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| United States Patent | 4855234 |
| Link to this page | http://www.wikipatents.com/4855234.html |
| Inventor(s) | Hendrickson; Carol E. (St. Joseph Township, St. Croix County, WI);
Uy; Rosa (St. Paul, MN);
Mencke; Arlene J. (St. Paul, MN) |
| Abstract | A composite article is prepared having in sequence a fibrous support which
has been subjected to a surface treatment to provide binding sites
thereon, a layer of a protein immobilizer compound, and a biologically
active protein such as enzyme. The surface treatment can be carried out by
coating the surface with an inorganic oxide or by subjecting the surface
to plasma treatment. |
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Title Information  |
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| Publication Date |
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August 8, 1989 |
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| Filing Date |
March 17, 1988 |
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| Parent Case |
This is a continuation of application Ser. No. 06/796,274 filed Nov. 8,
1985 now U.S. Pat. No. 4,757,014.
FIELD OF THE INVENTION
This invention relates to a composite article comprising an immobilized
biologically active protein. In another aspect, a process for preparing
the composite article of the invention is disclosed. The article can be
used in a method for disinfecting medical devices, particularly contact
lenses.
BACKGROUND OF THE INVENTION
Soft contact lenses, such as those made from plastic gel materials, e.g.,
hydroxyethyl methacrylate (HEMA) or its analogues and ethylene glycol
dimethacrylate (EGMA) of its analogues, are replacing traditional hard
contact lenses as the lenses of choice for many people. Soft lenses are
more comfortable to wear than the hard lenses, but they pose a more
complex problem than the hard lenses when it comes to care and
maintenance. Hard lenses may be cleaned and disinfected relatively easily.
Since they do not absorb appreciable amounts of water and aqueous
solutions, the use of somewhat harsh cleaning and disinfecting agents is
not generally a problem.
Soft lenses, on the other hand, require greater care in cleansing and
storage. The solutions useful with hard lenses often are not compatible
with soft lenses because the soft lenses tend to absorb or concentrate
certain constituents of the formulation, which could result in damage to
the lens or harm to the eye of the user.
Similarly, soft lenses are more vulnerable to microbial contamination than
are hard lenses. the nutritive effect of body fluids, and the protective
effect of nicks or imperfections in soft lenses, can serve to augment the
growth of microbes.
While it is relatively easy to find antimicrobial agents active against
such microbial contaminants, it is more difficult to find an antimicrobial
agent that is compatible with soft contact lenses, and more difficult yet
to find one that is non-irritating and safe for contact with the human
eye.
Antimicrobial agents which are suitable for external contact or even for
injection or ingestion are often unsuitable for use in eye care due to the
particularly sensitive nature of the tissues in the eye. For example, they
might be unsuitable because of direct toxicity to the eye, poor solubility
in aqueous vehicles, eye irritation or ocular allergenic effects,
absorption or binding by the contact lens, or chemical interaction with
the contact lens or even its plastic lens case.
An antimicrobial agent useful for ocular applications must not contribute
to any of the above problems. In particular, it must satisfy two basic
requirements, i.e. that it be non-irritating to the eye, and that it be
effective against a wide variety of microorganisms.
Hydrogen peroxide is a very effective antimicrobial agent which is
currently used to disinfect contact lenses, including soft contact lenses.
Although it is potentially irritating to the eye if significant residues
are contained on or in the contact lens, it is known that hydrogen
peroxide can be removed by soaking a disinfected lens in a solution
containing a catalyst such as platinum oxide which catalyzes the
decomposition of hydrogen peroxide.
Solutions of the enzyme catalase have also been added to decompose hydrogen
peroxide in solutions previously used to sterilize contact lenses. See,
for example, European Patent application 82710055.3. However, if
introduced into a solution with a lens, catalase can bind to the lens,
compounding the familiar protein deposit problem associated with the use
of contact lenses.
It is known in the art that certain proteins can be immobilized on specific
supports. U.S. Pat. No. 4,098,645 describes the immobilization of enzymes
on isocyanate end-capped polyurethane polymer foams, and catalase is one
of a long list of enzymes listed and claimed.
U.S. Pat. No. 3,282,702 describes certain classes of polymeric carriers
which bind catalase for the purpose of providing articles for removing
hydrogen peroxide from potable liquids.
