|
|
|
| United States Patent | 4820204 |
| Link to this page | http://www.wikipatents.com/4820204.html |
| Inventor(s) | Batty; William (Winston-Salem, NC) |
| Abstract | A modular electrical connector assembly consisting of a plurality of
components which can be assembled in a number of different configurations
is disclosed. Each connector consists of an outer body (100, 200) and an
inner body (300, 400). The inner and outer bodies are separately and
independently keyed and each mates with a corresponding inner or outer
body in only one configuration. The inner body is keyed by providing
distinct cross-sections for intermating posts (310) and cavities (410).
The outer bodies (100, 200) are latched together by a plurality of
collects (202) on one connector (200) which are held in engagement with a
cylindrical ridge (130) on the other connector by a spring loaded
shiftable sleeve (150). Keys (142) on one connector are received in
keyslots (212), between adjacent collets (202) on the other connector.
Conductors (30) in distinct and corresponding ordered arrays can be
interconnected and the circuit patterns need not be changed in order to
provide for connector modulatity. |
|
|
|
Title Information  |
|
|
|
|
|
Drawing from US Patent 4820204 |
|
|
Modular electrical connector assembly |
|
|
|
|
|
| Publication Date |
April 11, 1989 |
|
|
|
|
|
| Filing Date |
December 12, 1986 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Title Information  |
|
|
References  |
|
|
| *references marked with an asterisk below are user-added references |
|
U.S. References |
|
|
| Add a new US reference: |
| | Reference | Relevancy | Comments | Reference | Relevancy | Comments | 3221292
|      Your vote accepted [0 after 0 votes] | | 3551880
|      Your vote accepted [0 after 0 votes] | | 4544220 Aiello 439/594 Oct,1985 |      Your vote accepted [0 after 0 votes] | | 4477022 Shuey 439/590 Oct,1984 |      Your vote accepted [0 after 0 votes] | | 4443052 Eaby 439/322 Apr,1984 |      Your vote accepted [0 after 0 votes] | | 4364626 Price 439/680 Dec,1982 |      Your vote accepted [0 after 0 votes] | | 4229064 Vetter 439/680 Oct,1980 |      Your vote accepted [0 after 0 votes] | | 4193655 Herrmann, Jr. 439/166 Mar,1980 |      Your vote accepted [0 after 0 votes] | | 4166664 Herrmann, Jr. 439/258 Sep,1979 |      Your vote accepted [0 after 0 votes] | | 4090759 Herrmann, Jr. 439/281 May,1978 |      Your vote accepted [0 after 0 votes] | | 3989337 Stelling 439/314 Nov,1976 |      Your vote accepted [0 after 0 votes] | | 3901574 Paullus 439/315 Aug,1975 |      Your vote accepted [0 after 0 votes] | | 3840839 Smaczny 439/294 Oct,1974 |      Your vote accepted [0 after 0 votes] | | | | | |
|
|
|
|
U.S. References |
|
|
Foreign References |
|
|
|
|
|
|
Foreign References |
|
|
Other References |
|
|
|
|
|
|
Other References |
|
|
|
|
|
References  |
|
|
|
|
|
| Market Size |
|
Estimate the gross annual revenues of the relevant market
sector:
|
| | |
| |
|
|
| Market Share |
|
Estimate the percentage of the relevant market sector this invention will capture:
|
| | |
| |
|
|
| Reasonable Royalty |
|
What percentage of gross sales should the inventor or assignee be paid?
