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Deflector ring for use with inflators with passive restraint devices    
United States Patent4902036   
Link to this pagehttp://www.wikipatents.com/4902036.html
Inventor(s)Zander; Ronald (Mesa, AZ); Wells; Dennis J. (Phoenix, AZ); Merkley; Leon (Mesa, AZ); Esterberg; Dean (Mountain Lakes, NJ)
AbstractA vehicle passive restraint device comprising an air bag positioned between an occupant of the vehicle and an interior portion thereof for protecting the occupant from an impact with the interior portion in the event of a collision involving the vehicle; a generator for producing a sufficient quantity of a gaseous combustion product to inflate the air bag means in an interval occuring between the collision and the impact in order to prevent the impact; and a deflector ring positioned between the air bag and the generator for attaching the bag to the generator and extending a sufficient distance into an interior portion of the air bag for preventing hot combustion gases and particulates produced within the generator from impinging directly against an inner surface of the bag. The deflector ring is stamped from a relatively light weight material utilizing conventional stamping equipment without the necessity of subjecting the ring to any machining treatment. The ring possesses sufficient structural strength to position and maintain the air bag in relation to the generator when the generator is actuated in order to inflate the air bag.



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Drawing from US Patent 4902036
Deflector ring for use with inflators with passive restraint devices - US Patent 4902036 Drawing
Deflector ring for use with inflators with passive restraint devices
Inventor     Zander; Ronald (Mesa, AZ); Wells; Dennis J. (Phoenix, AZ); Merkley; Leon (Mesa, AZ); Esterberg; Dean (Mountain Lakes, NJ)
Owner/Assignee     Talley Automotive Products, Inc. (Phoenix, AZ)
Patent assignment
All assignments
Publication Date     February 20, 1990
Application Number     07/325,087
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     March 15, 1989
US Classification     280/736 280/728.2 280/734 280/740
Int'l Classification     B60R 021/16 B60R 021/26 B60R 021/08
Examiner     Bertsch; Richard A.
Assistant Examiner    
Attorney/Law Firm     Pennie & Edmonds
Address
Parent Case     This is a continuation of application Ser. No. 145,449, filed Jan. 19, 1988 now abandoned.
Priority Data    
USPTO Field of Search     280/743 280/728 280/730 280/732 280/734 280/736 280/740 280/741 280/742 280/743 422/166
Patent Tags     deflector ring inflators passive restraint devices
   
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ReferenceRelevancyCommentsReferenceRelevancyComments
4793631
Takada
280/728.2
Dec,1988

[0 after 0 votes]
4722551
Adams

Feb,1988

[0 after 0 votes]
4561675
Adams
280/734
Dec,1985

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4547342
Adams
422/166
Oct,1985

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4296084
Adams
423/351
Oct,1981

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4278638
Nilsson
422/166
Jul,1981

[0 after 0 votes]
4131299
Ono
280/736
Dec,1978

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4068862
Ishi
280/740
Jan,1978

[0 after 0 votes]
4017100
Gehrig
280/736
Apr,1977

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3958949
Plantif
422/166
May,1976

[0 after 0 votes]
3907330
Kondo
280/731
Sep,1975

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3843152
Nonaka
280/731
Oct,1974

[0 after 0 votes]
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We claim:

1. A vehicle passive restraint device comprising:

(a) air bag means positioned between an occupant of said vehicle and an interior portion thereof for protecting said occupant from an impact with said interior portion in the event of a collision involving said vehicle;

(b) generator means for producing a sufficient quantity of a gaseous combustion product to inflate said air bag means in an interval occurring between said collision and said impact in order to prevent said impact; and

(c) deflector ring means positioned between said air bag means and said generator means for attaching said bag to said generator and extending a sufficient distance into an interior portion of said bag for preventing hot combustion gases and particulates produced within said generator means from impinging directly against an inner surface of said bag means, wherein said deflector ring is mounted such that a shorter leg portion of said ring is positioned adjacent said generator means where-upon the remaining longer leg portion is positioned at a location relatively removed from said generator means;

and wherein said deflector ring means is stamped from a relatively light weight material utilizing conventional stamping equipment without the necessity of subjecting said ring means to any machining treatment and wherein said ring means possesses sufficient structural strength to position and maintain said air bag means in relation to said generator means when said generator means is actuated in order to inflate said air bag means.

