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| United States Patent | 4904153 |
| Link to this page | http://www.wikipatents.com/4904153.html |
| Inventor(s) | Iwasawa; Yoshiyuki (Tokyo, JP);
Ishida; Tsutomu (Tokyo, JP);
Harada; Hiroshi (Tokyo, JP);
Kobayashi; Shintaro (Tokyo, JP);
Okamoto; Kenji (Tokyo, JP);
Matsumoto; Takashi (Ise, JP);
Yamamoto; Kiwamu (Ise, JP);
Takasu; Toshio (Ise, JP) |
| Abstract | There is disclosed a robot used in a clean room and adapted to transport a
wafer cassette containing semiconductor wafers. The robot includes: a
guide rail disposed in the clean room; a robot body slidably connected to
the guide rail for movement along the guide rail; and a first drive
mechanism for driving the robot body along the guide rail. The robot body
includes: a clamping hand for releasably clamping the wafer cassette; an
arm assembly, extending between the guide rail and the clamping hand, for
controlling the position of the clamping hand; and a wrist assembly,
interposed between the arm assembly and the clamping hand, for adjusting
the orientation of the clamping hand. The wrist assembly includes: a wrist
frame connected via a horizontal pivot to the arm assembly for upward and
downward movement, the wrist frame rotatably supporting the clamping hand
for turning about an axis perpendicular to the horizontal pivot; a second
drive mechanism for pivoting the wrist frame relative to the arm assembly;
and a third drive mechanism for turning the clamping hand relative to the
wrist frame. |
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Title Information  |
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Drawing from US Patent 4904153 |
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Transporting robot for semiconductor wafers |
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| Publication Date |
February 27, 1990 |
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| Filing Date |
November 12, 1987 |
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| Priority Data |
Nov 20, 1986[JP]61-277056
Dec 03, 1986[JP]61-288356
Dec 03, 1986[JP]61-288357 |
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Title Information  |
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Claims  |
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What is claimed is:
1. A transporting robot for semiconductor wafers contained in a wafer
cassette, the robot being used in a clean room in which a laminar flow of
air moves downward from an air-supplying means of the clean room, the
robot comprising: a guide rail disposed substantially horizontally under
the air-supplying means of the clean room; a robot body depending from the
gude rail and slidably connected to the guide rail for movement along the
guide rail; first drive means for driving the robot body along the guide
rail; a tubular enclosure enclosing the entire length of the guide rail;
and suction means for drawing the air thereinto from the inside of the
enclosure so that dust produced inside the enclosure is prevented from
blowing out of the enclosure, said robot body comprising:
clamping means for releasably clamping the wafer cassette;
an arm assembly, extending between the guide rail and the clamping means,
for controlling the position of the clamping means; and
a wrist assembly, interposed between the arm assembly and the clamping
means, for adjusting the orientation of the clamping means, said wrist
assembly comprising:
a) a wrist frame connected via a horizontal pivot to the arm assembly for
upward and downward movement, the wrist frame rotatably supporting the
clamping means for turning movement of the clamping means about a shaft
perpendicular to said horizontal pivot;
b) second drive means for pivoting the wrist frame relative to the arm
assembly; and
c) third drive means for turning the clamping means relative to the wrist
frame,
said enclosure having a slender opening extending therealong and opening
sideward, the slender opening allowing the robot body to pass out of the
enclosure therethrough, said suction means comprising an air intake duct
in communication with the inside of the enclosure, the air intake duct
having a suction opening which opens upward at the lower edge of the
slender opening of the enclosure so that an air flow directed to the
suction opening forms an air curtain covering the slender opening of the
enclosure, whereby dust produced in the enclosure is prevented from
blowing out of the enclosure through the slender opening.
2. A transporting robot according to claim 1, wherein the clamping means
comprises: a hand frame rotatably connected to the wrist frame; a pair of
spaced parallel fingers adapted to releasably clamp the wafer cassette
therebetween, the fingers movably connected to the hand frame for movement
toward and away from each other; and fourth drive means for moving the
fingers, each of said fingers comprising nonslipping means for preventing
the wafer cassette from falling from the fingers.