U.S. Pat. No. 4,210,722 describes a method of immobilizing a protein such
as an enzyme on a polar support in a variety of configurations which can
be glass, ceramic, inorganic oxide, etc. comprising applying a layer of a
polymer having repeatig units containing a beta-hydroxyalkyleneamine
moiety such as the dimethylamine adduct of epoxidized polybutadiene to a
polar support and contacting the treated support with an aqueous solution
of the protein. One of the enzymes exemplified in this patent is catalase.
SUMMARY OF THE INVENTION
Briefly, the present invention provides a composite article comprising in
sequence a fibrous support which has been subjected to a surface
modification treatment to provide binding sites thereon, a layer of
protein immobilizer, and a biologically active protein.
In another aspect, a process for preparing composite articles containing
immobilized protein is disclosed.
Fibrous supports, such as woven and particularly nonwoven webs, because of
their ease of handling and high surface area, provide desirable
constructions upon which proteins such as enzymes can be immobilized. It
has been found, however, that some of the typical polymers used to make
woven and nonwoven webs, such as polyalkylenes, do not irreversibly absorb
or bind the protein immobilizers known to the art. Immobilized proteins
such as enzymes can retain a substantial portion of their biological
activity even though bound to a support.
Surprisingly, it has been found that certain polymers, including
polyalkylenes, commonly used to make nonwoven webs can be used as supports
for protein immobilization if their surface is first subjected to a
modification treatment capable of providing binding sites for a protein
immobilizer compound. It has not previously been known to treat woven and
nonwoven webs for the purpose of providing binding sites for chemical
additives.
It has not previously been known that it is possible to achieve
disinfection with hydrogen peroxide while simultaneously decomposiing
excess hydrogen peroxide by the use of the protein catalase immobilzed
upon a support. In particular, the use of catalase, immobilized upon a
woven or nonwoven fibrous support coated with a layer of inorganic oxide
or subjected to a plasma treatment, to decompose hydrogen peroxide has not
been known.
Hydrogen peroxide systems, which have been used to disinfect contact
lenses, may be classified by the number of containers used during the
disinfection process and by the number of steps required to complete the
disinfection process.
A two-container, two-step method involves separate, noncompeting reactions.
In the first step lenses are put into a container containing an amount of
hydrogen peroxide sufficient for disinfecting the lenses in a short period
of time (about 10 minutes). In the second step, as is known in the art,
the lenses are then transferred to a second container which contains a
saline solution and a disc of platinum. The platinum disc catalytically
converts the hydrogen peroxide into molecular oxygen and water. The lenses
are soaked in the second container for four or more hours to remove the
residual hydrogen peroxide from the lenses. Other systems which have been
used to remove the hydrogen peroxide from the lenses can include either
the use of a solution of sodium bicarbonate or the enzyme catalase in
solution. These systems may use one or two containers but always require
two steps: first a soak in hydrogen peroxide and second a neutralization
step.
The two-step, two-container system is bulky, cumbersome and requires
relatively large volumes of solutions. Two-step, one-container systems are
also bulky, cumbersome and require more than one solution. A problem
arises when the wearer forgets the second step and does not neutralize the
hydrogen peroxide in the lenses. The wearer then has lenses which are
contaminated with hydrogen peroxide and are not suitable for use. It is,
therefore, desirable to provide a system which uses only one container and
one step to achieve the disinfection of the lenses and the neutralization
of the hydrogen peroxide.
When a one-step system is used to disinfect contact lenses there are two
competing reactions which must be controlled to achieve disinfection as
well as neutralization. One reaction is the killing of the infectious
organisms on the lenses by the hydrogen peroxide. The concentration of the
hydrogen peroxide must remain at a high enough level for a period of time
long enough to achieve disinfection. The second reaction is the conversion
of residual hydrogen peroxide into water and molecular oxygen or other
compounds. The conversion reaction must be slow enough to allow killing of
the microorganisms but fast enough to neutralize substantially all of the
hydrogen peroxide in a period of time suitable for having the lenses ready
for use (usually four to six hours).