2. The passive restraint device of claim 1 wherein said relatively light weight material is selected from the group consisting of low carbon steel, titanium, stainless steel and aluminum.

3. The passive restraint device of claim 1 wherein said deflector ring means is a circular member having a J-shaped cross-sectional configuration.

4. The passive restraint device of claim 3 wherein said deflector ring further comprises a plurality of mounting holes defined by a base portion thereof, said holes being evenly spaced along the circumference of said ring.

5. The passive restraint device of claim 4 wherein said deflector ring is mounted upon mounting plate means by fastening means inserted through apertures defined by said plate means and thereafter through said mounting holes in said deflector ring.

6. The passive restraint device of claim 5 wherein said fastening means are screws, bolts, or rivets.

7. A vehicle passive restraint device comprising:

(a) air bag means positioned between an occupant of said vehicle and an interior portion thereof for protecting said occupant from an impact with said interior portion in the event of a collision involving said vehicle;

(b) generator means for producing a sufficient quantity of a gaseous combustion product to inflate said air bag means in an interval occurring between said collision and said impact in order to prevent said impact; and

(c) deflector ring means positioned between said air bag means and said generator means for attaching said bag to said generator and extending a sufficient distance into an interior portion of said bag for preventing hot combustion gases and particulates produced within said generator means from impinging directly against an inner surface of said bag means, wherein said deflector ring is mounted such that a shorter leg portion of said ring is positioned adjacent said generator means whereupon the remaining longer leg portion is positioned at a location relatively removed from said generator means;

and wherein said deflector ring means is stamped from a relatively light weight material utilizing conventional stamping equipment without the necessity of subjecting said ring means to any machining treatment and wherein said ring means possesses sufficient structural strength to position and maintain said air bag means in relation to said generator means when said generator means is actuated in order to inflate said air bag means;

and wherein said generator means comprises:

(a) base plate means;

(b) diffuser plate means having a peripheral portion thereof sealingly connected to a corresponding portion of said base plate means so as to form a portion of a housing for the generator, and

(c) means for engaging said base plate means with said diffuser plate means, said engaging means passing perpendicularly through both said diffuser and said base plate means and capable of permitting a minimal separation between both said diffuser and said base plate means in the event of an overpressurization of said generator to safely direct gas away from said housing,

wherein said generator means comprises at least three concentrically aligned toroidal zones, whereby a first zone contains means for igniting a gas generating composition; a second zone contains a solid gas generating composition operable upon ignition to produce gas and particulate reaction products; and a third zone contains filtration means to cool said gas and to trap said particulate products, said third zone being further provided with orifice means for discharging gas from said housing.

8. The passive restraint device of claim 7 wherein said relatively light weight material is selected from the group consisting of a low carbon steel, titanium, stainless steel and aluminum.

9. The passive restraint device of claim 8 wherein said deflector ring means is a circular member having a J-shaped cross-sectional configuration.

10. The passive restraint device of claim 9 wherein said deflector ring further comprises a plurality of mounting holes defined by a base portion thereof, said holes being evenly spaced along the circumferences of said ring.

11. The passive restraint device of claim 10 wherein said deflector ring is mounted upon mounting plate means by fastening means inserted through apertures defined by said plate means and thereafter through said mounting holes in said deflector ring.

12. The passive restraint device of claim 11 wherein said fastening means are screws, bolts, or rivets.

13. The vehicle passive restraint device of claim 7 wherein said means for engaging said base plate means with said diffuser plate means of said generator means is a plurality of rivet members arranged around said outer peripheral portion of said generator housing.

14. The vehicle restraint device of claim 7 wherein said of said base plate means and said diffuser plate means further comprises corresponding flange means located along said outer peripheral portion, each said flange means defining at least one aperture therethrough for attaching said generator to a mounting plate and to said deflector ring.

15. The vehicle restraint device of claim 14 wherein said diffuser plate and said base plate are at least partially connected along their periphery by a weld.

16. The vehicle restraint device of claim 7 wherein said the first zone of said generator contains enhancer packet means comprising a homogeneous mixture of an ignition enhancing material and an auto ignition composition.

