
radial surface in the base of the holding fixture during spreading of the
retaining ring segments, it can be advantageous to design the front end
facing away from the shoulder of the rectangular slot conically and to
match the graduated surface in the recess to this design so that, with
increasing spreading of the retaining ring segments, an increasing axial
force is generated.
An especially simple solution to the generation of the spreading effect is
obtained when two retaining ring segments are provided which can be spread
by means of two diametrically offset expansion screws.
A further development of the invention ensures that, when the expansion
screw is unscrewed, a return of the retaining ring segments into the slot
of the drive ring occurs, so that the latter can be removed from the
holding fixture without problems.
A further development of the invention achieves a very space-saving
diameter change in the region of the coupling surfaces.
A further advantage of the coupling system according to the invention
consists of its ability to be used without problems also for those shank
tools (for example, boring tools) in which a central coolant supply is
provided through the shank. In this case the connecting rod is provided
with a continuous, preferably central, inner recess.
Below, several embodiments of the invention will be explained in more
detail based on schematic drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a sectional view of a first embodiment of the coupling system in
a cut along the line I--I in FIG. 2.
FIG. 2 is a sectional view along the line II--II in FIG. 1.
FIG. 2 is a sectional view along the line III--III in FIG. 1.
FIG. 4 is a side view shown partially in section of a base holding fixture
for a tool system that is equipped with a coupling system according to
FIGS. 13.
FIG. 5 is a side view shown partially in section of a shank extension piece
that is equipped with a coupling system according to FIGS. 1-3.
FIG. 6 is a side view of a spiral boring part that is provided on the side
facing away from the tool application with a connection for the coupling
system.
FIG. 7 is a view similar to that of FIG. 1 of a section through a modified
embodiment of the coupling system for the production of a diameter
reduction.
FIGS. 8 and 9 are side views shown partially in section of adaptors that
are matched to the coupling system.
FIG. 10 is a sectional view of a further tool system part that is matched
to the coupling system.
FIG. 11 is a partial sectional view of a further embodiment of the coupling
system in which only half of the system is shown.
FIG. 12 is a view of the holding fixture of the embodiment according to
FIG. 11 in a section cut along the line XII--XII in FIG. 11.
FIG. 13 is a view similar to that of FIG. 11 of a further embodiment of the
coupling system.
FIG. 14 is a view of the coupling system according to FIG. 13 in a section
cut along the line XIV--XIV in FIG. 13.
DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS
In FIG. 1, the reference symbol 2 denotes a first part and the reference
symbol 4 denotes a second part of a coupling that can be disengaged
between coaxial shank parts of a machining tool such as, for example, a
drill, a milling cutter, or a turning tool. The coupling can be at
different points between the tool holding fixture of the machining tool
and a cutting edge (not shown). The part which lies further from the
cutting edge than the other part is always designated as the first part
herein.
To produce a stationary connection in the axial direction and in the
peripheral direction between the parts 2 and 4, which itself takes care of
great tool and shank stability during very high torsion and bending
moments applied on the tool cutting edges, a centering device to be
described in more detail later, a drive device, and a clamping device are
provided with which the coupling can be quickly released or locked.
For centering, the second part 4 has a centering extension 6 which is
manufactured with the greatest possible precision with regard to the shank
axis 8 and, in the axial runout, into a ring-shaped rotating support
surface 10. The centering extension 6 is in fitting engagement with a
cylindrical recess 12 in the first part 2. With regard to the
manufacturing precision of the cylindrical recess 12, the same applies as
what was said in connection with the centering extension 6. In the axial
runout to the cylindrical recess 12, the first part 2 has a support
surface 14 abutting the ring-shaped rotating support surface 10. The
support surface 14 is also ring-shaped, so that a prop ring surface
pairing 10, 14 is formed over which both parts 2 and 4 can be pressed
against one another with a clamping device to be described in more detail
below.
The cylindrical recess 12 is formed deeper than the axial length of the
centering extension 6. In the base of the cylindrical recess 12 a drive
ring 16 is fit in and fastened there in an interlocking fashion. For this
purpose, the drive ring 16 has three conical indentations 18 that are at
an angular distance to each other of 120.degree.. Countersunk head bolts
20 each of which has a retaining tapered sleeve 22 can be screwed
fittingly into the conical indentations 18. The countersunk head bolts 20
are mounted in tapped holes 24 in the first part 2. Each of the tapped
holes 24 has an axis 26 that is offset toward the base of the cylindrical
recess 12 relative to the axis, not further indicated, of the
corresponding conical indentation 18. Accordingly, by tightening the
countersunk head bolts 20, each of which is preferably provided with a
hexagon socket, an axial pressing of the drive ring 16 against a base
contact surface 28 occurs.