3. A transporting robot according to claim 2, wherein the nonslipping means
comprises an engaging projection adapted to be engaged with a periphery of
a recessed portion of the wafer cassette, the engaging projection
protruding from each of the fingers toward the confronting finger.
4. A transporting robot according to claim 3, wherein the arm assembly
comprises: a sliding arm slidably connected to the guide rail; an
extendable vertical arm rotatably connected to the sliding arm for turning
about a longitudinal axis thereof, and including means to extend and
retract said vertical arm; fifth drive means for turning the vertical arm
relative to the sliding arm; and an extendable horizontal arm extending
between the vertical arm and the wrist assembly, and including means to
extend and retract said horizontal arm.
5. A transporting robot according to claim 2, wherein each of the fingers
further comprises damper means for dampening the vibration due to the
sliding movement of the robot body so that the wafer cassette clamped by
the fingers is not subjected to the vibration.
6. A transporting robot according to claim 5, wherein each of the fingers
further comprises: a finger frame connected to the hand frame; and a
contacting member adapted to directly contact with the wafer cassette, and
wherein the damper means is interposed between the finger frame and the
contacting member to interconnect the finger frame and the contacting
member, the damper means comprising a resilient member.
7. A transporting robot according to claim 1, wherein the clamping means
comprises:
a hand frame of a hollow box-like construction having opposite side walls,
the hand frame being rotatably connected via the shaft to the wrist frame
so that the opposite side walls are generally parallel to the shaft;
a pair of sliding rods disposed in the hand frame so as to be perpendicular
to the opposite side walls of the hand frame, the sliding rods having
their respectively outer ends passing out of the hand frame respectively
through the opposite side walls so as to be movably held respectively by
the opposite side walls for movement along their longitudinal axes;
fourth drive means, disposed in the hand frame, for moving the sliding rods
toward and away from each other; and
a pair of spaced parallel fingers for releasably clamping the wafer
cassette therebetween, the fingers being perpendicularly connected
respectively to the outer ends of the sliding rods so that the fingers are
moved toward and away from each other by the fourth drive means.
8. A transporting robot according to claim 7, wherein the clamping means
further comprises:
a guide member disposed in the hand frame and extending between the
opposite end walls, the guide member being connected to the sliding rods
to guide the sliding rods in their axial movement;
a lead screw disposed in the hand frame so as to be parallel to the guide
member and rotatably supported by the hand frame for rotational movement
about its axis, the lead screw being operatively connected to the fourth
drive means, the lead screw having first and secured end portions provided
respectively with threads, the thread of the first end portion running in
reverse helical direction to the thread of the second end portion; and
a pair of ball nuts threadedly engaged respectively with the first and
second end portions of the lead screw and fixedly connected respectively
to the sliding rods.
9. A transporting robot according to claim 1, wherein:
said clamping means comprises:
i) a hand frame rotatably connected to the wrist frame;
ii) a pair of spaced parallel fingers for releasably clamping the wafer
cassette therebetween, the fingers being movably connected to the hand
frame for movement toward and away from each other; and
iii) fourth drive means for moving the fingers;
each of said fingers comprising:
i) a channel like finger frame having an open side and closed opposite
ends, and connected at one of the opposite ends to the hand frame with the
open side of the finger frame facing the other finger;
ii) a contacting member of a slip-like configuration adapted to directly
contact the wafer cassette, the contacting member being connected to the
finger frame in such a manner that the contacting member does not directly
contact the finger frame but substantially closes the open side of the
finger frame to prevent dust generated in the finger frame from blowing
out of the open side; and
iii) damper means, received in the finger frame and interconnecting the
finger frame with the contacting member, for dampening the vibration due
to the movement of the robot body along the guide rail so that, when the
wafer cassette is clamped by the fingers, the semiconductor wafers in the
cassette are not subjected to the vibration.
