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Claims  |
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What is claimed is:
1. In combination with a wrench socket having respective forward and
rearward portions disposed about a longitudinal axis of the socket, sleeve
on the rearward portion of the socket, means for securing the sleeve on
the socket including a boss formed on the sleeve, the boss having a recess
formed therein, the sleeve having a passageway formed therein extending
from the recess to an inner surface of the sleeve and providing for
communication between the socket and the recess, an adhesive disposed
through the passageway and into contact with the socket, and size indicia
means disposed within the recess over the passageway, covering the
adhesive therein.
2. In combination with a wrench socket having respective forward and
rearward portions disposed about a longitudinal axis of the socket, a
sleeve on the rearward portion of the socket, the sleeve having a boss
formed thereon, the boss having a recess formed therein, and means for
securing the sleeve on the socket, comprising the sleeve having an
internal annular groove formed therein, the sleeve further having a radial
passageway formed therein, the radial passageway extending from the
internal annular groove in the sleeve to the recess in the boss on the
sleeve, an adhesive disposed within the internal annular groove and
injected therein via the radial passageway, and size indicia means
disposed within the recess and covering the adhesive.
3. The combination of claim 1, wherein the socket has a substantially
cylindrical side wall, wherein the boss extends radially of the sleeve,
wherein the boss has a peripheral rim defining the recess in the boss, and
wherein the rim has respective top surfaces disposed substantially within
a plane that is substantially parallel to the longitudinal axis of the
socket, thereby precluding the socket from rolling when the socket is
placed on its cylindrical side wall on a table.
4. The combination of claim 1, wherein the size indicia means comprises a
laminated label adhesively secured within the recess in the boss.
5. The combination of claim 1, wherein the sleeve is molded from an
elastomeric material, and wherein the sleeve has an external cylindrical
surface provided with knurls for facilitating rotation of the socket.
6. In combination with a wrench socket having respective forward and
rearward portions disposed about a longitudinal axis of the socket, a
sleeve on the rearward portion of the socket, the sleeve having a boss
formed thereon, the boss having a recess formed therein, the sleeve having
an internal annular groove formed therein, the sleeve further having a
radial passageway formed therein, the radial passageway extending from the
internal annular groove to the recess in the boss on the sleeve, an
adhesive disposed within the internal annular groove and injected therein
via the radial passageway, thereby securing the sleeve to fthe socket, the
sleeve being molded from an elastomeric material, the sleeve being
provided with knurls for facilitating rotation of the socket, the socket
having substantially cylindrical side wall, the boss extending radially of
the sleeve, the boss having a peripheral rim defining the recess in the
boss, the rim having respective top surfaces disposed substantially within
a plane that is substantially parallel to the longitudinal axis of the
socket, thereby precluding the socket from rolling when the socket is
placed on its cylindrical side wall on a table, and a laminated
pressure-sensitive adhesive label secured within the recess in the boss,
the label covering the radial passageway, being disposed below the rim of
the boss, and having size indicia printed thereon.
7. In combination with a wrench socket having respective forward and
rearward portions, an elastomeric sleeve adhesively secured on the
rearward portion of the socket, a boss formed on the sleeve, the boss
having a peripheral rim defining a recess in the boss, the sleeve having a
passageway formed therein providing for communication between the socket
and the recess in the boss, the passageway opening into the recess, such
that the passageway is accessible externally of the boss on the sleeve, an
adhesive disposed through the passageway and into contact with the socket,
and a laminated pressure-sensitive adhesive label disposed within the
recess in the boss and below the rim thereon and over the passageway,
covering the adhesive therein, the label having size indicia printed
thereon.
8. In combination with a substantially-cylindrical wrench socket having
respective forward and rearward portions, an elastomeric sleeve adhesively
secured on the rearward portion of the socket, a boss formed on the
sleeve, the boss having a peripheral rim defining a recess in the boss,
the sleeve having a passageway formed therein extending from the recess to
an inner surface of the sleeve and providing for communication between the
socket and the recess, an adhesive disposed through the passageway and
into contact with the socket, size indicia within the recess and disposed
below the rim and over the passageway, covering the adhesive therein, and
the rim having respective top surfaces disposed substantially within a
plane, thereby precluding the socket from rolling on a table.
