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Claims  |
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That which is claimed is:
1. A softening composition comprising a mixture of a fabric softening
conditioning compound, which is a cationic compound selected from the
group consisting of quaternary ammonium salts and organic based compounds
having C.sub.12 to C.sub.18 hydrocarbon chain molecules of amines, esters,
acids or amine oxides a polydimethylsiloxane polymer having the formula:
##STR3##
where x is an integer of from one to about one hundred thousand, and a
polyoxyalkylene siloxane copolymer, the copolymer being selected from the
group consisting of copolymers having the average structural formulae:
(1) R.sub.a Si[(OSiMe.sub.2).sub.n OSiMe.sub.2 G].sub.4,
(2) GMe.sub.2 Si(OSiMe.sub.2).sub.n (OSiMeG).sub.b OSiMe.sub.2 G,
(3) Me.sub.3 Si(OSiMe.sub.2).sub.n (OSiMeG).sub.c OSiMe.sub.3,
(4) R.sub.a Si[(OSiMe.sub.2).sub.n (OSiMeG).sub.c OSiMe.sub.3 ].sub.4,
(5) R.sub.a Si[(OSiMe.sub.2).sub.n (OSiMeG).sub.d OSiMe.sub.2 G].sub.3,
(6) R.sub.a Si[(OSiMe.sub.2).sub.n (OSiMeG).sub.c OSiMe.sub.3 ].sub.3,
in which formulae R.sub.a is a hydrocarbon radical free of aliphatic
unsaturation and contains from 1 to 10 carbon atoms,
Me is a methyl radical,
G is a radical of the structure --D(OR").sub.m A wherein
D is an alkylene radical containing from 1 to 30 carbon atoms,
R" is composed of ethylene radicals and radicals selected from the group
consisting of propylene and butylene radicals, the amount of ethylene
radicals relative to the other alkylene radicals being such that the ratio
of carbon atoms to oxygen atoms in the total OR" blocks ranges from 2.3:1
to 2.8:1,
m has an average value from 7 to 100,
A is a radical selected from the group consisting of the --OR', --OOCR' and
##STR4##
radicals wherein R' is a radical free of aliphatic unsaturation selected
from the group consisting of hydrocarbon and hydrocarbonoxy radicals, the
A radical containing a total of less than eleven atoms,
n has an average value of from 6 to 420,
d has an average value of from 1 to 30,
b has an average value from 1 to 30 and
c has an average value from 3 to 30, said copolymers containing at least 13
percent
2. The composition of claim 1 wherein the fabric softening conditioning
compound is a quaternary ammonium salt compound of distearyl dimethyl
ammonium chloride.
3. The composition of claim 1 wherein the weight ratio of the polymer to
the copolymer is from one to three, to three to one.
4. The composition of claim 3 wherein the weight ratio of the polymer to
the copolymer is one to one.
5. The composition of claim 4 wherein the softening composition contains
from two percent to ten percent by weight of the polymer and the copolymer
based on the total weight of the composition.
6. The composition of claim 3 wherein x is an integer of about six hundred
and the nominal viscosity of the polymer is about five thousand
centistokes measured at twenty-five degrees centigrade.
7. The composition of claim 6 wherein the copolymer has a nominal viscosity
of about fifteen hundred centistokes measured at twenty-five degrees
centigrade.
8. The composition of claim 7 characterized in that the softening
composition is in the form of granules.