|
| | |
| |
|
|
|
Public's "Guesstimation" of Royalty Value
|
| Market Size | N/A | [No votes] | | x | Market Share | N/A | [No votes] | | x | Reasonable Royalty | N/A | [No votes] |
| | N/A | |
| |
|
|
|
|
|
|
|
|
|
|
|
|
Market Review  |
|
|
Technical Review  |
|
|
Claims  |
|
|
What is claimed:
1. A modular electrical connector assembly for interconnecting a plurality
of conductors in a first ordered array with a like plurality of conductors
in a second correspondingly ordered array, the assembly comprising matable
first and second connectors, each connector containing a plurality of
terminals attachable to the conductors, and a connector housing, each
housing comprising:
an outer housing shell, each shell being polarized by first keying means
and matable with the outer housing shell of the other connector in only
one mutual angular orientation;
an inner body, the terminals being mounted within the inner body, each
inner body including second keying means for engaging with a complementary
inner body in the other connector in only one angular orientation, and
third keying means for orienting the inner body relative to the
corresponding shell in one of a plurality of specified angular
orientations, the mutual orientation between the first and second keying
means in each corresponding inner body and shell being different in each
specified orientation of the inner body relative to the shell, the first
and second keying means being both engagable with complementary first and
second keying means on the matable connector when the angular orientation
between the inner body and the shell in the first connector corresponds to
the angular orientation of the inner body relative to the shell in the
second connector; and
latching means on the first and second connector comprising a plurality of
resilient collet fingers having enlarged ends on the outer housing shell
of one connector, the other connector having a ridge on the outer housing
shell and an outer shiftable sleeve, the collet fingers being deflectable
over the ridge, the sleeve being shiftable over the collet fingers to
retain the collet finger ends between the ridge and the sleeve;
whereby a plurality of distinct first and second connectors can be
constructed from interchangeable outer housing shells and inner bodies,
each distinct connector assembly being suitable for interconnecting
conductors in a first ordered array only with conductors in a
corresponding second ordered array.
2. The connector assembly of claim 1 wherein all of the terminals in the
first connector are identical, all terminals in the second connector being
identical, the terminals in the first connector being matable with the
terminals in the second connector.
3. The connector assembly of claim 1 wherein each outer housing shell
comprises a hollow cylindrical member and each inner body comprises a
cylindrical member insertable within the outer housing shell.
4. The connector assembly of claim 1 wherein the inner body in the first
connector has a plurality of separate posts extending from a front face
thereof and the inner body of the second connector has a plurality of
cavities extending inwardly from a front face thereof, posts being
received within cavities upon mating the first connector to the second
connector, terminals in the first connector being positioned within posts,
terminals in the second connector being positioned within cavities.
5. The connector assembly of claim 4 wherein the second keying means on the
inner bodies of the first and second connectors comprises at least one
post and at least one cavity having complementary cross-sections different
from the cross-sections of the remaining posts and cavities.
6. The connector assembly of claim 1 wherein the first keying means on one
connector comprises a raised surface on the exterior of the front of the
outer housing shell, the first keying means on the second connector
comprises a slot on the second connector outer housing shell.
7. The connector assembly of claim 6 wherein the outer housing shell of the
first connector further comprises a rear wall, the third keying means of
the first connector comprising at least one depending latch on the inner
body and a plurality of holes in the rear wall, each latch being
insertable in each hole.
8. The connector assembly of claim 6 wherein the third keying means
comprises interfitting tongue and groove means on the interior of the
outer housing shell and on the periphery of the inner body.
9. The connector assembly of claim 7 wherein the inner body further
comprises first and second members, the tongue and groove means
interfitting the first inner body member to the outer housing shell, the
second inner body member being attachable to the first inner body member
in a plurality of specified angular orientations.
10. The connector assembly of claim 1 wherein the first keying means on one
connector comprises a raised surface on the exterior of the front of the
outer housing shell, the first keying means on the second connector
comprises a slot between two adjacent collet fingers.