17. The vehicle restraint device of claim 7 wherein said second zone of said generator further comprises prefiltering means located along an outer peripheral portion of said second zone, wherein said prefiltering means comprises at least one layer of screening means positioned so as to remove a portion of said particulate products from said gas.

18. The vehicle restraint device of claim 7 wherein said third zone includes a first portion containing first filtering means for removal of a major portion of said particulate reaction products from said gas whereby said gas passes through said second filtering means and subsequently through said third filtering means.

19. A vehicle restraint device of claim 18 wherein said first filtering means comprises chamber means substantially filled with a plurality of unaligned metal fiber means.

20. The vehicle restraint device of claim 18 wherein said second filtering means comprises screening means having a predetermined mesh size, said mesh size being sufficient to prevent the passage therethrough of substantially all of said particulate reaction products remaining in said gas.

21. The vehicle restraint device of claim 20 wherein said third filtering means comprises screening means having a mesh size relatively narrower than that utilized with said second filtering means.

22. The vehicle restraint device of claim 21 wherein said gas discharge orifice means comprises a plurality of diffusion ports located along side peripheral portion of said diffuser plate, adjacent and exterior to said third filtering means.

23. A vehicle passive restraint device comprising:

(a) air bag means positioned between an occupant of said vehicle and an interior portion thereof for protecting said occupant from an impact with said interior portion in the event of a collision involving said vehicle;

(b) generator means for producing a sufficient quantity of a gaseous combustion product to inflate said air bag means in an interval occurring between said collision and said impact in order to prevent said impact; and

(c) deflector ring means positioned between said air bag means and said generator means for attaching said bag to said generator and extending a sufficient distance into an interior portion of said bag for preventing hot combustion gases and particulates produced within said generator means from impinging directly against an inner surface of said bag means, wherein said deflector ring is mounted such that a shorter leg portion of said ring is positioned adjacent said generator means whereupon the remaining longer leg portion is positioned at a location relatively removed from said generator means;

and wherein said deflector ring means is stamped from a relatively light weight material utilizing conventional stamping equipment without the necessity of subjecting said ring means to any machining treatment and wherein said ring means possesses sufficient structural strength to position and maintain said air bag means in relation to said generator means when said generator means is actuated in order to inflate said air bag means;

wherein said generator means comprises

(a) a housing constructed of a relatively light weight, corrosion resistant, high tensile strength material, defining at least three concentric toroidal zones, whereby a first zone contains means for igniting a gas generating composition; a second zone contains a solid gas generating composition operable upon ignition to produce gas and particulate reaction products; and a third zone contains filtration means to cool said gas and to trap said reaction products, said third zone being further provided with gas discharge orifice means;

(b) base plate means;

(c) diffuser plate means having a peripheral portion thereof sealingly connected to a corresponding portion of said base plate means so as to form a portion of a housing for the generator,

(d) means for engaging said base plate means with said diffuser plate means, said engaging means passing perpendicularly through both said diffuser plate means and said base plate means capable of permitting a minimal separation between both said plate means in the event of an overpressurization of said generator to safely direct gas away from said housing,

(e) means for igniting said solid gas-generating composition, said ignition means located in an aperture in a central portion of said base plate means;

(f) an enhancer packet comprising a homogeneous mixture of an ignition enhancing material and an autoignition composition located in said first zone of said housing means;

(g) spacer means between said solid gas-generating composition and said housing to prevent abrasion of said composition due to contact with an inner surface of the housing;

(h) prefiltering means located along a peripheral portion of said first zone between said solid gas generating composition and said third zone;

(i) filtering means located in said third zone and comprising a first portion for removal of a major portion of said particulate reaction products from said gas, and a second portion for removing substantially all of any remaining particulate reaction products from said gas, whereby said gas passes through said first portion of said filtering means prior to passing through said second portion; and

(j) gas discharge orifice means comprising a plurality of diffusion ports located along said peripheral portion of said diffuser plate means;

wherein said solid gas generating composition is in the form of a plurality of pressed toroidal discs in stacked relation, each disc having means to permit air to circulate around at least a portion of one of its surfaces and whereby the gas produced by the combustion of said toroidal discs is cooled and cleaned by passing through said prefiltering means and thereafter through said filtering means.
 Description Submit all comments and votes
 


FIELD OF THE INVENTION

The invention relates to an inflator apparatus capable of producing a sufficient quantity of a gaseous combustion product to inflate a passive restraint device such as an automobile air bag. More particularly, it concerns the use of a ring-shaped member to prevent the impingement of hot gases and/or particulate materials directly upon the inner surface of the air bag.