9. A particulate fabric laundering detergent formulation comprising at
least one organic surfactant selected from the group consisting of
anionic, nonionic, ampholytic, and zwitterionic compounds and mixtures
thereof, at least one detergent builder selected from the group consisting
of inorganic and organic water soluble builder salts, water insoluble
builder salts, and seeded builders, and a mixture of a water dispersible
fabric softening conditioning compound, which is a cationic compound
selected from the group consisting of quaternary ammonium salts and
organic based compounds having C.sub.12 to C.sub.18 hydrocarbon chain
molecules of amines, esters, acids or amine oxides a polydimethylsiloxane
polymer having the formula:
##STR5##
where x is an integer of from one to about one hundred thousand, and a
polyoxyalkylene siloxane copolymer, the copolymer being selected from the
group consisting of copolymers having the average structural formulae:
(1) R.sub.a Si[(OSiMe.sub.2).sub.n OSiMe.sub.2 G].sub.4,
(2) GMe.sub.2 Si(OSiMe.sub.2).sub.n (OSiMeG).sub.b OSiMe.sub.2 G,
(3) Me.sub.3 Si(OSiMe.sub.2).sub.n (OSiMeG).sub.c OSiMe.sub.3,
(4) R.sub.a Si[(OSiMe.sub.2).sub.n (OSiMeG).sub.c OSiMe.sub.3 ].sub.4,
(5) R.sub.a Si[(OSiMe.sub.2).sub.n (OSiMeG).sub.d OSiMe.sub.2 G].sub.3,
(6) R.sub.a Si[(OSiMe.sub.2).sub.n (OSiMeG).sub.c OSiMe.sub.3 ].sub.3, in
which formulae R is a hydrocarbon radical free of aliphatic unsaturation
and contians from 1 to 10 carbon atoms,
Me is methyl radical,
G is a radical of the structure --D(OR").sub.m A wherein
D is an alkylene radical containing from 1 to 30 carbon atoms,
R' is composed of ethylene radicals and radicals selected from the group
consisting of propylene and butylene radicals, the amount of ethylene
radicals relative to the other alkylene radicals being such that the ratio
of carbon atoms to oxygen atoms in the total OR" blocks ranges from 2.3:1
to 2.8:1,
m has an average value from 7 to 100,
A is a radical selected from the group consisting of the --OR', --OOCR' and
##STR6##
radicals wherein R' is a radical free of aliphatic unsaturation selected
from the group consisting of hydrocarbon and hydrocarbonoxy radicals, the
A radical containing a total of less than eleven atoms,
n has an average value of from 6 to 420,
d has an average value of from 1 to 30,
b has an average value of from 1 to 30 and
c has an average value of from 3 to 30, said copolymers containing at least
13 percent by weight OSiMe.sub.2 units based on the weight of the
copolymer.
10. The formulation of claim 9 characterized in that it contains from about
ninety to about ninety-eight percent by weight of the surfactant and the
detergent builder, and from about two to about ten percent by weight of
the mixture of water despersible fabric softening conditioning compound,
the polymer and copolymer.
11. The formulation of claim 9 wherein the fabric softening conditioning
compound is a quaternary ammonium salt compound of distearyl dimethyl
ammonium chloride.
12. The formulation of claim 9 wherein the weight ratio of the polymer to
the copolymer is from one to three, to three to one.
13. The formulation of claim 12 wherein the weight ratio of the polymer to
the copolymer is one to one.
14. The formulation of claim 13 including from 0.05 percent to 1.0 percent
by weight of the polymer and the copolymer based on the total weight of
the formulation.
15. The formulation of claim 12 wherein x is an integer of about six
hundred and the nominal viscosity of the polymer is about five thousand
centistokes measured at twenty-five degrees centigrade.
16. The formulation of claim 15 wherein the copolymer has a nominal
viscosity of about fifteen hundred centistokes measured at twenty-five
degrees centigrade. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
This invention relates to a fabric softening composition and to a
particulate laundering product including the softener.
A fabric softener is a dilute solution or dispersion of a quaternary
ammonium derivative used to treat fabrics in the final rinse of a
laundering process in order to make the fabrics feel softer. In addition
to softness, fabric softeners are known to also provide static control.
Because of the affinity of quaternary ammonium compounds for negatively
charged surfaces, their single largest market has been as fabric
softeners. Commercial fabric softeners generally include about a four to
eight percent dispersion of quaternary ammonium compound which is added to
the rinse cycle of the washing process. The quaternary ammonium compound
can also be applied to a nonwoven sheet or a polyurethane foam which is
added with wet clothes in a dryer. Such sheets contain a fatty acid ester
which allows the quaternary ammonium compound to transfer from the sheet
to the clothes in the dryer during the drying cycle. Recently, there have
been devised combined detergent and softener formulations which allow
introduction of all additives in the wash cycle.
Modern washing machines work automtically and the operator places the
laundry in the machine, pours in the detergent, and sets the controls. One
set of controls determines whether the machine employs hot, warm, or cold
water. Water enters the machine through hoses connected to the hot and
cold water pipes. The operator also sets controls in order to select the
length of washing and rinsing time, and the amount of water that enters
the machine. The machine is powered by an electric motor and includes a
filter that removes lint, and automatic dispensers for bleach and fabric
softeners. A wash cycle typically includes four stages. In the wash cycle,
after water fills the wash tub, an agitator reverses direction alternately
and moves the laundry through the water and detergent, and forces water
through the items of laundry. The washer is then emptied of all of the
wash liquor in the spin cycle and the clothes are spun to remove excess
water. In the rinse cycle, clean water is added along with the fabric
softener and the clothes are again agitated. The washer is emptied of
rinse liquor and the clothes are spun in a final spin cycle during which
time excess water is removed and pumped out of the machine through a drain
hose. The clothing is then ready to be removed from the machine and dried
in a dryer or hung on a clothesline until dry.
