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| United States Patent | 4894796 |
| Link to this page | http://www.wikipatents.com/4894796.html |
| Inventor(s) | Engel; Joseph C. (Monroeville Boro, PA);
Lagree; James L. (Plum Borough, PA) |
| Abstract | An automatic transfer switch with microprocessor and a display which
includes clusters or combinations of display cells. There may, for
example, be sixteen display cells for a 16-word display. The display cells
are driven by two serially connected shift registers, the input of the
first of which is interconnected with the microprocessor. Sixteen digital
words are supplied in sequence to the shift registers. One portion of the
digital word is then provided in parallel to each of the display cells
simultaneously but another portion of the word is supplied to an encoding
device which tells which of the sixteen display cells will display that
word. One 16 word message requires sixteen reiterations performed at high
speed so that it appears that all sixteen display devices are actuated
simultaneously to display one multi-word message. |
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Title Information  |
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Drawing from US Patent 4894796 |
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Automatic transfer switch with programmable display |
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| Publication Date |
January 16, 1990 |
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| Filing Date |
March 17, 1986 |
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| Parent Case |
CROSS-REFERENCED TO RELATED APPLICATIONS
Applications related to this application are as follows:
W. E. Case 51,813, Ser. No. 840,257 (now U.S. Pat. No. 4,672,227 issued
June 9, 1987), entitled "Automatic Transfer Switch with Delay", by J. L.
Lagree, et al., filed Mar. 17, 1986.
W. E. Case 52,659, Ser. No. 840,270 (now U.S. Pat. No. 4,747,061 issued May
24, 1988), entitled "Automatic Transfer Switch for a Wide Range of Source
Vallage", by J. L. Lagree, et al., filed Mar. 17, 1986.
W. E. Case 52,555, Ser. No. 725,050 (now U.S. Pat. No. 4,674,035 issued
June 16, 1987), entitled "Supervisory Circuit for a Programmed Processing
Unit", by J. C. Engel, filed Apr. 19, 1985. |
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Title Information  |
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Description  |
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BACKGROUND OF THE INVENTION
The subject matter of this invention relates generally to automatic
transfer switches (ATS) and more particularly to microprocessor-controlled
automatic transfer switches.
FIELD OF THE INVENTION
Automatic transfer switch devices are described, for example, in U.S. Pat.
No. 3,936,782 issued Feb. 3, 1976 to Moakler et al. and entitled
"Automatic Transfer Switch" and U.S. Pat. No. 4,189,649 issued Feb. 19,
1980 to Przywozny et al. entitled "Control Panel For Automatic Transfer
Switch". Examples of automatic transfer switches and control devices
associated therewith are also described in the following brochures:
"WESTINGHOUSE TRANSFER SWITCHES," SA-10915 by the Westinghouse Electric
Corporation, Low Voltage Breaker Division.
"ENGINEERING DATA AUTOMATIC TRANSFER SWITCH," Bulletin ATS-100A,
Russelectric, Inc., May, 1984.
"ZENITH ZTS TRANSFER SWITCHES," Bulletin 0-5021 (REV. 2), Zenith Controls,
Inc.
"AUTOMATIC TRANSFER SWITCHES," Bulletin SP-44, Square D Company.
"POW-R-TRAN.TM. SOLID STATE AUTOMATIC TRANSFER CONTROLLER", Catalog Section
31-550, Dec. 6, 1976, Westinghouse Electric Corporation, Distribution
Equipment Division.
Automatic transfer switches are devices that switch a power source for a
load from a primary to a secondary source automatically or after manual
switch operation for any number of important reasons. Automatic transfer
systems are often found in hospitals, subways, schools, airports, office
buildings and other commercial structures equipped with secondary power
sources. Basically, automatic transfer systems come in either of two
different types. One utilizes a double-throw contactor device while the
other type utilizes circuit breakers as the primary switching devices.
Furthermore, some kinds of automatic transfer switches systems utilize
relay logic exclusively in the control portion thereof. Other types of
automatic transfer switch systems utilize solid-state circuit devices to
replace the relay devices. In addition, there are automatic transfer
controllers which can be used in conjunction with separate automatically
operated circuit switching devices such as circuit breakers, or fused or
unfused switches. The controller supplies the intelligence to these
primary switching devices when automatic transfer of load from one source
to another becomes necessary. None of the known automatic transfer switch
systems use microprocessor control. It would be advantageous to find an
automatic transfer switch or switch system which utilized microprocessor
control.
