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Claims  |
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We claim:
1. An apparatus for detecting wiring patterns comprising:
a source of light for emitting light rays to be irradiated on a wiring
pattern formed on a wiring surface of an object to be detected;
means for selecting among the light rays emitted from said light source
light rays to be irradiated on the wiring pattern formed on the surface of
said object in a direction substantially perpendicular to the surface of
said object and having a wavelength having great ability to generate a
fluorescent radiation in a direction perpendicular to said object;
means for separating the fluorescent radiation emitted in the perpendicular
direction from said object from reflected light rays from said object;
a detector for detecting the fluorescent radiation; and
optical means for focusing the fluorescent radiation generated from said
object on said detector,
wherein an image of the fluorescent radiation generated from portions on
said wiring surface of said object excepting said wiring pattern is
detected to obtain a negative pattern of said wiring pattern.
2. A pattern detecting apparatus according to claim 1 wherein said light
source is a high luminance light source including one of a superhigh
pressure mercury-arc lamp, a xenon lamp and a laser, and said fluorescent
radiation detector is a high sensitivity linear array sensor.
3. A wiring pattern detecting apparatus according to claim 1 wherein said
fluorescent radiation detector is a television camera, and means is
provided for carrying and feeding stepwise said object, wherein a negative
pattern of a wiring pattern on said wiring surface of said object is
detected as still picture.
4. A wiring pattern detecting apparatus according to claim 4 wherein said
light source is a stroboscope with means for lighting up the stroboscope
in synchronism with a feed rate of said object, wherein a still picture is
detected during continuous feed of said object.
5. A wiring pattern detecting apparatus according to claim 4 wherein
shutter means is inserted in an optical path between said light source and
fluorescent radiation detector, said shutter means being opened or closed
in synchronism with a feed rate of said object, wherein a still picture is
detected during continuous feed of said object.
6. A wiring pattern detecting apparatus according to claim 1 wherein said
means for selecting the light ray for generating the fluorescent radiation
and said means for separating the fluorescent radiation are constituted by
a dichroic mirror.
7. A wiring pattern detecting apparatus according to claim 2 wherein said
means for selecting the light ray for generating the fluorescent radiation
and said means for separating the fluorescent radiation are constituted by
a dichroic mirror.
8. A wiring pattern detecting apparatus according to claim 3 wherein said
means for selecting the light ray for generating the fluorescent radiation
and said means for separating the fluorescent radiation are constituted by
a dichroic mirror.
9. A wiring pattern detecting apparatus according to claim 7 wherein said
means for selecting the light ray for generating the fluorescent radiation
and said means for separating the fluorescent radiation are constituted by
a dichroic mirror.
10. A wiring pattern detecting apparatus according claim 7 wherein said
means for selecting the light ray for generating the fluorescent radiation
and said means for separating the fluorescent radiation are constituted by
a dichroic mirror.
11. A wiring pattern detecting apparatus according to claim 4 wherein a
mirror means is provided for irradiating the light rays emitted from said
light source on the wiring surface of said object.
12. A wiring pattern detecting apparatus according to claim 4 wherein said
light source is a laser light source and said fluorescent radiation
detector is a photomultiplier, and wherein a scanning lens means is
provided for focusing a laser beam into a spot beam, a rotary mirror means
is provided for scanning the laser beam, and a set of optical fiber means
are provided for guiding the fluorescent radiation generated from said
object to said photomultiplier.
13. A wiring pattern detecting apparatus comprising:
light means for emitting light rays having a wavelength with a large
ability for exciting fluorescent light;
mirror means positioned for reflecting the light rays from said light means
so as to perpendicularly illuminate a printed circuit board having a
wiring pattern and for passing therethrough fluorescent light emitted from
said printed circuit board in response to the perpendicular light rays
impinging thereon;
a focusing lens positioned for focusing said fluorescent light passed
through said mirror means so as to provide a fluorescent image; and
photoelectric detector means including one of a television camera and a
linear array sensor for converting the fluorescent image focused by said
focusing lens into an image signal so as to enable formation of a negative
pattern of the wiring pattern by detecting the image signal from said
photoelectric detector means.