Fabric softeners for use in such machines are well known in the art. For
example, in British Patent No. 1,549,180, issued July 25, 1979, Dumbrell
et al disclose a fabric softener which includes, in addition to the
softening benefit, the additional benefits of easier ironing, antistatic
properties, pleasanter feel, and soil release properties. The additional
benefits are stated to be derived from the inclusion along with a cationic
quaternary ammonium fabric softening agent, of a silicone compound which
is said to be an aqueous emulsion of a linear siloxane.
Specifically, Dumbrell et al relate to fabric softening compositions that
include an aqueous dispersion of a cationic softening compound, and a
silicone emulsion. The cationic compound is disclosed to be one or more or
mixtures of a combination of quaternary mono-ammonium compounds such as
tallowtimethylammonium chloride, and ditetradecyldimethylammonium
chloride; quaternary imidazolinium compounds; polyammonium compounds such
as acid salts of diamine compounds, and polyamine salts; and
polyalkyleneimine salts. The silicone emulsion is preferably a linear
dialkyl or alkylaryl siloxane which may be partially or wholly
fluorinated, or substituted with cationic nitrogen groups. The viscosity
is disclosed to be, at twenty-five degrees Centigrade, at least one
hundred and up to eight thousand centistokes. The weight ratio of siloxane
content of the emulsion to the dispersion is five to one, to one to
one-hundred. Representative compositions are said to be cationic emulsion
polymerized dimethylsiloxanes, with the emulsifying agent being, for
example, ditallowyldimethylammonium chloride; quaternized polysiloxanes
such as dipyridinium poldimethylsiloxane; and aminofunctional linear
polysiloxanes such as polydimethylsiloxanes containing dimethylaminopropyl
groups.
A basic distinction should be drawn between a rinse cycle softener and a
wash cycle softener. As noted hereinabove, the rinse cycle fabric softener
is a liquid dispersion of a quaternary ammonium compund which is added
separately to the rinse liquor during the rinse cycle of the laundering
device. A powdered wash cycle fabric softener on the other hand is
typically in the form of solid particles of the quaternary ammonium
compound which are mixed in with the powdered laundry detergent and added
to the wash liquor by the homemaker, for example, before initiation of the
wash cycle of the fabric laundering device.
Dumbrell et al noted previously relate to the rinse cycle type of fabric
softening formulation. Typical of the wash cycle fabric softening variety
of product is disclosed in U.S. Pat. No. 4,741,842, issued May 3, 1988, to
Adams. In Adams there is described a particulate detergent of an anionic
surfactant, a builder salt, and a mixture of a cationic amine softener
such as a quaternary ammonium compound and an ethoxylated tertiary amine.
The function of the ethoxylated tertiary amine is said to be as a
dispersant-softener.
In accordance with the present invention, what has been achieved is that a
viable alternative has been discovered for the ethoxylated tertiary amine
of Adams in the nature of a particular combination of at least two
silicone materials. Thus, a silicone polymer and a silicone copolymer have
been combined and substituted for the ethoxylated tertiary amine of Adams.
It has been found that such combination disperses the fabric softener
active, in both cases the quaternary ammonium compound, and provides an
improved delivery of the active component of the softener formulation to
the fabrics being treated, with the result that there is provided better
softening together with a more pronounced reduction in static. The
reduction in static provided by the silicone compounds of the present
invention is based on the fact that the fibers of the fabrics are
lubricated by the compounds of the present invention with the result that
less static is generated. The silicone polymer and the silicone copolymer
combination also disperses the active softener component of the
formulation to a degree at least equal to or in excess of the ethoxylated
tertiary amine (ETA) of Adams since the silicone combination coats the
individual particles of the quaternary ammonium compound active component
of the wash cycle fabric softener formulation, so that in the wash cycle,
the agglomerates of the active component disperse apart one from the
other, thus freeing these individual particles to deposit themselves
throughout the fabric in a more uniform pattern. Since the fabrics carry a
negative charge, the positively charged active component particles are
attached thereto. When the fabrics are added to a dryer at the end of the
wash cycle, these individual particles are enabled to deposit, melt and
spread to a more uniform degree with the silicone combination, providing
softer clothes and less static because of the waxy quality of the active
component attributed to the clothing or fabrics.
Thus, the concept of the present invention provides new features, benefits
and advantages, not taught in the prior art.
SUMMARY OF THE INVENTION
This invention relates to a softening composition for use as an ingredient
of a particulate detergent formulation in a fabric laundering operation,
and wherein there is provided a mixture of a fabric softening conditioning
compound, a polydimethylsiloxane polymer, and a polyoxyalkylene siloxane
copolymer.
In some preferred embodiments of the invention, the fabric softening
conditioning compound includes a cationic compound selected from the group
consisting of quaternary ammonium salts and organic based compounds having
C.sub.12 to C.sub.18 hydrocarbon chain molecules of amines, esters, acids,
or amine oxides. Thus, the fabric softening conditioning compound can be a
quaternary ammonium salt compound of distearyl dimethyl ammonium chloride.