It is known to utilize microprocessor control in other types of circuit
systems or devices such as motor control apparatus. An example of such a
device is described in U.S. Pat. No. 4,453,117 issued June 5, 1984 to R.
T. Elms et al. and entitled "Motor Control Apparatus with Short Term
Undervoltage Motor Mode Saver".
It would be advantageous to have a simple microprocessor-controlled
automatic transfer switch controller which could be universally utilized
either the contactor type of system or the circuit breaker type of system.
It would also be advantageous to have a microprocessor-controlled automatic
transfer switch which has a readout device or display which is fast and
provides a wide range of information about the status of the automatic
transfer switch and control device and which is useful in conjunction with
a programmable input device for displaying the status of the automatic
transfer switch system.
SUMMARY OF THE INVENTION
In accordance with the invention, an automatic electrical transfer switch
is taught which utilizes a microprocessor for performing a control
function There are also provided M separate display cells each having X
parallel input ports for converting X bits of parallel input data to a
display symbol. There is provided a first shift register with X parallel
output ports for providing the X bits of serial data simultaneously, one
at each of the X parallel output ports, a serial input port and a separate
serial output port. There is also provided a second shift register with N
parallel output ports and a serial input port which is connected to the
serial output port of the first shift register for receiving N bits of
serial data therefrom and for providing N bits of serially data
simultaneously, one each at each of the N parallel output ports. There is
an X bit data bus communicating with the X parallel output ports and with
the X parallel input ports of each of the display cells for delivery of
the X bits of parallel input data to each of the display cells
simultaneously. Each of the display cells has a separate enabling terminal
which is interconnected with a portion of the N parallel output ports of
the second shift register for being enabled to display a symbol on one
cell at a time. The microprocessor is serially interconnected with the
input terminal of the first shift register for supplying a formatted
serial word of data associated with the status of the transfer switch. The
formatted word comprises N bits and X bits in series. The N bits are
utilized by the second shift register to determine which of the cells
display the X bits of coded display information.
BRIEF DESCRIPTION OF THE DRAWING
For a better understanding of the invention, reference may be had to the
preferred embodiment thereof shown in the accompanying drawings in which
FIG. 1 shows a switchboard or switchgear cabinet with an automatic transfer
switch and its controller disposed therein;
FIG. 2 shows a detailed view of the controller front panel for the
controller of FIG. 1;
FIG. 3 shows a schematic representation of an automatic transfer switch
controller system partially in block diagram form for utilization with an
electrically tripped circuit breaker system;
FIG. 4 shows an embodiment similar to that of FIG. 3 for a simplified
system;
FIGS. 5A through 5H and 5J through 5L show a schematic block diagram of the
main controller of the embodiments of FIG. 3 and FIG. 4;
FIGS. 6A through 6D show a schematic representation of the front panel of
the controller of FIG. 3 and FIG. 4;
FIGS. 7A and 7B show a schematic representation of the option board of FIG.
3;
FIG. 8 curves A through F show a timing diagram of the pulse arrangements
and charging current and voltage for the ranging means of the embodiments
of the present invention; and
FIG. 9 shows a family of curves representing the ranging factors for the
ranging device of the embodiments of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings and FIG. 1 in particular, a switch gear
cabinet 10 is shown. Switchgear cabinet 10 has a transfer switch
controller 12 which includes as part thereof a mechanical mode selector
switch 14 and a controller front panel 16.