14. A wiring pattern detecting apparatus according to claim 13, wherein
said mirror means reflects said light rays from said light means
perpendicularly onto said printed circuit board so that fluorescent light
is emitted from portions of said printed circuit board other than portions
having the wiring pattern, said mirror means reflecting light rays having
a wavelength less than a predetermined wavelength and passing therethrough
fluorescent light having a wavelength greater than a predetermined
wavelength.
15. A wiring pattern detecting apparatus according to claim 14, wherein
said light means comprises a high luminance light source composed of a
super high pressure mercury-arc lamp for emitting light rays therefrom
toward said mirror means, a condenser lens for forming a beam of light
rays onto said mirror means, and a filter disposed in the path of the beam
of light rays between said condenser lens and as mirror means for
selecting light rays of a predetermined wavelength range to impinge upon
said mirror means.
16. A wiring pattern detecting apparatus according to claim 14, wherein
said light means includes a high luminance light source composed of a
laser beam source.
17. A wiring detecting apparatus according to claim 14, wherein said light
means includes a stroboscope for emitting light rays therefrom toward said
mirror means, a condenser lens for forming a beam of light ray onto said
mirror means, and a filter disposed in the path of the beam of light rays
between said condenser lens and said mirror means for selecting light rays
of a predetermined wavelength range to impinge upon said mirror means.
18. A wiring pattern detecting apparatus according to claim 17, further
comprising means for energizing the stroboscope in synchronism with a feed
rate of said printed circuit board, wherein a still image is detected
during continuous feed of said printed circuit board.
19. A wiring pattern detecting apparatus according to claim 14, wherein
said photoelectric detecting means is a television camera, and further
comprising means for carrying and feeding stepwise said printed circuit
board, wherein a negative pattern of a wiring pattern on a wiring surface
of said printed circuit board is detected as a still image.
20. A wiring pattern detecting apparatus according to claim 14, further
comprising means for forming a negative pattern of the wiring pattern by
detecting the image signal from said photoelectric detector means with a
predetermined threshold level and converting the detected image signal to
a binary signal.
21. A wiring pattern detecting apparatus according to claim 14, further
comprising light means for illuminating a rear surface of said printed
circuit board With light in an inclined direction with respect to the rear
surface of said printed circuit board, said light having a wavelength with
a large ability for exciting fluorescent light.
22. A wiring pattern detecting apparatus according to claim 14, wherein
said mirror means includes a dichroic mirror.
23. A wiring pattern detecting apparatus according to claim 13, further
comprising filter means positioned in a path between said mirror means and
said photoelectric detector means for passing only fluorescent light
therethrough to said photoelectric detector means.
24. A wiring pattern detecting apparatus according to claim 23, wherein
said filter means is positioned in a path between said mirror means and
said focusing lens for passing only fluorescent light therethrough to said
focusing lens.
25. A method for detecting a wiring pattern on a printed circuit board
comprising the steps of:
emitting light rays having a wavelength with a large ability for exciting
fluorescent light from a light emitting means;
positioning a mirror means for reflecting the light rays from the light
emitting means so as to perpendicularly illuminate a printed circuit board
having a wiring pattern;
passing through the mirror means fluorescent light emitted from the printed
circuit board in response to the perpendicular light rays impinging
thereon;
positioning a focusing lens for focusing the fluorescent light passed
through the mirror means so as to provide a fluorescent image; and
photoelectrically detecting and converting by one of a television camera
and a linear array sensor the fluorescent image focused by the focusing
lens into an image signal so as to enable formation of a negative pattern
of the wiring pattern.
26. A method according to claim 25, wherein the mirror means is positioned
to reflect the light rays from the light emitting means perpendicularly
onto the printed circuit board so that fluorescent light is emitted from
portions of the printed circuit board other than portions having the
wiring pattern, and arranging the mirror means so as to reflect light rays
having a wavelength less than a predetermined wavelength and to pass
therethrough fluorescent light having a wavelength greater than a
predetermined wavelength.