On the side facing the second part 4, the drive ring 16 has an essentially
cylindrical inner recess 30 that merges, on the side facing the base
contact surface 28, into a conical inner support surface 32. A support
section 34 that is arched convex of a connecting rod 36 is in abutting
contact with the conical inner support surface 32. The outer surface of
the support section 34 is preferably formed by the surface of a spherical
zone, which results in the mounting of the connecting rod 36 like a
pendulum relative to the drive ring 16. The width of the essential
cylindrical inner recess 30 is selected so that the connecting rod 36 is
allowed sufficient movement like a pendulum.
The connecting rod 36 extends with its shaft into a recess 38 that is
concentric to the shank axis 8 and that forms a clamping head 40 there
which has a conical section 42 in the form of a truncated cone surface. In
the region of the conical section 42, three countersunk head bolts 44, 46,
and 48 are distributed equidistantly around the periphery. The countersunk
head bolts 44, 46, and 48 are supported in radial tapped holes 50 in the
second part 4. Each countersunk head bolt 44, 46, and 48 has a tapered
sleeve section 52 the slope of which basically corresponds to the slope of
the conical section 42 of the connecting rod 36. Preferably the axes, not
further indicated, of the countersunk head bolts 44, 46, and 48 lie in a
common radial plane 54 so that identically shaped tapered sleeve sections
52 and identically tapped radial tapped holes 50 can be used for the
countersunk head bolts 44, 46, and 48. It can be seen from FIG. 1 that the
position of the radial plane 54 is matched in such a way to the position
of the conical section 42 that, when the connecting rod 36 is in its
centered position due to the tightening of one or more of the countersunk
head bolts 44, 46, and 48, a tension can be introduced which, through the
contact between the essentially cylindrical inner recess 30 and the
support section 34, is converted into a surface pressure in the region of
the prop ring surface pairing 10, 14. This force flux occurs in an
identical way in three radial planes which are at the same angular
distance to one another. Due to this, the coupling obtains a moment of
resistance against bending that is essentially uniform around the
periphery.
To make available a torsion-resistance connection between the parts 2 and
4, a claw connection described in more detail below is provided. For this
purpose, the drive ring 16 has, on the side facing away from the conical
inner support surface 32, two diametrically offset claw extensions 56 that
engage with fit into corresponding slot-like recesses 58 in the centering
extension 6. Of course the dimensions of the centering extension 6, the
depth of the slot-like recesses 58, the height of the claw extensions 56,
the axial structural length of the drive ring 16, and the depth of the
cylindrical recess 12 are matched to one another so that, in the closed
state of the coupling, an axial clearance S.sub.A remains between each
claw extension 56 and the base of the corresponding slot-like recess 58,
as well as an axial clearance S.sub.B between the front end 60 of the
centering extension 6 and the front end 62 of the drive ring 16.
From FIG. 2 it becomes clear than an axial plane of symmetry 64 of the claw
extension 56 is offset by the angle .theta. of 30.degree. to a further
axial plane 66 that runs through the middle of one of the conical
indentations 18 in the drive ring 16. In this way it is possible, by
changing the position of the drive ring 16, to index the relative position
between the parts 2 and 4 in increments of 30.degree.. The coupling is
thus suited to a special extent for program controlled machine tools, even
with stationary tools.
The mounting like a pendulum of the connecting rod 36 described above
assures that tolerance-dependent alignment inaccuracies of the individual
coupling parts have no effect on a transmission of tension free of
transverse forces between the parts 2 and 4. Additionally, this hanging
like a pendulum opens the possibility of disengaging or tightening the
coupling with a single adjusting movement. For this purpose, countersunk
head bolts 44 and 46 are formed as preset table carrying bolts, and only
countersunk head bolt 48 is formed as a set screw that can be actuated by
a hexagonal socket recess 68 by hand using a hexagonal socket wrench or by
an automatically operating tool changer devices. The carrying bolts 44 and
46 are formed as countersunk screws that are adjusted once during the
production process in the closed state of the coupling and are then
sealed. By screwing out the set screw 48, as this is shown by the
dot-and-dash line in FIG. 3, the connecting rod 36 obtains an additional
free space R.sub.F so that it can swing out of engagement with both
carrying bolts 44 and 46, after which both the parts 2 and 4 can be
separated. The coupling system described above is designed so that it can
be used in every area of a modern tool system of a machine tool. Below,
several advantageous possibilities of the use of this coupling system are
described.
FIG. 4 shows, designated in general with reference symbol 70, a tool base
holding fixture that has a clamping taper sleeve 72 for receipt in a tool
spindle (not shown). The tool base holding fixture 70 can be designed so
that it is suited for a central coolant supply. For this purpose, an inner
hole 74 is provided through which coolant can be fed into the center of
the shank tool. On the tool base holding fixture 70 a support flange 76 is
provided that corresponds to the first part 2 of the coupling system shown
in FIG. | | |