9. A sleeve adapted to be secured on a wrench socket, said sleeve
including: a boss formed on the sleeve, the boss having a recess formed
therein, the sleeve having a passageway formed therein extending from the
recess to an inner surface of the sleeve and providing for communication
between the socket and the recess, an adhesive disposed through the
passageway for contact with the socket, and size indicia means disposed in
the recess for facilitating convenient recognition and selection of the
socket.
10. The sleeve of claim 9, wherein said size indicia means comprises a
laminated label adhesively secured within the recess in the boss over the
passageway, said label having indicia thereon.
11. The sleeve of claim 9, wherein the sleeve is molded from an elastomeric
material.
12. The sleeve of claim 9, wherein the sleeve is provided having knurls
formed thereon for facilitating manual rotation of the socket.
13. A sleeve adapted to be secured on a wrench socket, said sleeve
including: a boss formed on the sleeve, the boss having a recess formed
therein, and size indicia means disposed in the recess for facilitating
convenient recognition and selection of the socket,
further including the sleeve having an internal annular groove formed
therein, the sleeve further having a radial passageway formed therein, the
radial passageway extending from the internal annular groove to the recess
in the boss on the sleeve.
14. The sleeve of claim 13, further including an adhesive disposed within
the internal annular groove via the radial passageway.
15. The sleeve of claim 13, wherein the size indicia means comprises a
laminated label adhesively secured within the recess in the boss, covering
the radial passageway, said label having indicia thereon.
16. The sleeve of claim 9, wherein the socket has a substantially
cylindrical side wall, said sleeve further including the boss extending
radially of the sleeve, a peripheral rim formed about the boss defining
the recess in the boss, said rim having respective top surfaces disposed
within a substantially common plane.
17. The sleeve of claim 16, wherein the sleeve has a longitudinal axis,
said sleeve further including the common plane being oriented
substantially parallel to the longitudinal axis of the sleeve.
18. A sleeve adapted to be secured on a wrench socket having a
substantially cylindrical side wall and a longitudinal axis, said sleeve
including: a boss formed thereon, the boss having a recess formed therein,
the sleeve having an internal annular groove formed therein, the sleeve
further having a radial passageway formed therein, the radial passageway
extending from the internal annular groove to the recess in the boss on
the sleeve, the sleeve being molded from an elastomeric material, the
sleeve being provided with knurls for facilitating manual rotation of the
socket formed thereon, the boss extending radially of the sleeve, a
peripheral rim formed about the boss defining the recess in the boss, said
rim having respective top surfaces disposed within a substantially common
plane being oriented substantially parallel to the longitudinal axis of
the socket and a laminated label adhesively secured within the recess in
the boss, the label being so disposed below the rim of the boss covering
the radial passageway and having indicia thereon for facilitating
convenient recognition and selection of the socket.
19. The sleeve of claim 18, further including an adhesive disposed within
the internal annular groove via the radial passageway.
20. An elastomeric sleeve adhesively secured on a socket, a boss formed on
the sleeve, the boss having a peripheral rim defining a recess in the
boss, the sleeve having a passageway formed therein extending from the
recess to an inner surface of the sleeve and providing for communication
between the socket and the recess, an adhesive disposed through the
passageway and into contact with the socket, and an adhesive label
disposed within the recess in the boss and below the rim thereon and over
the passageway, covering the adhesive therein, the label having size
indicia thereon.
21. An elastomeric sleeve adhesively secured on a wrench socket, a boss
formed on the sleeve, the boss having a peripheral rim defining a recess
in the boss, the sleeve having a passageway formed therein extending from
the recess to an inner surface of the sleeve and providing for
communication between the socket and the recess, an adhesive disposed
through the passageway and into contact with the socket, size indicia
within the recess and disposed below the rim and over the passageway,
covering the adhesive therein, and the rim having respective top surfaces
disposed substantially in a common plane. |
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Claims  |
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Description  |
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FIELD OF THE INVENTION
The present invention relates to an elastomeric sleeve which is carried on,
and secured to the rearward portion of a conventional respective wrench
socket, (or sockets) used with ratchet wrench kits or the like to quickly
facilitate recognition and selection of a desired socket in the kit.