The weight ratio of the polymer to the copolymer in the mixture is from
one to three, to three to one, more preferably one to one. The softening
composition contains from two percent to ten percent by weight of the
polymer and the copolymer. In the polymer formula x is an integer of about
six hundred and the nominal viscosity of the polymer is about five
thousand centistokes measured at twenty-five degrees centigrade. The
copolymer has a nominal viscosity of about fifteen hundred centistokes
measured at twenty-five degrees centigrade.
The present invention is also directed to a particulate fabric laundering
detergent formulation in which at least one organic surfactant is selected
from the group consisting of anionic, nonionic, ampholytic, and
zwitterionic compounds and mixtures thereof, at least one detergent
builder is selected from the group consisting of inorganic and organic
water soluble builder salts, water insoluble builder salts, and seeded
builders, and a mixture of a water dispersible fabric softening
conditioning compound, a polydimethylsiloxane polymer, and a
polyoxyalkylene siloxane copolymer. In this formulation, there is included
from about ninety to about ninety-eight percent by weight of the
surfactant and the detergent builder, and from about two to about ten
percent by weight of the water dispersible fabric softening conditioning
compound, and the polymer and copolymer.
It is therefore an object of the present invention to provide not only a
new and novel hitherto unknown type of softening composition, but a
detergent formulation including such composition. It has been found that
the silicone ingredients of the compositions of the present invention are
viable alternatives to the organic dispersant compounds of the prior art,
if not in fact, superior thereto.
These and other features, objects, and advantages, of the herein described
present invention will become apparent when considered in conjunction with
the following detailed description of the invention.
DETAILED DESCRIPTION OF THE INVENTION
Ammonium compounds in which all of the hydrogen atoms on nitrogen have been
substituted by alkyl groups are called quaternary ammonium salts. These
compounds may be represented in a general sense by the formula:
##STR1##
The nitrogen atom includes four covalently bonded substituents that provide
a cationic charge. The R groups can be any organic substituent that
provides for a carbon and nitrogen bond with similar and dissimilar R
groups. The counterion X is typically halogen. Use of quaternary ammonium
compounds is based on the hydrophilic portion of the molecule which bears
a positive charge. Since most surfaces are negatively charged, solutions,
dispersions, and particulate mixtures, of these cationic surface active
agents are readily adsorbed to the negatively charged surface, such as
fabrics, clothing, and towels.
In accordance with the present invention, the softening agent can include
quaternary ammonium salts, and specifically any of the cationic compounds
described in British Pat. No. 1,549,180, such as quaternary mono-ammonium
compounds having either two C.sub.12 -C.sub.20 alkyl chains or one
C.sub.18 -C.sub.24 alkyl chain; quaternary imidazolinium textile
softeners; polyammonium compounds; fabric softening polyamine salts; fully
substituted polyquaternary compounds; and polyalkylene imine salts.
Particular quaternary ammonium compounds suitable for use herein may
include, for example, trimethyltallowammonium chloride,
trimethylsoyaammonium chloride, trimethylcocoammonium chloride,
dimethyldicocoammonium chloride, dimethyldi(hydrogenated tallow)ammonium
chloride, trimethyldodecylammonium chloride, trimethyloctadecylammonium
chloride, trimethylhexadecylammonium chloride, dimethylalkylbenzylammonium
chloride, 1:1 mixture of trimethyltallowammonium chloride and
dimethyldicocoammonium chloride,
N,N,N',N',N'-pentamethyl-N-tallow-1,3-propanediammonium dichloride,
methylbis(2-hydroxyethyl)-cocoammonium chloride, methylpolyoxyethylene
cocoammonium chloride, methylbis(2-hydroxyethyl)oleylammonium chloride,
methylpolyoxyethylene oleyammonium chloride,
methylbis(2-hydroxyethyl)oleylammonium chloride,
methylbis(2-hydroxyethyl)octadecylammonium chloride, methylpolyoxyethylene
octadecylammonium chloride, n-dodecyl tetradecyl dimethylbenzylammonium
chloride, n-tetradecyl hexadecyl dimethylbenzylammonium chloride,
n-dodecyl tetradecyl dimethyldichlorobenzylammonium chloride,
n-octadecyldimethylbenzylammonium chloride, dialkylmethylbenzylammonium
chloride, n-dodecyl tetradecyl hexadecyl dimethylbenzylammonium chloride,
n-dodecyl tetradecyl hexadecyl dimethylethylbenzylammonium chloride,
methyl sulfate quaternary of ethyoxylated tallow diethylenetriamine
condensate, methyl sulfate quaternary of propoxylated tallow
diethylenetriamine condensate, and 1-(tallow amidoethylene)-2-nor (tallow
alkyl)-2-imidazolinium, methyl sulfate quaternary.