27. A method according to claim 26, wherein the step of emitting light rays
includes providing a high luminance light source composed of a super high
pressure mercury-arc lamp for emitting light rays therefrom toward the
mirror means through a condenser lens for forming a beam of light rays
onto the mirror means and through a filter disposed in the path of the
beam of light rays between the condenser lens and the mirror means for
selecting light rays of a predetermined wavelength range to impinge upon
the mirror means.
28. A method according to claim 26, wherein the step of emitting light rays
includes providing a high luminance light source composed of a laser beam
source.
29. A method according to claim 26, wherein the step of emitting light rays
includes providing a stroboscope for emitting light rays therefrom toward
the mirror means through a condenser lens for forming a beam of light rays
onto the mirror means, and through a filter disposed in the path of the
beam of light rays between the condenser lens and the mirror means for
selecting light rays of a predetermined wavelength range to impinge upon
the mirror means.
30. A method according to claim 29, further comprising the step of
energizing the stroboscope in synchronism with a feed rate of the printed
circuit board, wherein a still image is detected during continuous feed of
the printed circuit board.
31. A method according to claim 26, wherein the step of photoelectrically
detecting includes utilizing a television camera, and further comprising
the steps of carrying and feeding stepwise the printed circuit board,
wherein a negative pattern of a wiring pattern on a wiring surface of the
printed circuit board is detected as a still image.
32. A method according to claim 26, further comprising the step of forming
a negative pattern by detecting the image signal with a predetermined
threshold level and converting the detected image signal to a binary
signal.
33. A method according to claim 26, further comprising the step of
providing light means for illuminating a rear surface of the printed
circuit board with light in an inclined direction with respect to the rear
surface of the printed circuit board, the light having a wavelength with a
large ability for exciting fluorescent light.
34. A method according to claim 26, further comprising the step of
utilizing a dichroic mirror as the mirror means.
35. A method according to claim 25, further comprising the step of
positioning a filter means in a path between the mirror means and the one
of the television camera and the linear array sensor for passing only
fluorescent light through the filter means to the one of the television
camera and the linear array sensor.
36. A method according to claim 35, wherein the step of positioning the
filter means includes positioning the filter means in a path between the
mirror means and the focusing lens for passing only fluorescent light
through the filter means to the focusing lens. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates to detection of the presence or absence of
defects of wiring patterns and more particularly, to method and apparatus
suitable for detecting wiring patterns such as glossy soldering patterns
or resist patterns on a printed circuit board.
In the past, for detection of the presence or absence of defects of wiring
patterns formed on the surface of, for example, a printed circuit board, a
detecting apparatus as shown in FIG. 1 has been used typically.
This example of the wiring pattern detecting apparatus comprises a light
source 11 of high luminance for irradiating light 31 on a wiring surface 2
(surface on which a wiring pattern is formed) of a substrate 4 (see FIG.
2) such as a polyimide substrate or a epoxy substrate of a printed circuit
board 1, a condensor lens 21, a half-mirror 23, a detector 13 for
detecting reflected light 45 from the wiring surface 2, and a focusing
lens 25 for focusing a wiring pattern image on the detector 13. Due to the
fact that the reflected light from the surface of the substrate 4 is more
proximate to a dark level than the reflected light 45 from the wiring
pattern 3 on the wiring surface 2 of the substrate 4, the wiring pattern
image is resolved into binary levels and its positive pattern signal is
detected.
FIG. 2 shows one example of the printed circuit board that is an object to
be detected. As shown, a wiring pattern 3 is formed on a wiring surface 2
of a substrate 4.
In a printed circuit board 1 exemplified in FIG. 2, a flaw 5 and a
discolored portion 7 appear on the wiring pattern 3, and a copper residue
6 bridges across adjacent pattern conductors.