The present invention permits the use of a onecontainer, one-step system by
controlling the amount of enzyme present. The amount of immobilized enzyme
put into the container can be controlled by selecting the appropriate
amount of composite article. A low amount of enzyme will cause a slow
neutralization of hydrogen peroxide which will allow the disinfection to
take place. If, on the other hand, a fast system for hydrogen peroxide
disinfection is desired, a two-step system would be preferable: a large
concentration of enzyme can be put into the container after the 10-minute
disinfecting soak and the large amount of enzyme will neutralize the
hydrogen peroxide very rapidly, reducing the total required time for
disinfection. A very fast system is highly desirable for patients wearing
extended wear lenses who do not wish to leave their lenses out of their
eyes for the four- to six-hour period required by products currently
available.
The activity of the enzyme in neutralizing hydrogen peroxide can also be
attentuated by use of controlled release technology, as is known in the
art. For example, the composite article of the invention may be coated
with a slowly erodable polymer such as a cellulose derivative,
poly(N-vinyl pyrrolidone) or poly(vinyl alcohol). The erodable polymer
coating on the surface prevents the enzyme from neutralizing the hydrogen
peroxide and slowly dissolves in the hydrogen peroxide solution. When the
polymeric coating has dissolved into the solution, the enzyme neutralizes
the hydrogen peroxide at a rate proportional to the amount of active
enzyme present.
The medical devices which can be disinfected in conjunction with the
composite article of the invention can be any article which is used in or
applied to the human body and which must be free of significant amounts of
hydrogen peroxide after disinfection. Such articles include devices used
in the eye which may require regular disinfection such as contact lenses.
Other articles suitable for disinfection include medical and dental
instruments, surgical staples, and implants of various types. A method for
disinfecting medical devices using the article of the invention is
disclosed in assignee's copending patent application U.S. Ser. No.
06/796272, filed the same date as this application.
As used in this application:
"woven fibrous web" means a sheet or pad of interlaced strands of yarn;
"nonwoven fibrous web" means a sheet or pad of a random network of fibers;
"ceramic" means any inorganic nonmetallic material (includes metal and
nonmetallic oxides) which requires the application of high temperatures at
some stage in its manufacture but is not derived from a melt;
"ceramic-precursor" means a material capable of being converted to a
ceramic by application of high temperature;
"sol" means a colloidal dispersion of a finely divided solid phase in a
liquid medium;
"polar layer" means a layer the surface of which is wettable by water;
"continuous" means a layer with virtually no discontinuities or gaps
therein;
"gelled network" means an aggregation of colloidal particles linked
together to form a porous three-dimensional network;
"particle" means spherical, non-spherical, and fibrillar particulate
arrangements;
"primary particle size" means the average size of unagglomerated single
particles of inorganic metal oxide;
"porous" means the presence of voids created by the packing of particles;
the dried product preferably has an open porosity of between 25 and 70
percent;
"monolayer" means a thin layer approximately 10 to 250 angstroms thick,
with the preferred thickness being in the range of 10 to 100 angstroms;
"mat" means unfused fiber;
"thermally bonded" means a mat of fibers that has been fused by heat at
junction points (e.g., passed through calendering rolls at 232.degree. C.
(450.degree. F.)); and
"embossing" means a mat of fibers thermally fused by imprinting a pattern
on the mat. |
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Title Information  |
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Claims  |
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We claim:
1. A composite article comprising in sequence:
(a) a polymeric fibrous support having a large surface area, which surface
has been subjected to a surface plasma treatment carried out at a
frequency of 10 to 125 kiloherz with a power density in the range of 0.05
to 2.25 w/cm.sup.2 generated between two electrodes in a gas at a pressure
in the range of 10 mtorr to 10 torr to provide a polar surface having
binding sites thereon,
(b) a layer of a protein immobilizer compound comprising a polymer or a
silane-functional compound adhering to the resulting treated surface and
capable of immobilizing enzymes, and
(c) an enzyme bound to said layer of protein immobilzer compound.
2. The article according to claim 1 wherein said plasma treatment utilizes
a gas selected from the group consisting of air, oxygen, carbon dioxide,
argon, helium, nitrous oxide, or water vapor.
3. The article according to claim 1 wherein said gas is air or carbon
dioxide.
4. The article according to claim 1 wherein said support is woven or
nonwoven.
5. The article according to claim 1 wherein said support is polyalkylene,
polyvinyl chloride, polyamide, polyvinyl alcohol, polystyrene,
polyacrylsulfone, polyester, polycarbonate, polyacrylate, cellulosic,
polyurethane, or combinations thereof.