BACKGROUND OF THE INVENTION
Socket kits or sets usually have a ratchet wrench, various adapters,
accessories or attachments, and a plurality of sockets used
interchangeably with the ratchet wrench. The ratchet wrench comprises a
driving handle having a square-drive tang or stud which, for example, may
constitute a 1/4", 5/8" or 1/2" drive. The sockets usually have an output
hexagonal bore for engagement with a nut or head of a bolt; and these
hexagonal sockets may range, for example, from 3/16" to 3/4" in sixteenth
inch increments.
The average ratchet wrench kit may have about a dozen individual sockets,
each of which is stamped with the size of its output hexagonal bore. These
size indications are hard to see, especially when used beneath a vehicle,
in cramped quarters, or in poorly lighted working areas. The individual
pieces in a kit sometimes get mixed up, and the problem may be compounded
due to English and Metric sizes.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide an
identifying sleeve carried on a conventional wrench socket, thereby
facilitating user recognition and selection of a desired socket.
Accordingly, it is a further object of the present invention to alleviate
the disadvantages and deficiencies of the prior art by providing an
identifying sleeve on the rearward portion of each socket, thereby quickly
facilitating user recognition and selection of a desired socket.
It is another object of the present invention to provide a molded
elastomeric sleeve that has size indicia molded thereon, and, if desired,
may be color coded.
It is yet another object of the present invention to provide an identifying
sleeve for a wrench socket, which may be manufactured easily and
economically, and which facilitates a merchandising and promotion of
entire wrench kits or sets having sockets equipped with respective
identifying sleeves.
It is still yet another object of the present invention to provide a method
to easily and economically manufacture an identifying sleeve for a socket
wrench.
In accordance with the teachings of the present invention, a sleeve is
disposed on the rearward portion of a socket. Means is provided for
securing the sleeve on the socket. The sleeve has a boss formed thereon.
The boss has a recess formed therein. Additionally, size indicia means is
disposed within the recess.
Preferably, the sleeve has an internal annular groove formed therein. The
sleeve further has a radial passageway formed therein. The radial
passageway extends from the internal annular groove to the recess in the
boss on the sleeve. Additionally an adhesive is disposed within the
internal annular groove and injected therein via the radial passageway. It
is preferred that the boss extends radially of the sleeve. The boss has a
peripheral rim defining the recess in the boss. Also, the rim has
respective top surfaces disposed substantially within a plane that is
substantially parallel to the longitudinal axis of the socket, thereby
precluding the socket from rolling when the socket is placed on its
cylindrical side wall on a table. Furthermore, it is preferred that the
size indicia means be a laminated label adhesively secured within the
recess in the boss, the label covering the radial passageway, and the
label being disposed below the rim of the boss. Finally, it is preferred
that the sleeve be molded from an elastomeric material, and be provided
with knurls for facilitating manual rotation of the socket.
In accordance with the further teachings of the present invention, the
elastomeric sleeve is adhesively secured on the rearward portion of the
socket. A boss is formed on the sleeve. The boss has a peripheral rim
defining a recess in the boss. Additionally, a laminated
pressure-sensitive adhesive label is disposed within the recess in the
boss and below the rim thereon, the label having size indicia printed
thereon.
In accordance with still further teachings of the present invention, the
elastomeric sleeve is adhesively secured on the rearward portion of the
socket. A boss is formed on the sleeve. The boss has a peripheral rim
defining a recess in the boss. Size indicia is positioned within the
recess and disposed below the rim. Additionally, the rim has respective
top surfaces disposed substantially within a plane, thereby precluding the
socket from rolling on a table.