The flaw 5 is sectioned on line IIIA--IIIA in FIG. 2 so as to be depicted
in FIG. 3A, the copper residue 6 is sectioned on line IIIB--IIIB so as to
be depicted in FIG. 3B, and the discolored portion 7 is sectioned on line
IIIC--IIIC so as to be depicted in FIG. 3C.
When the printed circuit board 1 having the defects shown in FIG. 2 is
inspected with the conventional wiring pattern detecting apparatus shown
in FIG. 1, the flaw portion 5 and the discolored portion 7 are erroneously
detected as disconnections in spite of the fact that pattern conductors
really underlie these portions and are satisfactory to function normally.
In addition, the copper residue 6 is, in effect, a defect which short
circuits across the adjacent pattern conductors but its surface is seen
dark, resulting in failure to detect the defect.
Referring to FIGS. 4a to 4c, the erroneously detected states in the
conventional apparatus (FIG. 1) as described thus far will now be
explained. In these figures, the abscissa represents the position and the
ordinate represents the voltage resulting from the photoelectric
conversion by the detector 13. In particular, voltage V.sub.0 denotes a
dark level occurring at a through-hole 8, voltage V.sub.2 a level
occurring at the wiring pattern 3, voltage V.sub.3 a saturation level of
the detector 13, and voltage V.sub.T a threshold level. As shown in FIG.
4a, when abnormally intensive positive reflection light from the flaw 5
comes into the detector 13 at a position A', this detector 13 reaches the
saturation voltage V.sub.3 to cause a blooming phenomenon wherein the
voltage goes beyond and below the threshold level V.sub.T alternately and
an abnormal state is detected at the position A'. At a position C'
corresponding to the discolored portion 7, because of a low reflection
factor of the discolored portion 7, voltage V.sub.5, which cannot reach
the voltage V.sub.2 corresponding to the normal wiring pattern 3, falling
below the threshold level V.sub. T, may be obtained at the most as shown
in FIG. 4c, and hence the absence of the wiring pattern 3, that is, a
disconnection is erroneously detected at the position C'. Further, at a
position B' corresponding to the copper residue 6, voltage V.sub.4 which
cannot reach the voltage V.sub.2 corresponding to the normal wiring
pattern 3, falling below the threshold level V.sub.T, may be obtained at
the most as shown in FIG. 4b, and hence the detection at the position B'
is such that the presence of the copper residue 6 is disregarded.
In addition, at a surface portion of the wiring pattern 3 consisting of a
so-called soldering pattern formed by plating glossy solder, because of
its gloss, abnormally intensive positive reflection light, glittering at
the soldering pattern, comes into the detector 13, resulting in a similar
phenomenon to that resulting from the presence of the flaw 5 on the wiring
pattern 3, and hence an abnormality is erroneously detected despite the
normality of the printed circuit board 1. For these reasons, the
conventional pattern detection apparatus fails to ensure correct detection
of the patterns.
SUMMARY OF THE INVENTION
The present invention contemplates the elimination of the drawbacks of the
conventional apparatus and has for its object to provide a method and
apparatus for detecting wiring patterns which can prevent such an
erroneous detection that the flaw and discoloration on a wiring pattern
made of a metallic material are detected as defects, which can detect a
copper residue responsible for making a printed circuit board defective,
without disregarding the copper residue, and which can correctly detect
the presence or absence of defects on a wiring pattern having a glossy
surface, such as a soldering pattern surface, or a resist pattern surface.
The inventors of the present application have been engaged in studying the
method of obtaining an image of a wiring pattern, by which method not only
the influence of the flaw, discoloration and glossy defects can be
eliminated but also the detection of the copper residue having, the small
surface reflection factor can be ensured, and have formed that when
intensive light of violet series rays is irradiated on the printed circuit
board and resist pattern as well as on the wiring surface of the ceramic
substrate, the substrate and the resist are excited to emit fluorescent
radiations and negative image of a wiring pattern, standing for an object
to be detected, can be obtained by detecting the fluorescent radiations.