6. The article according to claim 1 wherein said polymer is a
beta-hydroxyalkyleneamine-containing polymer, and the silane-functional
compound is a silane-treated polycarbodiimide polymer.
7. The article according to claim 6 wherein said polymer is an amine adduct
of epoxidized poly-cis-1,4-butadiene, epoxidized
styrene/cis-1,4-butadiene, or polyglycidyl methacrylate.
8. The article according to claim 7 wherein said amine is dimethylamine,
diethylamine, morpholine, piperidine, or n-propylamine.
9. The article according to claim 1 wherein said enzyme is urease, glucose
oxidase, invertase, peroxidase, catalase, papain, lipase, cellulase,
dextranase, amylase, ribonuclease, carboxypeptidase or urokinase. |
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Claims  |
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Description  |
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DETAILED DESCRIPTION OF THE INVENTION
The present invention provides a composite article comprising in sequence:
(a) a woven or nonwoven fibrous support which has been subjected to a
surface modification treatment selected from the group consisting of:
(1) a gelled network of inorganic oxide particles which, preferably, is a
layer of a porous ceramic-precursor gel, and
(2) a plasma treatment,
(b) a layer of a protein immobilizer compound, and
(c) a biologically active protein, such as catalase.
For many uses it is desirable for a protein, once it has been immobilized
on a support by means of a protein immobilizer, to be retained in its
entirety or substantially in its entirety on the support so as to not
contaminate another substance. It has been found that binding of a protein
immobilzer to the support is enhanced when the support is provided with
polar groups. Polar groups provide binding sites which can then interact
with the protein immobilzer. Such binding sites allow binding of the
protein immobilizer to be maximized. The protein to be immobilized can
then be firmly attached to the support for its intended utility.
Woven and nonwoven webs are useful as supports for the articles of the
invention. Fibrous webs are desirable for use in the method of the
invention because they provide large surface areas for binding protein.
Woven webs are alternatives to nonwoven webs for the purposes of the
invention. A wide variety of fiber diameters, e.g., 0.05 micrometers in to
50 micrometer diameter, preferably 0.1 to 20 micrometers, can be used as
the support in the composite articles of the invention. Any web thickness
can be useful in specific applications, preferably 0.2 micrometer to 100
cm thick, most preferably 0.1 mm to 1 cm. In applications such as
filtration, chromatography, or plasmaphoresis, web thicknesses of 50 and
even 100 cm or more can be useful.
Nonwoven fibrous webs are preferred in the practice of the invention.
Nonwoven webs have several advantages over woven maerials including high
surface area, ease of manufacture, low material cost, and allowance for
variation in fiber texture and fiber density.
The preferred materials useful to prepare nonwoven fibrous web compositions
of the invention include polymers and copolymers of monomers which form
fibrous webs. Suitable polymers include polyalkylenes such as polyethylene
and polypropylene, polyvinyl chloride, polyamides such as the various
nylons, polystyrene, polyarylsulfones, polyvinyl alcohol, polyacrylates
such as polymethyl methacrylate, polycarbonate, cellulosics such as
cellulose acetate butyrate, polyesters such as poly(ethylene
terephthalate), polyimdes, and polyurethanes such as polyether
polyurethanes, and combinations thereof. Nonwoven webs may also be
prepared from combinations of co-extruded polymers such as polyester and
polyalkylenes. Copolymers of the monomers which provide the
above-described polymers are also included within the scope of the
invention. Nonwoven webs may also be combined webs which are in intimate
blend of fine fibers and crimped staple fibers.
Fibrous webs of the invention can be prepared by methods known in the art.
Nonwoven form webs may be prepared by melt-blowing as is known to those
skilled in the art and disclosed in, for example, U.S. Pat. No. 3,978,185
and in V. A. Wente et al. "Manufacture of Superfine Organic Fibers", Naval
Research Laboratories Report No. 4364, Navel Research Laboratories,
Washington, D.C. (U.S. Document No. 111437) which are incorporated herein
by reference. Alternative techniques such as solution-blowing can also be
used as described, for example, in U.S. Pat. No. 2,571,457, which is
incorporated herein by reference. The method used to prepare the unwoven
material is not critical.
Nonwoven webs can be embossed or thermally bonded, as is known in the art,
to give integrity to the web. Pillowing of nonwovens can be useful and is
described in detail in U.S. Pat. Nos. 4,042,740 and 4,103,058. The
nonwovens of these patents are useful in the present invention. Woven
fibrous webs include any type of patterned or knitted fabric or pad.