11. A modular electrical connector assembly for interconnecting a plurality
of ordered first conductors in a distinctly oriented pattern to
correspondingly ordered second conductors, the assembly comprising:
matable first and second connectors, each connector comprising a plurality
of contact terminals and a multi-element insulative housing, each housing
comprising an outer housing element and an inner housing element, each
inner housing element including means for receiving contact terminals
attached to the conductors, each housing including means for positioning
the contact terminals in the inner housing element in the same distinctly
oriented pattern as the first conductors;
each outer housing element being polarized relative to the mating outer
housing element;
each inner housing element being separately and independently polarized
relative to the mating inner housing element so that the first and second
connectors are matable only when the angular orientation of both inner
housings to the corresponding outer housing is the same, each inner
housing element being attachable to the corresponding outer housing
element in a plurality of angular orientations, and having passages
therein alignable with contact terminals in the distinctly oriented
pattern in each angular orientation,
the means for receiving the terminals comprising a rear contact holder, the
inner housing element further comprising a mating front contact holder,
each front and rear contact holder being mutually attachable in a
plurality of distinct orientations;
whereby a plurality of distinct first and second connectors can be
assembled from interchangeable parts to intermate only with
correspondingly configured connectors.
12. The modular electrical connector assembly of claim 11 wherein a
plurality of collet fingers are discontinuously disposed around the front
of a first outer housing element to polarize the first outer housing
element.
13. The modular electrical connector assembly of claim 11 wherein the inner
housing elements are polarized to intermate with complementary inner
housing elements in only one angular orientation.
14. The modular electrical connector assembly of claim 13 wherein the outer
housing elements are polarized to intermate with complementary outer
housing elements in only one angular orientation.
15. A modular electrical connector assembly for interconnecting a plurality
of conductors in a first ordered array with a like plurality of conductors
in a second correspondingly ordered array, the assembly comprising matable
first and second connectors;
the first connector comprising:
a hollow housing shell having a front end and a rear end and a first key on
the front end;
a first inner body fitting within the hollow housing shell and having a
plurality of first passages extending between a front face and a rear face
of the first inner body, the first passages being arranged in a pattern
having a distinct orientation on the first inner body;
a plurality of first contacts positioned within the first passages;
first means for attaching the first inner body to the hollow housing shell
in a specified plurality of angular orientations, the orientation of the
pattern of first passages in the first inner body relative to the first
key being different in each angular orientation; and
a second connector matable with the first connector comprising:
an outer housing member matable with the hollow housing shell of the first
connector and having a complementary second key interfitting with the
first key on the hollow shell of the first connector to polarize the first
connector relative to the second connector upon mating;
a second inner body fitting into the outer housing member and having a like
plurality of complementary second passages arranged in a pattern
corresponding to the pattern of the first passages, the first inner body
being matable with the second inner body;
a plurality of second contacts positioned within the second passages;
second means for attaching the second inner body to the outer housing
member in a like plurality of angular orientations, the orientation of the
pattern of complementary second passages relative to the complementary
second key being different in each angular orientation;
the first and second inner bodies each comprising inter-engagable front and
rear contact holding members wherein the front contact holding member is
inter-engagable with the rear contact holding member in a specified
plurality of angular orientations, each rear holding member being
inter-engagable with the respective hollow housing shell or the outer
housing member in only a single angular orientation, whereby a plurality
of distinct first and second connectors can be constructed, the first and
second contacts of each distinct connector assembly interconnecting
conductors in a first ordered array only with conductors in a
correspondingly ordered second array.
16. The modular electrical connector assembly of claim 15 wherein the first
inner body and the second inner body are interchangeably attachable in the
hollow housing shell and in the outer housing member to double the number
of distinct assemblies which can be constructed from the interchangeable
parts.
17. The modular electrical connector assembly of claim 15 wherein the first
inner body has a plurality of posts located on the front face thereof, the
first passages extending through the posts, and the second passages form a
plurality of cavities extending inwardly from the front face of the second
inner body, the posts being received within the cavities when the first
and second connectors are mated.
18. The modular electrical connector assembly of claim 17 wherein at least
one post and at least one cavity have complementary cross sections,
differing from the cross sections of other posts and cavities whereby the
plurality of passages are arranged in a distinct pattern on the first and
second inner bodies.