BACKGROUND OF THE INVENTION

During the deployment of a passive restraint device in the event of a collision involving a vehicle in which the device is installed, gases and particulate combustion products, produced at temperatures in excess of 1,000.degree. F. during the initial portion of the propellant burning cycle, impinge directly upon the fabric of the bag. If no protective measures are taken, such as: (1) by incorporating additional, i.e., "sacrificial", layers of fabric into the bag at the point where it is contacted by the hot gases and the energetic particulates, or (2) by installing a deflection member between the generator and the air bag, this impingement may result in the bag becoming burned through, with a resultant failure of the restraining device to perform as desired.

Manufacturers of currently marketed air bag systems have generally elected to do both, i.e., by providing a sacrificial layer and a gas deflection member. The deflection members in current use, however, are expensive, machined parts which are fabricated from heavy steel plate and which can not be stamped with conventional stamping equipment. This adds both to the cost of the inflator and the weight of the completed assembly. As is well known in the automotive art, any increase in vehicle weight is to be avoided if possible due to its negative impact upon gas mileage. The main function of these machined members appears more directed to simply attaching an air bag to a gas generator rather than to deflecting hot gases and particulates away from the fabric of the bag since they do not extend any appreciable distance into the mouth of the bag.

Further, with regard to the means for inflating air bag systems such as those described herein, many forms of gas generators or inflators utilizing combustible solid fuel gas generating compositions are known. Commonly encountered features among generators utilized for this purpose are the inclusion within a housing of a gas generant composition and means to filter and to cool the gas, positioned between the composition and the gas discharge orifices, as defined by the generator housing.

One such gas generator includes an annular reaction or combustion chamber which is bounded by an outer casing or housing structure. The combustion chamber encloses a rupturable container or cartridge that is hermetically sealed and which contains therein a solid gas generant in pelletized form, surrounded by an annular filter. This generator further includes a central ignition or initiator tube and a toroidal filter chamber adjoining and encircling the combustion chamber. An inner casing or housing structure is located in close surrounding and supporting relationship to the rupturable container, the inner casing being formed by a cylinder having uniformly spaced peripheral ports or orifices near one end. These orifices provide exit holes for the flow of gas from the combustion chamber.

Alternately, a generator housing may be provided, comprising first and second structural components or shells, specifically, a first or diffuser shell and a second or base shell. Both shells are forged and heat treated, after which they undergo machining to obtain a proper fit. The first structural component, i.e., the diffuser shell, is formed with three integral concentric cylinders which form the inner structural walls of the inflator and which define chambers therein containing the solid gas generant, ignition materials, and filters, as well as providing exit openings or ports for the passage of the gasses from chamber to chamber and subsequently into the protective air bag.

The second structural component of this embodiment, known as the base shell, may utilize an electrical initiator (squib) for igniting the main propellant charge as well as a flange for attaching an air bag thereto. It also provides three concentric mating surfaces for the concentric cylinders of the diffuser shell. The three concentric cylinders of the diffuser shell are thus joined to the corresponding concentric mating surfaces located upon the base shell.

Still further, other inflator devices which are known in the art comprise a base plate and a diffuser plate having a peripheral portion thereof sealingly connected to a corresponding portion of the base plate. This connection is made by, for example, a light weld between these two parts. The subject inflator additionally comprises means for engaging the base plate and the diffuser plate in operative association. These means pass substantially perpendicularly through both said plates and are preferably rivets, although bolts or screws may also be utilized for this purposes. Such engaging means are capable of permitting a minimal degree of separation between the diffuser plate and the base plate of the inflator in the event that the generator unit becomes overpressurized. This arrangement permits the rapidly generated gaseous product to be safely directed away from the generator, thus preventing a catastrophic fragmentation of the generator housing.

