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Description  |
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BACKGROUND OF THE INVENTION
This invention relates to a process for electroless copper plating and an
apparatus used therefor. More particularly, this invention relates to a
process for electroless copper plating suitable for producing printed
wiring boards having fine circuits by an additive method, and an apparatus
used therefor.
It has been known in carrying out electroless copper plating to introduce
an oxygen-containing gas such as air into a plating solution in order to
stabilize the plating solution. That is, in the electroless plating
solution, there is a tendency to lower a dissolved oxygen concentration by
the generation of hydrogen gas during the plating reaction, and also the
dissolved oxygen seems to be consumed by an oxidation reaction of Cu(I)
which seems to be a by-product as follows:
##STR1##
In order to compensate the lowering in the dissolved oxygen concentration
and to maintain stability of the plating solution, there have been
proposed various methods for introducing an oxygen-containing gas into a
plating solution and dissolving the oxygen in the plating solution (e.g.
U.S. Pat. Nos. 4,152,467 and 4,632,852). But according to these U.S.
patents, it is only described that air or oxygen is injected into the bath
via conduits (U.S. Patent No. 4,152,467) and that an oxygen-containing gas
is injected into the electroless copper plating solution (U.S. Pat. No.
4,632,852), and there is no description nor suggestion how to inject the
oxygen-containing gas concretely. There was no problem so long as printed
wiring boards have wiring pattern in larger size. But with recent
requirements for higher density of printed wiring boards and finer wiring
patterns, there arises a problem in that it is impossible to form wiring
patterns uniformly and precisely by only injecting air or an
oxygen-containing gas into the plating solution.
On the other hand, Japanese Patent Unexamined Publication No. 59-161895
discloses a plating apparatus wherein a gas dispersing pipe having a large
number of small holes is installed at the bottom of a tank so as to supply
oxygen-containing bubbles through the gas dispersing pipe. In this case,
the diameter of the small holes is about 0.4 mm at least. Thus the
diameter of the bubbles come out from these small holes becomes about 2 mm
at least. The deeper the depth of the plating solution becomes, the larger
the diameter of the bubbles at the plating solution surface becomes,
although the diameter of bubbles may be small at the bottom of the tank.
For example, when the depth of the plating solution is 1 to 2 meters,
diameter of bubbles at the plating solution surface becomes several
centimeters or more. When electroless plating of printed wiring boards,
particularly those having fine wiring patterns is conducted under such
circumstances, there arise problems in that the plating reaction is
stopped at independent fine land portions, there takes place abnormal
deposition on portions other than wiring patterns in the higher portions
of plating wiring density, and the like. Further, there is also a problem
in that copper is easily deposited on portions not directly contacted with
bubbles from the gas dispersing pipe such as portions in the tank below
the gas dispersing pipe, the bottom portion, hollow portions on the side
walls of the tank, and the like. In addition, when the amount of
oxygen-containing gas introduced is increased using a plating tank having
the structure as mentioned above, since the diameter of bubbles is large,
there arise problems in that the plating solution is vigorously agitated
and a substrate to be plated is deformed by the bubbles, which results in
causing contact with instruments and neighboring substrates and
non-deposition or abnormal deposition on portions other than the pattern
portions.
SUMMARY OF THE INVENTION
It is an object of this invention to provide a process for electroless
copper plating suitable for producing wiring boards, particularly having
very fine circuit patterns, and an apparatus used therefor, overcoming the
problems as mentioned above.
This invention provides a process for conducting electroless copper plating
in an electroless copper plating solution comprising a copper salt, a
complexing agent for the copper salt, a reducing agent for the copper
salt, and a pH adjusting agent, which comprises
supplying an oxygen-containing gas having a bubble diameter of about twice
or less of the maximum size of a land in the longer direction of a fine
pattern-sized printed circuit board to be plated into the electroless
copper plating solution, and
conducting electroless copper plating.
This invention also provides an apparatus for electroless copper plating
using an electroless copper plating solution comprising a copper salt, a
complexing agent for the copper salt, a reducing agent for the copper
salt, and a pH adjusting agent, characterized in that said apparatus has a
means for dispersing an oxygen-containing gas having a bubble diameter of
about twice or less of the maximum size of a land in the longer direction
of a fine pattern-sized printed circuit board to be plated into the
electroless copper plating solution.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a longitudinal cross-sectional view of one example of the
apparatus of this invention.
FIG. 2 is a top view of the apparatus of FIG. 1.