19. An electrical connector assembly for interconnecting a plurality of
conductors, the assembly comprising matable first and second connectors,
each connector having a plurality of terminals located in a housing
corresponding terminals being positioned in a distinct orientation in each
housing, and latching means on the first and second connectors comprising
a plurality of resilient collet fingers on the housing of one connector
and an outer shiftable sleeve on the other connector, the resilient collet
fingers being deflectable over a surface on the other connector when the
outer sleeve is in one position, the sleeve being shiftable over the
collet fingers in a second position to prevent disengagement of the collet
fingers from the surface; the collet fingers being discontinuously
disposed around the housing of the first connector so that a keying
surface on the housing of the second connector is received between two
collet fingers within the same peripheral surface as the collet fingers to
polarize the first connector relative to the second connector for mating
so that corresponding terminals in the two connectors are mated.
20. The electrical connector assembly of claim 19 wherein the resilient
collet fingers are part of a molded insulative housing.
21. The electrical connector assembly of claim 20 wherein the molded
insulative housing comprises a hollow cylindrical housing member.
22. The electrical connector assembly of claim 20 wherein the shiftable
sleeve is located on the exterior of a cylindrical housing shell, the
raised surface comprising a ridge extending around the cylindrical housing
shell and the keying surface comprising at least one raised key extending
transversely of the ridge.
23. An electrical connector assembly for interconnecting a plurality of
conductors, the assembly comprising matable first and second connectors,
each connector having a plurality of terminals located in a body member, a
first body member having a plurality of posts insertable within
corresponding cavities in the second body member when the two connectors
are mated, terminals extending partially through the posts and the
cavities to an extent sufficient to permit the terminals in each connector
to mate when the connectors are mated, the first body member having a
plurality of pillars adjacent to and extending beyond the periphery of the
posts, the second body member having a plurality of channels adjacent to
and beyond the periphery of the cavities, the pillars being received
within the channels when the connectors are mated, the orientation of
corresponding posts and cavities and the orientation of corresponding
pillars and channels being such that the first and second body members can
be mated in only one angular orientation when the connectors are mated,
wherein each body member is secured within an outer housing member by
attachment to a rear contact holder and the rear contact holder is
attached to the outer housing member, each body member being attachable to
a rear contact in a number of angular orientations, each rear contact
holder being attachable to the corresponding outer housing member in only
one angular orientation, so that two connectors can be mated only when
each body member is identically oriented relative to the corresponding
outer housing member.
24. The connector assembly of claim 23 wherein each body member has at
least one first indicia means located on the periphery thereof and each
rear member and outer housing member has a plurality of corresponding
distinct angularly disposed second indicia means located on the periphery
of both the rear members and the outer housing members, the connectors
being matable only when the first indicia means on each body member is
disposed in the same angular relationship to corresponding second indicia
means on the corresponding rear member and outer housing member.
25. The connector assembly of claim 23 wherein the outer surface of
selected posts and the inner surfaces of selected corresponding cavities
have unique shapes so that the first and second body members can be mated
in only one angular orientation when the connectors are mated.
26. The connector assembly of claim 25 wherein the cavities having unique
shapes are located between adjacent channels, and the posts having unique
shapes are located between adjacent pillars. |
|
|
|
|
Claims  |
|
|
Description  |
|
|
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to an electrical connector assembly of the type
employing a plurality of interchangeable parts which can be assembled to
form a plurality of distinct connector configurations, such that only
those connectors having the same mutual orientation can be intermated.
2. Description of the Prior Art
Conventional pin and socket connector assemblies generally are keyed to
permit mating in only one specific orientation. This is true whether the
configuration of the connector is circular or generally rectangular in
shape. The requirement that only properly keyed connector assemblies be
intermatable is necessary because each connector assembly is intended to
interconnect corresponding conductors, for example specific color coded
wires in multiconductor cables. With conventional connectors of this
construction, the need to appropriately key the connectors requires that
non-matable connectors generally require separately molded insulative
housings.