Gas generators, or inflators, of the type described above, must withstand enormous thermal and mechanical stresses for a short period during the gas generation process. Thus, inflators that have been and are currently being used with automobile or other vehicle air bags have previously been fabricated using steel for the casing and other structural housing components, with these components being joined together by screw threads, roll crimping or welding.

The recent emphasis on weight reduction for the purpose of fuel conservation in motorized vehicles, however, has created a need and a demand for a lighter weight inflation system. This is of particular importance in a crash protection system for the driver wherein the inflator is mounted on the vehicle's steering wheel. The availability of a lighter weight inflator for installation at this location further enables a reduction to be made in the weight of the vehicle's steering wheel and the steering column on which the inflator is mounted.

In this regard, some recently introduced inflator devices utilize aluminum casing materials. While this does alleviate somewhat the problem of excessive generator weight, aluminum generators tend to be more expensive in terms of production costs than the stamped stainless steel models currently in general use. More importantly, however, aluminum also tends to lose considerable strength at elevated temperatures, which becomes of concern should the airbag system be exposed to a car fire. Since the gas generator is a pressure vessel, as noted above, concern exists over the possible fragmentation of a weakened aluminum generator casing upon a sudden overpressurization of the device due to an ignition caused by such a fire.

Various means, as described above, have been utilized with the prior art inflators described herein to prevent the impingement of hot gasses and/or particulate materials directly upon the inner surface of an air bag installed in operative association therewith. Thus, as described below, the present invention describes and claims a novel deflector member configured and adapted to permit a safe, rapid inflation of an air bag component in a motor vehicle passive restraint device to assist in ensuring the safety of the vehicle occupants in the event of an accident.

SUMMARY OF THE INVENTION

In accordance with the teachings of the present invention a vehicle passive restraint device is provided, comprising an air bag positioned between an occupant of the vehicle and an interior portion thereof. This air bag protects the occupant from an impact with the interior portion of the vehicle in the event of a collision. The device further comprises a gas generator for producing a sufficient quantity of a gaseous combustion product to inflate the air bag within the interval between a collision involving the vehicle in which it is installed and an impact of the occupant with the interior portion of the vehicle, in order to prevent this impact.

Additionally, the device comprises a deflector ring positioned between the air bag and the generator for attaching the air bag to the generator. The deflector ring extends a sufficient distance into the interior of the air bag to prevent hot combustion gases and particulate materials produced as a result of the combustion reaction occurring within the generator from impinging directly against an inner surface of the bag.

The deflector ring is stamped from a relatively lightweight material utilizing conventional stamping equipment without the necessity of machining this member in any manner whatsoever. In addition, the ring member possesses sufficient structural strength to position and maintain the air bag in relation to the generator when the generator is actuated in order to inflate the air bag.

In one embodiment of the invention, the deflector ring is stamped from a relatively lightweight material utilizing conventional stamping equipment.

The material currently utilized for this purpose is low-carbon steel, which is of sufficient durability to resist damage by the hot gases and particulates exhausted from the generation during its firing phase. A number of alternate compositions, such as aluminum, titanium and even stainless steel, i.e., metals having a high degree of strength and low weight may, however, be chosen for use in stamping the deflector ring. The even lower weight of these materials would thus be useful in decreasing the weight of the entire passive restraint assembly.

As a result of the stamping process described above, the deflector ring is produced as a circular member having a "Jshaped" cross-sectional configuration. Additionally, the ring further comprises a plurality of mounting holes defined by a base portion thereof, these holes being evenly spaced along the circumference of the ring. The deflector ring is mounted upon a mounting plate by fastening means which are inserted through apertures defined by the plate and thereafter through the mounting holes in the deflector ring. These fastening means may be, for example, screws, bolts or rivets. Alternate fastening means such as adhesives may also be used. The Jshaped deflector ring is mounted such that a shorter leg portion of the ring is positioned adjacent to the generator whereupon the remaining longer leg portion thereof is positioned at a location relatively removed from the generator.