FIG. 3 is a longitudinal cross-sectional view of another example of the
apparatus of this invention.
FIG. 4 is a top view of the apparatus of FIG. 3.
FIG. 5 is a graph showing a relationship between the pore diameter of gas
dispersing pipe and the bubble diameter.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
It is known that the dissolved oxygen concentration in a plating solution
influences plating characteristics of electroless copper plating. In this
case, the dissolved oxygen concentration in the plating solution seems to
be determined by a kinetic equilibrium between the substitution or
consumption of the dissolved oxygen and the replenishment of dissolved
oxygen obtained by blowing of an oxygen-containing gas into the plating
solution. In contrast to the plating reaction and the formation of Cu(I),
which reactions take place locally at the plating surface which is a
heterogenous interface in the plating solution, a great lowering in the
dissolved oxygen concentration easily takes place by the small amount of
substitution or consumption, since the saturated solubility of oxygen in
an aqueous solution is low. Thus, the dissolved oxygen concentration in
the plating solution is easily changed locally with a large magnitude.
More concretely, oxygen is rapidly supplied from bubbles at portions near
surfaces of bubbles of oxygen-containing gas, while the oxygen
concentration near the plating surface is lowered greatly. Therefore, to
maintain the dissolved oxygen concentration in the plating solution
uniform, even in local portions, is a very important problem, particularly
in the production of high density fine wiring patterns uniformly and
precisely.
When the wiring pattern size to be plated is larger than that of
non-uniform region, the local non-uniformity as mentioned above is not a
serious problem. But when the wiring pattern size becomes relatively
smaller than the non-uniform region, it was found by the present inventors
that the plating reaction is stopped locally or abnormal deposition takes
place locally due to non-uniformity of the local oxygen concentration. The
words "pattern size" mean the minimum size of a land in the longer
direction. Therefore, the finer the wiring pattern to be produced by
electroless copper plating becomes, the higher the uniformity is required.
For example, when the diameter of bubbles introduced into the plating
solution is about twice or more as large as the size of the land having
the minimum size and whole the lands are contacted with the bubbles, a
copper oxide film is formed on the land surface due to rapid supply of
oxygen from the bubbles through a liquid film of interface. Since copper
oxide has no catalytic ability for the oxidation reaction of formaldehyde
used as a reducing agent in an ordinary electroless copper plating, the
plating reaction is stopped when the whole surface of continuous plating
pattern is covered by the copper oxide, which results in causing no
auto-catalytic reaction when the bubble is moved and the surface is
contacted with the plating solution again.
In order to solve such a problem, the present inventors have found for the
first time that it is effective to avoid the covering of the minimum
circuit pattern to be plated with one bubble by minimizing the bubble
diameter, for example, by making the bubble size of the oxygen-containing
gas about twice or less as large as the minimum pattern size to be plated.
The bubble size obtained by the prior art apparatuses was several
centimeters or more. Thus, it was difficult to avoid the generation of
local plating reaction stoppage in the plating of fine pattern size.
Further, when the bubble diameter is large, since a rising rate of bubbles
is fast, the bubble density near the gas dispersing pipe is large but
decreases with the distance from the gas dispersing pipe, which results in
easily lowering the dissolved oxygen concentration and easily causing
abnormal deposition. As mentioned above, when the bubble diameter of the
introduced oxygen-containing gas is large, there easily take place the
plating reaction stoppage and abnormal deposition simultaneously. This
tendency becomes remarkable, when the wiring pattern becomes finer and the
wiring density becomes higher.
The present inventors have found for the first time that these problems can
only be solved by making the bubble size smaller than that obtain by the
prior art when the oxygen-containing gas is introduced into the plating
solution.
Such a bubble diameter changes depending on fine wiring pattern sizes (the
minimum size of a land in the longer direction) to be plated. For example,
when the wiring pattern size is 0.5 mm, the bubble diameter is preferably
0.3 to 1.0 mm. When the pattern size is 0.1 mm, the bubble diameter is
preferably 0.05 to 0.2 mm. When the pattern size is larger than 2.0 mm,
there is no problem even if the bubble diameter is 5 to 10 mm. More
generally speaking, the bubble diameter is preferably 1 mm or less, more
preferably 0.5 mm or less, and most preferably 0.1 mm or less.