The silicone compositions of the present invention have been found to have
no negative effect on the rewettability of fabrics treated in a laundry
operation. The silicones are delivered to the fabric in the form of
granules or particulates. The silicone particulates including the polymer,
the copolymer, and the active quaternary ammonium compound, can be used
alone or formulated into a fabric conditioning composition, such as a
particulate detergent fabric softener. The quaternary ammonium salt based
type of fabric softener compound is preferred.
While the following examples are combinations of quaternary based softener
compounds with silicone polymers and copolymers, the silicone compositions
will improve softening when used in combination with any organic based
fabric conditioning compound such as organic conditioning compositions
comprised of long hydrocarbon C.sub.12 -C.sub.18 chain molecules of
amines, esters, acids, amine oxides, and derivatives thereof.
The polydimethylsiloxanes used herein can be high molecular weight polymers
having a molecular weight in the range from about 200 to about 200,000,
and have a viscosity in the range from about 20 to 2,000,000 centistokes,
preferably from about 500 to 50,000 centistokes, more preferably from
about 3,000 to about 30,000 centistokes measured at 25.degree. C. The
siloxane polymer is generally end-blocked either with trimethylsilyl or
hydroxyl groups but other end-blocking groups are also suitable. The
polymer can be prepared by various techniques such as the hydrolysis of
dimethyldihalosilanes and subsequent condensation of the resulting
hydrolysis product, or by the cracking and subsequent polymerization of
dimethylcyclosiloxanes.
EXAMPLE I
Towels were prepared for treatment by removing the mill textile
conditioners applied at the mill during manufacture of the towels. The
process was conducted at a commercial laundromat. Bundles of 86:14 cotton
polyester terry towels were washed five times with an anionic detergent
containing a high level of phosphorus. Detergent remaining in the towels
was removed by three final wash and rinse cycles from which detergent was
omitted. Each bundle was subjected to eight complete wash and rinse cycles
during the stripping process. The treatments were conducted in a Whirlpool
Imperial Seventy model washing machine. The Cycle Setting was Heavy/14
minutes. The Cloth to Liquor Ratio was 1:20. The Wash Temperature was Warm
(32.degree. C.). The Rinse Temperature was Cold (11.degree. C.). The
detergent used was a nonionic-anionic phosphate built detergent at a level
of 0.14% by weight. The Dryer was a Whirlpool model with a Dryer Setting
of Permanent Press-High Drying, at a time of 60 minutes.
The test used to measure softness was a panel test in which ten to twelve
people were asked to rank five to six towels in order of softness. The
towels were treated by the method described immediately above. Following
treatment, the towels were placed in a constant temperature and humidity
room over night to equilibriate and tested the next day. Dryers tend to
overdry towels and provide a harsher feel than normal and therefore all
towels tested in a given panel were conditioned at the same temperature
and humidity before testing. Each test included one control towel. The
control towel was a towel which had not been treated by softening agent.
Ten to twelve people were asked to evaluate the towels by feeling the
towels and choosing the harshest towel, the softest towel and placing the
remaining towels in order of increasing softness. The towels were assigned
a ranking between one and five to six with the highest value corresponding
to the softest towel. Before the test was conducted, each member of the
panel was asked to wash their hands to remove any residue which might
interfere with the test. During the evaluation, the panel members rewashed
their hands to remove any softener buildup. Since the softness of a towel
increases with repeated handling, a new surface of each towel was exposed
for each panel member, and each towel was replaced after evaluation by
three people. The resulting rankings were evaluated using the Student
Newman Keuls statistical procedure.
The rewettability or water absorbency of the treated towels was determined
by cutting strips of fabric from the towels and measuring the height of
migration of a dyed water solution over a specified time. The greater the
migration of dye solution up the fabric the better the rewet properties.
Food coloring was used as the dye.
The height of migration was measured after the strip had been immersed for
four minutes. The variability of this wicking method was determined by
using three bundles of twelve towels each treated with a 6% quaternary
ammonium salt softener. The rewettability of one towel from each bundle
was determined by cutting five strips of fabric from the towel and
conducting the wicking test on each strip. The variability of the test
method was found to be +/-6.9 mm.
Formulations containing varying amounts of silicone polymer and copolymer
were evaluated for softening, static, and rewettability. As noted above,
the fabric bundle was treated and with a detergent containing the silicone
polymer, copolymer, and the softener active component.