10. A transporting robot according to claim 9, wherein:
said finger frame includes a bottom wall and a pair of side walls;
the contacting member has a width larger than the distance between the side
walls of the finger frame;
the damper means comprises a resilient member of a transverse outer size
less than the interval between the contacting member and the bottom wall
of the finger frame; and
the clamping means further comprises a connecting bracket interconnecting
the resilient member with the contacting member.
11. A transporting robot according to claim 1, wherein said wafer cassette
is of a box-like construction having open top, closed bottom and opposite
side faces, the side faces having a pair of flange portions projecting
sideward respectively from the upper edges thereof, the side faces having
a pair of grooves formed therein respectively so as to extend
perpendicularly to the upper edges of the side faces, said clamping means
comprising:
a hand frame rotatably connected to the wrist frame;
a pair of spaced parallel fingers for releasably clamping the wafer
cassette therebetween, the fingers being movably connected to the hand
frame for movement toward and away from each other, the fingers engaging
respectively with the flange portions of the wafer cassette when the
fingers clamp the wafer cassette;
a pair of engaging projections protruding respectively from the fingers
toward each other, the engaging projections engaging respectively with
those portions of the side faces of the wafer cassette defining the
grooves when the fingers clamp the wafer cassette; and
fourth drive means for moving the fingers. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
This invention relates to a robot used in clean rooms in order to transport
semiconductor wafers contained in a wafer cassette and to load and unload
the same automatically to and from semiconductor processing apparatuses.
In the fabrication process of semiconductor devices such as VLSIs and ICs,
the occurrence of dust in workrooms is a serious obstruction to the
desired high yield of semiconductor devices. That is, the yield of the
semiconductor devices is severely influenced by the cleanliness of the
workroom's atmosphere. Therefore, semiconductor devices are, generally,
processed in clean rooms having a cleanliness level (i.e., the number of
dust particles contained in a unit volume of atmosphere) lower than a
predetermined level.
In order to eliminate dust completely from a clean room, it is preferred to
automate as many processing apparatuses and transfer systems in the clean
room as possible. For this reason, several kinds of transporting robots
for conveying semiconductor wafers have been used in clean rooms so far.
One of these conventional robots has a robot body transferrable along a
guide rail disposed in the clean room (K. Satoh, Reduction of Labor and
Automation, June issue, p. 43 to 47 (1985)). The robot body includes a
clamping hand, the position of which is adapted to be controlled by arm
assemblies. This robot can releasably clamp a wafer-encasing cassette with
a pair of fingers of the clamping hand and can transport the cassette to a
desired place. However, with the above-mentioned conventional robot,
manual handling of the cassette is necessary in order to load the cassette
into a semiconductor processing apparatus when the processing apparatus
requires the cassette to be oriented in a specific direction substantially
different from the direction in which the cassette faces during its
transportation.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide a
transporting robot which can control the orientation of a wafer cassette.
(i.e., the orientation of semiconductor wafers in the cassette) without
manual assist and thus enables the automatic loading and unloading of the
wafer cassette in and from a semiconductor apparatus.
Another object of the present invention is to provide a transporting robot
which is capable of clamping a wafer cassette with a pair of fingers in
such a manner that the cassette is prevented from falling out of the
clamping fingers even if the fingers are turned to control the orientation
of the clamped cassette.
A further object of the present invention is to provide a transporting
robot in which vibration caused by the sliding movement of the robot body
is prevented from transferring to the finger-clamped wafer cassette,
whereby the semiconductor wafers in the cassette are prevented from being
damaged.
A still further object of the present invention is to provide a
transporting robot in which dust produced by the sliding movement of the
robot body is prevented from blowing through the clean room, thereby
enhancing the cleanliness of the clean room.