As to the amount of bubbles in the plating solution, when the bubble
diameter is 1.0 mm or less, e.g. 0.1 mm or less, for example, it is
effective to disperse 1% or more, preferably 5% or more, of bubbles
converted into 1 atmospheric pressure based on the volume of plating
solution. Too much in the amount of bubbles is not suitable for practical
use. In usual, about 10% to 30 or 40% of bubbles are sufficient for
practical use. In the case of dispersing bubbles having a bubble diameter
of 1.0 mm or less into the plating solution by using an oxygen-containing
gas, it is effective to make the oxygen amount in the dispersed gas
preferably 0.1 mole or more, more preferably 0.15 to 0.5 mole per m.sup.3
of the plating solution. In the case of using a gas containing oxygen in a
lower concentration, it is preferable to increase the gas flow amount,
while in the case of using a gas containing oxygen in a higher
concentration, it is preferable to decrease the gas flow amount. But when
the oxygen content in the gas is less than 10% by volume, it is not
preferable to use such a gas due to too low equilibrium partial pressure
in the plating solution.
In order to minimize bubbles of oxygen-containing gas, it is possible to
employ a method of using an ejector, a method of mechanically dividing
bubbles with rotating blades, a method of jetting a gas from an outer
periphery portion of rotating porous plate, and the like. But in the case
of using in an electroless copper plating apparatus, it is preferable to
use a porous alkali-resistant resin molded article which has chemical
resistance and simple structure and can produce fine bubbles without using
moving member. By using such a porous alkali-resistant resin molded
article, the disadvantages of the prior art method wherein small holes are
drilled in a pipe are completely removed.
As resins for the porous alkali-resistant resin molded article, there can
be used fluorine-containing resins, polyethylenes, polypropylenes,
polystyrenes, acrylic resins, polyvinyl chloride, poly-4-methylpentene,
polysulfones, polyphenylene oxide, and the like.
As the shape of the molded article, there can be used oriented sheets,
oriented tubes, or sheets, tubes, or plates obtained by molding powders
with heating.
Preferable examples of the porous alkali-resistant resin molded article are
a porous gas dispersing pipe made from a fluorine-containing resin such as
polytetrafluoroethylene (PTFE), a porous gas dispersing pipe made from
polypropylene, and the like.
The pore diameter of porous alkali-resistant resin gas dispersing pipe can
be varied from about 100 .mu.m or less in average to about 10 .mu.m or
less in average depending on processing. The pore diameter of about 20
.mu.m or less in average is more preferable. The pore size can be measured
by a conventional method, e.g. by observing the surface state using an
optical microscope or a scanning type electron microscope.
In order to disperse finer bubbles from the porous alkali-resistant resin
gas dispersing pipe, it is effective to subject the surface of the gas
dispersing pipe contacting with the plating solution to hydrophilic
treatment. In the case of using such a hydrophilic treated gas dispersing
pipe, best results can be obtained by adding a small amount of a surface
active agent to the plating solution.
In order to make the surface of gas dispersing pipe hydrophilic, there can
be used a method for dipping the pipe in a tetrahydrofuran solution of
naphthalene complex of metallic sodium, a method of subjecting the surface
of gas dispersing pipe to a plasma treatment, a discharge treatment such
as corona discharge, a sputter etching treatment, a treatment with osmic
acid or graft polymerization, and the like.
Since the electroless copper plating solution is usually alkaline and the
electroless copper plating is often carried out at 70 to 90.degree. C., it
is necessary to make the gas dispersing pipe sufficiently alkali resistant
and chemical resistant. From this point of view, the use of a fluorine
resin is preferable. Further, in order to disperse such fine bubbles
effectively, it is preferable to add a small amount of a surface active
agent to the plating solution as mentioned above. Examples of such a
surface active agent are nonionic surface active agents such as
polyalkylene oxides and their derivatives. The use of a plating solution
containing such a surface active agent from the beginning is preferable
from this point of view.
The use of a glass jetting pipe obtained by baking sintered body of glass
powder into a glass tube for dispersing fine bubbles in the plating
solution may be thought of, but there are many disadvantages in that the
sintered body of glass powder is easily broken by mechanical impact, the
use of such a glass pipe in an industrial-scale plating apparatus is
difficult, and such a glass pipe may gradually be dissolved in an
electroless copper plating solution with high alkalinity. When impurities
are dissolved from the glass and contaminate the plating solution, quality
of plated film and plating characteristics such as plating rate, etc. are
often lowered. Therefore, the use of such a glass pipe as a gas dispersing
means in the electroless copper plating apparatus has many problems.