In another aspect of the present invention, a sleeve is adapted to be
secured on a wrench socket. A boss is formed on the sleeve. The boss has a
recess formed therein. Size indicia means is disposed in the recess for
facilitating convenient recognition and selection of the socket.
Preferably, the sleeve has an internal annular groove formed therein. The
sleeve further has a radial passageway formed therein. The radial
passageway extends from the internal annular groove to the recess in the
boss on the sleeve. Additionally, an adhesive is disposed within the
internal annular groove via the radial passageway. Preferably, the size
indicia means comprises a laminated label adhesively secured within the
recess in the boss, the label being so disposed below the rim of the boss
covering the radial passageway. The label also has indicia thereon.
In a preferred embodiment, the size indicia means is a laminated label
adhesively secured within the recess in the boss, said label having
indicia thereon. Preferably, the boss extends radially of the sleeve. A
peripheral rim is formed about the boss defining the recess in the boss.
The rim also has respective top surfaces disposed within a substantially
common plane. It is further preferred that the common plane being oriented
substantially parallel to the longitudinal axis of the socket.
Additionally, the sleeve is molded from an elastomeric material.
Preferably, knurls are formed on the sleeve for facilitating manual
rotation of the socket. Additionally, it is preferred that an adhesive is
disposed within the internal annular groove via the radial passageway.
In accordance with the further teachings of the present invention, the
elastomeric sleeve is adhesively secured on a socket. A boss is formed on
the sleeve. The boss has a peripheral rim defining a recess in the boss.
Finally, an adhesive label is disposed within the recess in the boss and
below the rim thereon. This label has size indicia thereon.
In still further accordance with the teachings of the present invention,
the elastomeric sleeve is adhesively secured on the socket. A boss is
formed on the sleeve. The boss has a peripheral rim defining a recess in
the boss. Size indicia is positioned within the recess and disposed below
the rim. The rim has respective top surfaces disposed substantially in a
common plane.
In its broadest aspect, the present invention teaches a sleeve adapted to
be secured on a wrench socket, the sleeve having size indicia means
thereon for facilitating a convenient recognition and selection of the
socket.
In yet another aspect of the present invention, a method of forming a
sleeve secured on a wrench socket is taught. This method involves forming
an elastomeric material into a sleeve including a boss having a recess
formed therein. A laminated label is formed having indicia thereon and
having adhesive disposed thereon. The sleeve is axially oriented and
slidably positioned on a portion of the socket. Adhesive is positioned
between at least a portion of the sleeve and the socket, whereby the
sleeve is adhesively secured there. Additionally, the label is disposed in
the recess with the adhesive contacting the boss, whereby the label is
adhesively secured therein with the indicia visible. In a preferred
embodiment, the elastomeric material is formed into a sleeve including a
boss having a recess formed therein. Said sleeve is also provided having
an internal annular groove formed therein and further having a radial
passageway formed therein extending from the internal annular groove to
the recess. Additionally, in this embodiment the adhesive is injected into
the internal annular groove of the sleeve disposed on the socket via the
radial passageway, whereby the sleeve is adhesively secured thereto.
Furthermore, the label is disposed in the recess covering the radial
passageway with the adhesive contacting the boss, whereby the label is
adhesively secured therein with the indicia visible.
In yet another preferred embodiment, the elastomeric material is formed
into a sleeve having a boss formed thereon that extends radially from the
sleeve. The boss is also provided having a recess formed therein. The
sleeve is provided having an internal annular groove formed therein, and
further having a radial passageway formed therein, extending from the
groove to the recess. A peripheral rim is formed about the boss defining
the recess in the boss, said rim having respective top surfaces disposed
in a substantially common plane being oriented substantially perpendicular
to the radial passageway.
These and other objects of the present invention will become apparent from
a reading of the following specification, taken in conjunction with the
enclosed drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a preferred embodiment of a typical wrench
socket having an elastomeric identifying sleeve carried on the rearward
portion of the socket, in accordance with the teachings of the present
invention.