For correct detection of the presence or absence of defects of wiring
patterns based on the above principle, a pattern detecting apparatus
according to this invention comprises a source of light for emitting light
rays to be irradiated on a wiring pattern formed on a wiring surface of an
object to be detected, means for selecting among the light rays emitted
from the light source a light ray of a wavelength having great ability to
generate a fluorescent radiation from the object, means for separating the
fluorescent radiation generated from the object from reflected light rays
from the object, a detector for detecting the fluorescent radiation, and
optical means for focusing the fluorescent radiation generated from the
object on the detector, whereby an image of the fluorescent radiation
generated from portions on the wiring surface of the object excepting the
wiring pattern is detected to obtain a negative pattern of the wiring
pattern.
Specifically, intensive light of violet series rays may be irradiated on
front and rear sides of the object to be detected to generate an intensive
fluorescent radiation from the substrate and resist, and the intensive
fluorescent radiation may be detected to obtain a negative image of the
wiring pattern at a high signal to noise ratio. Preferably, the intensive
violet series light is obliquely irradiated on the rear side of the object
to prevent the wiring pattern on the rear side from shadowing the incident
light.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side schematic of a prior art wiring pattern detecting
apparatus;
FIG. 2 is a plan view of a printed circuit board;
FIG. 3A is a sectional view taken on line IIIA--IIIA of FIG. 2;
FIG. 3B is a sectional view taken on line IIIB--IIIB of FIG. 2;
FIG. 3C is a sectional view taken on line IIIC--IIIC of FIG. 2;
FIG. 4A to 4C are graphical representations showing detection results
obtained with the prior art wiring pattern detecting apparatus;
FIG. 5 is side schematic of a wiring pattern detecting apparatus according
to one embodiment of the invention;
FIGS. 6 and 7 are graphs showing characteristics of filters used in the
embodiment of FIG. 5;
FIGS. 8A to 8C are graphical representations showing detection results
obtained with the apparatus of the FIG. 5 embodiment;
FIGS. 9 and 10 are side schematics showing pattern detecting apparatus
according to modified embodiments, starting from the FIG. 5 embodiment, of
the invention;
FIG. 11 is a graph showing a characteristic of a dichroic mirror used in
the FIG. 10 modification;
FIGS. 12 to 15 are side schematics showing further modified embodiments;
FIG. 16 is a plan view of a semifinished product of a printed circuit board
with a resist wiring pattern;
FIG. 17 is a sectional view taken on line XVII--XVII of FIG. 16;
FIG. 18 is a graph showing a detection result obtained from the FIG. 16
semifinished product of printed circuit board;
FIG. 19 is a side schematic showing a still further modified embodiment;
FIG. 20 is a plan view of another printed circuit board;
FIG. 21 is a sectional view taken on line XXI--XXI of FIG. 20;
FIG. 22 is a side schematic showing a pattern detecting apparatus according
to another embodiment of the invention;
FIG. 23 is a graph showing a detection result along the line XXI--XXI of
FIG. 20 obtained with the apparatus of the FIG. 22 embodiment;
FIG. 24 is a side schematic showing a modification of the FIG. 22
embodiment, with which the FIG. 23 detection result is also obtained;
FIG. 25 is a side schematic showing another modification;
FIGS. 26A and 26B are graphical representations showing detection results
along the line XXI--XXI of FIG. 20 obtained, with the apparatus of FIG. 25
modification, from a wiring front surface 2 and a rear wiring surface 2'
opposite thereto, respectively.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to FIGS. 5 to 7, a wiring pattern detecting apparatus
according to a preferred embodiment of the present invention will now be
described.