When the bubbles are sufficiently fine, there is a fear of bringing about
insufficient agitating of the plating solution due to less agitating
function caused by rising movement of the bubbles. In such a case, it is
possible to introduce bubbles having a diameter of 10 mm or more
auxiliarily at the same time. In such a case, when the oxygen
concentration in the bubbles having such a large bubble diameter is high,
there is a fear of causing the plating reaction stoppage locally.
Therefore, the oxygen concentration in the large-diameter bubbles is
preferably made low, and should be lower than that in the small-diameter
bubbles. For example, it is preferable to make the oxygen concentration in
the large-diameter bubbles 50 to 100% of that in the small-diameter
bubbles, more preferably 70 to 90%. When the oxygen concentration in the
large-diameter bubbles is too low, there undesirably takes place local
lowering in the dissolved oxygen concentration.
Therefore, in this case, the means for dispersing an oxygen-containing gas
comprises at least one means for dispersing an oxygen-containing gas
having a bubble diameter of 0.5 mm or less and at least one means for
dispersing an oxygen-containing gas having a bubble diameter of 10 mm or
more. The bubbles having a diameter of 10 mm or more can be supplied from
a porous alkali-resistant resin gas dispersing tube having a pore diameter
of 0.5 mm or more, and the bubbles having a diameter of 0.5 mm or less can
be supplied from a porous alkali-resistant resin gas dispersing tube
having a pore diameter of 100 .mu.m or less.
The bubble diameter can be measured by a conventional process. For example,
a group of bubbles with a scale is photographed from a side wall of a
plating tank made of glass or from a glass window formed at a side wall of
a plating tank made of non-transparent material, and then are measured the
bubble diameter and the distribution thereof.
One example of the results of such a measurement is shown in FIG. 5,
wherein a relationship between the bubble diameter and the pore diameter
of gas dispersing pipe is shown. In FIG. 5, the curves 9 and 10 are the
results obtained by using a porous gas dispersing pipe made from a
fluorine-containing resin not subjected to hydrophilic treatment, and the
curves 11 and 12 are those obtained by using a porous gas dispersing pipe
made from a fluorine-containing resin subjected to hydrophilic treatment.
In the cases of the curves 9 and 11 (dotted lines), a plating solution
containing no nonionic surface active agent is used. In the cases of the
curves 10 and 12 (full lines), a plating solution containing polyethylene
glycol having an average molecular weight of 600 as a nonionic surface
active agent is used. The depth of the plating solution is 50 cm. A gas
dispersing pipe is placed at the bottom of a plating tank and the bubble
diameters are measured at about 30 cm above the gas dispersing pipe. An
oxygen-containing gas is introduced into the plating solution at a rate of
50 (/min. The bubble diameter of 0.3 mm or more is obtained by using a gas
dispersing pipe made from a fluorine-containing resin having drilled small
holes. The bubble diameter of less than 0.3 mm is obtained by using a
porous gas dispersing pipe made from a fluorine-containing resin.
By using the graph of FIG. 5, it becomes clear how to obtain the desired
bubble diameter by making the pore diameter of a gas dispersing pipe a
proper value.
In the present invention, air is usually used as the oxygen-containing gas,
and the stability of the electroless copper plating solution can be kept
by injection of the air. Pure oxygen can be naturally used as the
oxygen-containing gas. Further, a mixture of one or more innert gases such
as N.sub.2, Ar, He, and the like and O.sub.2 can also be used.
In the case of conducting the electroless copper plating by blowing an
oxygen-containing gas into the plating solution at a rate of 0.2m.sup.3
/min per m.sup.3 of the plating solution, the object can also be attained
by making the volume of bubbles having a diameter of 0.5 mm or less 50% or
more in the whole bubbles blown.
In the present invention, a preferable plating temperature is 40.degree. C.
or higher. Below 40.degree. C., no plating film having satisfactorily good
mechanical properties can be obtained.
The electroless copper plating solution for use in the present invention
comprises a copper salt, a complexing agent for the copper salt, a
reducing agent for the copper salt, and a pH-adjusting agent as essential
components. Known soluble copper salts such as copper sulfate, cupric
chloride, copper acetate, copper formate, etc. can be used as the copper
salt. If necessary, copper hydroxide, etc. can be used. It is also
possible to provide copper ions by chemical or electrochemical dissolution
of metallic copper.