The present invention permits a keyed connector assembly to be assembled
from a plurality of separate components. For example, the instant
invention can permit a multi-pin connector assembly to easily be assembled
in twelve separate configurations. The prior art is not known to disclose
any connector assembly having this capability.
U.S. Pat. No. 3,551,880 discloses a connector having a plurality of pins
and sockets mounted on separate housings, each uniquely keyed to the other
so that the two housings are intermatable only in one angular orientation.
U.S. Pat. Nos. 3,901,574; 4,443,052; and 4,477,022 show circular plastic
connectors having a helical outer locking ring. In the two latter patents,
pins extending outwardly from a flat base are insertable in sockets
located in passages in the other connector housing. The housings are keyed
for only one angular orientation by peripheral tongue and groove keys.
U.S. Pat. No. 3,989,337 shows a circular two-piece connector assembly. Each
connector half has an integrally molded main body with a rotatable locking
collar and coupling pin on the exterior of the respective main bodies. The
main bodies have dissimilar shaped passages, some rectangular and some
circular. Pin terminals in one housing extend from the front of one body
while socket terminals are located within the passages in the other
connector. This unique pattern of terminals and passages is fixed relative
to tongue and groove keys on the bodies so that this pattern has only a
singular orientation.
Another circular connector having a plurality of contacts is disclosed in
U.S. Pat. No. 4,090,759. In this connector, the terminals are mounted
within housing posts and cavities which intermate when the two connector
halves are mated.
U.S. Pat. No. 4,193,655 discloses a modular electrical connector assembly
having a plurality of interchangeable components which can be assembled in
a variety of configurations. Both pin and socket inserts can be mounted in
plug and receptacle shells in three angular orientations. Mating keys and
keyways on the plug and receptacle shells then ensure that the two
connector halves can only mate if the inserts are at the same angular
orientation. However, this patent discloses a connector employing only
five terminals, and since any post is matable with any cavity, the angular
orientations differ from each other only by fractions of the angular
dispersion of adjacent terminals. Thus both the number of terminal
positions and the number of angular orientations which can be employed for
this configuration are practically limited by the size of the keys and
keyways which can be manufactured. This device differs from the present
invention because the inserts themselves are not mutually keyed or
polarized. Furthermore, this prior art device does not permit the
conductor circuit pattern to remain stationary and independent of the
keying or polarization.
Other connectors, such as that shown in U.S. Pat. No. 4,544,220, using
matable posts and cavities employ posts which are polarized with respect
to cavities, by altering the cross-section of one pair of posts and
cavities with respect to the others. These connectors, however, are not of
modular construction and do not permit a plurality of configurations to be
assembled using the same interchangeable parts.
SUMMARY OF THE INVENTION
This invention relates to a modular electrical connector assembly for
interconnecting a plurality of conductors in two separate groups. The
conductors in each group are each distinct, one from another, so that each
separate group of conductors forms an ordered array. For example, each
group of conductors can consist of a multiconductor cable with each
conductor having a separate identity. The group of conductors could also
consist of the traces on a printed circuit board, each of which would be
distinct from the others.
The assembly consists of first and second connectors, each of which can be
assembled from a plurality of interchangeable parts. Each connector would
consist of an outer housing or shell member and an inner body which could
be inserted within the bore of the outer shell member. The outer housings
of each connector are matable and appropriate inter-engaging keys are
provided to ensure that the outer housing members are mutually polarized,
thus permitting mating of the outer housing assemblies in only one angular
configuration. The inner bodies are also separately intermatable and are
separately polarized. The inner bodies can, however, be affixed to the
outer housing members in a plurality of angular orientations. In the
preferred embodiment of this invention, each inner body can be inserted in
six positions, each spaced apart by 60 degrees. Keying means are provided
on the inner bodies to ensure that the inner bodies mate only if they are
in the same angular orientation.