In one embodiment, the fibrous support can be coated on one or more
surfaces with a layer of an inorganic oxide capable of providing binding
sites to the support surface. Such materials are wettable by water and
include metal oxides, glasses, ceramic precursors, and clays. Silaceous
materials such as sand, glass and quartz are generally suitable. Inorganic
compounds such as oxides and barium ferrite are also considered suitable.
Preferred material are inorganic oxides which form gelled networks. Most
preferably the polar layer is a continuous, porous ceramic-precursor gel
layer consisting of spherical particles preferably of 20 to 600 angstroms
and most preferably of about 50 angstroms in diameter. These gels are
preferred because they are found to bond readily to nonwoven webs. The
amount of gel used will generally be about 0.06 to 0.15 grams per gram of
nonwoven web.
The layer of inorganic oxide is substantially uniform in thickness and is
substantially permanently adhered to the support, i.e. has a 180.degree.
peelback value of at least about 150 g/cm, preferably at least about 500
g/cm (as measured on polyester (PET) film). The dried coating is
preferably from about 2 to 500 nm thick. Such coatings provide good
adhesion. When the coating thickness is too great, the coating has reduced
adhesion and flexibility and may flake off or form powder under mechanical
stress.
In another embodiment, a plasma treatment utilizing an activated gas such
as air, oxygen, carbon dioxide, argon, helium, nitrous oxide, water vapor,
and the like, and combinations thereof, can be utilized as an alternative
to a layer of inorganic oxide material, to provide a water-wettable or
polar surface on the support. These treatments are alternatives to use of
a layer of polar material coated on the support.
Protein immobilizers useful in the method of the invention are any of the
known polymers which adhere readily to polar supports and provide
immobilization of proteins, such as enzymes, while preferably retaining
substantially all of the biological activity of the protein.
Included among the suitable protein immobilizers and/or coupling agents are
polymers having repeating units containing a beta-hydroxyalkyleneamine
moiety, silanefunctional compounds such as
gamma-aminopropyltriethoxysilane and silane-treated polycarbodiimide
polymers of U.S. Pat. No. 4,118,536.
It is presently preferred to use polymers such as those described in U.S.
Pat. No. 4,210,722, the teaching of which patent is incorporated herein by
reference. The polymers described as useful in that invention are
generally useful in the present invention. A particularly preferred type
of polymer described in the above patent is N,N-dialkylamine adducts of
epoxidized polybutadiene such as the N,N-dimethylamine adduct of
epoxidized polybutadiene. Although this reference discloses only
water-soluble protein immobilizers, the present invention includes within
its scope both water-soluble and organic solvent-soluble (e.g., toluene)
protein immobilizes.
Especially preferred polymers for practicing the invention are formed from
amine adducts of epoxidized poly-cis-1,4-butadiene, epoxidized
styrene/cis-1,4-butadiene, and polyglycidyl methacrylate wherein the amine
can be a primary or secondary amine such as dimethylamine, diethylamine,
morpholine, piperidine, or n-propylamine, as described in U.S. Pat. No.
4,210,722.
The .beta.-hydroxyalkyleneamine-containing polymers have molecular weights
ranging from 1000 to several million. However, the preferred molecular
weight is in the range of 10,000 to 250,000. As the molecular weight is
increased above about 250,000, the aminated polymers create preparative
problems.
Enzymes immobilized by, for example, .beta.-hydroxyalkyleneamine-coated
fibrous supports as described herein, are useful in enzymatic chemical
processing in the conventional manner. Examples thereof include the use of
glucose isomerase in the conversion of glucose to fructose, and the use of
lactase in the removal of lactose during the isolation of proteins from
cheese whey. Further examples of enzymes which can be strongly attached,
for example, to the .beta.-hydroxyalkyleneamine polymers include urease,
glucose oxidase, invertase, catalase, peroxidase, papain, lipase,
cellulase, dextranase, amylase, ribonuclease, carboxypeptidase and
urokinase.
Immunochemicals such as antigens and antibodies may be conveniently
attached to supports according to the invention and used in a conventional
manner.
Examples of immunologically-active proteins which may be immobilized
according to the invention include gamma globulins, haptoglobin,
.alpha..sub.1 -antitrypsin inhibitor, serum albumin transferrin,
complement and .alpha.-globins.