FIG. 2 is a side elevation of the socket and sleeve of FIG. 1.
FIG. 3 is an end view thereof, taken along the lines 3--3 of FIG. 2, and
looking into the hexagonal bore in the socket.
FIG. 4 is a longitudinal section of the socket and sleeve, taken across the
lines 4--4 of FIG. 3, and showing the sleeve substantially coterminous,
radially, with the outer diameter of the socket (with respect to certain
sockets).
FIG. 5 is a partial longitudinal section, corresponding substantially to a
portion of FIG. 4, but showing how the sleeve may extend, radially,
somewhat beyond the outer diameter of the socket (with respect to certain
other sockets).
FIG. 6 is a partial longitudinal section, corresponding to a portion of
FIG. 4, but showing the sleeve extending radially of the socket, and
further showing the sleeve adhesively secured on the rearward portion of
the socket without an annular shoulder formed on the socket between the
forward and rearward portions thereof.
FIG. 7 is a perspective of a second embodiment of a typical wrench socket
having an elastomeric sleeve carried on the rearward portion thereof, in
accordance with the teachings of the present invention.
FIG. 8 is a longitudinal section, partially in elevation, of the socket and
sleeve of FIG. 7.
FIG. 9 is an exploded view of the socket and sleeve of FIG. 7.
FIG. 10 is a cross-sectional view of the socket, taken along the lines
10--10 of FIG. 9, and showing the "double dee" configuration for keying
the socket to the sleeve.
FIG. 11 is a further perspective of the socket and sleeve of FIG. 1,
showing the raised molded-in indicia, as the socket is oriented with its
hex output socket portion facing down.
FIG. 12 is a still further perspective, corresponding substantially to FIG.
11, but showing the other side of the socket, and with the hex output
socket portion facing up.
FIG. 13 illustrates how the sleeve may be grasped by the user for
conveniently rotating the socket for seating the nut on the bolt in a
typical application.
FIG. 14 illustrates the subsequent torquing of the bolt, using a
conventional ratchet wrench for driving the socket.
FIG. 15 is a perspective view of a conventional socket wrench having a
preferred embodiment of an elastomeric sleeve carried thereon.
FIG. 16 is a longitudinal cross-section taken along lines 16--16 of FIG.
15.
FIG. 17 is a cross-sectional view taken along lines 17--17 of FIG. 15.
FIG. 18 is an enlarged partial longitudinal section, corresponding
substantially to a portion of FIG. 16.
FIG. 19 is an enlarged partial section, corresponding substantially to a
portion of FIG. 17,
FIG. 20 is an elevational view of the sleeve and the associated socket of
FIG. 15.
FIG. 21 illustrates how the sleeve precludes the socket, having the sleeve
of FIG. 15 carried thereon, from rolling when placed on their cylindrical
side walls on a flat surface such as the top of a table.
FIG. 22 is an exploded view, in perspective, of the socket and sleeve of
FIG. 15, having the laminated label removed therefrom, illustrating a
preferred method of the construction thereof.
FIG. 23 further illustrates the preferred method of construction with the
sleeve being slidably disposed on the socket.
FIG. 24 is an enlarged partial longitudinal section, taken along line 24-24
of FIG. 23 corresponding substantially to a portion thereof, further
illustrating the preferred method of construction with the adhesive being
injected into the internal annular groove through the radial passageway.
FIG. 25 is an enlarged partial section, as taken along line 25--25 of FIG.
23 corresponding substantially to a portion thereof, further illustrating
the adhesive being injected into the internal annular groove through the
radial passageway.
FIG. 26 further illustrates the preferred method of construction showing
orientation of the laminated label.
FIG. 27 corresponds substantially to FIG. 26, illustrating the laminated
label being adhesively secured within the recess in the boss.
FIG. 28 is an enlarged partial longitudinal section, as taken along line
28--28 of FIG. 27 corresponding substantially to a portion thereof,
illustrating the preferred positioning of the laminated label within the
recess in the boss.
FIG. 29 is an enlarged partial section, as taken along line 29--29 of FIG.