In the following examples, various combinations of ingredients were
employed in order to further illustrate the concepts of the present
invention. As base detergent, there was selected a nonionic-anionic
phosphate built detergent. This base powder was a specially formulated
detergent without a softener active ingredient and therefore functioned as
the control. In all cases where the base powder was employed in admixture
with other ingredients, it constituted 95.57 weight percent of the total
amount of formulation employed. Where used as a control, the base powder
was employed at a level of one hundred percent. In those instances where
the silicone polymer and copolymer were added, these materials were
employed at levels of 0.13 percent by weight of total formulation, and in
individual ratios with respect to one another varying from one to three,
to three to one. The level of 0.13 percent by weight was maintained even
where one silicone compound was added to the exclusion of the other.
Except for the control composition of base powder, all test runs included
the remainder of 4.3 percent by weight of fabric softener active
ingredient. It is noted that in the several treatments conducted in each
instance, that the ratios of the silicone copolymer to silicone polymer
was respectively, 75:25, 50:50, and 25:75.
Each of the formulations employed included 4.3 percent distearyl
dimethylammonium chloride(DDMAC), the active ingredient of a quaternary
ammonium salt commercial fabric softener solid, manufactured by Sherex
Chemical Company, Dublin, Ohio, as AROSURF.RTM. TA-100, a trademark of
that company; together with varying amounts of the silicone composition of
the present invention as noted above. The silicones and the quaternary
ammonium salt softener were prepared by melting the components together.
The mixture was then allowed to cool. After cooling, the mixture was
granulated into powder form. A series of five treatments were conducted,
and evaluations were made following the first, third, and fifth
treatments. Average softness rankings are set forth below.
EXAMPLE II
Into a beaker was added the silicone polymer of the present invention, the
silicone copolymer, and DDMAC, each individually and in the amounts and
ratios indicated above. The ingredients were mixed while heat and
agitation were applied and the beaker was allowed to cool. The resulting
fabric softening mixture was then regranulated into small particles and
sieved to between twenty to one hundred mesh size.
EXAMPLE III
Example II was repeated except that the procedure for the addition of the
various components was altered. In this example, the silicone polymer and
the silicone copolymer were first each mixed together one with the other
in order to form a uniform silicone blend. The silicone blend of the
polymer and copolymer was then added to DDMAC in a beaker, and the mixture
was heated and agitated with stirring. The beaker was allowed to cool, and
the contents were regranulated and sieved as in Example II.
In panel tests as outlined above in Example I, the panelists overwhelmingly
chose towels treated in accordance with the procedure of Example III as
being softer than those treated in accordance with the procedure of
Example II after one and three treatments, and therefore, the procedure of
Example III was employed and repeated in collecting the data shown
hereinafter.
EXAMPLE IV
The procedure of Example III was repeated in order to prepare the softener
formulations, and the formulations together with the base powder were
tested for softness in accordance with the steps outlined in Example I.
The results are shown in Table I.
TABLE I
______________________________________
Ingredients (WT. %/Ratio)
Treatment
QUAT Silicone Silicone
No. No. No.
Base DDMAC Copolymer* Polymer*
I III V
______________________________________
95.57 4.3 75 25 4.8 4.8 4.9
95.57 4.3 50 50 4.6 4.6 4.3
95.57 4.3 25 75 3.9 4.1 4.3
95.57 4.3 -- 100 3.2 3.2 3.7
95.57 4.3 100 -- 2.9 2.7 2.7
100 -- -- -- 1.4 1.3 1.1
______________________________________
*Ratios of copolymer to polymer at a total level of 0.13 weight percent.
Example IV was repeated, and a second set of data were collected and are
shown in Table II.
TABLE II
______________________________________
Ingredients (WT. %/Ratio)
Treatment
QUAT Silicone Silicone
No. No. No.
Base DDMAC Copolymer* Polymer*
I III V
______________________________________
95.57 4.3 25 75 5.6 4.7 3.3
95.57 4.3 50 50 4.9 4.9 5.0
95.57 4.3 75 25 3.3 3.7 3.6
95.57 4.3 -- 100 2.9 2.6 3.9
95.57 4.3 100 -- 2.2 3.8 3.7
100 -- -- -- 1.9 1.1 1.4
______________________________________
*See Table I
Tables I and II in particular indicate that combinations of both the
polymer and copolymer provide a synergistic effect when compared to the
effect obtained by the use of either individually.
EXAMPLE V
Example IV was repeated except that there was also included comparative
testing based on the ethoxylated tertiary amine softener composition of
U.S. Pat. No. 4,741,842, which is referred to in the following tables as
ETA. ETA is approximately eighty-eight percent by weight quaternary
ammonium compound and eight percent by weight of ethoxylated amine. In
this example, rewettability as well as static control were tested in
addition to softness. The results indicate that the compositions of the
present invention provide equal if not better softness benefits than ETA,
preferential static control, and do not have a negative effect on fabric
rewettability.
TABLE III
______________________________________
Ingredients (WT. %/Ratio)
Treatment
QUAT Silicone Silicone
No. No. No.