In the pattern detecting apparatus of this invention as schematically shown
in FIG. 5, a printed circuit board 1, a light source 11 of high luminance,
a condensor lens 21, a half-mirror 23, a focusing lens 25 and a detector
13 correspond to those of the prior art pattern detecting apparatus shown
in FIG. 1 and are arranged in the same manner, but filters 22 and 24 are
newly added. In FIG. 5, light rays 31 emitted from the light source 11 of
high luminance pass through the condensor lens 21 and come into the filter
22. This filter 22 is adapted to select among the light rays 31 emitted
from the light source 11 a light ray of a wavelength which can facilitate
generation of a fluorescent radiation from the printed circuit board
substrate, a resist pattern and a ceramic substrate. For example, the
filter 22 is a so-called blue filter which transmits only a light ray of a
wavelength ranging from 300 to 460 nm with a maximum transmittivity at 370
nm as shown in FIG. 6. The light ray of the selected wavelength,
designated at 32, is incident to the half-mirror 23 and is changed thereby
in its path through 90.degree. so as to be irradiated on a wiring surface
2 of the printed circuit board 1, thus acting as an exciting light ray for
generating a fluorescent radiation from the substrate or resist. The
fluorescent radiation generated from the substrate or resist is mixed with
a reflected light ray from the wiring surface 2 to produce light rays 41
which come into the filter 24 after passing through the half-mirror 23.
The filter 24 is adapted to separate the fluorescent radiation from the
reflected light ray from the wiring surface 2 of the printed circuit board
1 and transmits only the fluorescent radiation designated at 42 having a
wavelength different from that of the exciting light ray 32. For example,
the filter 24 is a so-called yellow filter which reflects a light ray of a
wavelength of less than 500 nm and transmits a light ray of a wavelength
of more than 500 nm as shown in FIG. 7. The fluorescent radiation 42,
separated from the reflected light ray from the wiring surface 2 by means
of the filter 24, is focused by the focusing lens 25 on a photoelectric
conversion surface of the detector 13, thereby producing a negative image
of a wiring pattern on the printed circuit board 1.
As described above, since the pattern detecting apparatus according to the
FIG. 5 embodiment of this invention acts to detect a fluorescent radiation
generated from the resist pattern and ceramic substrate, this apparatus
can detect a negative image of a wiring pattern without being affected by
the flaw 5 and discolored portion 7 present on the wiring pattern 3 as
shown in FIG. 2 as well as by gloss of the wiring pattern. In addition, in
the event that the copper residue 6 having a small reflection factor
exists on the surface of the substrate 4 as shown in FIG. 2, a fluorescent
radiation generated from a portion of the substrate 4 underlying the
copper residue 6 will be interrupted thereby so as not to be detected and
the presence of a defect will be indicated. These states will now be
described with reference to FIGS. 8A to 8C showing detection results. As
in FIGS. 4A to 4C, abscissa represents the position and ordinate
represents the voltage resulting from the photoelectric conversion by the
detector 13 in FIGS. 8A to 8C. In particular, volta V.sub.0 denotes a dark
level occurring at a through-hole 8, voltage V.sub.6 a level occurring at
the wiring pattern 3, voltage V.sub.7 a level of the substrate 4, and
voltage V.sub.T a threshold level. FIGS. 8A to 8C show, like FIGS. 4A to
4C, voltage levels detected by the detector 13 respectively at the flaw 5,
copper residue 6 and discolored portion 7 shown in FIGS. 2 and 3A to 3C.
At a position A' corresponding to the flaw 5, because of the fact that the
fluorescent radiation is not detected, the level of voltage V.sub.6, which
is below the threshold level V.sub.T, may be obtained as shown in FIG. 8A
and the flaw 5 may be detected as the normal wiring pattern. At a position
C' corresponding to the discolored portion 7, because of the absence of
the detected fluorescent radiation, the level of voltage V.sub.6, which is
below the threshold level V.sub.T, may also be obtained as shown in FIG.
8C and the discolored portion 7 may be detected as the normal wiring
pattern. At a position B' corresponding to the copper residue 6, because
of the absence of the detected fluorescent radiation, the level of voltage
V.sub.6, which is below the threshold level V.sub.T, may be obtained as
shown in FIG. 8B, and the copper residue 6 may be detected as a defect and
the presence of the copper residue 6 may be recognized.
In addition, the wiring pattern 3 can be detected correctly at the
so-called soldering pattern where the surface of the wiring pattern is
formed by plating glossy solder, by detecting the fluorescent radiation
from the substrate 4 shown in FIG. 2 as has been described in the
precedence.