In the preferred embodiment of this invention, the inner bodies consist of
intermatable members having posts or cavities on the front end, the posts
being received within appropriate cavities upon mating. By providing one
or more posts with a unique cross-section, insertable into only a cavity
having the same cross-section, the inner bodies can be simply polarized.
In this manner, a plurality of distinct first and second connectors can be
constructed, with contact terminals in the first and second connectors
interconnecting appropriate conductors. These distinct connector
assemblies can be constructed employing interchangeable parts, thus
eliminating the need for a separately molded housing for each distinct
connector assembly.
In the preferred embodiment of this invention, the connector housings are
circular in configuration with the inner bodies comprising cylindrical
members insertable within the bore of the cylindrical outer members.
Flexible collets are provided on the front of one of the outer housing
members permitting engagement between the two connectors by a simple
longitudinal push/pull arrangement. These collets engage a companion ridge
and groove and are held in place by a spring-loaded shiftable sleeve. In
the preferred embodiment of this invention, the keying means for the outer
housing members is accomplished by providing asymmetrically distributed
collet fingers. Raised keys on the member having a shiftable sleeve is
insertable between adjacent collet fingers.
In the preferred embodiment of this invention, the discrete angular
orientations of the inner bodies can be provided through the use of
two-piece inner bodies into which the contact terminals are mounted. The
front contact holding inner body would have either the post or cavity
configuration and could be assembled to the rear contact holding inner
body member in a plurality of angular orientations. The rear contact
holder could then be attached within the bore of the outer housing members
in only a single angular orientation, thus maintaining the position of
individual conductors in the circuit pattern.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a view of an intermated two part connector assembly.
FIG. 2 shows the same two part connector assembly as depicted in FIG. 1,
with the connectors disengaged.
FIG. 3 is an exploded perspective view of one half of the connector
assembly illustrating the interchangeability of the component parts.
FIG. 4 is a view of a partially assembled connector half showing the manner
in which the terminals are mounted within the connector.
FIG. 5 is a view similar to FIG. 4 showing a final assembly operation.
FIG. 6A is an exploded sectional view taken along section lines 8--8
showing the housing components of one connector half.
FIG. 6B is an exploded sectional view showing the housing components of the
other connector half.
FIG. 7 is a sectional view of the assembled connector.
FIG. 8 is a cross-section taken along section lines 8--8 in FIG. 6A.
FIG. 9 is a cross-section taken along section lines 9--9 in FIG. 7.
FIG. 10 is a view partially in section of an alternate embodiment of this
invention suitable for use with printed circuit boards.
FIG. 11 is an exploded perspective view of one connector in the embodiment
of FIG. 10.
FIG. 12 is a front view of the outer housing member of the embodiment of
FIG. 10.
FIGS. 13A-13E are schematic views showing the manner in which the two outer
connector halves are intermated.
FIG. 14 is a perspective view demonstrating that one connector half can
only be intermated with the other connector half having the same
respective angular orientation of the elements therein.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
As shown in FIG. 1, the preferred embodiment of this invention comprises a
first connector 2 attached to a second connector 4 for interconnecting the
conductors in a first cable 6 to conductors in a second cable 8. Normally,
the conductors in each cable would be identifiable by conventional means
such as color coding. The conductors in the first cable 6 are arranged in
a first ordered array which corresponds to the ordered array of the
conductors in the second cable 8. Connector 2 is matable to connector 4.
In FIG. 2, the mating ends of connectors 2 and 4 are illustrated.
The embodiment of FIGS. 1 and 2 includes first and second connectors each
having an outer housing, such as outer housing shell 100 and hollow
cylindrical member 200, which are mutually engageable upon mating. Inner
bodies alternately insertable in the outer housing shell 100 and the
hollow cylindrical member 200 contain contact terminals 10 and 20. These
terminals or contacts are attached to the separate conductors 30 in the
first and second ordered array, such as first cable 6 and second cable 8.