With these and other objects in view, the present invention provides a
transporting robot including: a guide rail disposed in a clean room; a
robot body slidably connected to the guide rail for movement along the
guide rail; and first drive means for driving the robot body along the
guide rail. The robot body comprises: clamping means for releasably
clamping a wafer cassette; an arm assembly, extending between the guide
rail and the clamping means, for controlling the position of the clamping
means; and a wrist assembly, interposed between the ar assembly and the
clamping means, for adjusting the orientation of the clamping means. The
wrist assembly comprises: a wrist frame connected via a horizontal pivot
to the arm assembly for upward and downward movement, the wrist frame
rotatably supporting the clamping means for turning about an axis
perpendicular to the horizontal pivot; second drive means for pivoting the
wrist frame relative to the arm assembly; and third drive means for
turning the clamping means relative to the wrist frame. The wafer cassette
can be oriented in the desired direction by pivoting the wrist frame and
by turning the clamping means. Accordingly, the robot makes it possible to
load and unload wafer cassettes into and from many types of semiconductor
processing apparatuses without manual labour.
It is preferred that the clamping means comprises: a hand frame rotatably
connected to the wrist frame; a pair of spaced parallel fingers movably
connected to the hand frame for movement toward and away from each other;
and fourth drive means for moving the fingers. Each of the fingers may
have nonslipping means including an engaging projection adapted to be
engaged with a periphery of a recessed portion of the wafer cassette so
that the wafer cassette is prevented from falling from the fingers.
Each of the fingers may include the resilient damper member interposed
between the frame of the finger and the contacting member adapted to
directly contact with the cassette. During the transference of the robot
body, the damper member dampens the vibration which occurs due to movement
of the robot body so that the wafer cassette clamped by the robot's
fingers is not subjected to the vibration. Consequently the semiconductor
wafers in the cassette are prevented from being damaged by their own
pitching movement due to the vibration.
The robot may comprise a tubular enclosure of the guide rail, and an air
intake duct in communication with the inside of the enclosure. The
enclosure has a slender opening extending along it and allowing the robot
body to pass out of the enclosure therethrough. The air intake duct draws
air thereinto from the inside of the enclosure so that dust produced
inside the enclosure is prevented from blowing out of the enclosure.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1 is a schematic sectional view of a clean room in which transporting
robots according to the present invention are installed;
FIG. 2 is a side-elevational view of a robot body in FIG. 1;
FIG. 3 is a fragmentary plan view of the robot body in FIG. 2;
FIG. 4 is a vertical sectional view of a vertical arm in FIG. 2;
FIG. 5. is a vertical sectional view of a horizontal arm in FIG. 2;
FIG. 6 is a plan view, partly in section, of a distal end portion of the
robot body in FIG. 2, the distal end portion including a bracket, a wrist
and a clamping hand;
FIG. 7 is a fragmentary view taken along the line VII--VII in FIG. 6;
FIG. 8 is a view taken along the line VIII--VIII in FIG. 6;
FIG. 9 is an enlarged plan view of a finger in FIG. 6;
FIG. 10 is a view taken along the line X--X in FIG. 9;
FIG. 11 is an enlarged perspective view of a contacting slip in FIG. 6;
FIG. 12 is a perspective view of a wafer cassette in which a plurality of
semiconductor wafers are contained;
FIG. 13 is a plan view of a clamping hand in FIG. 6 with a wafer cassette
positioned between the fingers of the clamping hand;
FIG. 14 is a schematic sectional view of a clean room in which a modified
form of the transporting robot in FIG. 1 is installed;
FIG. 15 is a schematic sectional view of a clean room in which another
embodiment of the transporting robot in FIG. 1 is installed; and
FIG. 16 is an enlarged sectional view of a proximal end portion of the
transporting robot in FIG. 15, the proximal end portion including an
enclosure, a guide rail, a sliding arm, air intake duct and the like.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, wherein like reference characters designate
corresponding parts throughout several views, and descriptions of the
corresponding parts are omitted once given.
FIG. 1 illustrates a clean room of partial laminar flow type, in which
there is installed a transporting robot for semiconductor wafers,
according to the present invention. In this drawing, reference numeral 212
and 214 designate a ceiling board and a floor board respectively. These
ceiling and floor boards 212 and 214 define therebetween an indoor space.