The process of the invention in one embodiment comprises coating woven or
nonwoven webs with a polar compound from a solution or sol containing
inorganic oxide particles, the particles preferably having an average
primary particle size less than about 200 angstroms (A), more preferably
less than about 70 A. The solution preferably contains 0.2 to 15,
preferably 0.5 to 6, weight percent of the particles. At particle
concentrations above 15 weight percent, the resulting coating may have
reduced uniformity in thickness and exhibit reduced adhesion to the
support surface. At concentrations below 0.2 weight percent, process
inefficiencies result due to the large amount of liquid which must be
removed.
It is preferred to use sols of inorganic oxides, particularly sols of
ceramic-precursor materials as the polar compound used to coat the fibrous
supports. Inorganic oxides particularly suitable for use in the present
invention include colloidal silica particles, boehmite (alpha-Al.sub.2
O.sub.3.H.sub.2 O), tin oxide (SnO.sub.2), antimony oxide (Sb.sub.2
O.sub.5), zirconium oxide (ZrO.sub.2), and alumina-coated silica as well
as other inorganic oxides of Groups III and IV of the Periodic table and
mixtures thereof. The selection of the inorganic oxide depends upon its
ability to adhere to the support and provide adequate binding for the
protein immobilizer compound.
Examples of commercially available inorganic metal oxides include colloidal
silica sols (Nalco.TM.2326 and Nalco.TM.1034A, Nalco Chemical Co., Oal
Brook, IL), dispersable alumina boehmite (Dispural.TM.and Pural.TM.,
Condea Petrochemie GmbH, and Catapal SB.TM., Vista Chemical Co.), alumina
sol (Nalco ISH-614.TM., Nalco Chemical Co.), antimony oxide sol (Nalco
ISH-611.TM., Nalco Chemical Co.), and alumina-coated silica sol (Nalco
ISJ-613.TM., Nalco Chemical Company).
The term "solution" as used herein includes dispersions or suspensions of
finely divided particles of ultramicroscopic size in a liquid medium. The
solutions used in the practice of this invention are clear to milky in
appearance.
The coating solution may also optionally contain a surfactant to improve
wettability of the solution on the support, but inclusion of an excessive
amount of surfactant may reduce the adhesion of the coating to the
support. Examples of suitable surfactants preferably include nonionic
surfactants such as trimethyl nonyl polyethylene glycol ether (Tergitol
TMN-6.TM., Union Carbide Corp.) and octyphenoxy polyethoxy ethanol (Triton
X-100.TM., Rohm and Haas Co.). Generally, the surfactant can be used in
amounts of up to about 0.5 weight percent of the solution.
The coating solution may optionally contain a polymeric binder to aid in
adhering the coating to the support. Useful polymeric binders include
polyvinyl alcohol, polyvinyl acetate, polyesters, polyamides, polyvinyl
pyrrolidone, copolyesters, copolymers of acrylic acid and/or methacrylic
acid, and copolymers of styrene. The coating solution can contain up to
about 20 weight percent of the polymeric binder based on the weight of the
inorganic metal oxide particles. Useful amounts of polymeric binder are
generally in the range of 1 to 15 weight percent.
Addition of various adjuvants, such as slip agents and processing oils, to
the support material can be useful but may reduce the adhesion of the
coating on the support.
Coating may be carried out by standard coating techniques such as bar
coating, roll coating, curtain coating, spraying and dipping, or other
techniques known to those in the art. The support may be treated prior to
coating to obtain a uniform coating using techniques such as corona
discharge, flame treatment, and electron beam. Generally, no pretreatment
is required.
The thickness of the applied wet coating solution is dependent on the
concentration of inorganic oxide particles in the coating solution and the
desired thickness of the dried coating. The thickness of the wet coating
solution is preferably such that the resulting dried coating thickness is
from about 70 to 250 nm thick, more preferably about 100 to 200 nm thick.
After soaking a nonwoven web in the coating solution containing inorganic
oxide particles the web is either dried at a moderately low temperature,
generally less than about 200.degree. C., preferably 80.degree. to
120.degree. C., or at room temperature, provided the drying time is
sufficient to permit the coating to dry completely to provide good bonding
of the oxides to the nonwoven webs. The drying temperature should be less
than that at which the support degrades.