27 corresponding substantially to a portion thereof, illustrating the
placement of a clear ultraviolet light cured sealant over the indicia
label.
GENERAL DESCRIPTION OF THE PREFERRED EMBODIMENT
With reference to FIGS. 1-4, a wrench socket 10 has a forward portion 11
and a rearward portion 12. The rearward portion 12 may be
diametrically-reduced (or turned down) to form an annular shoulder 13
between the forward and rearward portions of the socket. A sleeve 14 is
carried on the reduced rearward portion of the socket and may abut (or
seat) against the annular shoulder. Preferably, the sleeve 14 is
integrally molded from a suitable plastic, rubber or other elastomeric
material. A suitable adhesive (denoted schematically by 15 in FIG. 4)
secures the sleeve on the socket and precludes an axial separation
therebetween.
The sleeve 14 has an end face 16 which, preferably, is coterminous
(axially) with the rearward end of the socket, as shown more clearly in
FIGS. 1 and 4. The sleeve further has an outer diameter which is
substantially coterminous (radially) with the outer diameter of the
forward portion 11 of the socket, as shown more clearly in FIG. 4. The
outer diameter of the sleeve is provided with a plurality of longitudinal
knurls 17 (or other flutes or splines) to facilitate a manual gripping of
the sleeve (as shown in FIG. 10). These knurls also tend to prevent the
socket from rolling, if placed sideways on a flat surface. The axial
length of the sleeve may range from about 1/2" to 1" for most sockets.
The sleeve 14 is provided with suitable size indicia (generally indicated
as at 18 in FIG. 2) disposed in a suitable recess 18A for easy
identification and selection in a tool box or kit. The indicia (numbers
and/or letters) are preferably molded within the sleeve and may be raised
or projecting; and, if desired, the indicia may be molded clear through,
so that the underlying socket portion is visible. The sleeve may also be
color coded.
As shown more clearly in FIG. 4, the socket has a square drive input bore
19 provided with spaced pockets 20. These pockets 20 are adapted to
receive the conventional ball detent (not shown) carried on the drive tang
or stud of the wrench. The socket further has a conventional hexagonal
drive output bore 21 for cooperation with the head of a bolt 22 (shown in
FIGS. 10 and 11) or the nut 23.
With respect to some other sockets in the kit, the sleeve 14 may extend
somewhat (radially) beyond the outer diameter of the forward portion of
the socket, as shown in FIG. 5, but is still substantially coterminous
therewith.
As shown in FIG. 6, the sleeve 14 is carried on the rearward portion of the
socket 10 (being adhesively secured thereto) and there is no annular
shoulder between the respective forward and rearward portions of the
socket.
With respect to FIGS. 7-10 (wherein like numbers are used for similar
parts) an alternate embodiment is illustrated wherein the rearward portion
12 of the socket 10 is provided with a pair of diametrically-opposed flats
24 and 25. These flats cooperate with a pair of corresponding
diametrically-opposed flats 26 and 27 formed within the sleeve 14'. The
cooperating flats provide a means for keying the sleeve 14' to the socket
10 and further precluding relative rotation therebetween.
As shown in FIG. 11, the socket 10 is facing down, its sleeve is up, and
the "3/4" molded-in raised indicia 18 disposed in a suitable recess 18A on
the sleeve is clearly visible. On the diametrically-opposed other side of
the sleeve 14, the indicia 18 (such as the "3/4" size marking) is reversed
or inverted. With this arrangement, when the hex output portion of the
socket is facing up as shown in FIG. 12, the "3/4" indicia disposed in the
recess 18A on the sleeve will be properly oriented for easy inspection,
recognition and selection.
As shown in FIG. 13, the sleeve 14 may be grasped by the user to
conveniently rotate the socket 10 for driving the bolt 22 on the nut 23.
Thereafter, and when the nut is seated as shown in FIG. 14, the
conventional ratchet wrench 28 may be used to torque the bolt.