Preferably, a superhigh pressure mercury-arc lamp, a xenon lamp or a laser
may be used as the high luminance light source 11 in the FIG. 5 embodiment
since this type of light source emits light rays containing a wavelength
having great ability to generate the fluorescent radiation. In this
embodiment of FIG. 5, a high sensitivity linear array sensor may
preferably be used as the detector 13 to obtain a still picture. In this
case, in order to detect a still negative picture of the wiring pattern,
the printed circuit board 1 is continuously fed in a direction vertical to
the array of photoelectric elements of the high sensitivity linear array
sensor and at the same time, fed stepwise in a direction parallel to the
array.
FIG. 9 shows a modification of the FIG. 5 embodiment. In FIG. 9, a printed
circuit board 1, a light source 11 of high luminance, a condensor lens 21,
a filter 22, a half-mirror 23, a filter 24 and a focusing lens 25
correspond to those of the FIG. 5 embodiment and arranged in the same
manner. Being different from the FIG. 5 embodiment, this modification
employs a high sensitivity television camera 14 as the detector and
operates in the same manner as the FIG. 5 embodiment excepting that the
printed circuit board 1 is scanned. The printed circuit board 1 is fed
stepwise in row and column directions to obtain wiring pattern information
two-dimensionally, and thus, a negative image of the wiring pattern 3 can
be detected.
FIG. 10 shows a further modification. In FIG. 10, a printed circuit board
1, a high luminance light source 11, a condensor lens 21, a focusing lens
25 and a linear array sensor 13 correspond to those of the FIG. 5
embodiment and are arranged in the same manner. What is different from the
FIG. 5 embodiment is that the filter 22, half-mirror 23 and filter 24 are
replaced by a dichroic mirror 26. Accordingly, in comparison with the
conventional wiring pattern detecting apparatus shown in FIG. 1, the
principal difference resides in that the half-mirror 23 of FIG. 1 is
replaced with the dichroic mirror 26. In FIG. 10, light rays 31 emitted
from the high luminance light source 11 pass through the condensor lens 21
and come into the dichroic mirror 26. This dichroic mirror 26 is
characteristic in that for light rays obliquely incident to the dichroic
mirror at an angle of 45.degree., it reflects a blue series light ray and
transmits a red series light ray. For example, upon reception of the
obliquely incident light rays at 45.degree., the dichroic mirror has a
transmittivity of 0 (zero) % for a light ray of a wavelength of less than
460 nm and a transmittivity of 90% or more for a light ray of a wavelength
of more than 510 nm as shown in FIG. 11. Accordingly, the dichroic mirror
26 selects among the light rays 31 obliquely incident thereto at
45.degree. a light ray of less than 460 nm wavelength, which is changed,
in its path through 90.degree. so as to be perpendicularly irradiated on
the wiring surface 2 of the printed circuit board 1. In this manner, the
dichroic mirror 26 performs a hybrid function to act as the filter 22 and
half-mirror 23 of the FIG. 5 embodiment in combination, and the
irradiating light ray acts as an exciting light ray for generating a
fluorescent radiation from the substrate or resist. The fluorescent
radiation generated from the substrate or resist is mixed with a reflected
light ray from the wiring surface 2 to produce light rays 41 which come
into the dichroic mirror 26. At this time, the dichroic mirror 26 permits
a red series light ray to be transmitted therethrough and a thus
transmitted light ray 43, removed of the reflected light ray from the
wiring surface 2 of the printed circuit board 1, contains only the
fluorescent radiation. In this manner, the dichroic mirror 26 fulfils the
hybrid fuction also meeting the function of the filter 24 in the FIG. 5
embodiment. The fluorescent radiation 43 is focused on the photoelectric
conversion surface of the linear array sensor 13 by means of the focusing
lens 25, thereby producing a negative image of the wiring pattern on the
printed circuit board 1 as in the embodiment of FIG. 5 upon detection by a
threshold circuit 50 and converting the detected image signal to a binary
signal. Since the dichroic mirror 26 can greatly mitigate reduction of
light transmittivity as compared to the embodiment using the filter 22,
half-mirror 23 and filter 24, a pattern detecting apparatus suitable for
detection of a small quantity of fluorescent radiation can be obtained in
accordance with the FIG. 10 embodiment.