An alternative process for modifying the surface of woven or nonwoven webs
is a plasma treatment. A plasma is generated by electrical discharge of
the gas utilized between two flat electrodes, at a reduced pressure.
Direct current (D.C.) or alternating current (A.C.) radiofrequencies or
microwave plasmas can be useful, preferably at 10 to 125 kiloherz. Gas
pressures of 10 mtorr to 10 torr can be used, preferably 0.5 to 2.0 torr.
Power ranges preferably are 10 to 400 watts or power densities in the
range of 0.05 to 2.25 w/cm.sup.2.
Nonwoven or woven fibrous webs positioned between the two electrodes can be
exposed to a plasm treatment for 1 second to 30 minutes, preferably 10 to
60 seconds.
Depending on the gas used, a plasma treatment provides the surface of the
support with reactive, polar groups including hydroxy, ester, acid,
carbonate, amine, peroxide, and hydroperoxide groups. These groups are a
source of binding sites for the protein immobilizer compound.
The protein immobilizer coating is provided by deposition of any of the
protein immobilizer polymers described above, preferably in a monolayer.
The polymer is deposited onto the polar support from a dilute solution.
Preferably the solution is an aqueous one. Generally, solutions containing
0.03 to 0.5 percent polymer (w/w) are used.
For example, the .beta.-hydroxyalkyleneamine polymer can be deposited as a
monolayer on the polarized surface of the support by immersing the support
in a dilute aqueous solution of the polymer for 30 seconds to 24 hours,
followed by a water wash. The support may be dried and stored or used
immediately to contact an aqueous solution of the protein to be
immobilized.
Deposition of the protein on the composite article, comprising a fibrous
support which has been surface treated as described above and protein
immobilizer compound, is preferably accomplished by immersion of the
composite in the protein solution which preferably is a buffered aqueous
solution. The optimum concentration of the protein solution will vary
depending on the protein to be immobilized. Generally, protein solutions
in the range of 0.01 to 100 mg/mL will be used. Following an equilibration
period of a few seconds to 24 hours, the composite is removed from the
protein and washed with water and/or buffer until unbound protein is
removed. The resulting composite can then be dried in air and/or over a
desiccant. In some cases, lyophilization can be used.
Objects and advantages of this invention are further illustrated by the
following examples, but the particular materials and amounts thereof
recited in these examples, as well as other conditions and details, should
not be construed to unduly limit this invention.
The phosphate buffer used through the Examples, unless otherwise specified,
was 0.01 M potassium dihydrogen phosphate, pH having been adjusted to 7.25
with 1N aqueous potassium hydroxide.
The catalase used throughout the Examples is commerically available
catalase with activity (according to the manufacturer, Sigma Chemical Co.)
of 40,000 International Units per milligram. However the activity was
measured by a standard assay (described by Beers and Sizer, J. Biol. Chem.
195, 133 (1952)) wherein one unit of enzyme decomposed one micromole of
hydrogen peroxide per minute at 15.degree. C. at pH 7, to be 20,500 IU per
milligram unless otherwise specified. All percents are by weight unless
otherwise specified.
EXAMPLE 1
Polypropylene blown microfiber (BMF) was placed in a plasma treatment
chamber that was equipped with two 23.times.33 cm (9.times.13 in.)
substantially parallel aluminum electrodes. The material to be treated was
placed on the non-driven electrode and the system evacuated to 10
millitorr. The system was then backfilled with 0.5 torr CO.sub.2 as
measured with a Vacuum General manometer monomer and a plasma ignited with
a Plasmaloc.TM. generator (ENI, Inc.) with A.C. power at 25 KHz and at 200
watts. The plasma treatment was run for 0.5 min. After treatment the
sample was brought to atmospheric pressure.
The trial was repeated using air, at 1.0 torr pressure, as the gas in the
plasma treatment chamber.
Pads were cut from the treated BMF and were weighed and soaked 6 hours at
room temperature in 0.05% DIMA solution. The pads were rinsed, drained,
and soaked 16 hours at 4.degree. C. in 0.1 mg catalase/ml in phosphate
buffer. The measured free catalase activity was 48,000 unit/mg. The pads
were soaked and rinsed until no free catalase was detected in the soaking
solution.
The pads were soaked in 10 mL of 3% H.sub.2 O.sub.2 solution and absorbance
monitored at 240 nm as a function of tim | | |