Referring now more particularly to FIG. 2 that portion of the transfer
switch controller 12 of FIG. 1 in the region of the mode selector switch
14 and the controller front panel 16 is shown in greater detail. The mode
selector switch 14 may include a control switch handle 17 which can be
moved to anyone of three positions: OFF, MANUAL or AUTO, the use of which
will be described hereinafter. The controller front panel 16 may include a
16-character controller read out display 18 which may include readout
devices which cooperate to display messages and other information. There
is also a key switch 20 which is utilized for placing the controller 12 in
either the OPERATIONAL mode or PROGRAM mode. There is provided a STEP
switch which is utilized to change the input information for the front
panel display 18. A number of settable circuit parameters may be changed
as a result of manipulation of the switches entitled RAISE and LOWER. In
addition, there are five light emitting diodes which may report the status
of circuit breakers and power sources controlled and utilized by the
transfer switch. Green light emitting diodes entitled SOURCE 1 AVAILABLE
and SOURCE 2 AVAILABLE indicate the availability status of either of two
separate sources of electrical power. Red light emitting diodes entitled
MAIN 1, TIE and MAIN 2 indicate the status of appropriate circuit breakers
(illumination means closed) the interconnection scheme of which will be
shown and described hereinafter. In the upper right portion of the front
panel 16 is a LOCK OUT RESET switch, the use of which will be described in
more detail hereinafter.
Referring now to FIG. 3 a schematic block diagram of the controller 12 is
shown with interconnection to various circuit control devices and to
sources of power and associated circuit breakers as described previously.
In the preferred embodiment of the invention the source of electrical
power SOURCE 1 (sometimes called the normal source N) having three phase
lines A, B and C is shown on the left. On the right is shown a second
source of electrical power SOURCE 2 (sometimes called the emergency source
E) having three corresponding phase lines A, B and C. To the right of
SOURCE 1 is a circuit breaker entitled MAIN 1 and to the left of SOURCE 2
is a circuit breaker entitled MAIN 2. In the embodiment of the invention
of FIG. 3 a load LD1 is connected to the right of the circuit breaker MAIN
1 and a load LD2 is connected to the left of the circuit breaker MAIN 2.
Intermediate the loads LD1 and LD2 is a TIE breaker. In this embodiment of
the invention there is provided an OPTION BOARD 22 which is interconnected
electrically with the main controller 12 by way of the connectors J1 on
the option board and J12 on controller 12 and the interposed eight lead
cable 24. Also provided on the main controller 12 are connectors J5 and J6
each of which have four associated input terminals for interconnection
with cables 26 and 28 respectively for monitoring the phase voltage status
of the sources SOURCE 1 and SOURCE 2. There is also provided on the
controller 12 a connector J8 which is utilized for interconnecting the
controller 12 with the front panel 16. An auxiliary connector J9
designated AUX may also be present. Disposed on the controller 12 is a
terminal board TB1C having terminals 1 through 15 and a terminal board
TB2C having terminals 1 through 15. Likewise, on the option board 22 there
is a terminal board TB1O having terminals 1 through 16. The
interconnection of the terminal board TB1C, TB2C and TB1O with external
electrical devices will be described in more detail hereinafter. In the
embodiment of the invention shown here the main controller 12 operates in
conjunction with the option board 22 and if desired controls the three
circuit breakers MAIN 1, MAIN 2 and TIE. In this embodiment of the
invention SOURCE 1 and SOURCE 2 are presumed in an unlimiting way to
represent electrical utilities. However, in an alternate embodiment of the
invention, SOURCE 2, for example, may be a stand-by local electrical
generator (see FIG. 4) which is actuated into operation by the main
controller 12. LOAD 1 and LOAD 2 may be energized exclusively from SOURCE
1 by closing circuit breaker MAIN 1 and circuit breaker TIE and opening
circuit breaker MAIN 2. Alternately, LOAD 1 and LOAD 2 may be energized
exclusively from SOURCE 2 by closing circuit breakers MAIN 2 and TIE and
opening circuit breaker MAIN 1. Also, circuit breaker MAIN 1 may be closed
energizing LD1 exclusively from SOURCE 1 and circuit breaker MAIN 2 may be
closed energizing LD2 exclusively from SOURCE 2. In the latter situation,
the circuit breaker TIE remains open. In still another arrangement all of
the circuit breakers MAIN 1, MAIN 2 and TIE may be closed. The LOADS LD1
and LD2 are then energized concurrently from both SOURCE 1 and SOURCE 2.