The floor board 214 defines thereunder a free access floor 216 in
cooperation with a lower floor slab (not shown). The indoor space between
the ceiling and floor boards 212 and 214 is divided by two partition
plates 218 and 220 into a workroom 22 and two utility rooms 24 and 26. The
utility rooms 24 and 26 are arranged on both sides of the workroom 22. The
workroom 22 extends straight in a direction perpendicular to the paper
surface of FIG. 1 and includes a passage area 28 and two installing areas
30 and 32. The passage area 28 extends along the longitudinal center line
of the workroom 22 and serves as a passage for workers. On the other hand,
the installing areas 30 and 32 extend along the partition plates 218 and
220 and serve as regions in which processing apparatuses 34 for
semiconductor wafers are aligned.
On the ceiling board 212 over the installing areas 30 and 32, there are
provided air-supplying chambers 36 and 38 extending parallel to the
workroom 22. While, on the ceiling board 212 over the passage area 28,
there is provided an air exit 40, that is, the air exit 40 is located
between the air-supplying chambers 36 and 38. The air-supplying chambers
36 and 38 are in communication with the workroom 22 through ULPA or HEPA
filters 42 and 44 which are disposed respectively on the lower wall
defining the air-supplying chambers 36 and 38. Those portions of the
filters 42 and 44 adjoined to the air exit 40 are inclined toward the air
exit 40 so that the lower surfaces of the filters 42 and 44 are smoothly
consecutive with the lower surface of a louver 46 provided at the air exit
40.
The floor board 214 is of a stable construction made of concrete, and has
elongated openings 48 and 50 extending along the alignments of the
processing apparatuses 34. These openings 48 and 50 divide the floor board
214 into a part 52 to be the floor of passage area 28 and parts 54 and 56
to be the floors of installing areas 30 and 32. The elongated openings 48
and 50 are covered by panels 58 with many apertures, such as gratings or
punched metal panels. In addition, reference numeral 60 designates
elongated openings formed in the floor of utility rooms 24 and 26 which
are covered also by the punched panels 62. That is to say, the workroom 22
is in communication with the utility rooms 24 and 26 through the free
access floor 216. Also, reference numeral 298 denotes air outlets provided
with louvers. These air outlets 298 allow air in the workroom 22 to go
directly into the utility rooms 24 and 26 therethough, thereby preventing
air from staying behind the processing apparatuses 34.
Between the air exit 40 and the air-supplying chambers 36 and 38, there are
aligned at horizontal spacings, a plurality of supporting members 64 which
support a pair of horizontal guide rails 66 and 68 extending respectively
along the air-supplying chambers 36 and 38. Each of these guide rails 66
and 68 constitutes a primary conductive body of a linear motor (i.e., the
first drive means) 75 of the transporting robot 70 hereinafter described.
That is, a robot body 72 of the transporting robot 70 depends from each of
the guide rails 66 and 68. The robot body 72 has a sliding arm 74 slidably
engaging with the corresponding guide rail 66 or 68 for movement along the
guide rail. This sliding arm 74 constitutes a secondary conductive body of
the linear motor 75, whereby the robot body 72 is transferred along the
corresponding guide rail.
As shown in FIG. 2, a vertical arm 80 depends from a hollow mount base 76
which is connected via a flange 78 to the sliding arm 74. This vertical
arm 80 is rotatably connected at its upper end to the mount base 76 for
turning about its axis Y. A motor 82 is secured to the mount base 76 and
is connected to the gear on the vertical arm 80 via reduction gears 84.
That is, the motor 82 and the reduction gears 84 constitute the fifth
drive means, that is, a mechanism for turning the vertical arm 80 relative
to the mount base 76. The motor 82 is a dc motor having a rotary encoder
and an electromagnetic brake. The electromagnetic brake is of a type which
brakes the motor 82 when it is de-energized, while the reduction gears 84
are harmonic reduction gears having a harmonic drive system, which are a
kind of differential gear mechanism.