Base DDMAC Copolymer* Polymer*
I III V
______________________________________
95.57 4.3 25 75 4.4 3.4 3.2
95.57 4.3 50 50 3.9 3.4 4.5
95.57 4.3 75 25 2.5 4.4 3.4
95.12 4.88** -- -- 2.3 1.9 2.6
100 -- -- -- 1.7 1.7 1.6
______________________________________
*See Table I
**ETA = substituted for DDMAC.
The procedure for Table III was repeated and a second set of data generated
and set forth in Table IV.
TABLE IV
______________________________________
Ingredients (WT. %/Ratio)
Treatment
QUAT Silicone Silicone
No. No. No.
Base DDMAC Copolymer* Polymer*
I III V
______________________________________
95.57 4.3 25 75 5.0 4.4 4.4
95.57 4.3 50 50 3.2 4.3 3.6
95.57 4.3 75 25 2.1 2.6 3.1
95.12 4.88** -- -- 3.1 2.5 2.7
100 -- -- -- 1.4 1.0 1.0
______________________________________
*See Table I.
**ETA substituted for DDMAC.
TABLE V
______________________________________
Rewettability
Ingredients (WT. %/Ratio)
(mm/4 min.)
QUAT Silicone Silicone
No. No. No.
Base DDMAC Copolymer* Polymer*
I III V
______________________________________
95.57 4.3 50 50 67 79 80
95.57 4.3 25 75 67 84 84
95.57 4.3 75 25 62 80 80
95.12 4.88** -- -- 69 84 84
100 -- -- -- 67 83 83
______________________________________
*See Table I.
**ETA substituted for DDMAC.
TABLE VI
______________________________________
Rewettability
Ingredients (WT. %/Ratio)
(mm/4 min.)
QUAT Silicone Silicone
No. No. No.
Base DDMAC Copolymer* Polymer*
I III V
______________________________________
95.57 4.3 50 50 66 81 82
95.57 4.3 25 75 70 80 85
95.57 4.3 75 25 75 81 80
95.12 4.88** -- -- 79 83 83.5
100 -- -- -- 74 78 78.5
______________________________________
*See Table I.
**ETA substituted for DDMAC.
It should be apparent from the foregoing tables that the softener
ingredient containing the compositions of the present invention imparted
the best softness. Specifically, combinations of the copolymer and the
polymer exhibited a synergistic effect in comparison to the effect
obtained when either was used without the other. The rewettability of each
of the foregoing is set forth, and it should be pointed out, that the
average rewettability imparted to each fabric was not negatived by the
softeners including the compositions of the present invention.
EXAMPLE VI
The compositions of the present invention were evaluated for their ability
to reduce static electricity. The material ETA of Example V was again
included for comparative purposes. The fabric bundle used to conduct this
test consisted of the following garments or equivalent in yard goods:
10% 100% Nylon Tricot
10% 100% Polyester
12% 100% Acrylic
4% 100% Rayon
4% 100% Acetate
28% 65/35 Polyester/Cotton
32% 86/14 Cotton/Polyester Towels
Bundles were stripped before use by washing in hot water five times with an
anionic phosphate built detergent and then rinsed three times without any
detergent, as noted in Example I.
After treating the bundles with the detergent and softening mixture in the
wash, the bundles were dried in dryers wiped with isoproponal to remove
any previous residue. The bundles were dried for 60 minutes. Each piece of
fabric was taken out one at a time. Different fabrics were brought
together and separated to observe static and cling. Rubber Gloves were
used to eliminate any dissipation of static. The entire bundle was rated
according to the following scale:
1 None-No items affected by static; no detectable cling.
2 Very Light-Very slight attraction when swatches are brought together (no
readably observable cling), slight static.
3 Light-Some static, very little cling.
4 Light Moderate-Definite cling and static (1/3 synthetics).
5 Moderate-1/4 of items affected by cling and static (2/3 synthetics).
6 Moderate Heavy-Same as above, but more intense.
7 Heavy-1/2 of items affected by cling and static (all synthetics).
8 Very Heavy-Same as above but more intense.
9 Severe-3/4 or more of items affected (all synthetics and other items).
At least two people were used to rate the static out of the dryer. The
average of the two was recorded as the static rating for the particular
bundle.
The results of the static tests are shown below in Tables VII and VIII, and
it can be seen that the compositions of the present invention were at
least three times more effective than the prior art material ETA.
TABLE VII
______________________________________
Ingredients (WT. %/Ratio)
Static Rating
QUAT Silicone Silicone
No. No. No.
Base DDMAC Copolymer* Polymer*
I III V
______________________________________
95.57 4.3 50 50 2 2.5
2.5
95.57 4.3 25 75 2 1.5
2
95.57 4.3 75 25 2.5
2 2.5
95.12 4.88** -- -- 6 7 8
100 -- -- -- 7 7 6
______________________________________
*See Table I.