For purposes of simplicity of illustration presume that SOURCE 1 is the
main supply of power for LD1 and LD2. In this case the circuit breaker
MAIN 1 will be closed and the circuit breaker TIE will be closed and the
circuit breaker MAIN 2 will be open to be closed at a later time in the
event that it is necessary to transfer the derivative of power from SOURCE
1 to SOURCE 2. SOURCE 2 in this embodiment of the invention is presumed to
be a stand-by source of electrical power. The electrical energy for the
main controller 12 and the option board 22 may be derived from SOURCE 1 or
SOURCE 2. Electrical power, for example, from the A and C phase lines of
SOURCE 1 may be provided by way of a transformer T1 to the input terminals
4 and 5 of the terminal board TB1C. Likewise, power from phase lines A and
C of SOURCE 2 may be supplied by way of transformer T2 to the input
terminals 14 and 15 of terminal board TB1C. Terminals 4 and 5 of terminal
board TB1C are designated LINE CONTROL POWER SOURCE 1 and terminals 14 and
15 are designated LINE CONTROL POWER SOURCE 2. This power is internally
handled by the main controller 12 in a manner to be described hereinafter.
Externally, a portion of this power is supplied by way of terminals 7 and
12 of terminal board TB1C as the AC-LINE and NEUTRAL AC field power for
the various external elements interconnected with main controller 12 or
the option board 22. In one embodiment of the invention the electrical
power derived from SOURCE 1 and SOURCE 2 as well as the field power is 120
volt alternating current. Terminal 6 on terminal board TB2C is entitled
MAIN 2 REPORT BACK and terminal 5 thereof is entitled MAIN 1 REPORT BACK.
Both of these are externally fed from auxiliary contacts 28 and 30 on the
circuit breakers MAIN 2 and MAIN 1, respectively. Auxiliary contacts 28
and 30 control power from the AC-LINE field wiring lead. When the circuit
breaker MAIN 2 is closed, normally open contact 28 is closed, this puts AC
voltage on terminal 6 of terminal board TB2C. When the circuit breaker
MAIN 1 is closed, auxiliary contact 30 is closed, providing AC voltage on
terminal 5 of terminal board TB2C. If contacts 28 and 30 are open circuit
breakers MAIN 1 and MAIN 2 are open. If contacts 28 and 30 closed, circuit
breakers MAIN 1 and MAIN 2 are closed. It is possible to have circuit
breakers MAIN 1 and MAIN 2 both opened, both closed or in different
states. Terminals 7, 8 and 9 of terminal board TB2C are externally
connected to the OFF, AUTO, and MANUAL output terminals of the mode
selector switch 14 as described previously with respect to FIG. 2.
Correspondingly, the input terminals 7, 8 and 9 of terminal board TB2C are
identified as OFF, AUTO and MANUAL, respectively. When the switch 14 is in
the OFF state, controller 12 does not operate to control the circuit
breakers MAIN 1, MAIN 2 or TIE. If on the other hand, the switch 14 is in
the MANUAL state, then the control 12 may be manually manipulated to place
the circuit breakers MAIN 1, MAIN 2 and TIE in various states of
conduction or non-conduction. Finally, if the switch 14 is in the AUTO
mode, then controller 12 will operate to automatically cause the circuit
breakers MAIN 1, MAIN 2 and TIE to open or close in appropriate
circumstances in accordance with a predetermined set of conditions which
are programmed into the controller 12 in a manner to be described
hereinafter. Input terminals 10 and 11 of terminal board TB2C are entitled
AUXILIARY TRANSFER 1-2 and AUXILIARY TRANSFER 2-1, respectively. These
terminals are connected to pushbutton switches 32 and 34, respectively,
the other ends of which are connected to the AC-LINE lead. When the switch
14 is in the MANUAL mode, then actuation of pushbutton 32 will cause a
transfer of power from SOURCE 1 to SOURCE 2 by appropriate operation of
circuit breakers MAIN 1, MAIN 2 and/or TIE. On the other hand, if the
operator depresses pushbutton 34 the controller will cause transfer of
power from SOURCE 2 to SOURCE 1 by corresponding operation of the circuit
breakers MAIN 1, MAIN 2 and/or TIE. Terminal 14 of terminal board TB2C is
designated GF LOCK-OUT and it is connected to contact device designated
GFI which may be part of a separate ground fault sensing system. The
contact GFI is powered by the AC-LINE lead. Terminal 12 of terminal board
TB2C is connected by way of a pushbutton 36 to the AC-LINE lead. Terminal
12 is designated as LOCK-OUT RESET. In the event that a ground fault
lock-out has occurred by actuation of the GFI relay the controller 12 will
prevent closure of all circuit breakers MAIN 1, MAIN 2 and TIE. In order
to return to normal operation, pushbutton 36 is actuated which in turn
will reset the circuit breakers MAIN 1, MAIN 2 and/or TIE if they tripped
regardless of what status the mode selector switch 14 is in and provided
that the ground fault has cleared. Terminals 13 and 15 of terminal board
TB2C are designated GENERATOR STOP and GENERATOR START, respectively. As
is best described with respect to the embodiment of FIG. 4 to be described
hereinafter they internally cooperate with output terminals 1 and 2 of
terminal board TB1C which are collectively designated GENERATOR OUTPUT
START. An auxiliary generator starting system may be externally
interconnected with the terminals 1 and 2 of terminal board TB1C for
starting the auxiliary generator at an appropriate time for supplying
power to the system. For example, SOURCE 2 may be the auxiliary generator.