As shown in FIG. 4, the vertical arm 80 includes an outer tubular frame 81
and an inner telescoping tube 88. A plurality of guide members 86 extend
vertically through the tubular frame 81. The telescoping tube 88 is
coaxially received in the tubular frame 81 and is slidably connected via
its slider portions 90 to the guide members 86 for vertical sliding
movement. This telescoping tube 88 has a ball nut 89 at its proximal end.
A lead screw 92 which is rotatably supported by the tubular frame 81 is
threadedly engaged with the ball nut 89. The lead screw 92 is provided at
its upper end with a pulley 94 which is connected via a belt 96 to a drive
motor 98 secured to the outer face of the tubular frame 81. The belt 96
comprises a timing belt so that the belt 96 does not slip about the pulley
94 when it is driven by the motor 98. Consequently, when the motor 98 is
actuated, the telescoping tube 88 moves upward and downward relative to
the tubular frame 81. In other words, the vertical arm 80 is vertically
extensible and retractable. For example, the length L.sub.1 of the tubular
frame 81 is 800 mm, and the range of sliding movement of the telescoping
tube 88 is 400 mm.
As illustrated in FIG. 5, a horizontal arm 100 extends horizontally from
the lower end of the telescoping tube 88. This horizontal arm also
includes an outer tubular frame 101 and an inner telescoping tube 104. The
tubular frame 101 has a plurality of guide members 102 extending
horizontally therethrough. The telescoping tube 104 is coaxially disposed
in the tubular frame 101 and is slidably connected to the guide members
102 via its slider portions 106 for horizontal sliding movement. A lead
screw 108 is rotatably connected to the tubular frame 101 and is
threadedly engaged with a ball nut 109 of the telescoping tube 104 in the
same manner as the lead screw 92 of the vertical arm 80. A pulley 110 is
attached at the proximal end of the lead screw 108 to connect the lead
screw 108 via a timing belt 112 to a drive motor 114 which is secured to
the outer face of the tubular frame 101. With this construction, the
horizontal arm 100 extends and retracts horizontally by actuating the
drive motor 114. For example, the length L.sub.2 of the tubular frame 101,
that is, the distance from the center of the vertical arm 80 to the distal
end of the tubular frame 101 is 390 mm, and the range of sliding movement
of the telescoping tube 104 is 300 mm.
As illustrated in FIG. 3, the telescoping tube 104 is provided at its
distal end with a bracket 116 which has a pair of spaced parallel side
bars 118 and 120 extending forward. A wrist 122 is interposed between both
the side bars 118 and 120. As shown in FIG. 6, the wrist 122 includes a
generally rectangular hollow frame 123 that is connected by a pivot 124 to
the side bars 118 and 120 for upward and downward movement. A pair of worm
wheels 126 and 128 adjoined to each other are coaxially attached to that
portion of the pivot 124 inside the wrist frame 123. As shown in FIG. 7,
each of the worm wheels 126 and 128 is of a noncircular shape as if a
circular worm wheel were intercepted by a horizontal line intersecting the
worm wheel at a level of a quarter of the diameter of the worm wheel. In
other words, each worm wheel has a straight peripheral portion 134 and an
arcuate peripheral portion 136 provided with teeth (not shown). A worm 130
which is rotatably connected to the wrist frame 123 is meshed with the
worm wheels 126 and 128, and the worm 130 is drivingly connected to a
servomotor 132 which is secured to the wrist frame 123. In addition, a
coil spring 138 is attached at its opposite ends respectively to the worm
wheels 126 and 128 so that the worm wheels 126 and 128 are urged in the
reverse circular directions, whereby the backlash between the worm 130 and
worm wheels is eliminated. By operating the servomotor 132, the worm 130
moves along the arcuate peripheral portions 136 of the worm wheels 126 and
128, which results in pivoting movement of the wrist 122.