In an alternate embodiment of the invention, the vehicle passive restraint device comprises the air bag, generator and deflector ring as described above wherein the generator is comprised of a base plate and a diffuser plate having a peripheral portion sealingly connected to a corresponding portion of the base plate so as to form a portion of a generator housing. The base plate and diffuser plate are connected by engaging means passing perpendicularly through both plates. These connector means are capable of permitting a minimal separation between both the diffuser plate and the base plate in the event of an overpressurization of the generator to safely direct gas away from the generator housing.

The generator housing defines at least three concentrically aligned toroidal zones. A first such zone contains means for igniting a gas generating composition. A second zone contains a solid gas generating composition operable upon ignition to produce gas and particulate reaction products. A third zone contains filtration means to cool the gas and to trap the particulate products. The third zone is further provided with a plurality of orifices for discharging gas from the generator housing.

In the embodiment described above, the deflector ring is stamped from a relatively lightweight material, i.e., a sheet of low carbon steel, with conventional stamping equipment. Various other metals, such aluminum, titanium and stainless steel, may be useful, as noted above, as replacements for the low carbon steel due to their decreased weight in comparison to the steel. The deflector ring of this embodiment is stamped as a circular member having a J-shaped cross-sectional configuration. The ring further comprises a plurality of mounting holes through a base portion thereof which are evenly spaced along the circumference of the ring.

In a further embodiment of the invention, the deflector ring is mounted upon a mounting plate by fasteners inserted through apertures defined by the plate which pass through a layer of the air bag material sandwiched between the mounting plate and the deflector ring and thereafter through the mounting holes in the deflector ring. These fasteners may be, for example, screws, bolts or rivets. Additionally, an adhesive may also be used to fasten the deflector ring to the mounting plate. The deflector ring is mounted such that a shorter leg portion of the ring is positioned adjacent to the generator whereupon the remaining, longer leg portion thereof is positioned at a location relatively removed from the generator.

In another embodiment of the invention, the means for engaging the base plate with the diffuser plate of the generator housing is a plurality of rivet members arranged around the outer peripheral portion of the generator housing. Further, both the diffuser plate and the base plate additionally comprise corresponding flanges located along the outer peripheral portion thereof. Each flange defines at least one aperture therethrough for attaching the generator to a mounting plate as well as to the deflector ring. In the embodiment described above, the diffuser plate and the base plate of the generator housing are at least partially connected along their peripheral edges by a light weld.

In a still further embodiment of the invention, the first zone of the generator contains an enhancer packet comprising a homogeneous mixture of an ignition enhancing material and an auto ignition composition. Additionally, the second zone of the generator further comprises pre-filtering means located along an outer peripheral portion thereof comprising at least one layer of a screening material positioned so as to remove a portion of the particulate products from the gas.

In another embodiment of the invention, the third zone of the generator includes a first portion containing first filtering means for removal of a major portion of the particulate reaction products from the gas and a second portion containing second and third filtering means for removing substantially all of any remaining particulate reaction products from the gas. Prior to the complete pressurization of the generator, gas passes through the first filtering means prior to passing through the second filtering means. Once the first filtering means is substantially pressurized, however, which occurs almost instantly, the gas no longer flows into the first filtering means, but rather it flows directly into the second filtering means. The inertia of the relatively heavier metal particulates, however, carries them directly into the first filtering means and subsequently through the third filtering means.

The first filtering means comprises a chamber substantially filled with a plurality of unaligned metal fibers (such as steel wool fibers). The second filtering means comprises a screen having a predetermined mesh size. This mesh size is sufficient to prevent the passage therethrough of substantially all of the particulate reaction products from the gas. The third filtering means comprises a screen having a mesh size relatively narrower than that utilized with the second filtering means. The gas exits the generator housing through a plurality of diffusion ports located along the peripheral portion of the diffuser plate, adjacent and exterior to the third filtering means.

A still further embodiment of applicants' vehicle passive restraint device comprises an air bag, a gas generator and a deflector ring. The generator utilized in this embodiment comprises a housing constructed of a relatively lightweight, corrosion resistant, high tensile strength material. The housing defines at least three concentric toroidal zones. A first zone contains means for igniting a gas generating composition. A second zone contains a solid gas generating composition operable upon ignition to produce gas and particulate reaction products. A third zone contains filtration means to cool the gas and to trap the reaction products. The third zone is further provided with a plurality of gas discharge orifices.