With reference to FIGS. 15-20, (further wherein like numbers are used for
similar parts) an alternate embodiment of the sleeve 29 is illustrated for
use with a conventional wrench socket 10 having a drive input bore to
receive the conventional drive tang or stud of the wrench, a conventional
hexagonal drive output bore for cooperation with the head of a bolt or
nut, a longitudinal axis and a cylindrical side wall of the type having
contiguous forward and rearward portions, 11 and 12, respectively, which
are substantially identical in cross-section. While described and
illustrated in this fashion, it is to be understood by those skilled in
the art, that this sleeve 29 could also be utilized with equal utility in
conjunction with the turned-down form of wrench socket illustrated in
FIGS. 1-5.
The sleeve 29 is carried on the socket 10. Preferably, the sleeve 29 is
integrally molded from a suitable plastic, rubber or other elastomeric
material. A suitable adhesive (denoted schematically by 30 with particular
reference to FIGS. 18 and 19) secures the sleeve 29 on the socket 10 and
precludes an axial separation therebetween.
As is perhaps most clearly shown in FIGS. 16 and 18, the sleeve 29 has an
end face 31 which, preferably, is coterminous (axially) with, as
illustrated, the rearward end of the socket. The sleeve 29 has an outer
diameter 32 being provided with a plurality of longitudinal knurls 33 (or
other flutes of splines) to facilitate manual gripping of the sleeve 29.
Additionally, these knurls 33 also tend to prevent the socket from
rolling, if placed sideways on a flat surface (as shown in FIG. 21). The
axial length of the sleeve 29 may range from about 1/2" to 1" for most
sockets 10.
Integrally molded, the sleeve 29 has a boss 34 formed thereon, extending
radially of the sleeve 29. As illustrated, the boss 34 is substantially
square in shape. However, as will be understood by those skilled in the
art, the boss 34 may alternatively be circular, rectangular or any other
suitable shape.
The boss 34 has a recess 35 formed therein. This recess 35 is defined by a
peripheral rim 36. The peripheral rim 36 is an integrally formed part of
the boss 34 having respective top surfaces 37 which are disposed
substantially within a common plane. Preferably, this plane is
substantially parallel to the longitudinal axis of the socket 10. Formed
thusly, this boss 34, substantially precludes the socket 10 from rolling
when the socket 10, having the sleeve 29 carried thereon, is placed
sideways (on its cylindrical side wall) on a flat surface such as the top
of a table (FIG. 21). It also aids in facilitating manual rotation of the
socket by providing a surface upon which pressure may be applied during
said manual rotation.
With particular reference now to FIGS. 18 and 19, as well as FIGS. 16 and
17, the sleeve 29 is further provided having an internal annular groove 38
formed therein. When the sleeve 29 is positioned on the socket 10, the
groove 38 communicates with the cylindrical side wall of the socket 10. It
is within this annular groove 38 that the adhesive 30 is disposed,
contacting the cylindrical wall of the socket and thereby securing the
sleeve on the socket.
The sleeve is further provided having a radial passageway 39 formed
therein. Radial passageway 39 is positioned between, and extending from
the internal annular groove 38 to the recess 35 in the boss 34 on the
sleeve 29. Positioned thusly the radial passageway 39 provides for open
cmmunication therebetween. As illustrated, the radial passageway 39 is
positioned being oriented substantially perpendicular to the common plane.
With particular reference now to FIGS. 18, 19, 28 and 29, the size indicia
means is illustrated. The size indicia means is, preferably, a
pressure-sensitive laminated label 40 having indicia and adhesive thereon.
Preferably, label 40 has an upper portion 41 of clear polyester
(protective laminate) although, as will be understood by those skilled in
the art, this upper portion 41 is optional and may be omitted without
destroying the utility thereof. An indicia portion 42 is formed of,
preferably, a clear polyester. The appropriate, desired indicia may be
impression stamped, printed, engraved or otherwise suitably disposed
thereon. Finally, a lower adhesive portion 43 is provided. This lower
portion 43 is preferably formed of a metalized polyester that is silver
(or any other desired color) colorized. An acryllic adhesive, as will be
well known to those skilled in the art is disposed on that portion of the
lower portion 43 which contacts the recess 35. Formed thusly, the
laminated label is sized so as to be received within the recess 35, in the
boss 34 below the rim 36 with the adhesive portion 43 contacting the
recess 35. Positioned thusly, the laminated label 40 covers the radial
passageway 39. Finally, if desired, a clear ultraviolet light cured
sealant 44 is disposed over the upper portion 41 (See FIG. 29).