Returning to FIG. 6, the longitudinal axis Z of the wrist frame 123 extends
perpendicular to the pivot 124. At the distal end of the wrist frame 123,
a clamping hand 140 is rotatably connected for turning about a shaft 142
coincidental with the longitudinal axis Z of the wrist frame 123. The
distal end portion of the shaft 142 is secured to the clamping hand 140,
while the proximal end portion of the shaft 142 is rotatably received in
the wrist frame 123. As shown in FIGS. 7 and 8, a pair of adjoining worm
wheels 144 and 146 having the same shape as the worm wheels 126 or 128 are
attached to the proximal end portion of the shaft 142. A worm 148 that is
rotatably supported by the wrist frame 123 is meshed with the worm wheels
144 and 146. The worm 148 is connected by means of timing belt 152 to a
servomotor 150 which is secured to the wrist frame 123. A coil spring 153
is attached at its opposite ends to the worm wheels 144 and 146 so that
the backlash between the worm 148 and worm wheels 144 and 146 is
eliminated. When the servomotor is turned on, the worm 148 is rotated,
which causes the clamping hand 140 to turn about the shaft 142.
Returning again to FIG. 6, the clamping hand 140 includes a substantially
rectangular hand frame 152 of a hollow construction which is secured to
the shaft 142. The hand frame 152 has a guide member 270 extending between
the opposite side walls 272 and 274 of the hand frame 152. A pair of
sliding rods 154 and 156 pass respectively through the side walls 272 and
274 of the hand frame 152, and are slidably connected to the guide member
270 for movement along the guide member 270, that is, movement in a
direction perpendicular to the shaft 142. Also in the hand frame 152, a
lead screw 276 is disposed parallel to the guide member 270, and is
rotatably supported by the hand frame 152. This lead screw 276 includes a
first end portion 278 provided with a thread and a second end portion 280
provided with another thread runs in reverse helical direction to the
thread on the first end portion 278. The first and second end portions 278
and 280 of the lead screw 276 are engaged with ball nuts 282 and 284
respectively. These ball nuts 282 and 284 are connected respectively to
the sliding rods 154 and 156 via connecting arms 286 and 288. The lead
screw 276 has a pulley 290 which is connected via a belt 292 to a
servomotor 294.
A pair of fingers 158 and 160 are attached respectively to the outer ends
of the sliding rods 154 and 156, and extend parallel to the shaft 142. As
shown in FIGS. 9 and 10, each of the fingers 158 and 160 includes a
channel-like finger frame 162 secured at its proximal end to the
corresponding sliding rod with its opening open toward the mating finger.
Four rectangular damper members 164 are attached via channel-shaped
brackets 166 to the inner face of the finger frame 162 at equal
longitudinal spacings. The damper members are made of a resilient material
such as a natural rubber, synthetic resin and the like. Reference numerals
165 and 167 in FIG. 10 designate pins securing the damper members 164 to
the brackets 166. An L-shaped mount bracket 168 is embedded at one of its
end portions in each of the damper members 164. A contacting slip 170 that
is adapted to directly contact with the cassette, is secured by means of a
plurality of screws to the other end portions of the L-shaped mount
brackets 168 in such a manner that the contacting slip 170 almost closes
the opening of the finger frame 162 but does not directly make contact
with the finger frame 162. As shown in FIGS. 9 and 10, the contacting slip
170 has an engaging projection 172 protruding inward from the proximal end
of the contacting slip 170. This engaging projection 172 may, as shown in
FIGS. 10 and 11, extend in a direction perpendicular to both the
contacting slip 170 and the sliding rods 154 and 156. When the servomotor
294 is actuated, the lead screw 276 is rotated about its axis. The
rotation of the lead screw 276 causes the fingers 158 and 160 to move
toward and away from each other as indicated by solid and phantom lines in
FIG. 6.
The operation of the transporting robot thus constructed will now be
described.
To load a wafer cassette in a predetermined semiconductor processing
apparatus, the linear motor 75 of the corresponding robot 70 is actuated,
whereby the robot body 72 is transferred along the guide rail 66 or 68 to
a storage compartment in which wafer cassettes are stored. The vertical
and horizontal arms 80 and 100 and the wrist 122 are operated to position
the clamping hand 140 in front of a predetermined wafer cassette.