The gas generator of this embodiment additionally comprises a base plate and a diffuser plate having a peripheral portion thereof sealingly connected to a corresponding portion of the base plate so as to form a portion of a generator housing. The base plate and the diffuser plate are connected by engaging means passing perpendicularly through both the diffuser plate and the base plate. These engaging means are capable of permitting a minimal separation between both plates in the event of an overpressurization of the generator in order to safely direct gas away from the housing.

Also included in this embodiment of the generator are means for igniting the solid gas generating composition located within an aperture in a central portion of the base plate. An enhancer packet comprising a homogeneous mixture of an ignition enhancing material and an auto ignition composition is located in the first zone of the generator housing. Further, spacer means are positioned between the solid gas generating composition and the generator housing to prevent abrasion of the gas generating composition caused due to contact with an inner surface of the housing.

Additionally included within the embodiment described above are prefiltering means located along a peripheral portion of the first zone of the generator between the solid gas generating composition and the third zone of the generator. Further, filtering means are located in the third zone of the generator and comprise a first portion for removal of a major portion of the particulate reaction products from the gas and a second portion for removing substantially all of any remaining particulate reaction products. Subsequent to the pressurization of the generator, the gas passes through the second portion of the filtering means prior to passing through the third portion. As noted above, the heavier particulates fly directly into the first portion of the filter where they are subsequently trapped. The generator housing further comprises a plurality of gas diffusion ports located along the peripheral portion of the diffuser plate.

In the embodiment described above, the solid gas generating composition is provided in the form of a plurality of pressed toroidal disks in stacked relation, each disk having means to permit air to circulate around at least a portion of one of its surfaces. The gas produced by the combustion of the toroidal disks is cooled and cleaned by passing through the prefiltering and filtering means.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view demonstrating a preferred location for applicants ' passive restraint system as described herein;

FIG. 2 is a bottom perspective view of applicants' passive restraint system;

FIG. 3 is a sectional view of applicants' restraint system taken through line 3--3 of FIG. 2; and

FIG. 4 is a perspective view of a deflector ring member for use with applicants' passive restraint system, constructed according to the invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Gas generators of the type described herein are useful for the rapid generation of large volumes of gas, the amount and type of gas to be generated being determined, at least in part, by the type of combustible generant composition chosen for use in the generator, the amount thereof and the burning surface provided thereby. The gas produced may be toxic or non-toxic, noxious or non-noxious, depending upon the desired application and the starting materials chosen.

At the present time, the most widespread commercial application for such generators has involved their use in producing a sufficient volume of gas within a suitably short interval, i.e., within about 35-60 milliseconds, for inflating an air cushion device, i.e., an air bag, in an automobile passive restraint system. The following description of the invention, given with reference to the attached drawing figures, will therefore be directed to such a use.

One must keep in mind, however, that while the generator described below represents an inflator for use with a preferred embodiment of the invention, the deflector ring member disclosed herein may be utilized in conjunction with a variety of inflators of varying construction. The present invention should thus not be limited simply to the embodiments described herein but rather it should be considered to encompass such modifications and embodiments as may be envisioned by those of ordinary skill in the related art.

Referring initially to FIG. 1, there is illustrated, in perspective, a vehicle occupant restraint system designed for installation within, for example, the steering column of a motor vehicle such as an automobile for protecting the driver thereof. It should be noted, however, that the "air bag" application herein described may also include, in the event of a collision between the automobile and a second stationary or moving object, the use of one or more of such generators to inflate at least one passive restraint located within the zone normally occupied by a driver and passengers traveling within the vehicle.

This view depicts a substantially circular steering wheel 10 positioned upon steering post 12 and connected to a mechanism (not shown) for turning the front wheels of the vehicle from side to side. Located within a central portion of wheel 10 is housing 14 formed of opposing side members 16, 18 and cover member 20. Generator 22 which is operatively associated with air bag 24, is secured in position within housing 14 by mounting plate 36. Plate 36 may be connected to generator 22 with the use of apertures 35 defined by flanges 30, 32, through which may be passed connecting elements such as rivets, bolts or screws (not sh