The complexing agent for the copper salt is preferably compounds having a
skeleton of >N--C--C--N<, including, for example,
ethylenediaminetetracetic acid, N-hydroxyethylethylenediaminetriacetic
acid, 1,2-diaminopropanetetracetic acid, diethylenetriaminepentacetic
acid, cyclohexanediaminetetracetic acid, etc. When monoamines such as
triethanolamine, iminodiacetic acid, iminotriacetic acid, etc. or Rochelle
salts are used, there are such problems that plating films having
satisfactory mechanical properties may not be obtained or the stability of
the electroless copper plating film is not satisfactory and the
substantially thick plating film may not be obtained.
A suitable reducing agent for the copper salt is formalin as usually used,
and a suitable pH-adjusting agent is sodium hydroxide as usually used.
According to the present invention, the stoppage of plating reaction can be
controlled by making the bubble diameter of oxygen-containing gas
particularly very fine as mentioned above. Further, by making the bubble
diameter very fine, the rise rate of the bubbles becomes late and thus the
residence time of bubbles in the plating solution becomes long, which
results in distributing the bubbles uniformly in the whole plating tank to
control abnormal deposition. In addition, since the specific area of the
gas-liquid interface becomes larger, oxygen in bubbles easily dissolves in
the plating solution, which results in making the stabilization of the
plating solution more effective, even if the same blowing amount of the
oxygen-containing gas is used. Particularly when very fine bubbles are
dispersed in the plating solution by using a gas having a constant oxygen
content such as air, it is possible to locally maintain the oxygen
concentration in the plating solution at near the saturated value
corresponding to the oxygen partial pressure of the gas blown uniformly.
Thus, the stability of the plating solution can be maintained irrespective
of plating conditions such as a plating rate, a plating bath load, etc.
Further, the plating reaction stoppage and abnormal deposition can
effectively be prevented.
This invention is illustrated by way of the following Examples.
EXAMPLE 1
A laminate having adhesive layers with about 30 .mu.m was obtained by
coating an adhesive having acrylonitrile-butadiene rubber modified phenol
resin as a main component on both sides of a glass cloth reinforced
polyimide resin laminate with 0.6 mm thick, and heating at 160.degree. C.
for 110 minutes for curing. Then through-holes were drilled at
predetermined portions, followed by dipping in a roughening solution
containing chromic anhydride and sulfuric acid for roughening the adhesive
layer surfaces. The resulting laminate was dipped in an acidic aqueous
solution containing a sensitizer (HS 101B, a trade name, mfd. by Hitachi
Chemical Co., Ltd.) as a catalyst for chemical plating for 10 minutes,
washed with water, treated in an accelerating treating stream containing
diluted hydrochloric acid as a main component for 5 minutes, washed with
water, and dried at 120.degree. C. for 20 minutes.
On both sides of the substrate thus prepared, dry film photoresists with 35
.mu.m thick (SR-3000, a trade name, mfd. by Hitachi Chemical Co., Ltd.)
were laminated. Using test pattern masks having independent lands with the
sizes as shown in Table 1, exposure to light and development were
conducted to cover portions other than the pattern portions of the
substrate surfaces with the resist.
In a plating tank having a volume of 50 liters and equipped with 10 porous
gas dispersing pipes made from polytetrafluoroethylene (PTFE) with a
diameter of 20 mm (maximum pore daimeter: 70 .mu.m), each surface of said
pipes being treated with a tetrahydrofuran solution of naphthalene-sodium
complex for making the pipe hydrophilic, at intervals of 5 cm at the
bottom of the tank, an electroless copper solution having the composition
as shown in Table 1 was filled. Into the plating solution, air was
introduced through the gas dispersing pipes at a rate of 50 liters/minute,
while heating the plating solution to 70.degree. C.
TABLE 1
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Copper sulfate .multidot. 5 hydrate
10 g/l
Ethylenediamine tetracetic
30 g/l
acid
37% Formaldehyde 2 ml/l
pH 12.0
2,2'-Dipyridyl 30 mg/l
Polyethylene glycol 20 ml/l
(-- Mw 600)
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The bubbles dispersed in the plating solution had a diameter of 100 .mu.m
in average. The liquid surface was raised with the beginning of air
blowing to increase an apparent volume of the plating solution by about 7%
by the dispersion of air bubbles.
To this plating solution, the above-mentioned resist pattern-formed
laminate with adhesive layers was dipped so as to make the plating bath
load 2 dm.sup.2 /1. The electroless copper plating was conducted until the
plated film became 40 .mu.m thick. After plating, the plated laminate was
sufficiently washed with water, and dried to detect plating reaction
stoppage portions and abnormal deposition portions. Generation rates of
these portions were listed in Table 3.