As shown in FIG. 12, the wafer cassette 174 to be handled by the robot 70
is of a channel-shaped structure having, U-shaped opposite end faces 250
and 252, open top face 254, closed bottom face 256, opposite side faces
258 and 260 and inner face 262. A plurality of groove-like compartments
178 are formed in the inner face 262 of the cassette 174 in such a manner
that semiconductor wafers 180 are aligned in series parallel to the end
faces 250 and 252 when the wafers 180 are received in the compartments
178. A pair of flange portions 179 project sideward respectively from the
upper edges of the side faces 258 and 260. Also, a recessed portion or a
groove 176 is formed in that portion of each of the side faces 258 and 260
adjacent to the end face 250 in such a manner that the groove 176 extends
perpendicular to the top face 254. The wafers 180 can be put into and
taken out of the compartments 178 through the opening at the top face 254.
After positioning the clamping hand 140 in front of the wafer cassette 174,
the fingers 158 and 160 of the clamping hand 140 are withdrawn away from
each other, as shown in FIG. 13, until the distance D between the fingers
158 and 160 exceeds the width W of the cassette 174. The clamping hand 140
is then moved forward so that the wafer cassette 174 is positioned between
the fingers 158 and 160, and thereafter, the fingers 158 and 160 are moved
toward each other until they contact respectively with the opposite side
faces 258 and 260 of the wafer cassette 174 to clamp the cassette 174. At
the same time as the cassette 174 is clamped, the engaging projections 172
of the fingers are engaged with those portions of cassette 174 defining
the grooves 176. The clamping hand 140 is then moved upward to lift the
wafer cassette 174. Since the contacting slips 170 of the fingers engage
with flange portions 179 of the cassette 174, the cassette 174 does not
fall from the clamping hand 140 upon the lifting movement of the clamping
hand 140. In addition, the cassette 174 is lifted in such a state that the
top face 254 of the cassette 174 faces upward, that is, the wafers 180
inside the cassette 174 are in vertical position. After that, the wrist
122 is pivoted so that the semiconductor wafers 180 are inclined about
10.degree. to a vertical plane. Upon the pivoting movement of the wrist
122, the engaging projections 172 prevent the cassette 174 from falling
from the fingers 158 and 160. The robot body 72 is then transferred
together with the wafer cassette 174 to a position in front of a
semiconductor processing apparatus.
During the transference of the robot body 72, the entire robot 70 vibrates
slightly due to its movement. However the vibration does not reach the
wafer cassette 174 almost at all since the damper members 164 dampen the
vibration. Also, during the transference of the robot body 72, since the
semiconductor wafers 180 in the cassette 174 are inclined to a vertical
plane, each of the wafers 180 leans against the wall of the corresponding
compartment 178 of the cassette 174, and thus is held stably in the
compartment 178. For these reasons, during the transport of the cassette
174, the semiconductor wafers 180 neither are damaged due to their
pitching movement nor produce dust due to the damage such as abrasion.
Most of the wafer processing apparatuses require a cassette to be oriented
in a specific direction when the cassette is loaded into the processing
apparatuses. For this reason, the cassette 174 must sometimes be turned to
change its orientation. For example, in order to orient the top face 254
of the cassette 174 sideward, the wrist 122 is pivoted from the position
shown by the solid line in FIG. 2 to the position shown by the phantom
line. The orientation of the cassette 174 can further be changed by
turning the clamping hand 140 relative to the wrist 122. During the
pivoting of the cassette 174, the engagement between the engaging
projection 172 and the cassette 174 prevents the cassette from falling
from the fingers 158 and 160. The clamping hand 140 is then positioned
adjacent to the loading port of the processing apparatus, and thereafter
the fingers 158 and 160 are moved away from each other so as to release
the cassette.
To unload a wafer cassette from a processing apparatus and to transport the
same to another apparatus or storage compartment, a similar operation to
that described above is achieved by the transporting robot.
FIG. 14 illustrates a modified form of the transporting robot in FIG. 1.
The guide rail 240 of each of robots 242 and 244 of this modified form is
disposed under the floor board 2 | | |