When properly oriented and connectors are mated, with both the outer
housing and the inner bodies being independently matable, the conductors
in the first ordered array are properly attached to the conductors in the
second ordered array. The terminals used in the preferred embodiment of
this invention comprise conventional pin and socket terminals of the type
disclosed in U.S. Pat. No. 4,544,220, incorporated herein by reference.
The stamped and formed pin contact terminals 10 include a forward mating
pin section 12 and a rear conductor engagement portion consisting of two
enlarged sections 14 on opposite sides of a reduced section 16. A wire
crimp 18 is located at the rear of the pin contact terminal 10. Socket
contact terminals 20 are similarly stamped and formed with a socket
portion 22 suitable for mating with pin contact portion 12 at the forward
mating end. Enlarged sections 24 surround a reduced section 26 to also
form a contact retention portion with a crimp 28 located at the rear of
the terminal. Pin terminals 10 and socket terminals 20 are interchangably
insertable in mating connector housings.
FIG. 3 is an exploded perspective view of the first connector 2 shown in
FIG. 1. FIG. 3 illustrates the modular construction of this connector.
FIG. 3 shows that alternate inner bodies, such as the post type contact
holder 300 and rear contact holder 500 or a cavity type inner contact
holder 400 mated to a rear contact holder 500, can be inserted into the
bore of the outer housing shell 100. Similar interchangability is possible
with hollow cylindrical member 200.
As shown in FIG. 6A, the outer housing shell 100 has a front end 102 and a
rear end 108. Bore 106 extends through the hollow housing shell. The outer
housing shell 100 consists of an inner housing core 110 and an outer
sleeve 150, which is shiftable relative to the core 110. Both the housing
core 110 and the shiftable sleeve 150 are molded of an insulative plastic
such as Valox. Valox is a trademark of General Electric Company, and is a
conventional material used for electrical connector housings. The front
portion of the housing core 110 comprises a cylindrical seat 112 suitable
for receiving the inner bodies in a manner which will be described
subsequently. An inner shoulder 114 separates the front cylindrical seat
112 from the cable entry portion 118. Raised interfitting keying bosses
116, one of which is shown in FIG. 6A, form the tongue of a tongue and
groove interconnecting means, and are located in the cylindrical seat 112
extending forward from shoulder 114. A plurality of tubular extensions
120, each having a hole 122 suitable for receipt of a screw, are located
in the cable entry portion 118 and extend rearwardly from the shoulder
114. As shown more clearly in FIG. 8, these tubular extensions 120 project
inwardly from the inner periphery of the cable entry portion 118. In the
preferred embodiment of this invention, six equally spaced tubular
extensions 120 are located in the cable entry portion. A semi-cylindrical
strain relief ledge 124 is located at the rear of the housing core 110.
The outer surface 128 of the housing core 110 has a cylindrical ridge
extending around the entire periphery of the housing core 110. Ridge 130
is spaced from but adjacent to the leading edge 102. A stabilizing rib 132
extending radially beyond the ridge 130 is spaced rearwardly from ridge
130 and has a flat outer edge of constant diameter. A cylindrical stop
shoulder 134 is rearwardly spaced from stabilizing rib 132 and also has a
flat outer surface of the same outer diameter as the stabilizing rib 132.
One of several spring cavities 136 extends between the cylindrical stop
shoulder 134 and a rearwardly spaced rear spring stop which also consists
of one of a series of ribs 144 extending around the housing core 110. The
housing core 110 also includes an anti-rotation tab 138 and an
anti-rotation stop 140, both shown in FIG. 8. Anti-rotation tab 138
consists of a member having an outer cylindrical surface 137 and a flat
stop surface 139. Anti-rotation tab 138 extends outwardly from the outer
periphery of the housing core 110 rearwardly of the stop shoulder 134, as
shown in FIG. 6. Anti-rotation stop 140 also protrudes from the outer
periphery of the housing core 110 in the vicinity of the anti-rotation tab
138.