As is clear from Table 3, in the regions wherein the maximum pattern size
is larger than the bubble diameter, no plating reaction stoppage takes
place and no abnormal deposition either on the substrate or inner portions
of the plating tank is found.
EXAMPLE 2
The process of Example 1 was repeated except for using a glass-epoxy
copper-clad laminate of 0.6 mm thick and forming circuits by photoetching
the copper foil. Portions other than test pattern portions were masked
with the photoresist and the electroless copper plating was conducted in
the same manner as described in Example 1 to obtain the plated film of 40
.mu.m thick. The plating reaction stoppage and the abnormal deposition
were detected in the same manner as described in Example 1. The results
were shown in Table 3.
EXAMPLE 3
In a plating tank having a volume of 50 liters and equipped with 10 porous
gas distributing pipes of oriented PTFE tube with a diameter of 20 mm
(maximum pore diameter: 10 .mu.m), each surface of said pipes being
subjected to hydrophilic treatment in the same manner as described in
Example 1 at intervals of 5 cm at the bottom of the tank, a plating
solution having the composition as shown in Table 2 was filled. Into the
plating solution, air was introduced through the gas dispersing pipes at a
rate of 50 1/min, while heating the plating solution to 75.degree. C.
TABLE 2
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Copper sulfate .multidot. 5 hydrate
10 g/l
Ethylenediamine tetracetic acid
30 g/l
37% Formaldehyde 3 ml/l
Sodium germanate 0.5 g/l
Uniox MM-1000 (mfd. by 5 ml/l
Nippon Fats and Oils, Ltd.)
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In this plating tank, the same glass cloth reinforced polyimide laminate
having adhesive layers thereon masked with the resist at portions other
than the pattern portions as used in Example 1 was placed and plated in
the same manner as described in Example 1. The plating reaction stoppage
and abnormal deposition were detected and shown in Table 3.
Since the average bubble diameter was 40 .mu.m and the residence time of
the bubbles in the plating solution was long, fine bubbles were spread to
the bottom portion and into the pipes and hallow portions in the tank wall
to prevent abnormal deposition on these portions.
EXAMPLE 4
The process of Example 1 was repeated except for using the same plating
apparatus as used in Example 3. The plating reaction stoppage and abnormal
deposition were detected and shown in Table 3.
COMPARATIVE EXAMPLE 1
In a plating tank having a volume of 500 liters and equipped with 10
polypropylene pipes having a diameter of 20 mm and small holes of 0.5 mm
in diameter drilled thereon at intervals of 5 cm, at the bottom of the
tank at intervals of 10 cm, the same plating solution as listed in Table 1
was filled and heated to 70.degree. C.
In this plating solution, the same treated substrate as used in Example 1
was dipped so as to make the plating bath load 2 dm.sup.2 /1. The
electroless copper plating was carried out while introducing air into the
plating solution through the pipe with drilled small holes at a rate of
100 1/min. The bubble diameter was distributed between 5 mm and 50 mm.
With a decrease of the maximum size of each pattern size, the plating
reaction stoppage takes place more often as shown in Table 3. Further
abnormal deposition was also admitted.
EXAMPLE 5
The process of Example 1 was repeated except for using a porous PTFE molded
tube the surface of which was not subjected to the hydrophilic treatment.
The bubble diameter was about 0.7 mm. The plating reaction stoppage and
abnormal deposition were detected and shown in Table 3.
TABLE 3
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Generation of
reaction
Examples Comparative
stoppage (%)
1 2 3 4 5 Example 1
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Pattern size*
60 .mu.m
0.7 0.3 0 0 40 46
100 .mu.m
0.1 0 0 0 12 28
200 .mu.m
0 0 0 0 0.1 7
1 mm 0 0 0 0 0 2
Abnormal
deposition on
None
None None
None None
Yes
substrate
Deposition of
copper on
None
None None
None None
A little
tank bottom
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Note
*pattern size = size of a land (pattern) in the longer direction.
As mentioned above, since the dissolved oxygen concentration can be
maintained uniformly even in local portions in the electroless copper
plating tank according to the present invention, electroless copper
plating of wiring boards with very fine and high density wiring patterns
can be carried out without causing the plating reaction stoppage or
abnormal deposition and the like defects.
* * * * *
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Description  |
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