The actuation of the generator will take place regardless of whether the
mode selector switch 14 is in the MANUAL or AUTO mode. Terminals 10, 11
and 12 of terminal board TB1C represents the common NEUTRAL for SOURCE 1,
SOURCE 2 and the output control or field power lead AC-LINE. Terminals 8
and 9 of terminal board TB1C cooperate with terminal 7 thereof to provide
the aforementioned output field power. The closing coils for the circuit
breaker MAIN 1 and MAIN 2 are interconnected externally to the input
terminals 1 and 2 of the terminal boards TB2C. These outputs are
designated respectively CLOSE 1 and CLOSE 2. Energization of terminals 1
and 2 of terminal board TB2C will actuate the closing coils CC for the
circuit breakers MAIN 1 and MAIN 2 and close those circuit breakers. In a
like manner, terminal 4 for terminal board TB1O of option board 22 is
interconnected with the closing coil of the TIE breaker. External
energization of terminal 4 of terminal board TB1O will cause the TIE
circuit breaker to close. Terminals 1, 2 and 3 respectively of terminal
board TB1O of the option board 22 are output terminals which are
interconnected respectively with the trip coils TRIP 1, TRIP 2 and TRIP
TIE of the circuit breakers MAIN 1, MAIN 2 and TIE, respectively so that
energization of any of those terminals will cause the associated circuit
breaker to trip or open. The neutral for the option board 22 is supplied
by way of terminal 7 of terminal board TB1O. Terminals 10, 9 and 12 of
terminal board TB1O of option board 22 are designated MAIN 1 TRIP, MAIN 2
TRIP and TIE TRIP, respectively. Each of these terminals is an input
terminal which is interconnected with a pushbutton 40, 42 and 44,
respectively for external manual control of the tripping of the circuit
breakers MAIN 1, MAIN 2 or TIE, respectively by way of terminals 1, 2 and
3 of TB1Q. In a like manner, terminals 11, 14 and 13 of the terminal board
TB1O represent the CLOSE inputs for the circuit breakers MAIN 1, MAIN 2
and TIE, respectively. These terminals are externally connected to
pushbuttons 46, 48 and 50, respectively for manual closing of the circuit
breakers MAIN 1, MAIN 2 and TIE, respectively by way of terminals 1, 2 and
4 respectively of TB1Q. Terminal 15 of terminal board TB1O is the TIE
BREAKER REPORT BACK input terminal which is connected to a normally open
auxiliary contact 52 on the TIE breaker. As will be described later
hereinafter the front panel terminal board J8 is interconnected with the
front panel 16 by way of a lead 54 as is best shown in FIGS. 5G and 6B.
Referring now to FIG. 4 a schematic block diagram of another embodiment of
the invention is shown. In this case no option board is utilized. All of
the elements shown in FIG. 4 are identical to those with similar reference
symbols in FIG. 3. In this case SOURCE 2 may be considered to be an
auxiliary generator G. There may be provided a transfer motor TM which is
interconnected by way of relay contacts with terminals 1 and 2 on terminal
board TB2C. Furthermore there is interconnected with the terminals 1 and 2
of terminal board TB1C a starting circuit 62 for the generator G. This
will be described hereinafter with respect to the embodiment of FIG. 4.