A raised key comprising a first key protrusion 142 is located along the
cylindrical ridge 130 and is best shown in FIG. 2. Only one raised keying
surface 142 is shown in FIG. 2, but it should be understood that a second
similar keying surface would be obscured in the view shown in FIG. 2. In
the preferred embodiment, these raised keying protrusions 142 would be
asymmetrically spaced on the outer periphery of housing core 110 along
ridge 130.
A shiftable sleeve 150 surrounds housing core 110. The shiftable sleeve 150
has an enlarged front sleeve section 152, a inwardly sloping intermediate
sleeve transition section 154, and a smaller rear sleeve section 156. A
gripping collar consisting of a protruding lip 158 is located at the rear
of and on the exterior of the smaller rear sleeve section 156. This outer
shiftable sleeve 150 telescopingly surrounds the periphery of the housing
core 110 with the inner periphery of the shiftable sleeve 150 slidably
engaging the outer edges of stabilizing rib 132 and cylindrical stop
shoulder 134. Outer sleeve 150 can be shifted axially relative to the
housing core 110. Rotation of the outer sleeve 150 relative to the housing
core 110 is prevented by sleeve anti-rotation stop 160 and a deflectable
anti-rotation tab 162. As shown in FIG. 8, the sleeve anti-rotation stop
engages the anti-rotation stop 140 on the housing core 110 while the
deflectable anti-rotation tab 162 engages the flat surface 139 on the
anti-rotation tab 138 which extends outwardly from the inner housing core
110.
A spring 166 is located within each spring cavity 136 on the exterior of
the housing core 110. In the preferred embodiment of this invention, three
springs 166 are disposed between housing core 110 and shiftable sleeve 150
at discrete angular positions. The opposite ends of each spring 166 engage
the sleeve spring stop 164 which comprises a cylindrical rib extending
inwardly on the inner periphery of the shiftable sleeve 150 at the forward
end and engages an outwardly projecting rear spring stop 144 on the
housing core 110. Thus, rearward movement of the spring 150 on the housing
core 110 would be resisted by the spring 166 which would be placed in
compression. A plurality of spring access holes 168 are located along the
sleeve transition section 154 and are each in alignment with one of a
plurality of springs 166 located between the housing core 110 and the
shiftable sleeve 150.
The outer housing shell 100 can be assembled by first inserting the sleeve
150 over the housing core 110 with the spring 166 located in the spring
cavities 136. Housing core 110 is inserted into the shiftable sleeve from
the front, with the rear spring stop 144, which comprises a plurality of
separate protrusions, which do not extend around the entire periphery of
the housing core 110. Spring stops 144 are not in alignment with the
springs 166 when initially inserted. The inner housing core can then be
rotated, in the counter clockwise direction with reference to FIG. 8.
Springs 136 can be compressed with a suitable tool extending through
access holes 168 during rotation of the inner core 110. Continued rotation
of inner core 110 moves the deflectable tab 162 along the cylindrical
surface 136 until the deflectable tab 162 engages the flat surface 139.
Stop 140 engages stop 160 at this point and the rear spring stops 144 are
moved behind the springs 166.
As shown in FIG. 6B, the hollow cylindrical member 200 is matable with the
outer housing shell 100 and has a plurality of separate resilient collet
fingers 202 extending from the front edge of the cylindrical member. The
hollow cylindrical member 200 and the collet fingers 202 comprise
integrally molded plastic members. The hollow cylindrical member 200 can
be formed from a suitable engineering plastic such as Valox, commonly used
for electrical connector housings. Hollow cylindrical member 200 has a
cylindrical barrel 204 extending rearwardly from an intermediate mating
flange 206. The collet fingers 202 extend forwardly from the intermediate
mounting flange 206 | | |