**ETA substituted for DDMAC.
TABLE VIII
______________________________________
Ingredients (WT. %/Ratio)
Static Rating
QUAT Silicone Silicone
No. No. No.
Base DDMAC Copolymer* Polymer*
I III V
______________________________________
95.57 4.3 50 50 1.5
1.5
1.5
95.57 4.3 25 75 2.5
2 2
95.57 4.3 75 25 2 2 3
95.12 4.88** -- -- 7 7.5
7
100 -- -- -- 7 8 8
______________________________________
*See Table I.
**ETA substituted for DDMAC
Surfactants preferred in accordance with the present invention are anionic
and nonionic, and mixtures thereof. Specific anionic surfactants are, for
example, carboxylic acids and salts; sulfonic acids and salts such as
alkylbenzenesulfonates, alkylarylsulfonates, naphthalenesulfonates,
petroleum sulfonates, sulfonates with ester, ether, or amide linkages, and
lignosulfonates; sulfuric acid esters and salts such as sulfated alcohols,
ethoxylated and sulfated alcohols and alkylphenols, sulfated acids,
amides, and esters, and sulfated natural fats and oils; and phosphoric and
polyphosphoric acid esters and salts such as alkoxylated and phosphated
alcohols and phenols. Among the category of nonionic surfactants which can
be employed are, for example, ethoxylated alcohols; ethoxylated
alkylphenols; ethoxylated carboxylic esters such as glycerol esters,
polyethylene glycol esters, anhydrosorbitol esters, ethoxylated
anhydrosorbitol and sorbitol esters, ethoxylated natural fats and oils,
ethylene and diethylene glycol esters, and propanediol esters; and
ethoxylated carboxylic amides.
Various category of builders can be employed exemplary of which are, for
example, phosphates such as pentasodium phosphate, sodium
tripolyphosphate, tetrasodium pyrophosphate, trisodium phosphate, sodium
polymetaphosphate, and potassium phosphates; sodium carbonate; silicates;
zeolites; clays; nitrilotriacetic acid; and alkalies. In addition, those
builders as well as surfactants set forth in U.S. Pat. No. 3,936,537,
issued Feb. 3, 1976, as well as in U.S. Pat. No. 4,741,842, issued May 3,
1988, may be employed herein.
The silicone copolymers of the present invention and methods for their
preparation are described in U.S. Pat. No. 3,402,192, issued Sept. 17,
1968, which is incorporated herein by reference. Generically, such
materials are described as a copolymer selected from the group consisting
of copolymers having the average structural formulae:
(1) R.sub.a Si[(OSiMe.sub.2).sub.n (OSiMeG).sub.d OSiMe.sub.2 G].sub.4-a'
(2) GMe.sub.2 Si(OSiMe.sub.2).sub.n (OSiMeG).sub.b OSiMe.sub.2 G,
(3) Me.sub.3 Si(OSiMe.sub.2).sub.n (OSiMeG).sub.c OSiMe.sub.3, and
(4) R.sub.a Si[(OSiMe.sub.2).sub.n (OSiMeG).sub.c OSiMe.sub.3 ].sub.4-a'
in which
formulae R is a hydrocarbon radical free of aliphatic unsaturation and
contains from 1 to 10 carbon atoms,
Me is a methyl radical,
G is a radical of the structure --D(OR").sub.m A wherein
D is an alkylene radical containing from 1 to 30 carbon atoms,
R" is composed of ethylene radicals and radicals selected from the group
consisting of propylene and butylene radicals, the amount of ethylene
radicals relative to the other alkylene radicals being such that the ratio
of carbon atoms to oxygen atoms in the total OR" blocks ranges from 2.3:1
to 2.8:1,
m has an average value from 7 to 100,
A is a radical selected from the group consisting of the --OR', --OOCR' and
##STR2##
radicals wherein R' is a radical free of aliphatic unsaturation selected
from the group consisting of hydrocarbon and hydrocarbonoxy radicals, the
A radical containing a total of less than eleven atoms, a has an average
value of from 0 to 1,
n has an average value of from 6 to 420,
d has an average value of from 0 to 30,
b has an average value from 1 to 30 and
c has an average value from 3 to 30, said copolymers containing at least 13
percent by weight OSiMe.sub.2 units based on the weight of the copolymer.
It will be apparent from the foregoing that many other variations and
modifications may be made in the structures, compounds, compositions, and
methods described herein without departing substantially from the
essential features and concepts of the present invention. Accordingly, it
should be clearly understood that the forms of the invention described
herein are exemplary only and are not intended as limitations on the scope
of the present invention.
* * * * *
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