FIG. 12 shows a further modified embodiment wherein a printed circuit board
1, a high luminance light source 11, a condensor lens 21, filter 22 and
24, a focusing lens 25 and a linear array sensor 13 are identical to those
of the FIG. 5 embodiment but a concave mirror 27 substitutes for the
half-mirror 23. In place of the concave mirror 27, a plane mirror (not
shown) may be used. The operation of this embodiment is the same as that
of the FIG. 5 embodiment and will not described herein. Since the concave
mirror (or plane mirror) 27 can reduce the loss of light quantity as
compared to that due to reflection and transmission at the half-mirror 23
of FIG. 5, this embodiment advantageously permits the provision of a
pattern detecting apparatus suitable for detection of small quantity of
fluorescent radiation.
FIG. 13 shows a further modified embodiment wherein a printed circuit board
1, a condensor lens 21, a filter 22, a half-mirror 23, a filter 24, a
focusing lens 25 and a high sensitivity television camera 14 are identical
to those of the FIG. 9 modification but a stroboscope 12 substitutes for
the high luminance light source 11. Except for scanning of the printed
circuit board 1, the operation of this embodiment is the same as that of
the FIG. 9 modification.
The printed circuit board 1 which is mounted on a table 51 is continuously
fed in either one of longitudinal and lateral directions by a table
drivers 52 and the stroboscope 12 is lit up in synchronism with a feed
rate of the printed circuit board 1 by a device 53, so that
two-dimensional information of the wiring pattern can be detected as still
image to provide a negative image of the wiring pattern 3. This embodiment
can detect the still image during the continuous feed of the printed
circuit board 1, without requiring that the printed circuit board 1 be fed
stepwise as in the embodiment using the high luminance light source 11 and
advantageously, can greatly reduce the time for detection of the wiring
pattern.
FIG. 14 shows a still further modification wherein a printed circuit board
1, a high luminance light source 11, a condensor lens 21, a filter 22, a
half-mirror 23, a filter 24, a focusing lens 25 and a high sensitivity
television camera 14 are identical to those of the FIG. 9 modification but
a shutter 28 is newly added. Except for scanning of the printed circuit
board 1, the operation of this embodiment is the same as that of the FIG.
9 embodiment and will not be described herein. In FIG. 14, an operation
comparable to the timed lightup of the stroboscope 12 in FIG. 13 is
performed by opening or closing the shutter, and the detection of a still
negative image of the wiring pattern 3 is carried out in the same manner
as the FIG. 13 modification and will not be described herein.
FIG. 15 shows a still further modified embodiment, which comprises a laser
16 for emitting a light beam 34 to be irradiated on a wiring surface 2 on
a ceramic substrate of a printed circuit board 1, a beam expander 17 for
expanding the laser light beam, a rotary mirror 18 for scanning the laser
beam on the wiring surface 2, a scanning lens 19 for focusing the laser
beam to a spot beam, a set of optical fibers 20 for efficiently collecting
a fluorescent radiation generated from a resist pattern or the ceramic
substrate 4 and guiding the collected fluorescent radiation to a detector,
a filter 24 for cutting off a reflected light ray from the wiring surface
2 and transmitting only the fluorescent radiation, and a photomultiplier
15 serving as the detector for detection of the fluorescent radiation. The
laser beam 34 emitted from the laser 16 and having a wavelength specified
to facilitate the generation of the fluorescent radiation is expanded by
the beam expander 17, and scanned by the rotary mirror 18 so that a spot
beam formed by the scanning lens 19 is irradiated on the wiring surface 2
for scanning predetermined positions of the wiring surface 2. When the
spot beam is irradiated on the substrate 4 or resist, a fluorescent
radiation | | |