Preferably, this sealant is impervious to most hydrocarbon and liquid
substances utilized in the automotive industry. This sealant 44 aids in
securing the label in the recess and in preventing liquids and
hydrocarbons from contacting the indicia and/or the adhesive. Preferably,
the indicia is disposed on the label 40 such that, when the label 40 is
positioned within the recess 35 with the lower adhesive portion 43
contacting the recess 35, the indicia is visible to the user to facilitate
convenient recognition and selection of the desired socket.
With reference now to FIGS. 22-27, (wherein like numbers are used are
similar parts) the preferred method of forming a sleeve 29 secured on a
wrench socket 10 is illustrated. An elastomeric material is formed into a
sleeve 29 including the boss 34 as described in detail above with
reference to FIGS. 15-20 and 28 and 29. Additionally, a laminated label 40
having indicia printed thereon and having adhesive disposed thereon is
formed also as described in detail above.
The formed sleeve 29 is axially-oriented relative to the longitudinal axis
of the conventional socket 10 (FIG. 22). The sleeve 29 is then slidably
disposed on a portion of the socket (FIG. 23). Preferably, this sleeve 29
is located on the socket 10 with the end face 31 thereof preferably being
positioned substantially coterminous (axially) with the rearward end of
the socket (FIGS. 23 and 24).
The mouth of an injection nozzle is then disposed in the radial passageway
39. Adhesive is then injected by the nozzle into the annular groove 38 via
the radial passageway 39. Injected thusly, adhesive 30 is positioned
between at least a portion of the sleeve and the socket, whereby the
sleeve is adhesively secured thereto (FIGS. 24 and 25). However, as will
be understood by those skilled in the art, the groove 38 is preferably
completely filled with adhesive. In such cases, while not preferred, it is
possible that at least a portion of the radial passageway 39 (and perhaps
a portion of the recess 35 of the boss 34) may also become filled with
adhesive.
Finally, the size indicia means (laminated label 40), having adhesive
thereon, is aligned with the recess 35 of the boss 34 (FIG. 26). When
aligned, the label 40 is then disposed in the recess 35 with the adhesive
contacting the boss 34, whereby the label is adhesively secured therein
with the indicia visible (FIG. 27). Positioned thusly, the laminated label
also covers the radial passageway 39, thereby aiding in retaining the
adhesive therein (FIG. 28). Then, a clear ultraviolet light cured sealant
44, which preferably is impervious to most hydrocarbons and liquids
associated with the automotive industry, is poured over the upper portion
41 where it is permitted to set, forming a clear layer 44 thereover (FIG.
29). This sealant 44 aids in both securing the label in the recess 35 and,
in preventing hydrocarbons and liquids from contacting either the indicia
label 40 or the adhesive 30.
As can be seen from the foregoing description, the sleeve 29 is
particularly advantageous in that it is easily and economically
manufactured and does not require that new dies, etc., be fabricated for
the manufacture of wrench sockets which are adaptable for use therewith.
Rather, this sleeve is adaptable for use with presently existing wrench
sockets which may already be in stock and/or for which casting dies are
already in supply. In this manner, the sleeve 29 further facilitates
manufacture, merchandising and promotion of the sockets and entire wrench
kits or sets having sockets equipped with respective identifying sleeves
29.
Obviously, many modifications may be made without departing from the basic
spirit of the present invention. For example, in lieu of a sleeve, a cap
or bushing may be used. Accordingly, it will be appreciated by those
skilled in the art that within the scope of the appended claims, the
invention may be practice other than specifically described herein.
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