Also, interconnected with terminal 15 of terminal board TB2C is a start
pushbutton 58 for the generator start circuit 52. There is connected with
terminal 13 of terminal board TB2C a stop pushbutton 60. Manual actuation
of the start pushbutton 58 will cause the internally connected GENERATOR
START OUTPUT contact to close, thus energizing the start circuit 62 of the
generator G thus bringing that generator G into a disposition of providing
electrical power at phase lines A, B and C on the right of FIG. 4. On the
other hand, actuation of the pushbutton 60 will stop the generator G in a
similar manner. The generator G may be started either manually as
previously described or automatically in a manner to be described
hereinafter. Generator G may also be periodically exercised by the system.
In a like manner, once the generator G has been placed in a disposition of
providing electrical power at SOURCE 2 the transfer motor TM may be
actuated to open MAIN 1 and close MAIN 2 so that the load LD1 may be
empowered from the generator G. Subsequent energization of terminals 1 and
2 of terminal board TB2C in a manner to be described hereinafter may cause
the transfer motor TM to cause circuit breaker MAIN 2 to open and cause
circuit breaker MAIN 1 to close thus reenergizing load LD1 from SOURCE 1.
The transfer motor arrangement may also be used with the embodiment of
FIG. 3 in place of the closing coils MAIN 1 and MAIN 2. Correspondingly
the closing coils may be used instead of the transfer motor for the
embodiment of FIG. 4.
Referring now to FIGS. 3 and 5A there is shown the power supply
auctioneering circuit associated with terminals 4, 5, 7 through 12, 14 and
15 of terminal board TB1C. Single phase 120 volt alternating current may
be supplied to terminals 4 and 5 by way of transformer T1. From there it
is passed through a filter Fl to one pole of a switch SW1. In a like
manner single phase 120 volt AC power is provided to terminals TB1C 14 and
15 from SOURCE 2. This power is provided by way of another line to another
pole on the switch SW1. The switch SW1 is controlled by a field effect
transistor FET1 and a control signal designated CONTROL-PW. This latter
signal is provided by another portion of the controller in a manner to be
described hereinafter. Depending upon the status of the signal CONTROL-PW,
the single phase voltage from SOURCE 1 or SOURCE 2 will be auctioneered to
be provided to the terminals 7, 8 and 9 on terminal board TB1C for the
line voltage AC-LINE. There also being provided NEUTRAL at terminals 10,
11 and 12 of terminal board TB1C. The 120 volt AC signal is additionally
supplied to a transformer T3 and from thence to a full wave bridge
rectifier BG1. The output voltage V+UNREG of the full wave bridge
rectifier BG1 is provided to a filter capacitor F2. The circuit which
includes the filter Fl, the transformer T3 and the bridge rectifier BG1 is
identified as source module SM1. A similar source module SM2 provides
power to the output of the common filter F2 so that the voltage V+UNREG
may come from either SM1 or SM2 depending upon which one of either or both
sources are utilized at the time. The input circuit for the controller 12
associated with terminals 1 through 4 of connector J5 and terminals 1
through 4 of connector J6 is also described. Each of the phase lines A, B
and C and the neutral for SOURCE 1 is supplied respectively to terminals 1
through 4 of connector J5 and each of the phase voltages A, B and C and
the neutral for SOURCE 2 is supplied to respectively terminals 1 through 4
of connector J6. Each of the aforementioned phase voltage terminals is
internally connected to separate signal conditioning modules SC1 through
SC6 respectively. The neutrals are interconnected to the neutral of each
module. All of the signal conditioning modules SC1 through SC6 may in one
embodiment of the invention be the same. In each case, the voltage is
supplied to a resistor and transformer T4 and thence to a filter network
F3 comprising two capacitors and one resistor connected in .pi.
configuration. The transformer T4 in cooperation with the resistor act to
convert the phase voltage to a relatively low level corresponding current.
Each of the current signals from the signal conditioning modules SC1, SC2
and SC3 is provided concurrently to the X, Y and Z inputs of an analog
multiplexer MX1. Multiplexer MX1 is empowered on terminal 16 thereof by
the voltage V2 which in one embodiment of the invention may be a highly
filtered 5 volt signal. The INH input terminal of the multiplexer MX1 is
grounded through a resistive element for testing purposes and the VSS and
VEE input terminals of the multiplexer MX1 are grounded. The X1, Y1 and Z1
output terminals of the multiplexer MX1 are connected together and to the | | |